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Service Manual

ViewSonic PJD5111
Model No. VS12440
DLP Projector

(PJD5111_SM Rev. 1c Jun. 2010)

ViewSonic 381 Brea Canyon Road, Walnut, California 91789 USA - (800) 888-8583

Copyright
Copyright 2009 by ViewSonic Corporation. All rights reserved. No part of this publication may be
reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language or
computer language, in any form or by any means, electronic, mechanical, magnetic, optical, chemical,
manual or otherwise, without the prior written permission of ViewSonic Corporation.
Disclaimer
ViewSonic makes no representations or warranties, either expressed or implied, with respect to the contents
hereof and specifically disclaims any warranty of merchantability or fitness for any particular purpose. Further,
ViewSonic reserves the right to revise this publication and to make changes from time to time in the contents
hereof without obligation of ViewSonic to notify any person of such revision or changes.
Trademarks
Optiquest is a registered trademark of ViewSonic Corporation.
ViewSonic is a registered trademark of ViewSonic Corporation.
All other trademarks used within this document are the property of their respective owners.

Revision History
Revision SM Editing Date

ECR Number

Description of Changes

Editor

1a

02/09/09

Initial Release (NO BOM by PE approval)

Sophia Kao

1b

05/12/09

Update RS232 PIN definition, IR code

Sophia Kao

1c

06/01/10

Update M/B circuit diagrams

Sophia Kao

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TABLE OF CONTENTS

1. Introduction.............................................................................................................. 3
Important Service Information................................................................................... 3
Safety Notice ............................................................................................................. 3
General Descriptions ................................................................................................. 3
2. Product Overview..................................................................................................... 4
Specifications............................................................................................................. 4
Packing....................................................................................................................... 9
3. Level 1 Cosmetic / Appearance / Alignment Service............................................ 12
Visual Inspection & Cleaning.................................................................................... 12
Software/Firmware Upgrade Process........................................................................ 17
Adjustment / Alignment Procedure........................................................................... 19
4. Disassembly/Assembly............................................................................................ 45
Exploded View.......................................................................................................... 45
Module 1 Total Exploded View.............................................................................. 45
Module 2 ASSY UPPER CASE............................................................................. 47
Module 3 ASSY FRONT CASE............................................................................. 47
Module 4 ASSY LOWER CASE............................................................................ 48
Disassembly SOP...................................................................................................... 49
5. Level 2 Circuit Board and Standard Parts Replacement.................................... 54
Block Diagram.......................................................................................................... 54
Troubleshooting........................................................................................................ 55
6. Level 3 Component Repair to Circuit Boards...................................................... 64
7. Screw List /Torque ................................................................................................. 84
8. Recommend Spare Parts List................................................................................ 86
9. Timing, Characteristics of inputs/outputs, Interface
Character, PowerSupply Specification................................................................ 87
10. Keyboard and Remote Control keys.................................................................. 94
11. IR Code, RS232 Command, and factory menu.................................................. 96
12. DDC Table............................................................................................................. 101

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1. Introduction
This section contains general service information, please read through carefully. It should be
stored for easy access place.

Important Service Information


Safety Notice
1
2
3
4
5
6
7
8
9

Make sure your working environment is dry and clean, and meets all government safety
requirements.
Ensure that other persons are safe while you are servicing the product.
DO NOT perform any action that may cause a hazard to the customer or make the
product unsafe.
Use proper safety devices to ensure your personal safety.
Always use approved tools and test equipment for servicing.
Never assume the products power is disconnected from the mains power supply. Check
that it is disconnected before opening the products cabinet.
Modules containing electrical components are sensitive to electrostatic discharge (ESD).
Follow ESD safety procedures while handling these parts.
Some products contain more than one battery. Do not disassemble any battery, or expose
it to high temperatures such as throwing into fire, or it may explode.
Refer to government requirements for battery recycling or disposal.

General Descriptions
This Service Manual contains general information. There are 3 levels of service:
Level 1: Cosmetic / Appearance / Alignment Service
Level 2: Circuit Board or Standard Parts Replacement
Level 3: Component Repair to Circuit Boards

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2. Product Overview
The Projector consists of the DLP projector controller, Lamp controller, Power supply system,
and the system cooling controller. The DLP controller captures the digital PC data and video
data and converts them into the DMD display device. The lamp controller controls the lamps
power and synchronizes its frequency with color display sequence. Power supply unit controls
the AC line power factor and converts primary voltage to secondary low voltage for digital
board. The system cooling controller drives the airflow to cool the lamps heat and electrical
components heat.

Specifications

1.0 Optical Performance


1.1 ANSI Brightness
1.2 Brightness Uniformity
1.2.1 ANSI Uniformity
1.2.2 JBMA Uniformity
1.2.3 Upper-Down
unbalance
1.2.4 Left-Right
unbalance
1.3 Contrast Ratio
1.3.1 ANSI Contrast
1.3.2 FOFO Contrast
1.3.3 Dynamic C/R
1.4 Light Leakage
1.4.1 Light Leakage in
Active Area
1.4.2 Light Leakage out of
Active Area
(Except DMD Defect)
1.5 Color
1.5.1 White
1.5.2 Red
1.5.3 Green
1.5.4 Blue
1.6 Color Uniformity
1.6.1 White
1.6.2 Red
1.6.3 Green
1.6.4 Blue
1.7 Color Gamut

ViewSonic Corporation

Tested under 60 (diagonal) image size with Wide


projection lens position unless other specified.
Minimum 1840 Lumens
Minimum 55%
Minimum 70%
0.5~2
0.6~1.67
Minimum 150:1
Minimum 1450:1
Minimum 1600:1
<0.5 lux compared to center point within 60 (Diagonal at
2.3m) image size. Note: This light leakage in Active area is
only described as the spot light with obvious shape. It is not
included the uniformity difference of the projector for black
pattern.
<0.65 lux with 53~80(Diagonal at 2m) image size

X
0.3130.04
0.6400.04
0.3450.04
0.1440.04
X
0.040
0.040
0.040
0.040
typical 55% compare NTSC
4

Y
0.3500.04
0.3450.04
0.5330.04
0.0750.04
Y
0.040
0.040
0.040
0.040

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2.0 Image Quality


2.1 Throw Ratio
2.2 Zoom Ratio (tolerance
applied)
2.3 Distortion
2.3.1 Keystone Distortion
2.3.2 Vertical TV
Distortion
2.4 Projection Offset
2.5 Focus Range
2.5.1 Visible Range
2.5.2 Clearly Focus
Range
2.6 Focus
2.6.1 Pattern
2.6.2 Defocus and Flare
2.6.3 Focus unbalance

2.7 Lateral Color

533% Diagonal at 2m,


1.102%:1

<1.0%
<1.0%
120% 5%

1~8 m
1.5~6 m
(1)If pattern can be uniformly focused, pass!
(2)If not, check 2.6.2
Defocus: R<=3.0; G<=3.0; B<=3.0 pixel
Flare: R<=4.0; G<=4.0; B<=4.0 pixel
Slight flare is not counted as flare.
Adjust focus from near to far until one corner clear,
difference less than 50 cm
Center of
All other area
60diagonal area
R-G
<2/3
<1
G-B
<2/3
<1
R-B
<1
<1

2.8 Image Quality


2.8.1 DMD Image Quality
2.8.2 Image Imperfection

2.8.3 Image Shadow or


Blur

2.9 Dynamic Contrast Ratio


(DCR)

3.0 Mechanical Specification


3.1 Dimensions
3.2 Weight
3.3 Security Slot
3.5 Lens Cover
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setups
1. 53 (Diagonal at 2m) image size.
2. Default preset mode Dynamic
3. Full white pattern to check the image.
Let the projector on the desk (dont move it up/down or left/
right) and just inspect the pattern.
4. If blur or shadow worse than Vendor OOB, than NG
1. When RGB value of content input is smaller
than 20%, system will automatically switch to Eco mode, if
RGB value is greater than 60%, the projector will back to
Normal mode.
2. When DCR function turns on, lamp mode function is
grayed out to disable; when DCR function turns off, lamp
mode would return to setting value.
(Viewsonic agreed to take reliability and noise impact
caused by DCR function, but detailed specification of DCR
above would be finalized to suitable for reducing reliability
and noise impact by vendor after PPR sample)
264 x 225 x 96.4 mm (L x W x H)
<2300g
Kensington compatible slot 150N break away force
Lens Cover
5

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3.6 Feet
4.0 Packaging
4.1 Carton
4.2 Gross weight
4.3 Transportation
5.0 Thermal Specification
5.1 Surface held or
touched for short periods
5.2 Surface which may be
touched
5.3 Exhaust Air
6.0 Environmental
6.1 Temperature
6.2 Humidity

6.3 Audible Noise Level

6.4 Altitude

7.0 Regulatory

Fast adjustable foot in front, Adjustable foot and Fixed foot


in rear. foot Tilt:0-6,right/left: +2.2/-0.5
Detail refer following Packing section
340 mm (W) x 273 mm (D) x 190 mm (H) / 13.39 (W) x 10.75 (D) x 7.48 (H)

8.16 lbs (3.70 kgs)


40 feet container 2380 sets, 20 feet container 1120 sets
By air(A pallet ) 36 sets (B pallet ) 48 sets
Mechanical component temperature at ambience 0~40
Normal surface: @ 25 C
Metal < 60C; Plastic<65C
Bottom surface: @ 25 C
Metal < 55C; Plastic<65C
Metal
Plastic
<65C , except around
<70C
ventilation*
<95C around ventilation holes
Operating
Storage
Operating
Storage

0~40C, without condensation


-20~60C, without condensation
10~90%RH, without condensation
10~90%RH, without condensation
Normal mode: 32dBA @ 25C
Typical
Eco mode: 27dBA @ 25C
Normal mode: 34dBA @ 25C
Maximum
Eco mode: 29dBA @ 25C
Operating Altitude :
0~6000ft, 25C~5C
6000ft~10000ft, 25C~5C must be operational and
reliability decrease is acceptable*
* Note: not guarantee Power , Ballast, DMD and Lamp life.
Storage:
0~40000ft sea level (-20C to 30C)
Max altitude in 60C : 0~6500ft
Max temperature in 10000ft : 53C
CB, GS, UL, Argentina TUV, GOST-R, Hygenic,
Safety
Ukraine, PSB, SASO, eK, NOM, CCC, CCC label
EMC
FCC, C-Tick, CE
ESD

Qisda ESD Specification

8.0 Reliability
Demonstrated
8.1 MTBF

40000 hours except DMD chip, Color


wheel, Lamp and Ballast

60000 hours except DMD chip, Color


wheel, Lamp and Ballast
Normal : 3000 hours (50% brightness maintenance)
Eco: 4000 hours
Adhere to Appendix 3
VAC 100 240 (50/60Hz),
Typical
280W Max.
10W Max. (with loop through)
Standby
5W Max. (loop through is disabled.)
Calculated

8.2 Lamp Lifetime


9.0 Power Requirements
9.1 Power Supply (Normal)
9.2 Power consumption

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9.3 Power Connector


10.0 Panel Specification
10.1 Type
10.2 Pixels
10.3 Color Depth
11.0 Compatibility
11.1 PC
11.2 Video
11.3 YpbPr
11.4 DDC
12.0 Image Interface
12.1 Analog RGB Input

12.2 Video Input


12.3 S-Video Input
12.4 YPbPr Input

12.5 Analog RGB Output

IEC-06
0.55 SVGA LVDS Type-X DMD
H: 800 X V: 600
24 Bits (16770000 colors)
Appendix 3
PC Compatible 640X480  1024X768, compressed
1280X1024; Composite-Sync; Sync-on-Green
NTSC/ NTSC4.43/ PAL (Including PAL-M, PAL-N)/ SECAM/
PAL60/
NTSC (480i)/ 480p/ PAL (576i)/ 576p, HDTV (720p/ 1080i)
EDID 1.3
Adhere to Appendix 3
15 pin D-Sub (Female) x 2
G(Y): Video amplitude 0.7/1.0 Vp-p : Impedance 75
RB(CbCr): Video amplitude 0.7 Vp-p : Impedance 75
HD/VD/CS: TTL Level
RCA jack (Yellow)
Video amplitude 1.0 Vp-p : Impedance 75
4 pin Mini-Din (Female)
Y: Luminance amplitude 1.0 Vp-p : Impedance 75
C: Chroma amplitude 0.286 Vp-p : Impedance 75
15 pin D-Sub (Female) x 2
Y: Luminance amplitude 1.0 Vp-p: Impedance 75
PbPr/CbCr: Chroma amplitude 0.7 Vp-p : Impedance 75
15 pin D-Sub (Female) x 1
G(Y): Video amplitude 0.7/1.0 Vp-p : Impedance 75
RB(CbCr): Video amplitude 0.7 Vp-p : Impedance 75
HD/VD/CS: TTL Level
Note :
1. Power on (Active VGA out is on)

Scenario 1
=>The signal being displayed from COMPUTER OUT port
depends on which signal (VGA 1 or VGA 2) is selected for
the projector.
=>Support audio for VGA out.
Scenario 2
=>When input Source is S-Video or Videoand D-sub 1 &
D-sub 2 plugged, than D-sub out is D-sub 1.
=>Support audio for VGA out. (but depends on audio
source connected)
2. Standby mode (Active VGA out is on)

=>Default is set to VGA 1 when end user plug PC input


source in VGA 1 port.
=>Support audio for VGA out.

13.0 Control Interface


13.1 IR Receiver
13.2 Serial Connector
14.0 User Interface

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IR Receiver x 1 (Front)
Angle: 30 Distance 0~8m
RS232 8pin, command table adhere to Appendix 5
Adhere to Appendix 3
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9 Keys:
14.1 Operator Keypad

14.2 Indicators
14.3 Electric Keystone

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Left/ BLANK ; Right/PANEL KEY LOCK ; UP/ KEYSTONE + ;


Down/ KEYSTONE - ; SOURCE ; POWER ; AUTO ;
MODE/ENTER ; MENU/EXIT

3 LEDs:
Power On/Off Status; Lamp Status; Temperature Status
vertical keystone and adjustable range + 30~ - 40

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Packing
For Worldwide:

1 Remote

2~6

QSG
10

CD

12
13

8
14
11

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For China:

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PACKING PART LIST ( PJD5111 )


ViewSonic Model Number: VS12440
Rev: 1a
Item ViewSonic P/N
1
A-00008426
2
A-00008253
3
A-00008257
4
A-00008250
5
A-00008193
6
A-00008099
7
A-00008100
8
CB-00008955
9
DC-00009405
10
DC-00009406
11
P-00009418
12
P-00009419
13
P-00009420
14
P-00009243

ViewSonic Corporation

Ref. P/N
5F.26J1K.171
2G.00921.001
2G.03149.021
2G.01111.001
2G.04321.001
2G.01343.001
2G.04245.001
5K.08006.501
4J.0RN01.001
5B.0RN01.001
4D.0RN01.001
4G.0RN02.001
4G.0RN03.001
4B.01214.031

Description
REMOTE RC-7092A-01-0006 MERCUR
CORD H05VV-F 10A250V EUR 1.8M
CORD H05VV-F 13A 1.8M UK
CORD SVT125V WO/SH US 1.8M
CORD H05VV 250V 1.8M BLK KOR
CORD 3ASL/75DU-IN 250V1.8M AUS
CORD RVV 250V 1.8M BLK CHINA
CABLE 15/15P OD5.2 1.8M +PEBAG
GUIDE QS CS MERCURY1
CD UM 12L VS MERCURY1
CTN AB PJD6111
CUSHION_L PJD5111/VS
CUSHION_R PJD5111/VS
BAG LDPE+HDPE 415*365*0.4 VS

11

Q'ty
1
1
1
1
1
1
1
1
1
1
1
1
1
1

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3. Level 1 Cosmetic / Appearance / Alignment Service


Visual Inspection & Cleaning
PART I

Visual Inspection Criteria

1.0 Inspection zone definition and inspection distance


A-side:




Up case
- Up case surfaces except right / left / behind sides surface.
Front cover - Front cover surface
B-side:
Side
- right/left sides surfaces
Back cover - Back cover surfaces
C-side:
Low cause
- bottom surfaces
For spot inspection distance is 45 cm on A/B/C-side. And inspection time is 10 sec.
For scratch inspection distance is 45 cm on A/B/C-side. And inspection time is 10 sec.

1.1 Appearance Inspection Criteria


1.1.1 Environment Condition
1.1.1.1 Lighting intensity
All appearance quality shall be inspected with the lighting condition as 500~800Lux
(natural lighting or white fluorescent light).
1.1.1.2 Inspection angle and distance to object or target
All part inspection must be done under direct overhead lighting. Viewing angle and
distance are dependent on surface classification. In all cases, parts must be held in
such that the light reflection does not disturb the inspector's eye.

Figure 1
Table 1
Classification

Area A

Lighting positioning

Area B

Area C

Above of inspected part

Inspection position relative to part


Inspection distance

90

90

90

40~50 cm

40~50 cm

40~50 cm

1.1.1.3 Inspection interval (time)


Inspection interval is a function of surface area.
Time for visual inspection: 10sec.

Table 2
Parts Size
Time

A surface
10 sec

B surface
10 sec

C surface
10 sec

TABLE 3 General Product of plastic outlook of dot, blemish, and others spec inspection standard

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A surface
(Number of defect)

Spec
2
( Area cm )

20*20 50*50 70*70

B surface
(Number of defect)

100*100

20*20 50*50 70*70

C surface
(Number of defect)

100*1
20*20 50*50 70*70 100*100
00

P < 0.2 mm
Ignore Ignore Ignore
Particle Distance 2cm
Blemish
0.2 P< 0.3
|
2
2
3
4
Color mm
Distance

4cm
spot
0.3 P
2
0
0
0
<0.4mm
Distance 4cm

Ignore

Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore

Particle
|
Spot
with
same
color

P<0.1 mm
Ignore Ignore Ignore
Distance 2cm

Ignore

Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore

0.1 P<0.2mm
Distance 4cm

0.2 P <
2
0.3mm
Distance 4cm

0.3 P <
2
0.5mm
Distance 5cm

Total

Note:
1. Use the 20*20 criteria to the area less than 20*20; 50*50 inspection criteria to the area
20*20 A<50*50; etc.
(Particle/Blemish/Color Spot)
1.1 Definition of surface A, B, C refer to 6.2
1.2 Blemish around the ViewSonic Bird logo, name plate and silk screen must be equal or smaller
than 0.05 mm2
1.3 Bubble on the surface is to be reject.
TABLE 2 : General Product of plastic outlook inspection standard
NO
1

4
5
6
7

Spec
A region: No Shrink. With gloves, no feeling of sink when touching the surface
B/C region: not obvious
Run, Texture, Gloss
No obvious non-uniformity
Welding Line/Knit Line When scratching on it, theres no feeling of obstruction. Also, there should not
be obvious difference in gloss nearby it.
Ejector Mark
Reject
Label/screws shortage Reject
Material shortage
Material shortage is not allowed to impact structure strength and surface
Chromatic aberration Follow engineering specification

Printing

Logo of panel sticker

2
3

Appearance
Shrinkage

Printing must not have incomplete printing, break off, overlap, uneven
thickness, excessive ink, printing misalignment (1.5mm), printing slanting &
crooked (<0.5mm)
Printing color must be comparable to color chip and sample. Follow
engineering specification
Printing must not have incomplete printing, break off, overlap, uneven
thickness, excessive ink, printing misalignment (1mm), printing slanting &
crooked (<0.5mm)
Printing color must be comparable to color chip and sample.

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10

Scratch/Nicks

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Side A:
(W < 0.1mm , L < 5mm): Only 2 this kind of scratch is accepted
W < 0.1mm , L < 5-10mm :Only 1 this kind of scratch is accepted
Side B:
W < 0.2mm , L < 5mm : Only less than 2 this kind of scratch is accepted
W < 0.2mm , L < 5-10mm : Only 1 this kind of scratch is accepted
Side C:
W < 0.3mm , L < 5mm : Only 3 this kind of scratch is accepted
W < 0.3mm , L < 5-10mm : Only 2 this kind of scratch is accepted
W < 0.3mm , L < 10-15mm: Only 0 this kind of scratch is accepted
Note:
1. Severe scratch which disclose the Natural
2. When light scratching on it, theres no feeling of obstruction. Also, there
should not be obvious difference in gloss nearby it.
3. Each scratch should be 5cm more far away from each other
4. Front case must be no any scratch

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PART II

Operational Inspection Criteria

TEST CONDITIONS
Unless other prescription, the test conditions are as followings:
Nominal voltage: refer to operation manual
Environmental illumination:
Variable from 500 to 800 Lux (For appearance inspection)
Variable from 0 to 7 Lux (For functional inspection)
Temperature: 255
Visual inspection shall be done with the distance from eyes to the sample
45 cm.
Display mode: refer to operation manual
TEST EQUIPMENTS
Dark room
PC
Pattern Generator: Chroma 2327 or equivalent
Minolta color analyzer CL200 or equivalent device with accredited
traceability
DVD player
Power supply (100~240 VAC) with consumption meter
Measuring tape
TEST PATTERN
PATTERN

PATTERN

TEST ITEM

Acceptance Criteria
(1) ANSI Brightness: Minimum
1840Lumens
(2) Uniformity: ANSI: 55% (Minimum)
(3) Contrast Ratio : 150:1 (Minimum, by
ANSI Standard Checkerboard Method),
(4) White Point, Color :x = 0.3130.04, y
= 0.3500.04

Full white

ANSI Brightness
Bright Uniformity
FOFO Contrast
Ratio

Full Dark

FOFO Contrast
Ratio

Full Red

Impurity CIE
coordinate

0.3450.04

Full Green

Impurity CIE
coordinate

Chromaticity : Green: x =0.3450.04,


y=0.5330.04

Full Blue

Impurity CIE
coordinate

0.0750.04

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15

Contrast Ratio : 1450:1(by All White, All


Black Method)

Chromaticity : Red: x =0.6400.04, y=

Chromaticity : Blue: x =0.1440.04, y=

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Chromo
800x600

Focus Range

(1)Background lines should be


distinguishable.
(2) :Letter shape and lines should be
distinguishable.

General-1
pattern

Performance/
Timing check/
function check

(1)Phase should be stable(no flick)


(2)Whole frame should appear.

16 Gray
and Color
bar

Gray and Color


bar Check

No lack or mix color

DDC check

Check the DDC


information,
Including S/N,
model,
manufacturer
name, product
code.

S/N(08-09): with numbers


Model(6C-7D) with numbers(ref Appendix
DDC table)
manufacturer name(08-09):VSC
product ID code (0A-0B): PJD5111=AC22

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Software/Firmware Upgrade Process


How to Download Firmware
Hardware required
1. MINI RS232 Download cable
2. Personal computer or laptop computer
Software required
1. DLP Composer lite
2. New version FW
DLP Composer lite install procedure
Installation Location
The default installation directory is:
C:\Program Files\DLP Composer Lite 7.0
If you want to install to a different directory (perhaps alongside a prior release of DLP
Composer Lite), click the "Browse" button on the "Select Features" page..
RS232 Support - Choosing the RS232 interface
To select the RS232 communications interface, choose "Preferences" from the "Edit"
menu, click the "Communications" page and choose "Serial Po (DDP2000/DDP3020
only)".

Click Configure to set up RS232 parameter:

You can now use DLP Composer Lite to communicate with a DDP2230-based projector
via RS232 using the Flash Loader tool.

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Download procedure
1. Click on Flash Loader and browse the image file (new version firmware)
2. Make sure to check Skip Boot loader area (load all but the first 32KB)
3. Plug power cord into projector
4. Plug in RS232 cable between computer and projector side
5. Press start download to begin update new firmware

6.
7.

Wait till composer lite notice upgrade completed


Download is completed. The factory settings should be restored.

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Adjustment / Alignment Procedure


Content
 EE Assembly and Alignment Concern
1.
Color Wheel Delay Alignment
2.
Main board check procedure
3.
PC Alignment Procedure
4.
YUV Alignment Procedure
 Optical Engine Assembly and Alignment Concerns
 Mechanical Assembly Concern
1. Lower case and Adjust foot
2. Lower case and fan shielding
3. Ballast wire Alignment
4. Blower wire alignment
5. Power board and Lower case
6. Lamp box assemble with Lower case rib
7. CW sensor board wire and CW FPC alignment
8. Grounding wire alignment
9. Twin Fan and Speaker wire alignment
10. Front IR wire to MB alignment
11. Ballast to lamp wire alignment
12. Engine screws assemble sequence
13. Lamp Door screw assemble sequence
14. Speaker assemble notice
15. Upper case sponge assemble notice
16. Rear Case assemble notice
17. MB audio EMI clip assemble notice
 EMI Assembly Concern

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EE Assembly and Alignment Concern:


1. Color Wheel Delay Alignment
Equipment:
- Battery Biased Silicon PIN Detector
- Oscilloscope
- Probe
OSD Default value:
Item
Value
Item
Value
DLP Brightness
32
CW Delay
Adjustable
DLP Contrast
32
White Peak
10
The default values let optical engine to get maximum contrast and brightness.
Procedure:
1.
2.
3.
4.
5.
6.
7.
8.

Probe impedance matches 50 ohm


Open Factory OSD, and select color wheel delay item
Leave the image pure blue (DMD blue curtain)
Put the detector on the screen that blue image was projected.
Watch the oscilloscope and notice the square waveform
Use the  and  key to increment or decrement the color wheel delay value
No matter the waveform is square or not, let the waveform was lagged first.(see picture 1)
Then increment or decrement the value to let the waveform just to be square.(see picture
2)
9. Change to green curtain and check waveform again. If waveform is square (see picture 3),
CW delay value is ok. If waveform is a little lag, then adjust CW value to let waveform
square.
Lag
8F

Picture 2

Picture 1
Picture 1
OK

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OK

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2. Main board check procedure


Equipment:
- Pattern generator
Procedure:
1. Connect power, D-sub into projector.
2. Light on projector.
3. Testing below patterns and resolution is 854*480@60Hz (480P)
(1) General-1 pattern. (Pattern 1)
(2) 32 grays pattern. (Pattern 48)
(3) White pattern. (Pattern 41)
(4) SMPTE pattern. (Pattern 5)
4. The main board would be note fail if above four image-quality is not good.
5. Test the connection between main board and IR board.
6. The main board would be note fail if there are some broken occur in wire or main board.

3. PC Alignment Procedure
Equipment:

Pattern generator (Chroma-2250)

OSD Default value:

Item
Cal R Offset
Cal G Offset
Cal B Offset
Cal R Gain
Cal G Gain
Cal B Gain
YPbPr R Offset
YPbPr B Offset

Value
127
127
127
127
127
127
127
127

Procedure:
Gray Level:

1.
2.
3.
4.
5.
6.
7.
8.
9.

Connect power, D-sub, into projector.


Change Timing and pattern of pattern generator:
Timing: 800*600@60
Pattern: As Figure1 {A near white color (240,240,240) and a near black
color(16,16,16), the area of white is 101/200, black is 99/200}
Light on projector
Set user OSD values to default.
Enter factory mode.
Set Factory values to default.
Press Calibration RGB to let the black level to just distinguish, and the light output
of white level to just max.

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10. Check the 32 levels of gray. All steps must appear.

Figure1

4. YUV Alignment Procedure


Equipment:
- Pattern generator (VG-828)
OSD Default value:
Item
Value
Cal R Offset
127
Cal G Offset
127
Cal B Offset
127
Cal R Gain
127
Cal G Gain
127
Cal B Gain
127
YPbPr R Offset
127
YPbPr B Offset
127
Procedure:
1. Connect power core, YPbPr cable into projector.
2. Change timing and pattern of pattern generator:
Timing: 480i
Pattern: As Figure2
3.
4.
5.
6.
7.

Light on projector
Adjust user OSD values to default.
Enter factory mode.
Adjust Factory values to default.
Press Calibration YPbPr to calibrate the mid level offset.

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Figure2

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Optical Engine Assembly and Alignment Concerns


1. Light Pipe Module assembly and overfill alignment
1.1 Assembly LP Module to HSG DMD
(1) Assembly two Overfill adjustment screws to HSG DMD (Fig. 1-1).
** Adjustment criteria refer to below item
(2) Assembly Clip LP and lock with screw well (Fig. 1-2).
(3) Press CLIP of RE_BKT_LP first, and then push it into the hole (Fig. 1-3).
(4) Placed LP Module on LP datum of DMD HSG and adjustment screw well(Fig.1-4).
(5) Assembly Baffle LP first (Fig. 1-5-1) & push Baffle LP to hook DMD HSG, and then
lock with screw well (Fig. 1-5-2).
1.2 Overfill Adjustment @ LP Module
Overfill Adjustment Criteria:
(1) Pre-assembly 2 adjusting screws. Criteria shown as Fig.1-6.
(2) Alignment Sequence:
a. To adjust Horizontal Adjustment Screw firstly, and then Vertical Adjustment
Screw.
b. Refer to Fig. 1-6.
(3) For Overfill Re-adjustment:
a. Those 2 Adjustment Screws must be released closely to the Pre-assembly
positions first.
b. Follow adjustment steps shown in Item 4.6-ii.
Clip LP
Overfill Vertical
Adjustment Screw

Overfill Horizontal
Adjustment Screw
Fig. 1-1

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Fig. 1-2

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1. Press down
the Clip

2. Insert
the LP
Module

Fig. 1-3

LP Datum of
DMD HSG
Overfill adjustment screws
Fig. 1-4
1. Place Clips on
BKT surface

3. Lock screw

2. Push Baffle LP
to hook DMD HSG
Fig. 1-5-1

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Fig. 1-5-2

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Pre assemble this screw


not over the side surface.

Pre assemble this screw not


over the bottom surface.

Fig. 1-6
2. Assembly FM Module:
Place FM on HLD FM surface(Fig. 2-1) and use Clip FM to fix FM(Fig. 2-2).
Clip FM hook
the punch points

Touch the
side surface

Fig. 2-1

Fig. 2-2

3. Assembly HSG ILL Module:


3.1 CM Assembly
I.

Insert Clip CM Side first, and then place Clip Front CM to fixed-shaft of ILL SUB
before locking screw (Fig. 3-1, Fig. 3-2).
II. Assemble CM to HSG ILL and to make CM contact three datum on the HSG ILL
Well (Fig. 3-3).
III. Assemble CLIP TOP CM (with forceps) to the HSG IL (Fig. 3-4,).

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IV. To check and make sure CLIP of CM hooks the HSG ILL very Well (Fig. 3-5).
V. Paste Sponge tube AL on cannelure of HSG ILL (Fig. 3-6).
3.2 FM Module Assembly
1.

FM Module must be placed to fixed shaft and on the datum surface of ILL SUB
and then lock with screw well (Fig. 3-7).
Fixed shafts of ILL SUB
Clip CM Side

Screw
8F.1A752.3R0

Fig. 3-1

Fig. 3-2
Datum3

Datum1

Datum2

Clip UP CM

Fig. 3-3

Fig. 3-4
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Fig. 3-5
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Sponge

screw
Fig. 3-6

Fig. 3-7

4. AL, HSG ILL and HSG DMD Assembly:


4.1 Placed AL on the HSG DMD. The raised surface of AL shall toward DMD direction
(Fig. 4-1).
4.2 To assemble HSG ILL SUB Module with HSG DMD and cover over on AL and the
then lock with screws (Fig. 4-2).
Fixed shafts& holes

AL
screw

DMD Direction

Fig. 4-1

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Fig. 4-2

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5. DMD and Chip B/D Module:


5.1. Judge Chip B/D and DMD alignment keying first (Fig. 5-1, 5-2).
5.2. Alight keying and Assemble DMD to Chip B/D (Fig. 5-3).
5.3. Push DMD slightly and use screwdriver rotate clockwise button to lock (close notation)
DMD on Chip B/D (Fig. 5-4).

Fig. 5-1

Alignment keying

Fig. 5-2

Open notation
Button

Close notation

Fig. 5-3
5.4 Place Damper on the surface of Chip-BD Fig. 5-5.

Fig. 5-4
Damper

.
Fig. 5-5
6. Assembly Optical Engine:
6.1 Assemble BKT Link Lamp & CW shield on DMD HSG and then lock with screws well
(Fig. 6-1).

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Screw

Shield CW

BKT Link Lamp

Fig. 6-1
7. Assembly OP ENG
7.1 Assemble Baffle DMD to HSG DMD (Fig.7-1).
7.2 Assemble Chip B/D Module to HSG DMD (Fig. 7-2).
Fixed shafts of
DMD HSG

Fixed holes of
ILL SUB HSG

Fixed shafts of
DMD HSG

Fig.7-1

Fixed holes of DMD

Fig.7-2
7.3 Assemble Thermal Pad & Gasket Hest-sink then place contact DMD (Fig. 7-3).
(1) Pre-fastening Sequence: [ 1 ] - [ 2 ] - [ 3 ] - [ 4 ].
(2) Fastening Sequence: [ 4 ] - [ 3 ] - [ 2 ] - [ 1 ].
(3) Screw Torque must be confirmed to be 6 kg-cm.

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Screw

2
4

Gasket
Fig. 7-3

7.4 Assemble CW Module to DMD HSG and lock with screws well (Fig.7-4).
Screw

Fixed shafts
of DMD HSG

Fig.7-4
7.5 Assemble PL Lens and lock with screws well (Fig. 7-5).
Screw

Fig. 7-5

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Ring Zoom
Screw

Fig. 7-6

Ring Focus

Fig. 7-7
7.6 Assemble Lamp Module to BKT Link Lamp and then lock with screw well (Fig. 7-8, Fig.
7-9).
Screw

Fixed shafts

Fig. 7-8
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Fig. 7-9

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Mechanical Assembly Concern


1.

Lower case and Adjust foot

Spring should be not bended


2.

Lower case and fan shielding

Tape unwoven cloth should be on bottom side

3.

Ballast wire Alignment

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Ballast to PWR wire


must around this rib
Two screws

Ballast to Lamp wire should


align into this groove

Ballast to Lamp wire


also should align into
Mylar Ballast groove

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First: assemble Blower


module

Second: assemble Mylar


Ballast

This cord direction should like this

4.

Blower wire alignment

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This wire must follow this direction

5.

Power board and Lower case

Power board must check the height of soldering tin, and assembly well into ribs.
Confirm the height of solder isnt abnormal

6.

Assemble Lamp box into Lower case rib

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7.

CW sensor board wire and CW FPC alignment

8.

Grounding wire alignment

Grounding wire should be aligned as


this;

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9.

Twin Fan and Speaker wire alignment

Twin Fan and


Speaker wire align,
please refer to EMI
solution

10.

Front IR wire to MB alignment

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Front IR wire should


align in to these

11.

Ballast to lamp wire alignment

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Lamp connector assemble with


rib

12.

Engine screws assemble sequence

Second

First

Third

13.

Lamp Door screw assemble sequence

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14.

Speaker assemble notice

Tap these two sponges align to left and top

Add 3 sponges

Align to this hook

Wire direction as this

15.

Upper case sponge assemble notice

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42

1. Sponge
2. Align back and mark
line;

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PJD5111

16.

Rear Case assemble notice

After assembly

PUSH

17.

MB audio EMI clip assemble notice

After assembly

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EMI Assembly Concern


Solution
1.

Use gasket to connect optic engine


H-Sink and BKT down.

2.

1 Use clip to grounding lamp


blower wire

Clip

2 Clip direction is as picture

1. Speaker Wire should be under


twin fan wire.
2. Lamp fan wire should be on
the power fan wire that makes
lamp fan wire touch upper
metal.

Lamp Fan wire

3. Lamp Fan wire position is like


the Picture.

Tape

4. Use tape to lock lamp fan wire


and speaker fan wire.

Power
Fan wire

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4. Disassembly/Assembly
Exploded View
Module 1 Total Exploded View

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EXPLODED PARTS LIST ( PJD5111 )


ViewSonic Model Number: VS12440
Rev: 1a
Item
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37

ViewSonic P/N
C-00009336
M-00008279
B-00009449
C-00009339
E-00009296
A-00008425
C-00009344
M-00008282
C-00009345
M-00008281
M-00008280
E-00009295
C-00009335
C-00009337
C-00009338
E-00009293
E-00009294
E-00008709
B-00009455
B-00009456
C-00009340
M-00008278
B-00009450

ViewSonic Corporation

Ref. P/N
CS.5J0RN.031
2C.10144.081
5E.0RN01.001
3J.0JC06.001
2C.40GF0.031
5J.0RN01.001
CS.5J0RN.021
TY.4E220.001
CS.5J0RN.041
4B.0GF02.001
4B.0GF01.001
6E.0GF03.001
CS.5J0RQ.031
CS.5J0RN.001
3J.0JC05.001
CS.5J0RN.011
CS.5J0PN.001
7A.08060.D00
5E.0GF23.001
5D.0GF12.001
3J.0RN03.001
2C.10139.022
5E.0RR40.001

Description
PACK ASSY UPPER CASE MERCURY1
FAN*2 80*25 105MM AD0812UB/HX
PCBA MAIN BD MI MERCURY1
CASE OUTLET PC MERCURY VI
SPK 5W 8OHM 100MM W4646CPF
PACK LAMP MERCURY1
PACK ASSY LENS CAP MERCURY1
STICKER LOGO VIEWSONIC
PACK ASSY FRONT CASE MERCURY1
RING FOCUS PC MP522
RING ZOOM PC MP522
ASSY LENS ZOOM MP522 AOCI
PACK ASSY LAMP DOOR MERCURY2
PACK ASSY LOWER CASE MERCURY1
CASE INLET PC MERCURY VI
PACK LIGHT PIPE MODULE
PACK CW MODULE SAT/MERC
IC DMD 0.55 SVGA 8060-6319W
PCBA CHIP BD MI MP522
BALLAST 185W 2.5KV EUC185DV/11
CASE REAR PC MERCURY1
FAN 50*20 150MM AB5012HX MP522
PCBA POWER BD MI MERCURY3

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Q'ty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

PJD5111

Module 2 ASSY UPPER CASE

* Module P/N refers to latest RSPL item 15

Module 3 ASSY FRONT CASE

* Module P/N refers to latest RSPL item 23

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PJD5111

Module 4 ASSY LOWER CASE

* Module P/N refers to latest RSPL item 28

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Disassembly SOP
Step Discription

Tool
5

1
3

screw
driver

Disassemble the screw*5

Take off the the IR sensor


wire from mainboard,
then take off upper case
module,
2
keypad Rubber

Notice : When taking off


upper case module, don't
break the IR sensor wire
by strongly drawing.

keypad bracket

Take off the case left


module and the front
case module

screw
driver

FRONT
IR BD
Three long sponge

Disassemble the screw*6,


and take off the rear
case.

ViewSonic Corporation

49

rear case

Confidential - Do Not Copy

screw
driver

PJD5111

Disassemble the screw*5,


and take off the M/B
shielding.

screw
driver
screw*5

twin
fan

(1)Take off the long wire


(one of twin fan wire),
then disassemble the twin
fan.
(2)Take off the twin fan
wire from M/B.

take off this long wire first

C/W sensor wire


C/W FPC wire

(1)Take off the C/W FPC


wire, blower fan wire,
C/W sensor wire, Ballast
5-Pin wire, speaker wire
from M/B.
(2)Take off right case
module.

blower fan wire

screw
driver
speaker wire

Ballast 5Pin wire

Take off the M/B and M/B


SPG-RCA PBR
Main BD

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(1)Disassemble the
screw*2, and take off the
lamp door.
(2)Disassemble the
screw*1 and lamp wire,
and take off the lamp
module.

1
2

screw
driver

screw*1

2
1

(1)Disassemble the
screw*3.
(2)Disassemble the
10
grounding screw*1, and
take off the Power B/D
SHD.

screw
driver

grounding screw *1

blower fan's
thermal wire
screw*1

Disassemble the wire*2


and screw*1, and take off
11
the power BD and ballast
Mylar.

Ballast Mylar

screw
driver

ballast
wire

(1)Disassemble the
screw*2, and take off the
lamp box.
12
(2)Disassembly the
screw*2, and take off the
blower fan

screw*1
screw*1
screw*1

Disassemble the screw*3,


13 and take off the OPT eng
.

screw
driver
3

ViewSonic Corporation

screw
driver

screw*1

anchor
point

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3pin wire

Disassemble the screw*2,


14 the ballast BD, and
wire*3.

screw
driver
5pin wire

2pin wire

2
screw*1

(1)Take off the push


button .
15
(2)Disassemble the
screw*3 .

push button

screw
driver

screw*1
screw*1

ring
focus

(1)Take off the gasket*2.


16 (2)Disassemble the
Focus Ring.

screw
driver
gasket*2

1
ring
zoom

Take off th LENS screw*3


17 , Ring Focus screw*2,
and Ring Zoom.

Disassemble the screw*4,


and take off the HSINK
18
and DMD chip with Chip
BD.

ViewSonic Corporation

screw
driver

2
3

screw
driver

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(1)Disassemble the baffle


DMD.
19 (2)Disassemble the
screw*3 and take off the
CW module.

CW module

screw
driver

baffle DMD

Rotate to open the switch


20 on socket, and take off
the DMD chip.

(1)Disassemble ILL
module (screw*2).
(2)Take off screw*1, FM
21
holder, fold mirror, FM
clip*2, clip CM front, clip
CM side and sponge.

screw
driver

screw
driver

2
screw*1

sponge

screw*1

(1)Disassembly the
screw*2.
22
(2)Take off the LP
module and LP screw*2.

screw
driver
1

L/P

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5. Level 2 Circuit Board and Standard Parts Replacement


Block Diagram

Hardware Architecture
Keypad
Circuit

Input
Source
Circuit

Thermal break
sensor Circuit

Main
Operation
Circuit

CW Index
sensor
board

Fan Driver
Circuit

Ballast
Module

Lamp
Door
switch

From AC
socket

To Lamp

PFC Circuit

EMI
Filter

Figure 1

Main Board

RS-232

XDRAM

DDP ASIC
DLP Image
Processor

Front IR

16 M Flash
Memory

2 D-Sub in

A/D converter

RGB analog signal


YPbPr

RGB888
24bits
Digital Signal

YUV422
16bits
Digital
Signal

NTSC/PAL
/SECAM
Video Decoder

D-Sub Out
RGB analog signal

DMD Power
and
Reset Driver

MBRST(1
5:0)

DMD

Color Wheel
Motor Driver

S-Video

CVBS

Figure 2

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Troubleshooting
1. System Trouble Shooting Flow Chart
No
LED On?

1.
2.
3.
4.
5.

Check power cord


Check lamp door.
Check Download SW.
Check DC Voltage 1.2V 1.8V 2.5V 3.3Von Main
board
Check power board and 14-pin power connector.

1.
2.
3.
4.
5.
6.

Check Main BD to Ballast signal wire.


Check thermal switch and wire
Check color wheel.
Check DC Voltage 12V on Main board
Check Ballast.
Check Power Board.

1.
2.
3.

Check Input Cable


Check OSD Source set up
Check Main board

1.
2.
3.
4.
5.

Check OSD Lamp Hours


Check Lamp Door
Check Lamp still light or not?
Check Fan still spin or not?
Check Thermal status

1.
2.
3.
4.

Check Remote module battery


Check Remote module
Check IR Receiver on Main board
Check IR Receiver on Input board

1.
2.
3.

Check DMD Chip


Check DMD Chip board
Check Main board

Yes
No
If Power On, Lamp On?

Yes
Yes
No Signal?

No
Yes
Power Auto Turn Off

No
IR Remote Control NG?

Yes

No
Pixel Fail?

Yes

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A
No
Yes

1.
2.
3.
4.

Check color wheel and Sensor board


Check DMD Chip and holder
Check Main BD XDRAM
Check Main BD DDP2230

1.
2.
3.
4.

Check Main board


Check color wheel and sensor board
Check DMD Chip board
Check DMD Chip and socket

1.
2.
3.

Check color wheel and sensor board


Check Main board
Check DMD Chip board

1.
2.

Check Main board


Check DMD Chip board

Yes

1.
2.
3.

Check color wheel


Check sensor board color index signal
Check main board

Yes

1.
2.
3.

Check DMD Chip holder


Check DMD Chip board
Check Main board

1.

Check Main BD output to DMD Chip


BD Resistance soldering
Check Main BD output to DMD Chip
BD capacitor soldering

Image NG?
(Raindrops)

No
Yes
Image NG?
(Blank)

No
Yes
Image NG?
(Screen flashing)

No
Yes
Image NG?
(Screen Dim-mish)

No
Image NG?
(Freezing)

No
Image NG?
(Missing column bar)

No
Yes
Image NG?
(Screen overlap)

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2. Error Message
(Power/Lamp Replacement / Temp /Service warning indicator)
LED Indicator Status & Illustration
Once the power cord is connected, all the LEDs include Power, Temp and Lamp will show
orange then off simultaneously. Afterward, projector will enter stand-by mode if No any error
occurred.
Note

Power Temp Lamp Status


-

Stand-by

Powering up

Normal operation

Normal power-down cooling

First Lamp-Lit error cooling

Lamp Error Messages


-

Second Lamp-Lit error

Lamp error in Normal operation

Thermal Error Messages


-

Fan 2 error (the actual fan speed is 20% outside the desired speed.) Ballast Fan

Fan 3 error (the actual fan speed is 20% outside the desired speed.) Blower Fan

Thermal Sensor 1 open error


(the remote diode has an open-circuit condition.)
Thermal Sensor 2 open error
(the remote diode has an open-circuit condition.)
Thermal Sensor 1 short error
(the remote diode has an short-circuit condition.)
Thermal Sensor 2 short error
(the remote diode has an short-circuit condition.)

Temperature 1 error (over limited temperature)

Temperature 2 error (over limited temperature)

Fan IC #1 I2C Connection error

Fan 1 error (the actual fan speed is 20% outside the desired speed.) Lamp Fan

DMD sensor

GMT 793

Illustration
1.

2.

3.
4.
5.
6.
7.

: LED OFF

: LED Flashing

: LED ON
R : Red LED
G : Green LED
B : Blue LED
P : Purple LED

In any error status, user still can turn off the projector by pressing the Power button on the
keypad or on the remote card.

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Error Count Messages Definition

Error Count

Definition

Specification

LAMP Fail error

LAMP OFF

DETECT LAMPLIT

FAN 1 Speed Error

LAMP FAN SPEED ERROR

SPEED OVER 20%


SPEED OVER 20%

FAN 3 Speed Error

BALLAST FAN SPEED


ERROR
BLOWER FAN SPEED
ERROR

Sensor 1 Open Error

Main Board SENSOR ERROR DETECT Sensor 1

Sensor 2 Open Error

Power board SENSOR


ERROR

Sensor 1 Short Error

Main Board SENSOR ERROR DETECT Sensor 1

Sensor 2 Short Error

Power board SENSOR


ERROR

DETECT Sensor 2

Temperature 1 Error

N/A

N/A

Temperature 2 Error

N/A

N/A

FAN IC I2C ERROR

N/A

N/A

FAN 2 Speed Error

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58

SPEED OVER 20%

DETECT Sensor 2

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PJD5111

3. Power Trouble Shooting Guide

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PJD5111

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4. Optical & Optical Engine Trouble Shooting Guide


4-1 Optical Trouble Shooting Guide
No.
1
2

Item
Brightness
Uniformity

FOFO Contrast

ANSI Contrast

Color

Color Uniformity

Blue Edge

Blue/Purple Border

Focus

10

Dust

11

Horizontal/Vertical
Strips

12

Pixel Fail

ViewSonic Corporation

Trouble Shooting Guide


1. Change lamp
1. Change lamp
1. Check ADC calibration
2. Check users menu brightness & contrast are default
3. Clean DMD
4. Clean PL
5. Check ILL stop assy
1. Clean PL
2. Clean DMD
3. Change PL
1. Check color wheel delay
2. Check CW 50% point. Replace CW if necessary
1. Change lamp
1. Refer to Item#2-1 (attached below)
2. Change CM
3. Change SUB HSG
1. Refer to Item#2-1(attached below)
2. Change CM
3. Change SUB HSG
1. Change Projection Lens
2. Check PL datum and DMD parallel
Clean DMD
1. Check connector between chipBD and MainBD
2. Re-install DMD with chipBD
3. Check if any pin of C-Spring is missing, damaged or dirty
4. Change new ChipBD/C-Spring
5. Change new DMD
Change new DMD

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4-2 Engine Assembly Trouble Shooting Guide

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4-3 Blue Edge Trouble Shooting:


I. Re-adjust Overfill first.
For Overfill Re-adjustment:
i. Those 2 Adjustment Screws must be released for around 2 mm first.
ii. Alignment Sequence:
c.
To adjust Horizontal Adjustment Screw firstly, then Vertical Adjustment
Screw.
d.
Refer to Figure 1-1..
(2) Overfill Vertical
Adjustment Screw

(1) Overfill Horizontal


Adjustment Screw

Fig. 1-1
II. Re-assemble LP moduleinclude LP, LP Baffle, LP clip.

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6. Level 3 Component Repair to Circuit Boards


Circuit Schematics
Main Board

ViewSonic Corporation

64

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PJD5111

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PJD5111

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PJD5111

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PJD5111

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PJD5111

PCB Artwork
Main Board(Top)

Main Board(Bottom)

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PJD5111

Main Board(Top)

Main Board(Bottom)

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PJD5111

7. Screw List /Torque

Model Name : PJD5111 (MD)

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84

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PJD5111

Model Name : PJD5111 (OM)


Description
No.

Q'ty
Where use

Type

Torque

P/N

8F.1A752.3
MACH
R0

Head

Length

Surface

(kgf-cm)
Clip LP VS. HSG DMD

Baffle LP VS. HSG DMD

CW Sensor BD VS. BKT CW

CW CVR VS. BKT CW

CW Shield VS. BKT Link Lamp

Clip Front CM VS. ILL SUB HSG

Shield Lamp VS. HLD Lamp

1.5+/-0.5

Ring Zoom VS. PL

2.0+/-0.5

LP Adjustment

2.5+/-0.5

FM Module VS. ILL SUB HSG

2.5+/-0.5
PH

3.0

Qty
Unit

B-NI

11

M2

8F.1A752.8
MACH
R0.

PH

8F.00345.5
R6.

MACH

FPH

5.6

NI

3.5+/-0.5

CW VS. BKT CW

8F.1A723.5
MACH
R0

PAN

5.0

B-NI

3.0+/-0.5

ILL SUB HSG VS. DMD HSG

8F.JA754.4
R0

FPH

4.0

B-NI

3.0+/-0.5

PL Flange VS. HSG DMD

Clip FG VS. HLD Lamp

CW Module VS. HSG DMD

Clip Lamp VS. HLD Lamp

Lamp Module VS. HSG DMD

FIN VS. HLD Lamp

BKT Link Lamp VS. HSG DMD

8.0

B-NI

M2.5

2
M3

MACH

8F.1A554.4
MACH
R0

8F.2R754.6
MACH
R0
6E.0GF01.0 ASSY
SPRING
4
01
SCREW
3

ViewSonic Corporation

PAN

4.0

NI

4.0+/-0.5
9

HEX

6.0

B-NI

5.0+/-0.5

Clip Plate VS. HLD Lamp

PH

15.15

NI

6.0+/-0.5

H-Sink VS. DMD HSG

SUM=

35

85

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PJD5111

8. Recommand Spare Parts List


RECOMMENDED SPARE PARTS LIST (PJD5111)
ViewSonic Model Number: VS12440
Serial No. Prefix: R7M
Rev: 1a
Item

Category

Part Name

Description

ECR/ECN ViewSonic P/N

Remote Controller

REMOTE RC-7092A-01-0006 MERCUR

A-00008426

5F.26J1K.171

Main source

Power Cord

CORD H05VV-F 10A250V EUR 1.8M

A-00008253

2G.00921.001

Main source

Power Cord

CORD H05VV-F 13A 1.8M UK

A-00008257

2G.03149.021

Main source

Power Cord

CORD SVT125V WO/SH US 1.8M

A-00008250

2G.01111.001

Main source

Power Cord

CORD H05VV 250V 1.8M BLK KOR

A-00008193

2G.04321.001

Main source

Power Cord

CORD 3ASL/75DU-IN 250V1.8M AUS

A-00008099

2G.01343.001

Main source
Main source

5
6
7
8

Accessories:
[Adapter, Remote
Controller, Power
Cord, External
Cables]

A-00008425

5J.0RN01.001

Ref. NO Compatibility

LAMP

PACK LAMP MERCURY1

Ref. P/N

20

Power Cord

CORD RVV 250V 1.8M BLK CHINA

A-00008100

2G.04245.001

Signal Cable (D-Sub)

CABLE 15/15P OD5.2 1.8M +PEBAG

CB-00008955

5K.08006.501

Main source

10

Main Board

PCBA MAIN BD MI MERCURY1

B-00009449

5E.0RN01.001

17

Main source

PCBA POWER BD MI MERCURY3

B-00009450

5E.0RR40.001

37

Main source

PCBA CHIP BD MI MP522

B-00009455

5E.0GF23.001

33

Main source

11
12
13

Power Board
PC Board Assembly: DMD Chip Board
[All PCBA]
Ballast

BALLAST 185W 2.5KV EUC185DV/11

B-00009456

5D.0GF12.001

35

Main source

14

Lamp Cover

PACK ASSY LAMP DOOR MERCURY2

C-00009335

CS.5J0RQ.031

27

Main source

15

Top Cover

PACK ASSY UPPER CASE MERCURY1

C-00009336

CS.5J0RN.031

15

Main source

16

Bottom Cover

PACK ASSY LOWER CASE MERCURY1

C-00009337

CS.5J0RN.001

28

Main source

Inlet Cover

CASE INLET PC MERCURY VI

C-00009338

3J.0JC05.001

29

Main source

Outlet Cover

CASE OUTLET PC MERCURY VI

C-00009339

3J.0JC06.001

18

Main source

Rear Cover

CASE REAR PC MERCURY1

C-00009340

3J.0RN03.001

34

Main source

20

Lens Cover

PACK ASSY LENS CAP MERCURY1

C-00009344

CS.5J0RN.021

21

Main source

21

Front Cover

PACK ASSY FRONT CASE MERCURY1

C-00009345

CS.5J0RN.041

23

Main source

17
18
19

22
23
24
25
26
27
28

Cabinets: [Front
Bezel, All Covers,
Base Assembly]

Quick Start Guide (QSG)


Documentation:
[Quick Start Guide,
User's Guide (CD ROM)
CD Rom; Label]
Electronic
Components:
[Optical Engine,
Speaker, Color
Wheel]

29
30
31
32
33
35
37

DC-00009405

4J.0RN01.001

Main source

DC-00009406

5B.0RN01.001

10

Main source

Light Pipe

PACK LIGHT PIPE MODULE

E-00009293

CS.5J0RN.011

30

Main source

Color Wheel

PACK CW MODULE SAT/MERC

E-00009294

CS.5J0PN.001

31

Main source

DMD Chip

IC DMD 0.55 SVGA 8060-6319W

E-00008709

7A.08060.D00

32

Main source

Lens

ASSY LENS ZOOM MP522 AOCI

E-00009295

6E.0GF03.001

26

Main source

Speaker

SPK 5W 8OHM 100MM W4646CPF

E-00009296

2C.40GF0.031

19

Main source

Fan

FAN 50*20 150MM AB5012HX MP522

M-00008278

2C.10139.022

36

Main source

Fan

34
36

GUIDE QS CS MERCURY1
CD UM 12L VS MERCURY1

FAN*2 80*25 105MM AD0812UB/HX

M-00008279

2C.10144.081

16

Main source

RING ZOOM PC MP522

M-00008280

4B.0GF01.001

25

Main source

RING FOCUS PC MP522

M-00008281

4B.0GF02.001

24

Main source

STICKER LOGO VIEWSONIC

M-00008282

TY.4E220.001

22

Main source

Carton

CTN AB PJD6111

P-00009418

4D.0RN01.001

11

Main source

Foam

CUSHION_L PJD5111/VS

P-00009419

4G.0RN02.001

12

Main source

Foam

CUSHION_R PJD5111/VS

P-00009420

4G.0RN03.001

13

Main source

EPE Bag

BAG LDPE+HDPE 415*365*0.4 VS

P-00009243

4B.01214.031

14

Main source

ZOOM RING
Miscellaneous:
[Switch, Fan,
FOCUS RING
Rubber Foot, Logo]
Logo

Packing Material:
[Box, Foam, Bags]

Location

Universal number#

Main source

Remark 1: Above listed items are examples, supplier can expand the rows to add more necessary items.
Remark 2: All revised RSPLs with newly added items or any change made should be highlighted and correlated with the ECN/ECR approved by ViewSonic Corporation. This is to eliminate repeated cross checks
of each item between this version and prior versions.

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9. Timing, Characteristics of inputs/outputs,


Interface Character, Power Supply Specification
1. Timing Table
The Default timing is as following:
Resolution

Mode

Refresh rate
(Hz)

720 x 400

720x400_70
VGA_60
VGA_72
VGA_75
VGA_85
VGA_50
SVGA_60
SVGA_72
SVGA_75
SVGA_85
SVGA_50
XGA_60
XGA_70
XGA_75
XGA_85
XGA_50
SXGA3_60
SXGA_60
1280 x 960_60
MAC13
MAC16
MAC19
MAC21

70.087
59.940
72.809
75.000
85.008
49.673
60.317
72.188
75.000
85.061
49.916
60.004
70.069
75.029
84.997
49.98
60.020
59.81
60.000
66.667
74.546
75.020
75.06

640 x 480

800 x 600

1024 x 768

1280 x 1024
1280 x 800
1280 x 960
640x480@67Hz
832x624@75
1024x768@75Hz
1152x870@75Hz

H-frequency
(kHz)
31.469

Clock
(MHz)
28.3221

31.469
37.861
37.500
43.269
24.688
37.879
48.077
46.875
53.674
30.998
48.363
56.476
60.023
68.667
39.634
63.981
49.702
60.000
35.000
49.722
60.241
68.68

25.175
31.500
31.500
36.000
19.75
40.000
50.000
49.500
56.250
30.75
65.000
75.000
78.750
94.500
52
108.000
83.5
108
30.240
57.280
80.000
100.00

YPbPr support timing is as following:


Signal format
480i(525i)@60Hz
480p(525p)@60Hz
576i(625i)@50Hz
576p(625p)@50Hz
720p(750p)@60Hz
720p(750p)@50Hz
1080i(1125i)@60Hz
1080i(1125i)@50Hz

ViewSonic Corporation

fh(kHz)
15.73
31.47
15.63
31.25
45.00
37.50
33.75
28.13

fv(Hz)
59.94
59.94
50.00
50.00
60.00
50.00
60.00
50.00

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Video, S-Video support timing is as following:


Video mode
NTSC
PAL
SECAM
PAL-M
PAL-N
PAL-60
NTSC4.43

fh(kHz)
15.73
15.63
15.63
15.73
15.63
15.73
15.73

fv(Hz)
60
50
50
60
50
60
60

fsc(MHz)
3.58
4.43
4.25 or 4.41
3.58
3.58
4.43
4.43

2. Characteristics of inputs/outputs
Signal
RDATA
GDATA
BDATA

Parameter
Impedance
Amplitude
Black pedestal
Pixel Clock
GDATA_SOG Impedance
Amplitude
Video amplitude
Sync amplitude
Black pedestal
Pixel Clock
HDATA
Impedance
Amplitude, low level
Amplitude, high level
Frequency
VDATA
Impedance
Amplitude, low level
Amplitude, high level
Frequency
SDADATA
Amplitude, low level
Amplitude, high level
SCLDATA
Amplitude, low level
Amplitude, high level
RXD
Amplitude
TXD
Amplitude
CVBS
Amplitude, total (video+
Luminance
sync)
Amplitude, video
Amplitude, sync
Impedance
CVBS
Amplitude
Chroma
Impedance
Audio

Impedance (audio in)


Amplitude (audio in)
Bandwidth
S/N Ratio
Total Harmonic Distortion

ViewSonic Corporation

Min

Type
75
0.7
0
110
75
1
0.7
0.3
0
110
1

0
2.5
31

Max

0.8
5
82
1

0
2.5
48
0
2.5
0
2.5
-25
-13.2

0.8
5
85
0.8
5
0.8
5
25
13.2
1
0.7
0.3
75
300
75
10

0
300Hz
40

88

Ohm
Volts peak-to-peak
Volts
M Hz
Ohm
Volts peak-to-peak
Volts peak-to-peak
Volts peak-to-peak
Volts
M Hz
K ohm
volt
Volt
K Hz
K ohm
volt
Volt
Hz
volt
Volt
volt
Volt
Volt
Volt
Volts peak to peak
Volts peak to peak
Volts peak to peak
ohm
m Volts peak to peak
ohm

Kohm
0.50 Volts rms
16kHz
%
10 %

Confidential - Do Not Copy

PJD5111

3. Electrical Interface Character


Interface Definition

15 pin definition of the mini D-sub male for DDC2B protocol


5

1
6

10
15

11

Pin

Definition

Pin

Definition

Pin

Definition

Pin

Definition

Red video
(Pr)

Green Video
(Y)
Red Video
Return

Blue Video
(Pb)
Green Video
Return
Monitor ID
bit 0
Data clock
(SCL)

NC

NC

Blue Video
Return
Bi-directional
data (SDA)

NC

10

Sync. Return

11

13

Horizontal
Sync

14

Vertical Sync

15

Pin
1

Composite input

Definition
Composite video
input

S-Video input
4

Pin
1
2

3
2

Description
GND
GND
Luminance
Chroma

3
4

12

Video Input
1

Control Port
8

4
2

3
1

RS232 cable :

ViewSonic Corporation

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PC side
Function
CONN1
name
3
TXD
7
RTS
4
NC
5
GND
8
CTS
1
NC
2
RXD
9
NC
6
NC

ViewSonic Corporation

Projector side
COLOR of Wire
Black
Brown
Red
Orange
Yellow
Green
Blue
White

90

CONN2

Function name

1
2
3
4
5
6
7
8

RXD
CTS
NC
GND
RTS
NC
TXD
NC

Confidential - Do Not Copy

PJD5111

4. Functionality
The Following functionality will be supported: (Detailed description refer to SW Specification)
Menu Name
Functionality
Data (Computer)
Video/S-Video
YPbPr/YCbCr
Screen Color
Yes
No
No
Aspect Ratio
Yes
Yes
Yes
Keystone
Yes
Yes
Yes
Position
Yes
No
No
Phase
Yes
No
No
H. Size
Yes
No
No
Display
Digital Zoom
Yes
Yes
Yes
Picture Mode
Yes
Yes
Yes
Reference Mode
Yes
Yes
Yes
Brightness
Yes
Yes
Yes
Contrast
Yes
Yes
Yes
Color
No
Yes
Yes
Tint
No
Yes(NTSC)
No
Sharpness
No
Yes
Yes
Brilliant Color
Yes
Yes
Yes
Color Temperature
Yes
Yes
Yes
3D Color Management
No
No
No
Picture
Save Settings
Yes
Yes
Yes
Quick Auto Search
Yes
Yes
Yes
Source
Color Space Conversion
No
No
No
Presentation Timer
No
No
No
Language
Yes
Yes
Yes
Projector Position
Yes
Yes
Yes
Auto Power Off
Yes
Yes
Yes
Blank Timer
Yes
Yes
Yes
Panel Key Lock
Yes
Yes
Yes
Timer Controller
Yes
Yes
Yes
Splash Screen
Yes
Yes
Yes
Basic
My Screen
No
No
No
Quick Cooling
Yes
Yes
Yes
High Altitude Mode
Yes
Yes
Yes
DCR
Yes
No
No
Active VGA Output
Yes
No
No
Audio Setting
Yes
Yes
Yes
Menu Setting
Yes
Yes
Yes
Closed Caption
No
Yes(NTSC)
No
Lamp Setting
Yes
Yes
Yes
Security Setting
Yes
Yes
Yes
Baud Rate
No
No
No
Advanced Reset All Settings
Yes
Yes
Yes
FAQ-Image and
Information Installation
NO
NO
NO
FAQ-Features and Service
NO
NO
NO
Current System Status
Yes
Yes
Yes
Source
Yes
Yes
Yes
Picture Mode
Yes
Yes
Yes

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Menu Name

Functionality
Resolution
Color System
Equivalent Lamp Hour
Primary color
Hue
3D Color Saturation
Management Gain
Timer period
Timer display
Timer Position
Timer counting direction
Presentation Timer Counting Method
Timer
Sound Reminding
Menu display time
OSD Settings Menu position
Lamp Mode
Lamp
Reset lamp timer
Settings
Equivalent lamp hour
Change password
Change Security Settings
Security
Power on Lock
Settings
Splash Screen Lock

Data (Computer)
Yes
Yes
Yes
No
No
No
No
No
No
No
No
No
No
Yes
Yes
Yes
Yes
Yes
No
No
No
No

Video/S-Video
Yes
Yes
Yes
No
No
No
No
No
No
No
No
No
No
Yes
Yes
Yes
Yes
Yes
No
No
No
No

YPbPr/YCbCr
Yes
Yes
Yes
No
No
No
No
No
No
No
No
No
No
Yes
Yes
Yes
Yes
Yes
No
No
No
No

External Message indicator (Detailed description refer to SW Specification)


Message

Occasion

PC/Composite Video /S-Video /Analog YPbPr


Searching
Out of range
Order replacement lamp
Lamp > 3500 Hours
Replace lamp soon
Lamp > 3950 Hours
Replace lamp Now
Lamp > 4000 Hours
Lamp usage time exceeded

The signal is over the specification


Lamp Hour

Lamp Hour

3500 hours

3950 hours

Lamp Hour
4000 hours.
The warning message will be displayed
when the projector is turned on (last for 30
Seconds)
Then the projector will show left message
(last for 40 seconds)

Lamp-usage time exceeded


Replace lamp (refer to user manual)
Then reset lamp timer.

ViewSonic Corporation

The system does not detect the signal

92

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PJD5111

5 Power Supply Specification


5.1. Input Power Specification
Specification
Input Voltage Range
Frequency Range

Power consumption
Regulation Efficiency

Description
The unit shall meet all the operating requirements with the
range 90 ~ 264 VAC
The unit shall meet all the operating requirements with an input
frequency range 50 Hz ~ 60 Hz
Typical
280W Max.
10W Max. (with loop through)
Standby
5W Max. (loop through is disabled)
80 % (typical) measuring at 115Vac and full load

5.2. Output Power Requirement


The power supply can provide DC output as below
NO.
Voltage
Regulation
Load Current Range
+12 V
0.15 A ~ 2.5 A
10 %
1

Ripple & Noise


300 mV

5.3. Lamp Power specifications


Specification
Applicable Lamp
Starting pulse from Ignitor

ViewSonic Corporation

Description
189W, AC operation

93

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10. Keyboard and Remote Control keys


Local Keyboard Description (Detailed description refer to SW Specification)
3/ BLANK

4/PANEL KEY
LOCK
/ KEYSTONE +
/ KEYSTONE -

SOURCE

POWER

AUTO

MODE/ENTER

MENU/EXIT

1. When user presses the bottom once, the image would turn to blank and show
"BLANK" in the right-bottom of screen
2. When the image is blank, user press this key back to normal image
3. If there is SOD menu, user can press this key to move to the left item
1. When user press the bottom once, it will enter PANEL KEY LOCK setting;
2.When panel key is locked, user could press this key for 3 seconds to release
Panel Key Lock
3. When there is OSD menu, user can press this key to move to right item
1. When user presses this bottom once, it will increase the keystone value
2. When there is OSD menu, user can press this key to move to upper item
1. When user presses this bottom once, it will decrease the keystone value
2. When there is OSD menu, user can press this key to move to next item
1. When Quick Auto Search is "on", user press this key to call out Source OSD
and then press to select source. After pressing Enter key, system would
search all signals from selected source and then project first detected source
within 2~3 seconds.
2. When Quick Auto Search is "off", user could press this key to call out Source
OSD to select search source. After pressing "Enter" key, system would keep
searching selected source
1. User presses this key once to turn on projector
2. When projector is on, user should press this key once and show confirm
message; then user should press "Power" key again to turn off projector (LED
would be blink orange)
Auto adjusts the most suitable frequency, phase, for the input source. User
could get the optimal projection quality by pressing the button. Auto-Adjustment
function will not influence the color or brightness setting by users. Auto will not
be active under video input, including video, S-video and Y/Pb/Pr. The current
source info will be displayed at the top left of the screen for 3 seconds after
users press Auto
1. When there is no OSD menu, this bottom is Mode hot key; user would press
this bottom to choose one of preset modes
2. When there is confirm message, user could press this key to confirm
1. User could press this bottom to call out OSD
2. When it exits OSD, user could press this bottom to leave current page or
items or to close OSD.

Remote Control Keys Description (Detailed description refer to SW Specification)


IR-Key Name
Detailed Description
3
4/
/ KEYSTONE +
/ KEYSTONE Source

If there is OSD menu, user can press this key to move to the left item
1. When user press the bottom once, it will enter Panel Key Lock setting;
2. When panel key is locked, user could press this key for once to release Panel
Key Lock
3. When there is OSD menu, user can press this key to move to right item
1. When user presses this bottom once, it will increase the keystone value
2. When there is OSD menu, user can press this key to move to upper item
1. When user presses this bottom once, it will decrease the keystone value
2. When there is OSD menu, user can press this key to move to next item
1. When Quick Auto Search is "on", user press this key to call out Source OSD
and then press to select source. After pressing Enter key, system would
search all signals from selected source and then project first detected source

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Power

Auto

Blank

Mode/Enter

Menu/Exit

Freeze

Digital Zoom +

Digital Zoom -

Volume +
Volume ViewMatch

within 2~3 seconds.


2. When Quick Auto Search is "off", user could press this key to call out Source
OSD to select search source. After pressing "Enter" key, system would keep
searching selected source
1. User presses this key once to turn on projector
2. When projector is on, user should press this key once and show confirm
message; then user should press "Power" key again to turn off projector (LED
would be blink orange)
Auto adjusts the most suitable frequency, phase, for the input source. User
could get the optimal projection quality by pressing the button. Auto-Adjustment
function will not influence the color or brightness setting by users. Auto will not
be active under video input, including video, S-video and Y/Pb/Pr. The current
source info will be displayed at the bottom right of the screen for 3 seconds after
users press Auto
1. When user presses the bottom once, the image would turn to blank and show
"blank" in the right-bottom of screen
2. When the image is blank, user press this key back to normal image
1. When there is no OSD menu, this bottom is Mode hot key; user would press
this bottom to choose one of preset modes
2. When there is confirm message, user could press this key to confirm
1. User could press this bottom to call out OSD
2. When it exits OSD, user could press this bottom to leave current page or
items or to close OSD.
This is for "freeze" and "unfreeze". The image will be frozen when the FREEZE
button is pressed. FREEZE is released when Source button (when the input
source is switched over during display ) , FREEZE button again is pressed (the
background sounds will be kept unless user press Mute key)
1. By pressing Zoom in button, the center of the picture can be magnified
gradually.
2. When users press this button again, more magnification will take place
gradually
3. When user already zoom in or zoom out image, use could use direction keys
to pan the picture. (Only the Digital zoom functions enables, and then pan
function workable)
1. By pressing Zoom out button, the size of the magnified image will be
reduced gradually.
2. When users press this button again, the size of the image will be reduced
accordingly (Until the image restore to the original size).
3. When user already zoom in or zoom out image, use could use direction keys
to pan the picture. (Only the Digital zoom functions enables, and then pan
function workable)
When user presses this bottom once, it will increase the Volume.
When user presses this bottom once, it will decrease the Volume.
When user presses this bottom once, it will change to ViewMatch mode.

External Status indicator


LED Name

Detailed Description

Power LED

Display the power on/off sequence status

Lamp Status LED

Display the Lamp status (Lamp fail, Lamp spoil etc.)

Temperature Status LED

Display the Thermal status (Fan Fail, Over Temperature, etc.)

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11. IR Code, RS232 Command, and factory menu


IR Code, RS232 Command, and factory menu
1. IR Code
CUSTOMER CODE
83F4
83F4
83F4
83F4

DATA CODE
02FD
21de
03FC
10EF

83F4

0BF4

83F4
83F4
83F4
83F4
83F4

08F7
0DF2
0FF0
0EF1
07F8

83F4

0CF3

83F4
83F4
83F4
83F4
83F4
83F4
83F4
83F4
83F4
83F4
83F4
83F4
83F4
83F4
83F4
83F4
83F4

04FB
18E7
827d
19E6
837c
3BC4
3CC3
30CF
3F C0
15EA
857A
09F6
0AF5
41BE
45BA
52AD
14EB

FUNCTION
POWER
ViewMatch
Freeze
Mode/Enter
/ Keystone+
AUTO
Menu/Exit
Blank
/ KeystoneSource
Digital Zoom+
Volume +
Digital Zoom Volume -

Mode
Menu
Enter
Exit
Keystone+
KeystoneVGA1
VGA2
Video
Mute

2. RS-232 Command
a. RS-232 connection setting value
Baud Rate:
115200
Parity:
None
Data bits:
8
Stop bits:
1
Flow control:
None
b. RS-232 command code

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function

status
Write

Power
Read
Reset

Mirror

Write

Read
Contrast

Write
Read

Brightness

Write
Read

Aspect ratio

Write

Read
Auto Adjust
Horizontal
position

Vertical position

Color
temperature

Write

Keystone-Vertical

cmd

Turn on

0x06 0x14 0x00 0x03 0x00 0x34 0x11 0x00 0x5C

Turn off
Power
status( on/off/cool
down)
Execute

0x06 0x14 0x00 0x03 0x00 0x34 0x11 0x01 0x5D

Normal

0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x00 0x00 0x5E

H Inverse

0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x00 0x01 0x5F

V Inverse

0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x00 0x03 0x61

H&V Inverse

0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x00 0x02 0x60

Mirror status

0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x00 0x5F

Contrast decrease

0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x02 0x00 0x60

Contrast increase

0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x02 0x01 0x61

Contrast ratio

0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x02 0x61

Brightness decrease

0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x03 0x00 0x61

Brightness increase

0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x03 0x01 0x62

Brightness

0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x03 0x62

Aspect ratio Auto

0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x04 0x00 0x62

Aspect ratio real

0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x04 0x01 0x63

Aspect ratio 4:3

0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x04 0x02 0x64

Aspect ratio 16:9

0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x04 0x03 0x65

Aspect ratio

0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x04 0x63

0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x11 0x00 0x5E
0x06 0x14 0x00 0x03 0x00 0x34 0x11 0x02 0x5E

Execute
0x06 0x14 0x00 0x03 0x00 0x34 0x12 0x05 0x62
Horizontal position shift
right
0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x06 0x01 0x65
Horizontal position shift
left
0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x06 0x00 0x64

Read

Horizontal position

Write

Vertical position shift up 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x07 0x00 0x65
Vertical position shift
down
0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x07 0x01 0x66

Read

read Vertical position

0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x07 0x66

color temperatureT1

0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x08 0x00 0x66

color temperatureT2

0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x08 0x01 0x67

color temperatureT3

0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x08 0x02 0x68

color temperatureT4
color temperature
status
Blank on/off

0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x08 0x03 0x69
0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x08 0x67
0x06 0x14 0x00 0x03 0x00 0x34 0x12 0x09 0x66

Blank status

0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x09 0x68

Decrease

0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x0A 0x00 0x68

Increase

0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x0A 0x01 0x69

Keystone status

0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x0A 0x69

Write

Read
Blank

action

Write
Read
Write
Read

ViewSonic Corporation

0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x06 0x65

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Preset mode

Freeze

Source input

Write

Read
Write
Read

Write

Language

0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x0B 0x01 0x6A

User 1

0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x0B 0x02 0x6B

User 2

0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x0B 0x03 0x6C

Daylight

0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x0B 0x04 0x6D

ViewMatch
Standard (only for
video)

0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x0B 0x05 0x6E

Preset mode status


Freeze on/off

0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x0B 0x6A
0x06 0x14 0x00 0x03 0x00 0x34 0x13 0x00 0x5E

Freeze status

0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x13 0x00 0x60

Input source VGA

0x06 0x14 0x00 0x04 0x00 0x34 0x13 0x01 0x00 0x60

Input source VGA2

0x06 0x14 0x00 0x04 0x00 0x34 0x13 0x01 0x08 0x68

0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x0B 0x06 0x6F

0x06 0x14 0x00 0x04 0x00 0x34 0x13 0x01 0x06 0x66

Source

0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x13 0x01 0x61

Source scan on

0x06 0x14 0x00 0x04 0x00 0x34 0x13 0x02 0x01 0x62

Source scan off

0x06 0x14 0x00 0x04 0x00 0x34 0x13 0x02 0x00 0x61

Source scan status

0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x13 0x02 0x62

Mute on

0x06 0x14 0x00 0x04 0x00 0x34 0x14 0x00 0x01 0x61

Mute off

0x06 0x14 0x00 0x04 0x00 0x34 0x14 0x00 0x00 0x60

Mute status

0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x14 0x00 0x61

Increse Volume

0x06 0x14 0x00 0x03 0x00 0x34 0x14 0x01 0x60

Decrese Volume

0x06 0x14 0x00 0x03 0x00 0x34 0x14 0x02 0x61

Read

Volume

Write

English
Franais
Deutsch
Italiano
Espaol

0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x14 0x03 0x64
0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x00 0x61

Write

Write
Read

Volume

Cinema

Input source SVIDEO

Read
Mute

0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x0B 0x00 0x69

Input source Composite 0x06 0x14 0x00 0x04 0x00 0x34 0x13 0x01 0x05 0x65
Read

Source scan

Brightest

Write

Swidish
Dutch
Turkish
Czech
Portugese
Thai

ViewSonic Corporation

0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x01 0x62
0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x02 0x63
0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x03 0x64
0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x04 0x65
0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x05 0x66
0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x06 0x67
0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x07 0x68
0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x08 0x69
0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x09 0x6A
0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x0a 0x6B
0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x0b 0x6C
0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x0c 0x6D
0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x0d 0x6E
0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x0e 0x6F
0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x0f 0x70

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Read
Lamp Time

Write
Read

error status

Polish
Finnish
Language

0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x10 0x71
0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x11 0x72
0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x15 0x00 0x62

Reset Lamp usage


hour
Lamp usage hour

Read

0x06 0x14 0x00 0x03 0x00 0x34 0x15 0x01 0x61


0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x15 0x01 0x63
0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x15 0x02 0x64

Error code table


To send Hex code error status read 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x15
0x02 0x64. User can get 20 byte data which mapping to below error status and the number
means how many time the error appeared.
Byte
0
1
2
3
4
5
6
7

Error Name
LampFailCount
Fan1ErrorCount
Fan2ErrorCount
Fan3ErrorCount
Fan4ErrorCount
Diode1OpenErrorCount
Diode2OpenErrorCount
Diode3OpenErrorCount

8
9
10

Diode1ShortErrorCount
Diode2ShortErrorCount
Diode3ShortErrorCount

11

Temperature1ErrorCount

12

Temperature2ErrorCount

13
14
15
16
17
18
19

Temperature3ErrorCount
FanIC1ErrorCount
FanIC2ErrorCount
WatchdogCount
AbnormalPowerdown
CWErrorCount,
FirstBurnInErrorMinutes

ViewSonic Corporation

Description
Lamp turn on fail
Fan1 fail (lamp fan)
Fan2 fail (power fan)
Fan3 fail (blower fan)
Fan4 fail (The model without 4 fans without this error count)
Thermal sensor 1 lose connection
Thermal sensor 2 lose connection
Thermal sensor 3 lose connection (The model without thermal sensor 3
is no function for this address)
Thermal sensor 1 short (inlet sensor which located at main board)
Thermal sensor 2 short (power board temperature sensor)
Thermal sensor 3 short (The model without thermal sensor 3 is no
function for this address)
Thermal sensor 1 detect temperature over system limitation (inlet
sensor which located at main board)
Thermal sensor 2 detect temperature over system limitation (power
board temperature sensor)
Thermal sensor 3 detect temperature over system limitation (No used)
Fan IC 1 fain (G743 or G794)
No used
The DDP2230 internal F/W watchdog function executed
The user turn off unit without finish cooling process
Color wheel do not spin
st
The timeframe from burn-in to 1 time shutdown in minute.

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4. Method to enter factory menu:


a) Press Menu on keypad than the main menu popup

b) When showing main menu, press Source + Mode at the same time
c) Factory menu popup at the top-left of display

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12. DDC Table (EDID FILE)


EDID Block 0, Bytes 0-127 [00H-7FH]
Block Type: EDID 1.3
0
1
2 3
4
5
6 7 8
9
A
B
C D E
F
________________________________________________________________
0 | 00 FF FF FF FF FF FF 00 5A 63 22 AC 01 01 01 01
10 | 2C 12 01 03 0E 00 00 78 0A D6 D6 A3 58 58 88 24
20 | 13 50 59 BD EE 80 45 59 81 80 81 40 61 59 31 59
30 | 01 01 01 01 01 01 A0 0F 20 00 31 58 1C 20 28 80
40 | 14 00 00 00 00 00 00 1E 00 00 00 FF 00 52 37 4D
50 | 30 38 30 31 30 30 30 30 31 0A 00 00 00 FD 00 32
60 | 57 1E 46 0E 00 0A 20 20 20 20 20 20 00 00 00 FC
70 | 00 50 4A 44 35 31 31 31 0A 20 20 20 20 20 00 54
______________________________________________________________________
(08H-09H) ID Manufacturer Name _________________________
= VSC
(0AH-0BH) Product ID Code ______________________________
= AC22
(0CH-0FH) Last 5 Digits of Serial Number _______________
= UNUSE
(10H)
Week of Manufacture __________________________
= 44
(11H)
Year of Manufacture __________________________
= 2008
(12H)
EDID Version Number __________________________
=1
(13H)
EDID Revision Number _________________________
=3
(14H)
VIDEO INPUT DEFINITION:
Analog Signal
0.700, 0.300 (1.000 Vp-p)
Sync on Green, Composite Sync, Separate Syncs
(15H)
Maximum Horizontal Image Size ________________
= mm
(16H)
Maximum Vertical Image Size __________________
= mm
(17H)
Display Gamma ________________________________
= 2.20
(18H)
DPMS and Supported Feature(s):
Preferred Timing Mode
Display Type = R/G/B Color
(19H-22H) CHROMA INFO:
Red x - 0.640 Green x - 0.345 Blue x - 0.144 White x - 0.313
Red y - 0.345 Green y - 0.533 Blue y - 0.075 White y - 0.350
(23H)
ESTABLISHED TIMING I:
720 x 400 @ 70Hz (IBM,VGA)
640 x 480 @ 60Hz (IBM,VGA)
640 x 480 @ 67Hz (Apple,Mac II)
640 x 480 @ 72Hz (VESA)
640 x 480 @ 75Hz (VESA)
800 x 600 @ 60Hz (VESA)
(24H)
ESTABLISHED TIMING II:
800 x 600 @ 72Hz (VESA)
800 x 600 @ 75Hz (VESA)
832 x 624 @ 75Hz (Apple,Mac II)
1024 x 768 @ 60Hz (VESA)
1024 x 768 @ 70Hz (VESA)
1024 x 768 @ 75Hz (VESA)

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(25H)

Manufacturer's Reserved Timing:


1152 x 870 @ 75Hz (Apple,Mac II)
(38-53) Standard Timing Identification:
Standard Timing ID 1: 800 x 600 @85Hz
Standard Timing ID 2: 1280 x 1024 @60Hz
Standard Timing ID 3: 1280 x 960 @60Hz
Standard Timing ID 4: 1024 x 768 @85Hz
Standard Timing ID 5: 640 x 480 @85Hz
Standard Timing ID 6 - Not Used
Standard Timing ID 7 - Not Used
Standard Timing ID 8 - Not Used
______________________________________________________________________
(36H-47H) Detailed Timing / Descriptor Block 1:
800x600 Pixel Clock: 40.00 MHz
______________________________________________________________________
Horizontal Image Size: 0 mm
Vertical Image Size: 0 mm
Refreshed Mode: Non-Interlaced
Normal Display - No Stereo
Horizontal:
Active Count: 800 pixels
Blanking Count: 256 pixels
Sync Offset: 40 pixels
Sync Pulse Width: 128 pixels
Border: 0 pixels
Frequency: 37.88 kHz
Vertical:
Active Count: 600 lines
Blanking Count: 28 lines
Sync Offset: 1 lines
Sync Pulse Width: 4 lines
Border: 0 lines
Frequency: 60.32 Hz
Digital Separate, Horizontal Polarity (+) Vertical Polarity (+)
______________________________________________________________________
(48H-59H) Detailed Timing / Descriptor Block 2:
Monitor Serial Number:
R7M080100001
______________________________________________________________________
(5AH-6BH) Detailed Timing / Descriptor Block 3:
Monitor Range Limits:
Min Vertical Freq - 50 Hz
Max Vertical Freq - 87 Hz
Min Horiz. Freq - 30 kHz
Max Horiz. Freq - 70 kHz
Pixel Clock - 140 MHz
GTF - Not Used
______________________________________________________________________
(6CH-7DH) Detailed Timing / Descriptor Block 4:
Monitor Name:
PJD5111
(7EH) Block No: No Extension EDID Block(s)
(7FH)
CheckSum OK

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* Readers Response*
Dear Readers:
Thank you in advance for your feedback on our Service Manual, which allows continuous improvement
of our products. We would appreciate your completion of the Assessment Matrix below, for return to
ViewSonic Corporation.
Assessment
A. What do you think about the content of this Service Manual?
Unit

Excellent

Good

Fair

Bad

1. Introduction
2. Product Overview
3. Level 1 Cosmetic / Appearance / Alignment Service
4. Disassembly/Assembly
5. Level 2 Circuit Board and Standard Parts Replacement
6. Level 3 Component Repair to Circuit Boards
7. Screw List /Torque
8. Recommend Spare parts List
9. Timing, Characteristics of inputs/outputs,
Interface Character, Power Supply Specification
10. Keyboard and Remote Control keys
11. IR Code, RS232 Command, and factory menu
12. DDC Table

B.

Are you satisfied with this Service Manual?


Item

Excellent

Good

Fair

Bad

1. Service Manual Content

2. Service Manual Layout

3. The form and listing

C. Do you have any other opinions or suggestions regarding this service manual?
Readers basic dada:
Name:

Title:

Company:
Add:
Tel:

Fax:

E- mail:

After completing this form, please return it to ViewSonic Quality Assurance in the USA at facsimile
1-909-839-7943.

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