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Product Overview
www.festo.us/processproducts
Founded in 1925
Approximately 16,700
employees in 176 countries
61 independent family owned
companies with over 250
branch offices
5 US based design offices
3 US based manufacturing
and assembly facilities
Supporter of WorldSkills and
FIRST Robotics Competitions
for students
Digital Input
Digital Output
Analogue Input
Automated
on/off valve
Actuation Alternatives:
Comparative Advantages
of Pneumatic over Electric
or Hydraulic Systems
Property
Pneumatics
Electric
Hydraulic
Energy storage
By means of pressure
regulated air tanks or
compressed air bottles
Energy
transmission
Limitation of distance
transmission, but with
voltage drops
Leakage
Possibility of oil
contamination
Environmental
conditions
Explosion proof,
temperature insensitive,
only risk of ice formation at
very low temperatures due
to moisture
Installation and
service
Generating linear
motion
Forces
Controlled overload
protection, no energy
consumption for constant
forces
Overload protection
required, loss of efficiency
(hence energy loss) at
very stage of mechanical
linkage
Controlled overload
protection, constant power
consumption for holding
constant pressure
Standard in Practice
In order to ensure the
interchangeability between
the large number of process
automation products, standards
and guidelines have been
established. They refer to the
mechanical interfaces and
are intended to facilitate the
assembly of a process valve, the
design and fabrication of the
control cabinet, or the design of
a product used in a hazardous
environment.
Service Reliability
These standards followed by
Festo include:
ISO 5211/5210 process valve
and process actuator
DIN 3337 process valve and
process actuator
VDI/VDE 3845, NAMUR
actuator, end position sensing
device
VDI/VDE 3845, NAMUR
actuator, solenoid valve
NEC500 and ATEX for
hazardous locations
UL508A for process control
cabinet design and fabrication
CE/UL for component design
Worldwide Support
Engineering Tools
Global Collaboration
As globalization continues to
influence the world market,
working with customers on an
international level has become
critical. Because of its global
existence Festo has a unique
competitive advantage to
support international projects.
Commissioning
Control systems, valve
terminals, and process valve
assemblies are fully tested at
the factory. Festo technicians
are available on site to support
start up and commissioning.
Festo offers a complete range
of training courses, hardware,
and curriculum on a variety
of automation and operations
disciplines.
www.festo.us/processproducts
Media Valves
Diaphragm Valve VZWM
Design
Connection size
[NPT]
Material/seal
Flow rate
[l/min]
Operating pressure
[psi]
Pilot operated
1/4"...2"
1,400...3,100
145
Design
Connection size
[NPT]
Material/seal
Flow rate
[l/min]
Operating pressure
[psi]
1/4"...1"
Brass, NBR
(Standard), FPM
1,500...11,500
7...580
Design
Connection size
[NPT]
Material/seal
Flow rate
[l/min]
Operating pressure
[psi]
1/4"...2"
1,800...2,800
0...145
Design
Connection size
[NPT]
Material/seal
Flow rate
[l/min]
Operating pressure
[psi]
Direct acting
1/8"...1/4"
60...400
0...1300
Connection size
[NPT]
Material/seal
Flow rate
[l/min]
Operating pressure
[psi]
600
1/2"...2"
2,800...47,500
58...145
Connection size
[NPT]
Material/seal
Flow rate
[l/min]
Operating pressure
[psi]
Pneumatic actuator
1/4...1
Brass, NBR
2,400...14,000
15...150
Connection Types
Body material
NBR or EPDM
1/4...1/2
Threaded, clamp
316L Stainless
aluminum
0...60
www.festo.us/processproducts
Valve seal
Connection size
[NPT]
Temperature range
[F]
Media pressure
[psi]
1/4"3"
-20...420
min. 80 DA or
min. 72.5 SA
1/4"...2" 1000
2-1/2" - 3" 800
Valve seal
Connection size
[NPT]
Temperature range
[F]
Media pressure
[psi]
1/4"4"
-20...420
min. 80 DA or
min. 72.5 SA
1/4"...2" 1000
2-1/2"...4" 800
Valve seal
Connection size
[NPT]
Temperature range
[F]
Media pressure
[psi]
1/4"2"
-20...420
min. 80 DA or
min. 72.5 SA
1/4"...1" 1000
1-1/4"...2" 800
Centric design
Complete tested assembly with either double or single acting -turn actuator
ISO/NAMUR/VDI/VDE interface for accessories
Bi-directional bubble-tight shut off
Face-to-face meets ISO 5752 table 5 short
Valve seal
Connection size
[NPT]
Temperature range
[F]
Media pressure
[psi]
1-1/2"24"
[ANSI 125/150]
-4...248
(depending on seat
material)
min. 80 DA or
min. 72.5 SA
1-1/2"...12" 230
14"...24" 150
Centric design
Complete tested assembly with either double or single acting -turn actuator
ISO/NAMUR/VDI/VDE interface for accessories
Bi-directional bubble-tight shut off
Face-to-face meets ISO 5752 table 5 short
Valve seal
Connection size
[NPT]
Temperature range
[F]
Media pressure
[psi]
1-1/2"24"
[ANSI 125/150]
-4...248
(depending on seat
material)
min. 80 DA or
min. 72.5 SA
1-1/2"...12" 230
14"...24" 150
Valve seal
Connection size
[NPT]
Temperature range
[F]
Media pressure
[psi]
NBR, EPDM
(vulcanized resilient
seat)
-4...248
(depending on seat
material)
min. 80 DA or
min. 72.5 SA
3"...24" 150
www.festo.us/processproducts
True tube full port sanitary stainless steel 3pc ball valve
Complete tested assembly with either double or single acting -turn actuator
ISO/NAMUR/VDI/VDE interface for accessories
Suitable for wide range of fluids and inert gases
Corrosion-resistant 316LSS (A351GR.CF3m), 20Ra internal surface finish
Valve seal
Nominal diameters
Temperature range
[F]
Media pressure
[psi]
1...4
DN25....DN100
-20...420
EPDN: -0.4...+248
FPM: +5...+356
to 145
Suitable for sanitary liquid applications including high viscosity and containing solid particles.
Corrosion-resistant 316L forged body, 20Ra internal surface finish (304L available)
Simple interface to pneumatic actuators
Materials compliant to FDA 177.2600
Traceability of components
Valve seal
Nominal diameters
Connection types
Temperature range
[F]
Media pressure
[psi]
EPDM
FPM
1...4
DN25....DN100
Weld, male,
clamp, nut
EPDN: -0.4...+248
FPM: +5...+356
to 145
Suitable for liquid product application in pharmaceutical, food processing, and chemical industries
Corrosion-resistant 316L forged body, <0.8Ra internal surface finish (304L available)
Simple interface to pneumatic actuators
Materials compliant to FDA 177.2600
Traceability of components
Valve seal
Nominal diameters
Connection types
Temperature range
[F]
Media pressure
[psi]
EPDM (standard)
FPM
NBR
1...4
DN25....DN100
Weld, male,
clamp, nut
EPDN: +14...+268
to 145
Function
Ambient temperature
[F]
Pressure range
[psi]
Torque at 73-87psi
[LbIn]
Swivel angle
[]
Double-acting
-4...176
36.5...121.8
133...4,248
0...90
Single-acting
-4...176
36.5...121.8
133...2,124
0...90
www.festo.us/processproducts
Pneumatic Actuators
Quarter Turn Actuator DFPB
Function
Ambient temperature
[F]
Pressure range
[psi]
Torque at 87psi
[LbIn]
Swivel angle
[]
Double-acting
-4...176
43.5...116
62...8,364
0...90
Single-acting
-4...176
43.5...116
8.85...7,806
0...90
Function
Ambient temperature
[F]
Pressure range
[psi]
Torque at 73-87psi
[LbIn]
Swivel angle
[]
Double-acting
-4...176
43.5...116
71...70,804
0...90
Single-acting
-4...176
43.5...116
133...35,403
0...90
Scotch-yoke mechanism
Direct hand wheel actuating on piston without need of gearbox
Flange hole patterns to ISO 5211
Interfaces according to VDI/VDE 3845 and NAMUR for accessory mounting
Function
Ambient temperature
[F]
Pressure range
[psi]
Torque at 87psi
[LbIn]
Swivel angle
[]
Double-acting
-4...176
43.5...116
133...16,993
0...90
Single-acting
-4...176
43.5...116
133...8,497
0...90
Function
Operating pressure
[psi]
Piston
[inch]
Stroke length
[inch]
Force
[Lb]
Double-acting
87
3...13
1-9/16...78-3/4
629...10,848
Function
Operating pressure
[psi]
Piston
[inch]
Stroke length
[inch]
Force
[Lb]
Double-acting
43...116
4...13
1-9/16...40
993...10,848
www.festo.us/processproducts
Sturdy design and high resistance to corrosion make these valves suitable for outdoor use
Port pattern to Namur for direct mounting of a drive as well as G and NPT threaded connections
Suitable for use in safety related systems up to and including SIL 4 to IEC 61508; and protection class IP65
Duty cycle: 100%
Constructional design
Flow rate
[l/min]
Ambient temperature
[F]
Pneumatic connection
(G, NPT, Namur)
Operating pressure
[psi]
Poppet
450
50...140
1/4
29...116
Use within chemical and petrochemical systems frequently used as pilot valve for flaps and drives
The surface of the valve housing is treated with hard Ematal
Port pattern to Namur for direct mounting of a drive as well as G and NPT threaded connection
Suitable for use in safety related systems up to and including SIL 4 to IEC 61508; and protection class IP65
Duty cycle: 100%
Constructional design
Flow rate
[l/min]
Ambient temperature
[F]
Pneumatic connection
(G, NPT, Namur)
Operating pressure
[psi]
Poppet / Spool
600...3,000
-13...140
1/4, 1/2
29...116
Flow rate
[l/min]
Ambient temperature
[F]
Operating voltage
[V]
Operating pressure
[psi]
Piston spool
950
14...140
24 DC
110, 230 AC
36...116
Flow rate
[l/min]
Ambient temperature
[F]
Operating voltage
[V]
Operating pressure
[psi]
3/2-way or 5/2-way,
single solenoid
900
23...104
29...145
Valve function
Flow rate
[l/min]
Ambient temperature
[F]
Operating voltage
[V]
Operating pressure
[psi]
3/2-way or 5/2-way,
single solenoid
500...1,000
23 to 104
24CDC
110VAC
22 to 120
10
Valve size
Flow rate
[l/min]
Ambient temperature
[F]
Operating voltage
[V]
Operating pressure
[psi]
10 mm
14 mm
190...380
600...780
23 to 140
5VDC
12VDC
24VDC
IP65/IP67/IP20
www.festo.us/processproducts
Fieldbus node with integrated analog and digital I/O, I/P, and pneumatic valves
Suppling leading protocols: EtherNet/IP, DeviceNet, PROFIBUS, PROFINET, PROFIsafe, ASi, EtherCAT, Modbus TCP,
CC-Link, INTERBUS, CANopen
Direct integration with MPA or VTSA valve terminals
Available with integrated CoDeSys controller (IEC61131)
Detailed point diagnostics for electronics and pneumatics via LED, local hand-held, laptop, or communicated to PLC
I/O connections: Terminal strip, M8, M12, Harax
I/O modules
Max. inputs capacity
Max. outputs capacity Operating voltage
Protection class
CP interface
[byte]
[byte]
[V]
Multi axis interface
Up to 9
64
64
24 DC
IP65/IP67/IP20
No. of output
Protection class
Power supply
[24 V DC]
Operating voltage
[mA]
16...32
IP65
CP connection
Typically 75
24
www.festo.us/processproducts
Ambient temperature
[F]
Flow rate
[l/min]
Valve width
[mm]
Operating voltage
[V]
Operating pressure
[psi]
23...122
up to 700
10...21
24 DC
-13...145
Valve width
[mm]
Flow rate
[l/min]
Ambient temperature
[F]
Operating voltage
[V]
Operating pressure
[psi]
10mm...14mm
130...630
23...140
24V
-13...116
400...2,900
18...52
24 DC; 110 AC
-13...145
Sanitary design for wash down, corrosion resistant, and clean applications
FDA compliant lubricants - FDA NSF-H1
Expandable up to 24 valves
Fieldbus connections via CTEU
Duty cycle
[%]
Flow rate
[l/min]
Valve width
[mm]
Valve position
Operating pressure
[psi]
100
300...650
24
4...16
-13...145
11
Type
Valve width
[mm]
Flow rate
[l/min]
Operating pressure
[psi]
Ambient temperature
[F]
CPV10
CPV14
CPV18
10
14
18
400
800
1,600
-13...145
23...122
Flow rate
[l/min]
Valve width
[mm]
Operating voltage
[V]
Ambient temperature
[F]
100
400
10
24 DC
23...122
www.festo.us/processproducts
Limit switch attachment with two mechanical switches in painted aluminum housing
With 8-pin terminal block and yellow/red visual indicator
Mounting standard: ISO 5211, DIN EN 60947-5-1
Type
Operating voltage
[V]
Max. switching
capacity
Measuring principle
Ambient temperature
[F]
Direct voltage DC
0...24
36 W
-13...176
Alternating voltage AC
0...250
1,700VA
For mechanical,
electrical proximity
sensors
Output
[mA]
Operating voltage
[V]
Analog
4...20
15...30
Binary
up to 28.8 DC/AC
up to 28.8 DC/AC
Adjust angle
[]
Ambient temperature
[F]
0...270
-4...176
Setpoint signal
Feedback signal
Ambient temperature
[F]
Accuracy
Protection
0-20mA, 4-20mA,
0-10V
4-20mA
23-140
3%
IP65
Ambient temperature
[F]
Media temperature
Protection
32 to 122
32 to 122
IP40
12
-14.5...+1450u
Ambient temperature
[F]
Media temperature
Protection
32 to 176
-4...+185
IP67
Measurement
variable
Operating
voltage [V DC]
Pneumatic
connections
Electrical connections
Piezo resistive
pressure sensor
Relative pressure
-14+14
029
087
830
G1/4
Relative pressure
0145
-14+145
0232
830
G1/4
0263
0725
01450
Method of
measurement
Measurement
variable
Pressure
measuring
range [psi]
Switching
function
Piezo resistive
pressure sensor with
display
1X relative
pressure
-14+14 or
0145
Freely
programmable
NPT 1/8-27 M5
G 1/8
R 1/8
Male
Female
Digital
Analog
1x PNP, 2x PNP
1x NPN, 2x NPN
15V
15V
Insertable in slot from above, does not protrude over the cylinder profile
Cable clip and inscription labels included in the scope of delivery
Design for T-slot suitable for DLP, DFPI and DNG
Certification: cULus listed (OL), CE mark: To EU EMC Directive
Explosion protection: up to Zone 0, 1, 2, 20, 21, 22 (ATEX)
ATEX category
gas/dust
Explosion ignition
[F]
Ambient temperature
[F]
Switch output
Protection class
II 1 G/ II 1 D
239
14...158
Namur
IP65/IP67
1)
Resolution
[mm]
Stroke length
[inch]
Power supply
[V DC]
Ambient temperature
[F]
0.01
4"...30"
10
101)
-22...212
13
www.festo.us/processproducts
Accessories
Service Unit MS-Series
Connections
[NPT]
Grade of filtration
[m]
Flow rate
[l/min]
Input pressure
[psi]
Temperature range
[F]
/8"...2"
5 or 40
850...17,000
12...290
-14...140
Economical
Hydrolysis resistant
Pressure and heat resistant
Anti-static
Resistant to cleaning agent
Media resistant
Flame retardant
Resistant to welding spatter
Food industry approved
UV resistant
Simple, fast installation: cut the length, insert and youre done!
Can be re-used a number of times
Plug connector material is approved for use by the FDA (Food and Drug Administration)
Leakage-free, corrosion-free
Range of Tubing
Range of Fittings
Piping System PQ
Outer diameter
[mm]
Operating pressure
[psi]
Room temperature
[F]
Temperature for
water separator
[F]
Pipe material
12...28
-14...217
-13...167
-13...167
Polyamide, aluminum
1)
Pneumatic connection
[NPT]
Flow rate
[l/min]
Temperature range
[F]
Input pressure
[psi]
"...1"1)
300...1,000
17...20
33.8...122
44...181
Note: Please refer to product data sheets for more technical details
14
Control cabinets and process valve assemblies for use in hazardous locations:
Ethernet
Class I Div 1 and Class I Div 2 hazardous locations
Intrinsically safe circuit extensions
Ethernet
Ethernet
VPPM
Fieldbus
VPPM
VPPM
Fieldbus
FIRC
FIRC
N2
or inert
N2 /
gas
process
air
N2
Fieldbus
FIRC
FIRC
N2
FIRC
FIRC
gas /
N
2
or inert
process
or
inert
air /
gas
process
air
15
Control Panels
Festo offers control panels pre-assembled on flat plate or custom
designed mounting structure to facilitate process control and
air preparation components from both Festo and third party
manufacturers. The assemblies are function specific based on
customers requirements, and require minimum effort to integrate the
complete assembly into customers system.
Pre-assembled solution to mount directly into equipment
Flat mounting panel or custom designed structure to fit available
footprint
Pre-wired and pneumatically connected
Easy integration including interconnect documentation
16
Learning Systems
Learning outcomes:
Participants will benefit by
learning:
To maintain and troubleshoot
process control systems
regardless of complexity
To select, assemble and test
process valve installations
To identify and explain ISA
symbols used in process
automation for valves,
instruments, piping, etc.
To read and decode piping and
instrumentation diagrams,
process flow and block flow
diagrams
To commission, maintain and
troubleshoot open and closedloop control systems
Measure, control and maintain
system pressure, temperature,
flow and level
17
Product Overview
Component
Operating Level
Electrical Terminal
CPI
Handheld
MMI
Valve Terminal
CPV
Valve Terminal
MPA/MPA-F
Valve Terminal
VTSA/VTSA-F
Valve Terminal
CDVI
Pilot Valve
VOFD (Namur)
Pilot Valve
VOFC (Namur)
Solenoid Valve
VSNB (Namur)
Standard Valve
NVF3 (Namur)
Service Unit
Dryer
LDM1
Couplings
Push-in Fittings
Plastic Tubings
Sensor Box
DAPZ
Sensor Box
SRBF
Analog / Binary
Sensor Box SRAP/SRBP
Sensor Box
QH-DR-E
Proximity Sensor
SME/SMT
Linear Actuator
DLP
Valve Terminals
Field Level
Solenoid Valves
Accessories
Sensors
Actuators
Butterfly Valve
VZSA-A
Ball Valve
VAPB/VZBA
Ball Valve
VZBC
Pilot Operated
VZWM / VZWP
Industry Segments
18
Biotechnology / Pharmaceutical
Direct Operated
Valve VZWD
Systems
Customized Systems
Automation Concept
1. Centralized Installation
Industrial Ethernet
Fieldbus
2. Decentralized Installation
Units for High and Low
Temperature Application
Industrial Ethernet
Fieldbus
Piping System
3. Hybrid Installation
(Centralized / Decentralized)
Displacement Encoder
MLO-POT
Customized Control
Cabinet Solutions, also
for Explosive Areas
Industrial Ethernet
Fieldbus
Controlled Linear
Actuator DFPI
Mining
Hygenic Butterfly
Valve VZFA
Chemical
Semi-Rotary Actuator
DAPS with Ball Valve
and Sensor Box
19
6
7
Appleton
N922 Tower View Dr, Suite 200
Greenville, WI 54942
Charlotte
4600 Lebanon Road, Unit G
Charlotte, NC 28227
Dallas
17440 Dallas Parkway, Suite 211
Dallas, TX 75287
Southern California
3183 F Airway Avenue
Costa Mesa, CA 92626
Product Support
Tel:1 866 GO FESTO (1 866 463 3786)
Fax:1800 96 FESTO(1 800 963 3786)
Email: product.support@us.festo.com
Engineering and Manufacturing Excellence. Festos Quality Assurance, ISO 9001 Certification
Festo Corporation is committed to supply all Festo products and services that will meet or exceed our customers requirements in product quality,
delivery, customer service and satisfaction.
13103908
The Executive Management Team determines the guidelines of the Quality & Environmental Policy, keeps itself informed regarding quality and
environmental performance, and supports the validity of the Quality and Environmental Management System.
05.2014
Subject to change
www.festo.us