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Transfer cargo
MC
Contents
What this Learner’s Guide is about ........................................ 1
Planning your learning ........................................................... 2
How you will be assessed ...................................................... 5
Section 1............................................................................................. 7
Preparing for load transfer ..................................................... 7
Section 2........................................................................................... 27
Transferring cargo and completing transfers ....................... 27
This
learning
guide
is
about
the
skills
and
knowledge
required
to
transfer
cargo
in
accordance
with
workplace
requirements
including
preparing
for
the
transfer
of
the
load,
safely
transferring
the
cargo
using
appropriate
lifting
equipment,
finalising
the
transfer,
and
completing
all
required
documentation.
The
Elements
of
Competency
from
the
unit
TLIA807C
Transfer
cargo
covered
in
this
learning
Guide
are
listed
below.
Transfer cargo
Complete transfer
This
unit
of
competency
is
from
the
Transport
and
Logistics
Training
Package
(TLI07).
It
is
important
to
plan
your
learning
before
you
start
because
you
may
already
have
some
of
the
knowledge
and
skills
that
are
covered
in
this
Learner’s
Guide.
This
might
be
because:
You have been working in the industry for some time
Together
with
your
supervisor
or
trainer
use
the
checklists
on
the
following
pages
to
help
you
plan
your
study
program.
Your
answers
to
the
questions
in
the
checklist
will
help
you
work
out
which
sections
of
this
Learner’s
Guide
you
need
to
complete.
This
Learner’s
Guide
is
written
with
the
idea
that
learning
is
made
more
relevant
when
you,
the
learner,
are
actually
working
in
the
industry.
This
means
that
you
will
have
people
within
the
enterprise
who
can
show
you
things,
discuss
how
things
are
done
and
answer
any
questions
you
have.
Also
you
can
practise
what
you
learn
and
see
how
what
you
learn
is
applied
in
the
enterprise.
If
you
are
working
through
this
Learner’s
Guide
and
have
not
yet
found
a
job
in
the
industry,
you
will
need
to
talk
to
your
trainer
about
doing
work
experience
or
working
and
learning
in
some
sort
of
simulated
workplace.
Assessment
of
this
Unit
of
Competency
will
include
observation
of
real
or
simulated
work
processes
using
workplace
procedures
and
questioning
on
underpinning
knowledge
and
skills.
It
must
be
demonstrated
in
an
actual
or
simulated
work
situation
under
supervision.
Section 1
Section outline
Safety
is
of
the
utmost
importance
to
everyone
when
you
are
working.
You
may
be
working
in
a
busy
terminal
area
where
trucks
and
forklifts
are
operating
or
within
a
warehouse
where
there
is
pedestrian
traffic
travelling
through
the
area.
Regardless
of
the
location,
your
focus
should
be
on
safety.
A
good
way
to
remember
who
is
affected
by
safety
is
think
about:
• O
WN Health
and Safety
• O
THERS’ Health
and Safety
• O
CCUPATIONAL
Health and Safety
The
greatest
safety
risk
is
to
yourself
and
your
fellow
team
members,
especially
if
cargo
that
you
are
transferring
falls
or
comes
loose.
Other
PPE,
including
some
of
the
items
listed
above,
may
be
available
for
use
on
specialised
tasks
that
have
other
dangers
or
hazards.
The
table
below
provides
a
list
of
other
PPE
and
indicates
when
it
would
be
required:
High
visibility
jacket
For
working
in
areas
where
safety
may
be
compromised
if
not
seen
clearly
(along
rail
lines)
MINI-ACTIVITY:
Can you identify any other PPE
that is available for specialised
tasks that is not included in this
list? If so, add this in to the list.
Specific
PPE
will
depend
on
the
cargo
that
you
are
transferring
and
the
risk
of
contact
with
the
contents
of
the
cargo.
Dangerous
goods
may
be
involved
and
where
there
is
some
risk
of
exposure
to
this
type
of
material,
specific
PPE
may
be
required.
The
basis
of
working
safely
is
to
identify
hazards
and
assess
risks
and
then
put
controls
in
place
for
the
assessed
risks
so
that
the
risk
is
removed
or
lessened
to
an
acceptable
level.
This
is
the
basis
of
(safety)
risk
management.
Examples
of
risks
that
might
be
in
transferring
cargo
can
be
grouped
around:
• human
error
due
to
mistakes,
tiredness,
lack
of
concentration
• risks
associated
with
lifting
equipment
being
used
• risks
associated
with
materials
that
are
dangerous
goods
including
chemicals,
paints,
solvents,
cleaning
products,
hot
tar,
etc
• risks
associated
with
the
immediate
environment
where
work
is
being
done
such
as
traffic
areas,
edges
of
wharves
close
to
the
water,
etc.
On
the
other
hand,
the
risk
that
you
will
get
wet
crossing
a
stream
by
stepping
on
slippery
moss
covered
rocks
is
much
higher.
The
consequences
will
probably
be
just
wet
shoes
or
feet
but
the
likelihood
is
much
higher.
The
risk
is
still
rated
as
LOW
as
it
is
probably
warm
weather
and
you
will
suffer
no
real
ill
effects
from
the
experience.
Hitting
your
head
on
a
rock
is
another
risk
with
higher
consequences
and
the
same
or
similar
likelihood.
2 possible
3 some occurrences
The
first
activities
look
at
applying
these
techniques
to
transferring
cargo
and
required
PPE.
List the main risks that you can identify, (estimate) likelihood and
consequences and propose control measures for these risks.
Use the space below for this activity. One suggested risk has been
included as a guide.
Activity 2: PPE
Discuss with you supervisor, trainer and fellow team members what
types of cargo you will be transferring. Enquire about any
dangerous goods transferred. Make a list of PPE required for
everyday work and when transferring specialised cargoes. Six
examples are required.
Everyday work
The
maximum
load
that
can
be
lifted
by
a
sling
using
a
straight
lift
is
the
Working
Load
Limit
(WLL).
Once
the
WLL
has
been
altered
due
to
a
particular
slinging
method
such
as
an
increase
in
the
angle
between
two
legs
or
a
reeve
it
is
then
referred
to
as
the
Safe
Working
Load
(SWL).
Each
of
these
will
be
dealt
with
in
the
material
that
follows.
As
a
general
rule
of
thumb,
the
WLL
of
a
sling
using
a
straight
lift
can
be
calculated
by
dividing
the
guaranteed
breaking
strain
of
the
sling
(GBS)
by
a
safety
factor,
usually
5.
A straight lift or direct load is defined in the following diagram:
Load factor = 1 for
straight lift
FSWR
and
chain
should
be
tagged
with
a
WLL.
If
not,
consult
with
the
manufacturer
or
supplier.
FSWR
with
no
tags
is
assumed
to
be
made
of
1570
MPa
steel
wires.
WLL
tables
are
available
for
a
variety
of
slings
and
rope.
Check
your
workplace
for
these
tables
and
ensure
the
correct
table
is
used
to
calculate
WLL.
As a rough rule of thumb, the following formula apply for straight lifts:
Chain
(WLL
of
For
grade
80
chain:
For
grade
80
chain
of
12
mm
chain
diameter,
determined
by
WLL
(kgs)
=
D²
x
32
grade)
WLL
=
12
x
12
x
32
=
4608
kgs
(D
=
diameter
in
mm
as
or
4.6
tonnes
below)
Natural
fibre
WLL
(kgs)
=
D²
For
Natural
fibre
rope
of
15
rope
mm
diameter,
(D
=
diameter
in
mm
as
below)
WLL
=
15
x
15
=
225
kgs
NOTE:
Chain should be tagged with WLL. If not, return to manufacturer).
Diameter for chain is through the link as shown by arrows below:
The
calculations
shown
above
can
be
reversed
to
calculate
the
required
diameter
sling
for
a
given
load.
For
example,
if
a
load
of
1600
kilograms
is
to
be
lifted
using
a
direct
load,
what
size
FSWR
is
required?
So,
D
=
√
1600
÷
8
√
200
=
= 14.14 mm
Chain
D*
=
√
L
(kgs)
÷
32
For
load
of
3.2
tonnes
or
3200
kgs,
required
chain
diameter
(D
=
diameter
in
mm
of
(grade
80)
is:
links)
√
3200÷
32
=
√
100
=
10
mm
Flat
webbing
and
round
synthetic
slings
are
labelled
with
WLL.
Return
to
manufacturer
if
label
is
missing
for
assessment
and
relabelling.
Synthetic
slings
are
colour
coded
(see
table
below).
(Source:
‘A
Guide
to
Rigging’,
WorkCover
Authority
of
NSW
and
Victorian
WorkCover
Authority).
This
table
provides
a
more
accurate
calculation
of
WLL
for
FSWR.
Note
that
the
method
of
slinging
and
included
angle
when
using
a
basket
hitch
alters
the
load
factor.
Sample
calculations
using
this
table
follow
the
table
and
material
on
SWL.
(Source:
‘A
Guide
to
Rigging’,
WorkCover
Authority
of
NSW
and
Victorian
WorkCover
Authority).
Where
a
particular
slinging
method
is
altered
by
an
increase
in
angle
or
a
reeve
(a
combination
of
sheaves),
the
WLL
is
changed
and
is
referred
to
as
the
Safe
Working
Load
(SWL).
For
example,
a
slung
round
load
using
a
basket
hitch
and
FSWR
(see
table
above)
will
reduce
the
SWL,
in
comparison
to
a
direct
load
by
a
load
factor
of
0.75
(slung
in
this
way,
a
sling
or
slings
is/are
required
of
a
higher
WLL).
(Source:
‘A
Guide
to
Rigging’,
WorkCover
Authority
of
NSW
and
Victorian
WorkCover
Authority).
For
example,
for
the
following
load
and
sling
arrangement
(see
diagram):
60°
20 tonnes
As
a
second
example,
for
a
steel
pipe
weighing
10
tonnes
and
slung
as
shown,
the
required
WLL
of
sling(s)
is/are:
= 13.3 tonnes
The
load
to
be
slung
should
be
able
to
be
read
from
either
the
delivery
docket
or
manifesto
or
will
be
stamped
on
the
container.
If
this
information
is
not
available,
do
not
attempt
to
lift
the
load.
(A
further
option
is
to
follow
up
with
the
company
responsible
for
the
delivery.
Some
materials
can
be
heavier
when
wet.
Timber
for
instance
can
weigh
up
to
50%
more
when
wet.
Containers,
pipes,
tanks,
etc
may
not
be
empty,
so
check
this
carefully.
When
lifting,
look
for
signs
of
strain
on
the
slings
and
lifting
equipment.
If
this
occurs,
immediately
stop
and
replace
the
load
and
check
further.
The
following
activity
asks
you
to
calculate
WLL
and
SWL
for
a
number
of
situations.
For the given cargo and lifting arrangements, calculate the WLL/SWL and diameter of material.
Load Sling material Included angle Load type SWL/WLL Diameter of
material
10 tonnes FSWR - Round/Choke hitch
15 tonnes FSWR 120 Rectangular/Basket hitch
2.5 tonnes Chain - Direct loaded/straight lift
12 tonnes FSWR 90 Round/Basket hitch
500 kgs Natural fibre rope - Direct loaded/straight lift
1250 kgs FSWR - Rectangular/Choke hitch
7.8 tonnes Chain - Direct loaded/straight lift
6 tonnes FSWR 60 Rectangular/Basket hitch
750 kgs Natural fibre rope - Direct loaded/straight lift
1 tonne Chain - Round/Choke hitch
Planning
is
a
critical
part
of
any
job.
This
is
also
true
for
transferring
loads.
In
the
first
section
of
this
Learner’s
Guide,
you
were
given
information
about
risk
assessment.
The
following
check
list
can
be
used
to
prepare
for
transferring
loads.
The
checklist
gives
special
conditions
or
precautions
to
take
with
transferring
cargo.
Does
cargo
have
sharp
Place
material
between
sling
and
edges
edges?
Is
path
clear
around
cargo
Clear
path/area;
inform
others
in
workplace
and
path
for
cargo
to
travel
of
intended
transfer
Does
load
require
turning
Use
correct
method
of
turning
over
load
as
over?
per
“a
Guide
to
Rigging’,
page
95.
Can
anything
fall
off
load
Secure
load;
use
strapping,
other
securing
when
being
transferred?
materials
Is
load
is
on
pallet
and
Raise
load
slightly
and
swap
for
pallet
is
damaged?
undamaged
pallet
* NOTE RE DANGEROUS GOODS:
These substances will have a diamond shaped label and should be handled
with care and by those with appropriate training. Further information can
be found in the Learner’s Guide for the unit TDT D27.98B Prepare for
transport of dangerous goods.
Another
check
to
make
is
that
the
slings
and
lifting
equipment
to
be
used
are
in
good
condition.
Wet
ropes
(synthetic
and
natural
fibre)
can
have
decreased
strength
and
should
be
dried
before
use.
Various
chemicals
and
solvents
can
attack
synthetic
and
natural
fibre
ropes
and
after
use
ropes
and
slings
should
be
checked
and
cleaned
as
required.
Hooks,
chains
and
other
metal
connectors
and
fasteners
can
suffer
damage.
Bending
of
links
substantially
weakens
chains.
These
should
be
discarded
or
replaced.
The
precautions
and
checks
given
above
are
not
the
only
conditions
that
you
may
have
to
consider
before
transferring
cargo.
Time
spent
checking
through
how
the
cargo
will
be
transferred
could
save
accidents
and
damage
to
the
cargo.
If
in
doubt,
always
ask
for
advice
from
others
in
your
workplace
such
as
your
trainer.
The
publication
listed
in
the
additional
resources
section
–
A
Guide
to
Rigging’
provides
further
advice
on
rigging
and
slinging
loads
in
a
variety
of
situations.
The
next
activity
focuses
on
checking
equipment
before
use
to
transfer
loads.
Section 2
Section outline
Before
slinging
the
cargo
and
transferring
it,
you
will
have
completed
a
number
of
preparations
as
outlined
in
the
previous
sections
of
this
Learner’s
Guide.
The
preparation
and
checking
is
to
ensure
the
safety
of
yourself,
your
fellow
team
members
and
the
cargo
you
are
transferring.
During
transfer,
a
tag
line
might
be
used
to
guide
and
steady
the
cargo.
A
suitable
tag
line
would
be
natural
fibre
or
synthetic
rope.
The
tag
line
will
assist
in:
• keeping
longer
loads
from
swinging
• steering
load
away
from
other
objects
• sideways
movement
of
lighter
loads
• fine
adjustment
when
loading
cargo
onto
vehicles
or
storage
cradles.
Tag
lines
also
assist
in
turning
loads
over
when
required
(see
Page
95,
‘A
Guide
to
Rigging’).
Your
next
activity
is
to
practice
these
techniques
in
the
workplace
under
guidance
from
others.
Summarise what you have learnt from working with others. Use
the space below for this purpose.
The task is not completed even when the load is set down safely.
In cooking, a old saying is “A good cook cleans up as they go”.
Additional
resources
Web
sites:
• Workcover
Authority
of
NSW
http://www.workcover.nsw.gov.au/
• Victorian
WorkCover
Authority
http://www.workcover.vic.gov.au/
• WorkCover
Queensland
http://www.workcover.qld.gov.au/
• WorkCover
WA
http://www.workcover.wa.gov.au/
• WorkCover
Corporation
of
SA
http://www.workcover.wa.gov.au/
• ACT
WorkCover
http://www.workcover.act.gov.au/
• Workplace
Standards
Tasmania
http://www.wst.tas.gov.au/node/WST.htm
• Work
Health
Authority
NT
http://www.deet.nt.gov.au/wha/index.html
Feedback on
activities
The responses provided in this section are suggested responses.
Because every workplace is different, your responses may vary
according to your specific workplace procedures, the equipment
available and the nature of the business.
Activity 2: PPE