Associative Ebom Mbom BP Flamy Public

Associative eBOM/mBOM
Best Practices
Franois LAMY
PTC
Agenda
Introduction
!
Challenges
Process overview
Associative eBOM/mBOM practice

!
Analyze eBOM
Restructure into mBOM
Update and Maintain mBOM
Ensure mBOM conformity
Release to production systems
Looking forward :
BOM transformation with
Windchill MPMLink 10.0
Summary & Q&A
Forward Looking Information Subject to Change Without Notice
Agenda
Introduction
!
Challenges
Process overview

!
Analyze eBOM
Looking forward :
Summary & Q&A
Introduction - Challenges
Engineering and Manufacturing have
different perspectives of the product
Shortened development schedule

!
Manufacturing cant wait until the complete

eBOM is released to create an mBOM,
which is critical to start mfg planning
Continuously evolving engineering designs
have a large impact on multiple
manufacturing deliverables
(MANUFACTURING)
mBOM: Assembly
Process Perspective
Plants
Assembly Stations / Lines
Raw Materials /
eBOM
mBOM
equivalent
Assy 1100
Part 100
Assy 1300
Part 300
Assy 1500
Part 100
equivalent
Part 200
Non-conform mBOMs generate costly

production scrap, rework and delays
Sub-Assemblies
Parts
Assy 1200
Ensuring conformity
!
Control Systems
Using mBOM in engineering creates a

significant burden on design teams
Hydraulics
Electrical
Different plants, production volume
(ENGINEERING)
eBOM: Functional
System Perspective
Propulsion
eBOM mBOM
eBOM rarely fits mfg constraints
Structure
Part 700
Assy 1500
equivalent
Part 300
Assy 1600
PLANT 2
Part 400
Part 400
Part 500
Part 500
Part 800
2009 PTC
Introduction
Associative eBOM/mBOM Overview
Objective
!
Engineering
eBOM
(As Designed)
equivalent
Assy 1100
Create mBOMs directly from the eBOM and

manage both BOMs with the same PLM system
Start the creation of the mBOM before design
release and put the mBOM under formal
configuration management
Assy 1500
Part 100
Assy 1200
Part 100
equivalent
Part 200
Part 700
Assy 1500
equivalent
Assy 1300
Capabilities:
!
Manufacturing
mBOM
(As Planned)
Part 300
Assy 1600
Part 300
Part 400
Part 400
Part 500
Part 500
PLANT 2
Part 800
Leverage 3D data
Create mBOM from engineering 3D mockup
Dynamically generate a mBOM 3D mockup
Flexibility
Mfg equivalent parts
Plant specific BOMs, alternate BOMs
eBOM
mBOM
Traceability
Bidirectional associativity
Control and manage

Analyze and resolve BOM discrepancies
Change and Configuration Management
[Digital Manufacturing Planning, 2007]
2009 PTC
Agenda
Introduction
!
Challenges
Process overview

!
Analyze eBOM
Looking forward :
Summary & Q&A
Associative mBOM eBOM Practice

Storyboard Overview
Use PLM system and directly access
evolving engineering design
Restructure eBOM into mBOMs, with maximum

flexibility and detailed traceability links
Visualize multi-level eBOM

Visualize 3D mockup
eBOM
Vehicle eBOM
Manufacturing
Engineer
Frame Assy
Part 1
Part 2
START
Rear Frame
Derive multiple mBOMs from eBOM

Automatically generated mBOM 3D
mockup
mBOM
Vehicle mBOM
Sub-Assy
Part 1
Part 2
Part 9
Analyze eBOM
Part 8

Standard integration with leading ERPs
Flexible integration framework
Update and Maintain

mBOM
Stay informed through change process

and update mBOM accordingly
Integral change and
Visual indicators based on

traceability BOM links
Automatic propagation of part
attributes and CAD viewables
Ensure BOM
conformity
Release to production
systems
Rear Frame
Ensure all eBOM parts are accounted for

Multi level BOM compare
END
eBOM
mBOM
2009 PTC

Analyze eBOM
Start Step 1
1.1
Open multi-level eBOM in MPSE
Manufacturing
Engineer
1.2
Open eBOM structure in ProductView for MPMLink
START
1.3
1.0
Visualize and Interact with 3D eBOM mockup
Analyze eBOM
2.0
1.4
Identify an entire eBOM assembly
3.0Update
and Maintain
mBOM
4.0
End Step 1
Ensure BOM
conformity
5.0
systems
END

Analyze eBOM
Start Step 1
1.1
Open multi-level eBOM in
MPSE
1.2
Open eBOM structure in
ProductView for MPMLink
1.3
Visualize and Interact with 3D
eBOM mockup
Use PLM system and to access to the

design part
1.4
Open the MPSE to expand the eBOM

Identify an entire eBOM
assembly
End Step 1

Analyze eBOM
Start Step 1
Open Product View to interact with 3D

model
1.1
MPSE
1.2
1.3
eBOM mockup
1.4
assembly
End Step 1

Analyze eBOM
Using ProductView features
Start Step 1
1.1
MPSE
1.2
1.3
eBOM mockup
1.4
assembly
End Step 1

Analyze eBOM
Start Step 1
1.1
MPSE
1.2
1.3
eBOM mockup
1.4
assembly
End Step 1
Analyze and check the equivalent parts

Manufacturing
Engineer
Start Step 2
2.1
Highlight in ProductView for MPMLink
the parts of this assembly
START
1.0
Analyze eBOM
2.2
2.3
Create equivalent assembly
2.0
Build Mfg assembly and sub-assemblies
3.0Update
and Maintain
mBOM
4.0
Ensure BOM
conformity
5.0
systems
2.4
Comparison report for BOM conformity
End Step 2
END

Start Step 2
2.1
Open the assembly in ProductView

to visualize all the components
Highlight in ProductView for

MPMLink
2.2
2.3
Build Mfg assembly and subassemblies
2.4
Comparison report for BOM

conformity
End Step 2

Start Step 2
2.1

MPMLink
2.2
Select New Downstream action to
create an equivalent downstream
Manufacturing assembly
2.3
2.4

conformity
End Step 2

Start Step 2
2.1

MPMLink
2.2
2.3
2.4

conformity
An equivalent assembly has been

created..
End Step 2
..open the assembly in a new MPSE


Start Step 2
2.1

MPMLink
2.2
2.3
2.4

conformity
End Step 2
From ProductView select parts and

copy to Manufacturing equivalent
assembly..

Start Step 2
2.1

MPMLink
..and paste with associative links
2.2
2.3
2.4

conformity
End Step 2

Create a new Manufacturing subassembly
Start Step 2
2.1

MPMLink
2.2
2.3
2.4

conformity
Copy and paste parts from the
upstream view..
End Step 2

Start Step 2
2.1

MPMLink
2.2
2.3
2.4

conformity
End Step 2

Start Step 2
2.1

MPMLink
..and select discrepancies
2.2
2.3
2.4

conformity
End Step 2

Start Step 3
Manufacturing
Engineer
3.1
Select a part in the eBOM not updated
START
3.2
1.0
Launch equivalent compare panel and

report
Analyze eBOM
2.0

3.0Update
and Maintain
mBOM
4.0
Ensure BOM
conformity
3.3
Analyze discrepancies
3.4
Update equivalent link
3.5
Incorporate EBOM changes
5.0
systems
END
End Step 3
2009 PTC

Start Step 3
3.1
Select a part in the eBOM not
updated
3.2
Launch equivalent compare
panel and report
3.3
3.4
3.5
End Step 3
Select a part with a clock out of sync

indicator on the upstream BOM
2009 PTC

Start Step 3
3.1
updated
3.2
panel and report
3.3
Corresponding clock out of sync
indicator on the downstream BOM
3.4
3.5
End Step 3
Launch equivalent report
2009 PTC

Added a new part in the upstream
view..
Start Step 3
3.1
updated
3.2
panel and report
3.3
3.4
3.5
End Step 3
2009 PTC

Start Step 3
3.1
updated
3.2
panel and report
Update the equivalent link..
3.3
3.4
3.5
End Step 3
Downstream equivalent indicator is
updated..
.. And now you can see the

equivalent part
2009 PTC

Change the MBOM
Start Step 3
Open in the right pane the upstream

view..
3.1
updated
3.2
panel and report
selecting the new part from EBOM

and copy & paste into MBOM
3.3
3.4
3.5
End Step 3
2009 PTC

Ensure BOM Conformity
Manufacturing
Engineer
START
1.0
Analyze eBOM
2.0
Start Step 4
4.1
Select discrepant parts from EBOM and
highlight in the engineering Mock-up
3.0Update
and Maintain
mBOM
4.0
Ensure BOM
conformity
5.0
systems
4.2
Copy these parts from ProductView and

Paste into the mBOM
End Step 4
END

Launch the compare report at the
sub-assembly level
Start Step 4
4.1
Select discrepant parts from
EBOM and highlight in the
engineering Mock-up
4.2
Copy these parts from

ProductView and Paste into the
mBOM
Select the differences and go to the

MPSE..
End Step 4

Open in ProductView the assembly
with differencies..
Start Step 4
4.1
engineering Mock-up
4.2

mBOM
End Step 4

Start Step 4
4.1
engineering Mock-up
4.2

mBOM
End Step 4

Manufacturing
Engineer
START
Start Step 5
5.1
Check in the mBOM
1.0
Analyze eBOM
5.2
2.0
Navigate to the details page

3.0Update
and Maintain
mBOM
4.0
Ensure BOM
conformity
5.3
Change State of the mBOM (top part) to

Released
5.4
Release to ERP (workflow)
5.0
systems
End Step 5
END

Start Step 5
5.1
Check in the mBOM
5.2
5.3
Change State of the mBOM (top
part) to Released
5.4
End Step 5

Start Step 5
5.1
Check in the mBOM
5.2
5.3
part) to Released
5.4
End Step 5

Start Step 5
5.1
Check in the mBOM
5.2
Can also use Change Request /
Change Notice
5.3
part) to Released
5.4
Use Promote to start the Change

State Process
End Step 5

Start Step 5
5.1
Check in the mBOM
5.2
5.3
part) to Released
5.4
End Step 5

Start Step 5
5.1
Check in the mBOM
5.2
5.3
part) to Released
5.4
End Step 5

Storyboard Summary
Use PLM system and directly access
evolving engineering design
Restructure eBOM into mBOMs, with maximum

flexibility and detailed traceability links
Visualize multi-level eBOM

Visualize 3D mockup
eBOM
Vehicle eBOM
Manufacturing
Engineer
START
1.0
Analyze eBOM
2.0

3.0Update
and Maintain
mBOM
4.0
Frame Assy
Part 1
Part 2
Rear Frame
systems
mBOM
Vehicle mBOM
Sub-Assy
Part 1
Part 2
Productivity TIPS:
Part 9
Re-use eBOM parts as much as possible Part 8
Rear Frame
Leverage
3D mockup to build the mBOM
systems
Stay informed through change process
Standardcreating
integration
to leading
ERPs
When
the
mBOM,
open the eBOM
in themBOM
Selection
tab for
and update
accordingly
Flexible integration framework
side-by-side eBOM/mBOM display
Integral change &
Use consume from upstream BOM while defining the
process plan
in order to automatically derive the mBOM
Visual indicators based on
traceability BOM links
Automatic propagation of part
attributes and CAD viewables
Ensure BOM
conformity
5.0
Derive multiple mBOMs from eBOM

Automatically generated mBOM 3D
mockup
Ensure all eBOM parts are accounted for

Multi levels BOM compare
END
eBOM
mBOM
2009 PTC
Agenda
Introduction
!
Challenges
Process overview

!
Analyze eBOM
Looking forward :
Summary & Q&A
Looking Forward
BOM transformation with Windchill MPMLink 10.0
Streamline BOM transformations process
!
Dual structure editor with eBOM & mBOM

side by side
New shortcut actions for must common tasks
Tranformations directly in mBOM structure
Reconcile and propagate changes

from the eBOM to the mBOM
!
Compare Action replaced by the new Reconciliation action
2009 PTC
Agenda
Introduction
!
Challenges
Process overview

!
Analyze eBOM
Looking forward :
Summary & Q&A
Summary
Associative eBOM to mBOM transformation
with Windchill MPMLink facilitates :
!
!
Concurrent development of BOMs

BOM conformity between engineering &
manufacturing
Production planning
PTC solutions deliver higher value

with Best Practices
Thanks to the PTC cross functional Windchill MPMLink best practices team
for their support in developing this presentation
Pezel, Vladimir; De Nittis, Fabrizio; Farmer, Ed; Arisue, Shinya; Cilia, Giuseppe; Clarke, Roy; Cote, Christian; Fretz, Beat;
Graeb, Robert; Lamy, Francois; Lerch, Martin; Montangon, Pascal; Nien, Simon; Niyonkuru, Jean-Claude;
Rademacher, Klaus; Sambamurthy, Kumarappan; Thibault, Alain; Wetzels, Wolfgang; Yang, Dong; Hedrick, Kevin
2009 PTC

Associative Ebom Mbom BP Flamy Public

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Associative eBOM/mBOM

Associative eBOM/mBOM practice

Restructure into mBOM

Update and Maintain mBOM

Ensure mBOM conformity

Release to production systems

Associative eBOM/mBOM practice

Restructure into mBOM

Update and Maintain mBOM

Ensure mBOM conformity

Release to production systems

Shortened development schedule

Manufacturing cant wait until the complete

Assembly Stations / Lines

Non-conform mBOMs generate costly

Using mBOM in engineering creates a

Different plants, production volume

Forward Looking Information Subject to Change Without Notice

Create mBOMs directly from the eBOM and

Control and manage

Forward Looking Information Subject to Change Without Notice

Associative eBOM/mBOM practice

Restructure into mBOM

Update and Maintain mBOM

Ensure mBOM conformity

Release to production systems

Associative mBOM eBOM Practice

Restructure eBOM into mBOMs, with maximum

Visualize multi-level eBOM

Derive multiple mBOMs from eBOM

Release to production systems

Update and Maintain

Stay informed through change process

Visual indicators based on

Ensure all eBOM parts are accounted for

Forward Looking Information Subject to Change Without Notice

Associative mBOM eBOM Practice

Visualize and Interact with 3D eBOM mockup

Restructure into mBOM

Associative mBOM eBOM Practice

Use PLM system and to access to the

Open the MPSE to expand the eBOM

Forward Looking Information Subject to Change Without Notice

Associative mBOM eBOM Practice

Open Product View to interact with 3D

Forward Looking Information Subject to Change Without Notice

Associative mBOM eBOM Practice

Forward Looking Information Subject to Change Without Notice

Associative mBOM eBOM Practice

Analyze and check the equivalent parts

Forward Looking Information Subject to Change Without Notice

Associative mBOM eBOM Practice

Restructure into mBOM

Create equivalent assembly

Associative mBOM eBOM Practice

Open the assembly in ProductView

Highlight in ProductView for

Comparison report for BOM

Forward Looking Information Subject to Change Without Notice

Associative mBOM eBOM Practice

Highlight in ProductView for

Comparison report for BOM

Forward Looking Information Subject to Change Without Notice