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Fuel Tanks
Before working inside an integral fuel tank, you should inert it (replace the
gasoline fumes with an inert gas). Integral fuel tanks can be inerted by filling
them with carbon dioxide (CO(2))
After a removable rigid fuel tank has been repaired, it should be pressurized
with no more than 1/2-psi air pressure, and all seams and the repaired area
should be inspected by brushing on liquid soap or a soap bubble solution to
check for any indication of leaks.
If a rubberized fabric bladder tank is to remain empty for an extended period
of time, it should be cleaned out thoroughly and its interior covered with a
film of clean engine oil.
Before a gasoline tank is welded, it should be washed out with hot water and a
detergent. Then, live steam should be passed through the tank for about a half
hour. This treatment vaporizes and removes any residual fuel that may be left
in the tank.
Promptly, upon completion of welding, wash the inside and outside of the tank
with liberal quantities of hot water and then drain. Next, immerse the tank in
either a 5% nitric-acid or 5% sulfuric-acid solution.
Unless the service manual specifies otherwise, the outboard fuel tanks on an
aircraft with swept back wings should be defueled first. This procedure
minimizes the twisting effect on the wing caused by the fuel being located
behind the wing attachment points on the fuselage.
The buildup of micro-organisms in the fuel tank of a jet aircraft can not only
interfere with fuel flow and with the fuel quantity indicators, but more
importantly, can start electrolytic corrosion in metal fuel tanks.
A fuel-tank vent maintains atmospheric pressure on top of the fuel in the tank
to provide for proper fuel flow from the tank to the engine.
Some integral fuel tanks have flapper-type check valves that allow fuel to flow
to the booster pump, but prevent rough air or abrupt flight maneuvers from
causing the fuel to flow away from the booster pump. Some aircraft also have
a pump-removal, flapper-type check valve that allows a booster pump to be
removed from the tank without having to first drain the tank.
Fuel tanks are equipped with sumps (low points in the tank) in which water
and dirt will accumulate to be collected and drained.
Baffle plates in a fuel tank resist (prevent) the fuel from surging in the tank.
The density of aircraft fuel varies with its temperature. The colder the fuel, the
more pounds of fuel there are in a gallon. Aircraft engines use fuel on the basis
of its weight rather than its volume.
An indication of the weight of the fuel in an aircraft fuel tank is more
important than a measure of its volume. The engine uses the fuel on the basis
of its weight, and the volume of the fuel in the tanks changes as the
temperature of the fuel changes.
Fuel-temperature sensors (fuel-temperature indicators) are installed in the fuel
tanks of some jet-powered aircraft to show the flight engineer the temperature
of the fuel. By knowing the temperature of the fuel in the tanks, the flight
engineer can know when there is danger of ice crystals forming in the fuel and
blocking the fuel strainers.
Fuel jettisoning is usually accomplished by a fuel dump manifold, which
connects the dumpable fuel tanks to the dump valves and to a fixed or
extendable dump chute in each wing.
Aromatic additives in aviation gasoline increase its antidetonation
characteristics, but they also cause deterioration of rubber parts. Any hose,
seal, or diaphragm used with a fuel that contains aromatic additives must be
specifically formulated to withstand these additives.
Rigid fuel lines installed in an aircraft should be supported by clamps or
brackets at the distances specified in AC 43.13-1A. For a 1/2-inch line, the
supports should be installed every 16 inches along the run of the line.
Large aircraft pressure-fueling systems consist of a refueling receptacle and a
panel of controls and gauges that permit one person to fuel or defuel any or all
fuel tanks of an aircraft. Because of the limited fuel tank area, there are fewer
advantages of a pressure-fueling system in light aircraft.
If a gravity-feed fuel system is permitted to supply fuel to an engine from
more than one tank at a time, the air space above the fuel in the tanks must be
interconnected.
In a large aircraft manifold fuel system, all tanks can be serviced through a
single connection, any engine can be fed from any tank, all engines can be fed
from all tanks simultaneously, and a damaged tank can be isolated from the
rest of the fuel system.
One reason for having the main fuel strainer of an aircraft located at the lowest
point in the fuel system is so it will trap and hold any small amount of water
that is in the fuel system.