Académique Documents
Professionnel Documents
Culture Documents
B-7
B-3
D-3
C-4
A-3
A-3
E-1
E-1
C-7
D-7
D-4
D-4
F-4
D-8
B-8
F-8
Schematic
Location
E-3
E-5
D-5
A-5
D-6
C-5
B-6, C-7
B-6, C-7
A-4
A-3
A-3
4A 4B
F-3
E-5
F-6
A-6
E-5
E-6
D-5
E-4
E-4
F-4
D-1, F-1
D-1, F-1
B-8, F-8
D-2
D-8
D-7
F-6
D-5
B-4
B-4
B-4
B-4
B-5
A-4
Schematic
Location
This visual shows the parking brake valve (6) for the 777F which is located on the
inside left frame rail behind the middle cross member. The parking brake release
valve no longer works off pressurized air. This valve receives oil flow from the parking
brake accumulator. Contained within the valve is a parking brake solenoid valve (3)
and a purge solenoid valve (4).
Purge Solenoid
A check valve in the circuit between the parking accumulator and the rear service
accumulators allows only the parking brake accumulator to be filled when using the
secondary electric pump.
Shown in the visual are the three brake accumulators for the 777F. The accumulators
(20) are charged by the brake charging pump and supply the required oil flow to
disengage the front and rear brakes. The outer accumulators are for the rear service
brakes. The middle accumulator is for the parking brake and front service brakes.
20
Shown in the visual is the new location of the hoist pump (4A, 4B). The hoist pump is
a gear type pump and is attached to the brake cooling pump (3) and the brake charging pump (2A, 2B). The hoist pump is now driven by the gears at the back of the
engine.
Description
Tap Locations
Pressure, Sampling, and Sensor (Volume 1)
Part
Number
258-9852
255-5478
256-0561
255-5478
255-5478
256-0561
257-0273
289-0585
222-4744
205-0557
8X-7921
243-5545
8X-3810
243-5551
261-1316
249-5521
3E-7806
230-2637
3G-2887
228-7839
8X-4575
160-2609
220-5692
261-1317
245-1668
171-1232
8X-7224
7J-3723
6E-6640
141-4109
155-6061
230-2637
7J-0725
230-2637
185-4026
8J-6875
Tap
Number
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Item
Number
1
2A
2B
3
4A
4B
5
6
7
8
9
10
11A
11B
12
13
14
15
16
17
18
19
20
21
22
23
24
26
27
28
29
35
47
54
58
59
2A 2B
10
10
59
18
22
29
Pressure Switch
Relief Valve
BRAKING
If the charge oil pressure is low at pressure tap (F), or the brake system never reaches the proper CUT-OUT
pressure, check relief valve. If relief valve is set properly and the brake system is not reaching the specified
CUT-OUT pressure, replace the accumulator charging valve. The CUT-IN/CUT-OUT spool is not adjustable.
The relief valve setting is set slightly higher than the CUT-OUT pressure setting. In the event that the CUTIN/CUT-OUT valve spool fails, the relief valve will protect the system from extreme pressure. Relief valve can
only be tested on a hydraulic test bench.
The accumulator charging valve contains a CUT-IN/CUT-OUT spool. Once the maximum brake system
pressure is reached, the spool will shift and send the excess flow to brake cooling. As the system pressure
continues to drop to the CUT-IN pressure setting, the spool will shift again and the system will charge to the
CUT-OUT pressure setting. This process will continue to repeat as often as needed to keep the brake system
fully charged. The CUT-IN/CUT-OUT pressure is checked at pressure tap (B).
Pressure tap (B) is used to check the oil pressure in the service brake accumulators. Pressure tap (F) is used
to check the charge oil pressure from the pump.
The Brake ECM monitors the pressure in the service brake accumulators with pressure switch. If the pressure
in the service brake accumulators are low, the pressure switch will open and the Brake ECM will signal the
monitoring system to turn on the brake system-check indicator.
The accumulator charging valve (5) is located on the left side of the frame by the brake accumulators This valve
directs oil to the brake accumulators, brake cooling, and the tank. Once the accumulators are charged, the
excess oil flow is sent to cool the brakes before returning to the tank.
29
CAB
5 14 20
11
21
11
27 28
58
15 35 54
12 14
16 17
Once the valve is shifted, oil flow from the electric secondary pump is directed to the parking brake
valve to release the parking brake. The relief valve (17) limits the maximum pressure when using
the towing pump.
Shown in this visual is the diverter (towing) valve (16) for the 777F. The diverter valve functions the
same however has changed locations. The diverter valve for the 777F is now located on the left
frame rail in front of the left front strut. The diverter valve must be manually shifted before towing.
16
17
The lower visual is of the front slack adjuster (9). The front slack adjuster is located on the left strut frame
support. The slack adjuster maintains a consistent feel and application of the brakes as the brake discs wear.
The 777F has two slack adjusters. The top visual is of the rear slack adjuster (8). The rear slack adjuster is
located above the rear differential. The slack adjuster maintains a consistent feel and application of the brakes
as the brake discs wear.
COMPONENT LOCATIONS
24 23
24 23 47 26 1
The brake system filter (29) is located on the left outer frame rear next to the left rear strut mount.
The brake system filter has a bypass switch.
19 6
4A 4B
22
TWO POSITION
FIXED
DISPLACEMENT
Wire Color
325-AG135 PK-14
Circuit Number
Identification
Wire Gauge
Wire Gauge
325-PK-14
Wire Color
Previous Standard
Circuit Identification
Number
Wire
Shown in the visual to the right are the pressure taps for the hoist
cylinders. These pressure taps are located on the cross-tube between
the lower hoist cylinder mounts. The pressure tap (L) checks the
pressure of the cylinder lower circuit. The pressure tap (K) checks the
pressure of the cylinder raise circuit.
SHUTTLE
SERVO
BIDIRECTIONAL
PILOT
CONTROLLED
FOUR-WAY
ATTACHMENT
INTERNAL
SUPPLY PRESSURE
DOUBLE ACTING
FLOW IN ONE
DIRECTION
INFINITE
POSITIONING
Electrical Wire
Electric Motor
Circuit Number
Identification
Wire Color
(EXAMPLE VALVE)
325-PK
Current Standard
Flow
Symbol
FLOW ALLOWED IN
EITHER DIRECTION
TWO
POSITION
Printed in U.S.A.
CROSS
FLOW
PARALLEL
FLOW
THREE
POSITION
INTERNAL PASSAGEWAYS
SINGLE ACTING
COMPLETE
SPRING
DETENT
PEDAL
THERMAL
ROTATING SHAFTS
Temperature Switch
Level
Symbol
THREE-WAY
SPRING
LOADED
Temperature
Symbol
Current Standard
Harness identification code
This example indicates
wire 135 in harness "AG".
G
Generator
Pressure Switch
(Adjustable)
Transducer
(Gas / Air)
Pressure
Symbol
Pressure Switch
LINE RESTRICTION
CHECK VALVES
SIMPLIFIED
VARIABLE DISPLACEMENT
NON-COMPENSATED
BIDIRECTIONAL
Transducer
(Fluid)
HOIST
LINES JOINING
HYDRAULIC MOTORS
LINES CROSSING
UNIDIRECTIONAL
2006 Caterpillar
All Rights Reserved
Wire
GENERAL MANUAL
BIDIRECTIONAL
VARIABLE DISPLACEMENT
NON-COMPENSATED
SOLENOID and
PILOT or MANUAL
UNIDIRECTIONAL
FIXED
DISPLACEMENT
HYDRAULIC PUMPS
MAIN AUX.
2-SECTION PUMP
VALVE PORTS
PUSH BUTTON
UNIDIRECTIONAL
BASIC
SYMBOL
TWO-WAY
COMBINATION CONTROLS
SOLENOID
and PILOT
LINE RESTRICTION
(FIXED)
HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES
RESTRICTION
FLOW
INFINITE POSITION
THREE POSITION
INTERNAL RETURN
GAS CHARGED
ACCUMULATORS
EXTERNAL RETURN
SPRING LOADED
MANUAL SHUTOFF
SOLENOID
or MANUAL
PRESSURIZED
TEMPERATURE
MEASUREMENT
P T
SHIFTED POSITION
AB
CONTROL VALVES
VALVES
PRESSURE
COMPENSATION
CONTROL VALVES
LINE RESTRICTION
(VARIABLE)
SPRING
VALVE ENVELOPES
SPRING
(ADJUSTABLE)
FLUID CONDITIONER
RELEASED PRESSURE
PUSH-PULL LEVER
SOLENOID
VENTED
PRESSURE
P T
NORMAL POSITION
AB
ONE POSITION
VARIABILITY
PUMP or MOTOR
Shown in the visual to the left are the pressure taps for the hoist control
valve. The pressure tap (N) checks the pilot pressure for the hoist lower
solenoid. The pressure tap (O) checks the pilot pressure of the raise
solenoid.
Shown in the visual is the new location of the hoist control valve (22). The valve (22) is located behind the engine on
the right side of the frame. The valve (22) will function the same as the hoist control valve on the 777D.
Shown in the visual is the new location of the hoist pump (4A, 4B).
JRP1-UP
RENR8305
August 2006
RENR8305 VOL 1
30 Page
RENR8305 VOL 1
30 Page, Color 2
LEFT REAR
RIGHT REAR
ADJUSTER GP - SLACK
10
10
28
19
27
27
See Note A
28
PARK BRAKE
SOLENOID
18
BLEEDDOWN
SOLENOID
16
35
15
58
54
17
47
2A
20
29
13
26
4A
2B
4B
14
See Note A
12
LOWER RELIEF
RAISE RELIEF
14
DUAL STAGE
SIGNAL SPOOL
LOWER
FLOAT
SNUB
HOLD
RAISE
59
ECM
P2
T1
P1
A1
21
24 23
RAISE SOLENOID
LOWER, FLOAT,
SNUB SOLENOID
MAIN RELIEF
DUMP SPOOL
22
11A
11A
52
YY
Components by number
CALLOUTS
Air Line
Attachment
Component Group
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations
Components are shown installed on a fully operable machine with the key and engine off and transmission
shifter in neutral.
ELECTRICAL CIRCUITS
BRAKE CHARGING CIRCUIT PUMP
TRANSMISSION AND TORQUE CONVERTER SCAVENGE PUMP CIRCUIT
RIGHT
FRONT
LEFT
FRONT
11B
11B
Pressure Line
LINE PATTERNS
DRY
See Note A
FRONT BRAKES
NOTES
RIGHT
FRONT
LEFT
FRONT
WET
Item
Number
1
15
18
25
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
60
61
Description
Tap
Number
Q
R
S
T
U
V
W
X
Y
E-2
D-2
C-8
F-4
F-3
D-3
E-3
D-8
E-7
Schematic
Location
55 49 48 43
44
C-8
E-2
C-2
C-2
C-3
D-5
D-2
D-2
D-3
D-3
F-4
D-4
C-2
B-2
F-3
F-3
E-3
D-3
D-3
B-5
C-8
B-7
E-6
D-8
D-6
F-7
E-7
E-7
B-6
A-7
D-2
C-4
D-6
C-4
Schematic
Location
47 46 26 1
HMU INPUT
STEERING LOAD SENSE PILOT
LOCK-UP CLUTCH
LOCK-UP CLUTCH FILTER OUTPUT
TRANS CHARGE FILTER OUTPUT
TORQUE CONVERTER OUTLET RELIEF VALVE
SOS
SOS
TRANSMISSION CHARGE PRESSURE
Description
Tap Locations
Pressure, Sampling, and Sensor (Volume 2)
Part
Number
258-9852
230-2637
8X-4575
249-2306
249-2925
261-5630
175-7050
195-6617
105-2440
230-2637
3E-6450
9X-4455
173-0159
249-2334
9T-0818
256-6123
4T-4760
244-3114
244-0121
270-5181
172-8660
7J-0725
249-5539
3P-0349
256-6123
256-6123
256-6123
256-6123
230-2637
3P-0348
4W-5056
268-3451
268-3998
277-8869
45
59
SOS
44
44
45
52
51
50
41
43
42
60
40 39 38 30
25
S
V
c
d
e
f
g
h
32 36
61
34
34
56
33
15 35 37 54
Shown in this visual is the 777F ECPC transmission. This new transmission has pressure taps located
on the outside of the transmission. This feature will aid in preventing contamination from entering the
transmission as well as saving time when checking the pressures on the 777F transmission.
41 50 51 52 53 57
CAB
Shown in the this visual is pressure tap (S) for the lockup clutch valve and pressure tap (V) for the outlet
relief valve. The pressure indicated at tap (S) is the pressure in the lockup clutch. The pressure indicated
at tap (V) is the pressure inside the torque converter.
COMPONENT LOCATIONS
31
18
This view shows the torque converter lockup clutch filter. Port (X) is an SOS port. Port (T) is a pressure tap.
The pressure indicated at tap (T) is pump pressure for the lockup clutch pilot circuit.
POWER TRAIN
Shown in the lower visual are some of the torque converter system components for the 777F. The torque
converter systems are similar between the 777D and 777F. The torque converter inlet relief valve (55) and
the outlet relief valve (49) will function the same. The lockup clutch valve (43) on the 777F is now an ECPC
valve.
Shown in the top visual is the new five section gear pump. The gear pump is a different design then the
previous 777D. The gear pumps are for the following circuits:
49
55
53
Shown in the left visual is the 777F transmission charge filters. The 777F has two filters mounted on the
cross member on the right side of the machine. Port (U) is an SOS port. Port (Y) is a pressure tap. The
pressure indicated at tap (Y) is charge pressure for the transmission control valves. The rear filter housing
also has a bypass switch. The bypass switch provides an input signal to the Caterpillar Monitoring System,
which informs the operator if the filter is restricted.
45
Shown in this visual is the 777F torque converter charging filter (42). The charging filter is located on the
right frame rail, behind the right front tire. The SOS port is located on the torque converter filter. SOS Port
draws a sample from the outlet of the filter.
42
31
32
Relief Valve
35
36
TWO POSITION
Wire Gauge
Wire Gauge
Wire
30
SHUTTLE
BIDIRECTIONAL
PILOT
CONTROLLED
FOUR-WAY
ATTACHMENT
INTERNAL
SUPPLY PRESSURE
DOUBLE ACTING
FLOW IN ONE
DIRECTION
INFINITE
POSITIONING
Electrical Wire
Electric Motor
Circuit Number
Identification
Wire Color
(EXAMPLE VALVE)
325-PK
Current Standard
Flow
Symbol
FLOW ALLOWED IN
EITHER DIRECTION
TWO
POSITION
Printed in U.S.A.
CROSS
FLOW
PARALLEL
FLOW
THREE
POSITION
INTERNAL PASSAGEWAYS
SINGLE ACTING
COMPLETE
SPRING
DETENT
PEDAL
THERMAL
ROTATING SHAFTS
SERVO
Level
Symbol
THREE-WAY
SPRING
LOADED
Temperature Switch
Temperature
Symbol
325-PK-14
Circuit Number
Identification
Wire
Wire Color
G
Generator
LINE RESTRICTION
CHECK VALVES
SIMPLIFIED
VARIABLE DISPLACEMENT
NON-COMPENSATED
BIDIRECTIONAL
UNIDIRECTIONAL
FIXED
DISPLACEMENT
Pressure Switch
(Adjustable)
325-AG135 PK-14
Wire Color
LINES JOINING
HYDRAULIC MOTORS
LINES CROSSING
Transducer
(Gas / Air)
Previous Standard
Circuit Identification
Number
GENERAL MANUAL
Current Standard
Harness identification code
This example indicates
wire 135 in harness "AG".
SOLENOID and
PILOT or MANUAL
Pressure
Symbol
Pressure Switch
Transducer
(Fluid)
2006 Caterpillar
All Rights Reserved
COMBINATION CONTROLS
MAIN AUX.
2-SECTION PUMP
VALVE PORTS
PUSH BUTTON
UNIDIRECTIONAL
BASIC
SYMBOL
TWO-WAY
VARIABLE DISPLACEMENT
NON-COMPENSATED
BIDIRECTIONAL
UNIDIRECTIONAL
FIXED
DISPLACEMENT
HYDRAULIC PUMPS
LINE RESTRICTION
(FIXED)
HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES
RESTRICTION
FLOW
INFINITE POSITION
SOLENOID
and PILOT
INTERNAL RETURN
GAS CHARGED
ACCUMULATORS
EXTERNAL RETURN
SPRING LOADED
MANUAL SHUTOFF
SOLENOID
or MANUAL
PRESSURIZED
TEMPERATURE
MEASUREMENT
P T
SHIFTED POSITION
AB
CONTROL VALVES
VALVES
PRESSURE
COMPENSATION
CONTROL VALVES
THREE POSITION
LINE RESTRICTION
(VARIABLE)
SPRING
VALVE ENVELOPES
SPRING
(ADJUSTABLE)
FLUID CONDITIONER
RELEASED PRESSURE
PUSH-PULL LEVER
SOLENOID
VENTED
PRESSURE
P T
NORMAL POSITION
AB
ONE POSITION
VARIABILITY
PUMP or MOTOR
STEERING SYSTEM
The steering disable valve (61) is located behind the shock on the right frame rail. When the steering disable solenoid valve is
energized, the flow from the steering to the steering valve is blocked by the steering disable valve (61). This allows servicing
behind the
Shown in this visual is the steering valve (32) for the 777F. The 777F uses the same steering valve as the 777D. The steering
valve is located in the same place however the steering valve is mounted differently. The pressure tap (Q) checks the pressure
in the supply line to the HMU. If the supply oil pressure to the HMU is below specification, the relief valve
many need to be adjusted.
61
Steering Disable
Solenoid
Shown in this visual is the steering pump (31) for the 777F. The steering pump is now mounted on the back of the new C32
ACERT engine. The steering pump is still a load sensing, pressure compensated, piston-type pump
JRP1-UP
RENR8305
August 2006
RENR8305 VOL 2
30 Page
RENR8305 VOL 2
30 Page, Color 2
39
36
32
38
30
31
33
35
37
34
61
ECM
54
40
15
48
49
18
41
50
LOCK-UP CLUTCH
PRESSURE
26
57
44 45
51
56
52
47
25
60
53
46
TO BRAKE
COOLING
YY
52
CALLOUTS
Air Line
Attachment
Component Group
Pressure Line
LINE PATTERNS
HYDRAULIC
CONTROLS
TRANSMISSION
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations
Components are shown installed on a fully operable machine with the key and engine off and
transmission shifter in neutral.
ELECTRICAL CIRCUITS
BRAKE CHARGING CIRCUIT PUMP
TRANSMISSION AND TORQUE CONVERTER SCAVENGE PUMP CIRCUIT
POWERTRAIN:
TRANSMISSION AND TORQUE CONVERTER
55
42
43
LOCK UP
VALVE
To Rockford Fan
Clutch Control
(Attachment)
To Hoist Pilot
Signal Resolver
TORQUE
CONVERTER
TO BRAKE
COOLING