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TLIA807C

Transfer  cargo    

MC  

Armstrong’s  Driver  Education  


 
Learner  Guide  
TLIA807C Transfer cargo

Contents
What this Learner’s Guide is about ........................................ 1  
Planning your learning ........................................................... 2  
How you will be assessed ...................................................... 5  

Section 1............................................................................................. 7  
Preparing for load transfer ..................................................... 7  

Section 2........................................................................................... 27  
Transferring cargo and completing transfers ....................... 27  

Additional resources ....................................................................... 35  

Feedback on activities .................................................................... 37  

© Australian National Training Authority 2003 Page 3


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What this Learner’s Guide is about

This  learning  guide  is  about  the  skills  and  knowledge  required  to  
transfer  cargo  in  accordance  with  workplace  requirements  including  
preparing  for  the  transfer  of  the  load,  safely  transferring  the  cargo  
using  appropriate  lifting  equipment,  finalising  the  transfer,  and  
completing  all  required  documentation.  

The  Elements  of  Competency  from  the  unit  TLIA807C  Transfer  cargo  
covered  in  this  learning  Guide  are  listed  below.  

Prepare  for  load  transfer  

Transfer  cargo  

Complete  transfer  

This  unit  of  competency  is  from  the  Transport  and  Logistics  Training  
Package  (TLI07).  

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Planning your learning

It  is  important  to  plan  your  learning  before  you  start  because  you  may  
already  have  some  of  the  knowledge  and  skills  that  are  covered  in  this  
Learner’s  Guide.  This  might  be  because:  

You  have  been  working  in  the  industry  for  some  time  

You  have  already  completed  training  in  this  area.  

Together  with  your  supervisor  or  trainer  use  the  checklists  on  the  
following  pages  to  help  you  plan  your  study  program.  Your  answers  to  
the  questions  in  the  checklist  will  help  you  work  out  which  sections  of  
this  Learner’s  Guide  you  need  to  complete.  

This  Learner’s  Guide  is  written  with  the  idea  that  learning  is  made  more  
relevant  when  you,  the  learner,  are  actually  working  in  the  industry.  
This  means  that  you  will  have  people  within  the  enterprise  who  can  
show  you  things,  discuss  how  things  are  done  and  answer  any  
questions  you  have.  Also  you  can  practise  what  you  learn  and  see  how  
what  you  learn  is  applied  in  the  enterprise.  

If  you  are  working  through  this  Learner’s  Guide  and  have  not  yet  found  
a  job  in  the  industry,  you  will  need  to  talk  to  your  trainer  about  doing  
work  experience  or  working  and  learning  in  some  sort  of  simulated  
workplace.    

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Section 1: Prepare for load transfer

Are  you  able  to:   Yes   No  


1. identify  load  characteristics  to  determine  any  special    
handling  or  equipment  requirements?        
2. determine  location  of  load  in  yard  and  follow    
transfer  method?        
3. establish  pathway  for  load  transfer  consistent  with    
workplace  procedures  noting  obstacles  and  any    
particular  safety  precautions?        
4. prepare  working  area  in  accordance  with  the  national  
standards,  safety  codes,  and  site  operating  procedure  
5.
6. assemble  personal  protection  equipment  and  other    
safety  equipment  (and  use  as  required)?        
7. calculate  the  Safe  Working  Load  (SWL)  or  Working    
Load  Limit  (WLL)  using  formulae  for  the  particular    
type  of  lifting  equipment?          
8. check  lifting  equipment  to  determine  safe  working    
order  for  the  transfer?          
9. report  unsafe  equipment  to  appropriate  personnel?    

Section 2: Transfer cargo

Are  you  able  to:   Yes   No  


1. steady  cargo  and  secure  using  appropriate  devices?    
       
2. lift  load  and  shift  safely  following  national  standards,    
safety  codes  and  site  operating  procedures?        
3. transfer  load  and  set  down  ensuring  no  injury  to    
personnel  or  damage  to  machinery  or  cargo?        

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Section 3: Complete transfer

Are  you  able  to:   Yes   No  


1. release  securing  arrangements  from  load  ensuring    
no  injury  to  personnel  or  damage  to  machinery    
or  cargo?        
2. complete  relevant  documentation  including  reporting    
of  damaged  cargo  in  accordance  with  workplace    
reporting  requirements?        
3. return  equipment  to  store  and  return  work  area    
to  normal  working  condition?        

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How you will be assessed

Assessment  of  this  Unit  of  Competency  will  include  observation  of  real  
or  simulated  work  processes  using  workplace  procedures  and  
questioning  on  underpinning  knowledge  and  skills.  It  must  be  
demonstrated  in  an  actual  or  simulated  work  situation  under  
supervision.  

You  will  be  required  to  show  that:  


• you  can  transfer  cargo  safely  and  within  safe  working  load    
• determine  working  load  limit  for  lifting  equipment.  

© Australian National Training Authority 2003 Page 5


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Section 1

Preparing for load transfer

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Section outline

Areas  covered  in  this  section  

Preparing  for  load  transfer  including:  


− safety  issues  for  self  and  fellow  team  members  
− calculating  Safe  Working  Load  or  Working  Load  Limit  for  lifting  
equipment  to  be  used  
− preparing  pathway  and  area  for  transfer  operations  
− transferring  specialised  loads  

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How do you plan and prepare for transferring


cargo?

What safety issues are involved for my fellow


team members and myself?

Safety  is  of  the  utmost  importance  to  everyone  when  you  are  working.    
You  may  be  working  in  a  busy  terminal  area  where  trucks  and  forklifts  
are  operating  or  within  a  warehouse  where  there  is  pedestrian  traffic  
travelling  through  the  area.  

Regardless  of  the  location,  your  focus  should  be  on  safety.    A  good  
way  to  remember  who  is  affected  by  safety  is  think  about:  
 
 

• O  
WN Health   and Safety
 
• O  
THERS’ Health
  and Safety
 
• O  
CCUPATIONAL
 
Health and Safety
 
 

The  greatest  safety  risk  is  to  yourself  and  your  fellow  team  members,  
especially  if  cargo  that  you  are  transferring  falls  or  comes  loose.      

Your  employer  will  have  issued  you  with  Personal  Protective  


Equipment  (PPE)  when  you  started  in  your  job.    This  might  include:  
• safety  boots  
• some  form  of  uniform  including  identification  of  your  
organisation  
• gloves  
• hearing  protection  (for  use  around  noisy  machinery  
• safety  glasses  (for  use  when  using  equipment  that  gives  
off  sparks,  sawdust,  metal  particles)  
• hard  hat.  

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Other  PPE,  including  some  of  the  items  listed  above,  may  be  available  
for  use  on  specialised  tasks  that  have  other  dangers  or  hazards.    The  
table  below  provides  a  list  of  other  PPE  and  indicates  when  it  would  be  
required:  

Item  of  PPE   Use  

Respirator   Using  chemicals,  paints,  spraying  herbicide,  


etc  

Face  shield   Using  chemicals  that  can  cause  eye  irritation  


or  are  corrosive  and  may  splash  on  face  and  
into  eyes  

Heat  proof  gloves   Using  hot  materials  such  as  tar  

Leather  chaps   Using  chain  saw  or  similar  equipment  that  


may  cause  cuts  to  limbs  

Kevlar  gloves   Using  knives  or  cutting  tools  where  normal  


flexibility  is  required  

Back  support   Where  heavy  or  repeated  lifting  is  involved  

Insect  repellent   For  working  in  open  areas    

Gum  boots   For  working  in  water  

Wet  weather  jacket   For  working  outdoors  in  wet  weather  

Sunglasses  and   For  working  outdoors  in  sunny  weather  


sunscreen  

High  visibility  jacket     For  working  in  areas  where  safety  may  be  
compromised  if  not  seen  clearly  (along  rail  
lines)  

   

   

   

 
MINI-ACTIVITY:
  Can you identify any other PPE
that is available for specialised
  tasks that is not included in this
list? If so, add this in to the list.

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© Australian National Training Authority 2003 Page 11


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Specific  PPE  will  depend  on  the  cargo  that  you  are  transferring  and  the  
risk  of  contact  with  the  contents  of  the  cargo.    Dangerous  goods  may  
be  involved  and  where  there  is  some  risk  of  exposure  to  this  type  of  
material,  specific  PPE  may  be  required.  

The  basis  of  working  safely  is  to  identify  hazards  and  assess  risks  and  
then  put  controls  in  place  for  the  assessed  risks  so  that  the  risk  is  
removed  or  lessened  to  an  acceptable  level.    This  is  the  basis  of  
(safety)  risk  management.      

Examples  of  risks  that  might  be  in  transferring  cargo  can  be  grouped  
around:  
• human  error  due  to  mistakes,  tiredness,  lack  of  
concentration  
• risks  associated  with  lifting  equipment  being  used  
• risks  associated  with  materials  that  are  dangerous  goods  
including  chemicals,  paints,  solvents,  cleaning  products,  
hot  tar,  etc    
• risks  associated  with  the  immediate  environment  where  
work  is  being  done  such  as  traffic  areas,  edges  of  wharves  
close  to  the  water,  etc.  

Risk  management  involves  assessing  consequences  before  controls  


and  put  in  place  and  the  likelihood  of  the  event  occurring.    For  
instance,  the  risk  associated  with  being  killed  on  the  job  as  a  result  of  a  
volcanic  eruption  are  almost  nil  in  Australia  as  there  are  no  active  
volcanoes.    If  you  were  caught  in  this  situation,  your  survival  would  be  
highly  unlikely.    So,  the  consequence  is  extremely  serious  but  the  
likelihood  is  VERY  low.    Overall,  the  risk  is  assessed  as  LOW.      

On  the  other  hand,  the  risk  that  you  will  get  wet  crossing  a  stream  by  
stepping  on  slippery  moss  covered  rocks  is  much  higher.    The  
consequences  will  probably  be  just  wet  shoes  or  feet  but  the  likelihood  
is  much  higher.    The  risk  is  still  rated  as  LOW  as  it  is  probably  warm  
weather  and  you  will  suffer  no  real  ill  effects  from  the  experience.    
Hitting  your  head  on  a  rock  is  another  risk  with  higher  consequences  
and  the  same  or  similar  likelihood.  

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The  following  table  provides  a  suggested  measurement  chart  that  you  


can  use  in  assessing  risks  before  deciding  what  controls  to  put  in  place  
and  the  priority  on  controls.    The  assessment  is  undertaken  before  
controls  are  put  in  place  and  then  after  controls  are  put  in  place  to  
ensure  that  controls  are  effective.    During  a  longer  activity,  the  
assessment  can  be  repeated  to  monitor  control  of  the  risk.  

Key  to  risks  before  control  are  put  in  place  

Likelihood   1   very  unlikely  

2   possible  

3   some  occurrences  

4   happen  on  a  regular  basis  

5   certain  to  happen  regularly  

Consequences   1   minor  cut  or  bruise  

2   minor  attention  required  

3   attention  required/off  work  for  day  or  


two  

4   serious  injury,  hospitalisation  

5   death,  major  catastrophe  

The  first  activities  look  at  applying  these  techniques  to  transferring  
cargo  and  required  PPE.  

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Activity 1: Assessing risks in undertaking cargo transfer

Arrange with your supervisor or trainer to work with an experienced


team member to transfer cargo. Undertake a risk assessment of
the activity. Discuss the team member and your supervisor or
trainer what the risks might be and the likelihood and consequence,
before and after controls are put in place.

List the main risks that you can identify, (estimate) likelihood and
consequences and propose control measures for these risks.

Use the space below for this activity. One suggested risk has been
included as a guide.

Key to risks before control put in place:


(Ranked in order of consequence and then likelihood)

L = likelihood 1 = very unlikely


2 = possible
3 = some occurrences
4 = happen on a regular
5 = certain to happen regularly

C = consequence 1 = minor cut or bruise


2 = minor attention required
3 = attention required/off work for day or two
4 = serious injury, hospitalisation
5 = death, major catastrophe
Risk L C Suggested controls

Dropping object on foot 2 3 Wear appropriate footwear;


while assembling cargo share load if heavy; exercise
for transfer caution/awareness

There is feedback on this activity at the back of this Learner’s


Guide.

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Activity 2: PPE

Discuss with you supervisor, trainer and fellow team members what
types of cargo you will be transferring. Enquire about any
dangerous goods transferred. Make a list of PPE required for
everyday work and when transferring specialised cargoes. Six
examples are required.

Cargo Required PPE

Everyday work

There is feedback on this activity at the back of this Learner’s


Guide.

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How do you calculate Safe Working Load or


Working Load Limit for lifting equipment to be
used?

The  maximum  load  that  can  be  lifted  by  a  sling  using  a  straight  lift  is  
the  Working  Load  Limit  (WLL).    

Once  the  WLL  has  been  altered  due  to  a  particular  slinging  method  
such  as  an  increase  in  the  angle  between  two  legs  or  a  reeve  it  is  then  
referred  to  as  the  Safe  Working  Load  (SWL).    Each  of  these  will  be  
dealt  with  in  the  material  that  follows.  

The  WLL  can  depend  on:  


• type  of  material  used  for  sling  (natural  fibre  rope,  chain,  
flexible  steel  wire  rope  (FSWR),  synthetic  rope.  flat  
webbing,  round  synthetic  slings)  
• condition  of  material  
• dryness/wetness  of  sling  material    
• rated  breaking  strain  of  sling  
• method  of  loading  
• included  angles.  

As  a  general  rule  of  thumb,  the  WLL  of  a  sling  using  a  straight  lift  can  
be  calculated  by  dividing  the  guaranteed  breaking  strain  of  the  sling  
(GBS)  by  a  safety  factor,  usually  5.  

A  straight  lift  or  direct  load  is  defined  in  the  following  diagram:  

 
Load factor = 1 for
  straight lift

FSWR  and  chain  should  be  tagged  with  a  WLL.    If  not,  consult  with  the  
manufacturer  or  supplier.    FSWR  with  no  tags  is  assumed  to  be  made  
of  1570  MPa  steel  wires.  

WLL  tables  are  available  for  a  variety  of  slings  and  rope.    Check  your  
workplace  for  these  tables  and  ensure  the  correct  table  is  used  to  
calculate  WLL.  

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As  a  rough  rule  of  thumb,  the  following  formula  apply  for  straight  lifts:  

Material   WLL  formula   Example  of  calculation  

FSWR   WLL  (kgs)  =  D²  x  8   For  FSWR  of  9  mm  diameter,    

(D  =  diameter  in  mm  as   WLL  =  9  x  9  x  8  =  648  kgs  


below)  

Chain  (WLL  of   For  grade  80  chain:   For  grade  80  chain  of  12  mm  
chain   diameter,    
determined  by   WLL  (kgs)  =  D²  x  32  
grade)   WLL  =  12  x  12  x  32  =  4608  kgs  
(D  =  diameter  in  mm  as   or  4.6  tonnes  
below)  

Natural  fibre   WLL  (kgs)  =  D²   For  Natural  fibre  rope  of  15  
rope   mm  diameter,    
(D  =  diameter  in  mm  as  
below)   WLL  =  15  x  15  =  225  kgs  

NOTE:    

Chain  should  be  tagged  with  WLL.    If  not,  return  to  manufacturer).      

Diameter  is  as  shown  by  arrow  below  for  FSWR:  

Diameter  for  chain  is  through  the  link  as  shown  by  arrows  below:  

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The  calculations  shown  above  can  be  reversed  to  calculate  the  
required  diameter  sling  for  a  given  load.  

For  example,  if  a  load  of  1600  kilograms  is  to  be  lifted  using  a  direct  
load,  what  size  FSWR  is  required?  

If  WLL  (kgs)  =  D²  x  8,  then,  D*  =   √  L  (kgs)  ÷  8  


(D  =  diameter  of  FSWR  to  take  this  load)  

So,  D  =   √  1600  ÷  8  
  √  200  
         =  

           =  14.14  mm  

The  ‘reverse’  formulae  are  as  follows:  

Material   WLL  formula   Example  of  calculation  

FSWR   D*  =  √  L  (kgs)  ÷  8   See  example  above.  

(D  =  diameter  in  mm  of  


FSWR)  

Chain     D*  =  √  L  (kgs)  ÷  32   For  load  of  3.2  tonnes  or  3200  
kgs,  required  chain  diameter  
(D  =  diameter  in  mm  of   (grade  80)  is:    
links)  
 √  3200÷  32  =    √  100  =  10  mm  

Natural  fibre   D*  =  √  L  (kgs)   For  load  of  400  kgs,  required  


rope   rope  diameter  is:    
(D  =  diameter  in  mm  of  
rope)    √  400  (kgs)  =  20  mm  

Flat  webbing  and  round  synthetic  slings  are  labelled  with  WLL.    Return  
to  manufacturer  if  label  is  missing  for  assessment  and  relabelling.    
Synthetic  slings  are  colour  coded  (see  table  below).  

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WLL  table  for  synthetic  slings  

(Source:  ‘A  Guide  to  Rigging’,  WorkCover  Authority  of  NSW  and  
Victorian  WorkCover  Authority).  

WLL  table  for  FSWR  

This  table  provides  a  more  accurate  calculation  of  WLL  for  FSWR.    Note  
that  the  method  of  slinging  and  included  angle  when  using  a  basket  
hitch  alters  the  load  factor.    Sample  calculations  using  this  table  follow  
the  table  and  material  on  SWL.  

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(Source:  ‘A  Guide  to  Rigging’,  WorkCover  Authority  of  NSW  and  
Victorian  WorkCover  Authority).  

Where  a  particular  slinging  method  is  altered  by  an  increase  in  angle  or  
a  reeve  (a  combination  of  sheaves),  the  WLL  is  changed  and  is  referred  
to  as  the  Safe  Working  Load  (SWL).  

For  example,  a  slung  round  load  using  a  basket  hitch  and  FSWR  (see  
table  above)  will  reduce  the  SWL,  in  comparison  to  a  direct  load  by  a  
load  factor  of  0.75  (slung  in  this  way,  a  sling  or  slings  is/are  required  of  
a  higher  WLL).      

The  arrangements  shown  below  have  load  factors  provided.    When  


calculating  the  WLL  of  each  sling  used,  this  is  factored  into  the  
calculation.  

(Source:  ‘A  Guide  to  Rigging’,  WorkCover  Authority  of  NSW  and  
Victorian  WorkCover  Authority).  

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To  calculate  WLL,  use  the  following  formula:  

WLL  =  weight  ÷  angle  factor  ÷  reeve  factor  (load  factor)  

For  example,  for  the  following  load  and  sling  arrangement  (see  
diagram):  

  60°

 
20 tonnes
 

Weight  =  20  tonnes  

Reeve  factor  =  0.5  (rectangular  load)  

Angle  factor  for  60°  =  1.73  

WLL  =  20  ÷  1.73  ÷  0.5  =  23.1  tonnes  

So  sling(s)  will  require  a  WLL  of  at  least  23.1  tonnes  

As  a  second  example,  for  a  steel  pipe  weighing  10  tonnes  and  slung  as  
shown,  the  required  WLL  of  sling(s)  is/are:  

WLL  =  10÷  1.00  ÷  0.75   120°

               =  13.3  tonnes  

The  load  to  be  slung  should  be  able  to  be  read  from  either  the  delivery  
docket  or  manifesto  or  will  be  stamped  on  the  container.    If  this  
information  is  not  available,  do  not  attempt  to  lift  the  load.    (A  further  
option  is  to  follow  up  with  the  company  responsible  for  the  delivery.  

Some  materials  can  be  heavier  when  wet.    Timber  for  instance  can  
weigh  up  to  50%  more  when  wet.    Containers,  pipes,  tanks,  etc  may  not  
be  empty,  so  check  this  carefully.    When  lifting,  look  for  signs  of  strain  
on  the  slings  and  lifting  equipment.    If  this  occurs,  immediately  stop  
and  replace  the  load  and  check  further.  

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A  number  of  cautions  are  provided  when  lifting  loads:  


• avoid  sudden  stops  and  drops  as  these  cause  increased  
stress  on  slings  
• use  a  smooth  lift  and  descent  
• ensure  that  the  load  should  is  secured  and  balanced  
• use  packing  strips  to  prevent  damage  to  the  cargo  when  
being  lifted  and  damage  to  sling  from  sharp  edges  on  
cargo  
• place  timber  dunnage  on  the  ground  to  receive  cargo  
• lift  vertically  
• ensure  hook  is  over  centre  of  gravity  of  the  load  and  hook  
is  placed  above  centre  of  gravity  
• use  spreaders  for  longer  objects  such  as  beams,  pipes.  

The  following  activity  asks  you  to  calculate  WLL  and  SWL  for  a  number  
of  situations.  

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Activity 3: Calculating WLL and SWL

For the given cargo and lifting arrangements, calculate the WLL/SWL and diameter of material.
Load Sling material Included angle Load type SWL/WLL Diameter of
material
10 tonnes FSWR - Round/Choke hitch
15 tonnes FSWR 120 Rectangular/Basket hitch
2.5 tonnes Chain - Direct loaded/straight lift
12 tonnes FSWR 90 Round/Basket hitch
500 kgs Natural fibre rope - Direct loaded/straight lift
1250 kgs FSWR - Rectangular/Choke hitch
7.8 tonnes Chain - Direct loaded/straight lift
6 tonnes FSWR 60 Rectangular/Basket hitch
750 kgs Natural fibre rope - Direct loaded/straight lift
1 tonne Chain - Round/Choke hitch

There is feedback on this activity at the back of this Learner’s Guide.

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What preparations are required for transferring


cargo?

Planning  is  a  critical  part  of  any  job.    This  is  also  true  for  transferring  
loads.  

In  the  first  section  of  this  Learner’s  Guide,  you  were  given  information  
about  risk  assessment.    The  following  check  list  can  be  used  to  prepare  
for  transferring  loads.    The  checklist  gives  special  conditions  or  
precautions  to  take  with  transferring  cargo.    

Criteria  to  check  in  relation   Actions  to  be  taken  


to  cargo  being  transferred  

Does  cargo  have  sharp   Place  material  between  sling  and  edges  
edges?  

Is  cargo  container   Repair  or  replace.    Report  as  required.  


damaged?  

Is  cargo  outside  in  wet   Additional  PPE  required  for  weather  


weather  or  very  sunny   conditions;  extra  care  in  wet  to  prevent  
weather?   slipping  

Does  cargo  include   Additional  PPE  required;  emergency  plan  


dangerous  goods*   required  in  case  of  spillage;  consult  
(diamond  shaped  labels   Dangerous  Goods  Code  
stamped  or  affixed  –  see  
also  other  relevant  
Learner’s  Guides)  

Is  path  clear  around  cargo   Clear  path/area;  inform  others  in  workplace  
and  path  for  cargo  to  travel   of  intended  transfer  

Is  cargo  being  transferred   Vehicle  may  require  specialised  formwork  


to  a  vehicle?   to  be  added  for  specialised  loads  such  as  
pipes  (see  relevant  Learner’s  Guide  for  
Secure  cargo)  

Does  load  require  turning   Use  correct  method  of  turning  over  load  as  
over?   per  “a  Guide  to  Rigging’,  page  95.  

Can  anything  fall  off  load   Secure  load;  use  strapping,  other  securing  
when  being  transferred?   materials  

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Is  load  is  on  pallet  and   Raise  load  slightly  and  swap  for  
pallet  is  damaged?   undamaged  pallet  

Is  hook  positioned  above   If  not  change  slinging  point  


centre  of  gravity?  

Is  centre  of  gravity  directly   If  not  change  slinging  point  


below  hook?  

 
* NOTE RE DANGEROUS GOODS:
 
These substances will have a diamond shaped label and should be handled
  with care and by those with appropriate training. Further information can
be found in the Learner’s Guide for the unit TDT D27.98B Prepare for
  transport of dangerous goods.

Another  check  to  make  is  that  the  slings  and  lifting  equipment  to  be  
used  are  in  good  condition.    Wet  ropes  (synthetic  and  natural  fibre)  
can  have  decreased  strength  and  should  be  dried  before  use.  

Various  chemicals  and  solvents  can  attack  synthetic  and  natural  fibre  
ropes  and  after  use  ropes  and  slings  should  be  checked  and  cleaned  as  
required.      

Hooks,  chains  and  other  metal  connectors  and  fasteners  can  suffer  
damage.    Bending  of  links  substantially  weakens  chains.    These  should  
be  discarded  or  replaced.    

The  precautions  and  checks  given  above  are  not  the  only  conditions  
that  you  may  have  to  consider  before  transferring  cargo.    Time  spent  
checking  through  how  the  cargo  will  be  transferred  could  save  
accidents  and  damage  to  the  cargo.  

If  in  doubt,  always  ask  for  advice  from  others  in  your  workplace  such  
as  your  trainer.    The  publication  listed  in  the  additional  resources  
section  –  A  Guide  to  Rigging’  provides  further  advice  on  rigging  and  
slinging  loads  in  a  variety  of  situations.  
The  next  activity  focuses  on  checking  equipment  before  use  
to  transfer  loads.  

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Activity 4: Checking before transferring cargo

Talk to your trainer about cargo that is required to be transferred


and arrange to assist with these jobs. Use the checklist supplied to
prepare for transferring the cargo.

Seek feedback on your checking and preparations for transferring


cargo.

There is feedback on this activity at the back of this Learner’s


Guide.

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Section 2

Transferring cargo and


completing transfers

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Section outline

Areas  covered  in  this  section  

Undertaking  required  tasks  including:  


− carrying  out  transfers  safely  
− completing  transfer  
− reporting  damaged  cargo  

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How do you safely transfer cargo and complete


transfers?

How do you safely transfer cargo?

Before  slinging  the  cargo  and  transferring  it,  you  will  have  completed  a  
number  of  preparations  as  outlined  in  the  previous  sections  of  this  
Learner’s  Guide.  

The  preparation  and  checking  is  to  ensure  the  safety  of  yourself,  your  
fellow  team  members  and  the  cargo  you  are  transferring.    

If  these  preparations  are  followed,  then  the  cargo  should  be  


transferred  safely.    The  flowchart  below  summarises  these  
preparations  and  checks.  

  Determine cargo Identify any Assemble required


to be transferred special PPE and
  characteristics of emergency
cargo equipment
 
Calculate/check
  WLL/SWL for
cargo and lifting
  equipment
Check condition of
 
lifting equipment
  and slings

  Monitor safety Determine path for


as cargo is being cargo transfer and
 
transferred clear; inform
  others
TRANSFER Make final Determine transfer
  CARGO check before location and
transfer is prepare
  commenced site/vehicle
 

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During  transfer,  a  tag  line  might  be  used  to  guide  and  steady  the  
cargo.    A  suitable  tag  line  would  be  natural  fibre  or  synthetic  rope.    The  
tag  line  will  assist  in:  
• keeping  longer  loads  from  swinging    
• steering  load  away  from  other  objects  
• sideways  movement  of  lighter  loads  
• fine  adjustment  when  loading  cargo  onto  vehicles  or  
storage  cradles.  

Tag  lines  also  assist  in  turning  loads  over  when  required  (see  Page  95,  
‘A  Guide  to  Rigging’).  
Your  next  activity  is  to  practice  these  techniques  in  the  
workplace  under  guidance  from  others.  

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Activity 5: Practicing cargo transfer

Talk to you trainer and arrange to work with experienced operators


transferring cargo. Follow the flow chart given in the material in this
section.

Summarise what you have learnt from working with others. Use
the space below for this purpose.

There is feedback on this activity at the back of this Learner’s


Guide.

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What is required to complete the task of


transferring cargo?

The  task  is  not  completed  even  when  the  load  is  set  down  safely.      

In  cooking,  a  old  saying  is  “A  good  cook  cleans  up  as  they  go”.  

The  task  is  complete  when:  


• slings  and  ropes  are  inspected  and  cleaned  as  required  
• slings  and  ropes,  chains,  etc  are  returned  to  storage  or  
wound  up  out  of  the  way  if  hung  permanently  
• all  equipment  has  been  returned  to  its  storage  location  
• all  workplace  documentation  is  completed  or  electronic  
records  of  cargo  transfer  have  been  entered,  checked  and  
filed/saved    
• any  damaged  cargo  is  reported  to  appropriate  person  in  
the  workplace  using  appropriate  form,  report  or  process.  

The  next  activity  asks  you  to  practice  this.  

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Activity 6: Completing the transfer

Talk to you trainer and other relevant personnel in your workplace


to find responses to the following questions:

How does damaged cargo get reported?

Who does the report go to?

How often are slings and lifting equipment inspected?

When (and how) should slings and ropes be washed?

How often are chains inspected?

What should you do when you find damaged or worn lifting


equipment, slings, etc?

There is feedback on this activity at the back of this Learner’s


Guide.

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Additional
resources

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Web  sites:  
• Workcover  Authority  of  NSW  
 
http://www.workcover.nsw.gov.au/  
• Victorian  WorkCover  Authority    
http://www.workcover.vic.gov.au/  
• WorkCover  Queensland      
http://www.workcover.qld.gov.au/  
• WorkCover  WA        
http://www.workcover.wa.gov.au/  
• WorkCover  Corporation  of  SA  
 
http://www.workcover.wa.gov.au/  
• ACT  WorkCover        
http://www.workcover.act.gov.au/  
• Workplace  Standards  Tasmania  
http://www.wst.tas.gov.au/node/WST.htm  
• Work  Health  Authority  NT  
http://www.deet.nt.gov.au/wha/index.html      

Paper  based  resources:  


• ‘A  Guide  to  Rigging’,  WorkCover  Authority  of  NSW  and  Victorian  
WorkCover  Authority),  Second  Edition,  1997.  

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Feedback on
activities
The responses provided in this section are suggested responses.
Because every workplace is different, your responses may vary
according to your specific workplace procedures, the equipment
available and the nature of the business.

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Activity 1: Assessing risks in undertaking cargo transfer

The risk assessment should identify major risks and controls.


Some suggested risks (see also later in Learner’s Guide) could
include:
• worn or damaged slings
• sling not rated high enough for load (see next section)
• not clearing path for transfer or warning others of intended
transfer
• cargo not secured properly and slipping out of sling
• combinations of above.

Activity 2: PPE

Check your responses with your trainer, supervisor and relevant


workplace personnel.

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Activity 3: Calculating WLL and SWL

Load Sling material Included Load type SWL/WLL Diameter of


angle material
10 tonnes FSWR - Round/Choke hitch 13.33 tonnes (10 ÷ 0.75) 40.8 mm ( √ 13300
÷ 8)
5 tonnes FSWR 120 Rectangular/Basket hitch 10 tonnes (5 ÷ 0.5) 35.3 mm ( √ 10000
÷ 8)
2.5 tonnes Chain - Direct loaded/straight lift 2.5 tonnes 8.8 mm ( √ 2500 ÷
32)
12 tonnes FSWR 90 Round/Basket hitch 8.5 tonnes (12 ÷ 1.410 32.6 mm ( √ 8500 ÷
8)
500 kgs Natural fibre rope - Direct loaded/straight lift 0.5 tonnes 22.3 mm ( √ 500)
1250 kgs FSWR - Rectangular/Choke hitch 2.5 tonnes (1.25 ÷ 0.5) 17.7 mm ( √ 2500 ÷
8)
7.8 tonnes Chain - Direct loaded/straight lift 7.8 tonnes 15.6 mm ( √ 7800 ÷
32)
6 tonnes FSWR 60 Rectangular/Basket hitch 11.5 tonnes (10 ÷ 0.87) 37.9 mm ( √ 11500
÷ 8)
750 kgs Natural fibre rope - Direct loaded/straight lift 0.75 tonnes 27.3 mm ( √ 750
1 tonne Chain - Round/Choke hitch 1.33 tonnes (1 ÷ 0.75) 6.4 mm ( √ 1330 ÷
32)

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Activity 4: Checking before transferring cargo

Seek feedback on the preparations and checks that you make


before transferring cargo.

Activity 5: Practicing cargo transfer

Ask your trainer for feedback on what you have learnt.

Activity 6: Completing the transfer

Responses to these questions will vary across workplaces. Talk to


your trainer, your trainer and other relevant personnel in your
workplace to gain feedback on your answers.

© Australian National Training Authority 2003 Page 42


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