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ELSEWIER
W.X.Jin”, SC Low
School of ~e~~ni~~~ and Prodwtiort Engineering Naqyang TechnoIo~cffl Universi fy, Singapore 639798
email: mwxjin@ntu.edu.sg
Abstract
An e~r~en~ system with a assent flash elision chamber was set up in this work to simulate the single
phase seawater flow inthe flash stage in the multi-stage flash (MSF) deviation preps. The flash evaporation chamber
is 300 mm in height x 823.8 mm in length x 40 mm in width and was designed to be able to nm under flash evaporation
flow conditions. The whole field fluid flow velocity vectors in the chamber were measured using a particle image
velocimetry (PIV) system to study the effects of main flow parameters such as water level and flow rate on flow patterns.
The fluid flow in the chamber was also numerically simulated using a two-dimensional k-epsilon turbulent flow model.
The measured f&e surface profiles and inlet gate velocity distributions were used as the boundary conditions. The
streamlines were generated directly fiorn the velocity vectors using the TECPLOT software package. The simulated
results were compared with the measured data. The results show that a large recirculation region with several vortices
embedded would be generated at a higher water level or at a larger flow rate.
K&W&K h4SF desaliition; Flash evaporation; PIV; Numerical simulation; Flow pattern
1. Introduction
principle of distillation [l]. The seawater is
The multi-stage flash (MSF) desalination firstly heated by water vapor inside the heat
process is one of the most widely used methods recovery section and by steam in the heat-input
to produce fresh water for both industrial and section. Then, the seawater flows into the flash
domestic usage. The flashing chamber is a key stages with temperature higher than its boiling
element in the MSF process, and it runs on the temperature because of the lower vacuum
pressure in these stages. A typical MSF flash
*Co~esponding author. chamber is shown in Fig. 1. In each flash stage,
001 l-9164/02/% See iiont matter 0 2002 Elsevier Science B.V. All rights reserved
PII:SOO11-9164(02)00929-3
W.X. Jin. S. C. Low/Desalination 150 (2002) 51-63
CI CyIindrical lens
Fig. 2. Schematic of the experimental set-up (including the arrangement for the particle image velocimetry).
The PIV is the Dantec Flow~ap system. It So the accuracy of velocity measurement depends
consists of four family groups: the illumination upon the accuracy in measuring the image dis-
system, CCD camera, PIV 2000 processor, and placement and the magnification of images by the
FlowManager software. In the illumination sys- PIV optical components and the accuracy in
tem, a green laser light beam at a = 532 nm is determining the time interval between successive
generated by a double pulsed (at 500 mJ) images. There are three agencies that cause the
Continuum Nd:YAG laser. The laser light beam magnification in an experiment to vary. The first
is tr~sfo~ed into a laser light sheet through a is design imperfection in the lens. The second is
cylindrical lens. The laser light path is designed refraction caused by anything, including windows
to come from the top of the flash chamber and fluid interfaces, that lies between the object
through a reflective mirror. plane in the illuminating light sheet and the
The velocity of the seeding particle in the image plane. The third is misalignment of the
flow can be calculated using the following image recording plane with respect to the object
equation after PIV analyzed the two images taken plane. The errors in measuring the magnification
by the CCD camera: and determining the time interval are typically
al%. The image displacement is usually
computed using the cross-correlation or auto-
v= As (1)
MxA$ correlation method by the PIV image analysis
software. PIV evaluation errors were found to be
where V is the seeding particle velocity, AS is the extremely small given very high image quality.
seeding particle displacement during the time The accuracy of the measured liquid velocity
interval, At is the time intervat between two also depends on the accuracy with which particle
images, and Mis the magnification of the images. displacements are equal to fluid displacements.
When using effective seeding particles, the The time difference between pulses tbpshould
measured seeding particle velocity can be in general be long enough to let the particle move
assumed to be equal to the fluid flow velocity. In a few particle-diameter distances (or a few pixels
this measurement, a polystyrene sphere was for autocorrelation).
selected as the seeding particles. The range of the
seeding particle size is 125 pm to 400 pm; the 3.5 xd,
material density is 1050 kg/m3. tbp ’ (3)
The PIV system should be properly set in &tidexM
order to obtain high-resolution, high-contrast At the same time, the maximum particle image
particle images and good me~u~ng results. It displacement on the CCD chip should be less
includes the software of system parameters and than a quarter of the interrogation size Zintcrrogation
the hardware arrangement between the test rig, (32 x 32 pixels size used in this experiment).
the illumination system and CCD camera. In this
experimental measurement, the width of the laser
light sheet in the water was constant by fixing the
t < x4lwrogafi*n
o-25
bp (4)
distance between the flash chamber and the PIV xM
J&tidi?
cylindrical lens. But the laser line mirror and the
PIV cylinder lens can move along the horizontal For dpticlc= 250 pm, Vpticle= 1.Om/s, M= l/18,
position to illuminate the different regions. Main d, is equal to 15.9 l&and the range of the time
PIV settings were the scale factor and time difference between pulses is from 1.Oto 1.67 ms.
between two laser pulses. The scale factor of a The original PIV measurement data are the
CCD camera is equal to object size over chip image maps taken by CCD camera. They are
size. In this PIV measuring system, the resolution saved as picture files in the database. After
of the CCD chip is 768 by 484, and the size is obtaining the image maps, the raw velocity vector
8.9 mm by 6.6 mm. So if the object height is maps can be produced immediately using auto-
117 mm, the scale factor S is equal to 17.775. correlation or gross-~o~elation processing
The time difference between pulses is one of methods. The last step is to present the experi-
the most important PIV system parameters. It mental results in a comprehensible form by
controls the quality of the particle images and the selecting data analysis methods in the PIV
effectiveness of the image processing software. system. The data analysis methods include the
The image size of a particle is determined by two validation, filtering, and derivation for vorticity,
factors: the geometric magnification and the strain, and streamlines.
diffraction in the optical aperture of the camera.
The effective diameter of the particle image is
given by 3. Mathematical method
a@uJ
= 0
(5) where
ax, k2
P,=PC,T
l Two momentum equations:
(6)
=(c2-&y
Oe (12)
atij
+-a
axj
cr
i c”iq 1 , (i=irl’) The constants of the turbulent flow model are
listed in Table 1.
The effect of the static hydraulic pressure was
l k-equation: included in the pressure term in the momentum
equations. There are three main boundaries: inlet
and outlet gates, free surface, and solid walls.
The log-law was used for the boundary layer near
the walls. The “dynamic boundary condition” and
(7) “kinematic boundary condition” were applied for
the free surface boundary. The “kinematic bound-
ary condition” can be explained that the vertical
to horizontal liquid velocities on the free surface
l a-equation: must be equal to the ratio of the slope of the free
surface. In this study, the free surface shape
+, ay k t axj
obtained from the experimental measurement was
introduced as a boundary condition.
(8)
a2_++atij e2 4. Results and discussion
i
- -C’Pt
axj axi I 4.I. Experimental
In this experimental test rig, the water flow
l energy equation: from the submerged inlet gate into the chamber
forms a hydraulic jump near the inlet gate. This
kind of hydraulic jump can be a free jump, a
a(puiJT)a --kff aT =.
(9) submerged jump, or a plane turbulent wall jet,
i3Xj -q at axj depending on its inlet gate height, inlet velocity,
i i
56 W.X. Jin, S.C. Low /Desalination 150 (2002) 51-43
400 8OOmm
Fig. 4. Measured free surface profile.
(a) 70
0 ^__._ -.
400 800 mm
@I 70
---
400 800 mm
(cl 70
0
400 800 mm
Fig. 5. Whole field velocity vectors and streamlines {inlet gate height: 50 mm, outlet gate height: 50 mm, averaged water
level: 75 mm). Flow rates, kg/s: (a) 0.99; (b) 0.88; (c) 0.72.
100
(4
0
400 800 mm
100
09
0
m
100
Cc)
0
400 800 mm
Fig. 6. Whole field velocity vectors and streamlines (inlet gate height: 50 mm, outlet gate height: 50 mm, averaged water
level: 97 mm). Flow rates as in Fig. 5.
”
400 800 mm
0
400 ‘800 mm
Fig. 7. Whole field velocity vectors and streamlines (inlet gate height: 50 mm, outlet gate height: 50 mm, averaged water
level: 117 mm). Flow rates as in Fig. 5.
70
400
Fig. 8. Velocity vectors and streamlines with measured inlet velocity (water level: 75 mm; flow rate: 0.99 k&s).
measured data such as the free surface profile and third-order polynomial. In this numerical simu-
the inlet velocity distribution. The measured free lation, the velocity at the solid wall was set to
surface profile, such as shown in Fig. 4, was fur- zero because of use of the laws of the wall (such
ther approximated using a ninth-order polynomial as no slip and no penetration).
before it cau be applied as one of the boundary The water flow with measured inlet velocity
conditions in the numerical simulation. The inlet distributions at the water level of 75 mm, flow
velocity distribution is mainly determined by the rate of 0.99 kg/s and inlet gate height of 50 mm
inlet concretion of the chamber. The velocity was firstly simulated. All the field numerical
dis~ibution function at the inlet gate was ob- simulated velocity vectors with measured inlet
tained by fitting the experimental data using a velocity distribution are shown in Fig. 8. Com-
WX. Jin, SC. Low /~e~~Ii~ation 150 (2002) 51-63 59
It also can be seen from Fig. 8 that the length Fig. 9. Comparison of the measured and simulated
of the recirculating region was about 0.26 m, velocities at x = 0.399 m.
which was very close to the one for the measured
data. It also can be seen that there were three
gate and using a larger PIV magni~cation factor
main vortices in the recirculation flow region.
to get a more detailed velocity dis~ibution.
This is identical with the observations obtained
from the experimental studies. The simulated
4.2.2. Eflectof inletgate velocity distributions
flow pattern is similar to the measured one. Using
on thejow patterns
the measured velocity distribution function at the
inlet gate is a good method to predict the single- The effect of the inlet velocity dis~ibution on
phase flow pattern inside the flash chamber. the flow pattern was studied. The water flow with
The comparison of the measured and simu- uniform and measured inlet velocity distributions
lated velocity data at the middle of the chamber at the water level of 75 mm, flow rate of
length is shown in Fig. 9. The measured velo- 0.99 kg/s and inlet gate height of 50 mm were
cities at n = 0.399 m (near the middle point of the compared. The streamlines with uniform inlet
chamber length) were selected to compare with velocity dis~ibution are shown in Fig. 10.
the velocities obtained through the numerical Comparing the streamlines in Fig. 8, it can be
simulation. The comparison shows that the two seen that the length of the recirculating region for
velocity profiles are identical to each other and the uniform inlet velocity distribution was less
the m~imum difference is below lo%, except than 0.1 m, and there was only one vortex in the
the region near the flow surface. In this experi- recirculation flow region. So the inlet velocity
ment, it is very difficult to measure the velocity distribution has a large effect on the whole field
vectors near the boundaries using the PIV system velocity dis~ibution, and the assumption of the
because of the limitation of the PIV scale factor. uniform velocity distribution at the inlet gate in
The velocity distribution at the inlet gate is one the numerical simulation is unacceptable for the
of the main error sources because it is one of the inlet gate design in this experiment.
four boundary comers. Another one is the effect
of the wave on the free surface. Actually, the 4.2.3. E%fectofinlet gate heights on flow
numerical simulated flow is the steady flow and patterns
the measured flow is not the steady flow. The The flow patterns under two different inlet
methods to improve the measurement accuracy gate heights (i.e., 50 mm, and 20 mm) were
include creating a more steady flow at the inlet measured by the experimental to study the effect
60 W.X. Jin, SC. Low /Desalination 150 (2002) 51-63
400 - ” 800 mm
Fig. 10. Streamlines with uniform inlet gate velocity (flow rate: 0.99 kg/s, averaged water level: 75 mm).
0 400 800 mm
Fig. 11. Effect of inlet velocity distributions on fluid flow pattern (inlet height: 20 mm, outlet height: 50 mm; flow rate:
0.99 kg/s; averaged level: 75 mm).
of the inlet gate height. In the numerical simu- 4.2.4. E#ect of water levels on fIow patterns
lation, the measured free surface profile was used The effects ofthree different water levels (Le.,
as the free surface boundary and the measured 75 mm, 97 mm, and 117 mm} on the single-phase
velocity profile was used in the inlet gate. The flow patterns were also studied. All the other
simulated velocity vectors and streamlines for the flow conditions such as the flow rate and inlet
inlet gate height of 20 mm are shown in Fig. 11. gate height were kept constant. The flow rate was
For the flow conditions in Figs. 8 and 11, all of 0.99 kg/s and the inlet gate height was 50 mm.
the main flow parameters were set to be same AAer being fitted with ninth-order poly-
except the inlet gate heights. They had the same nomials, the measured free surface profiles for
flow rate of 0.99 kg/s and average water level of water levels of 75 mm and 97 mm were used as
75 mm. the free surface boundaries in the computational
It can be seen from the two figures that the domain. For a water level of 117 mm, the free
free surface profile for the inlet gate height of surface was considered to be a plane. Using the
20 mm is wavier and the recirculating region size boundary conditions described, the water flows
is larger. This is because a lower inlet gate has a were simulated to study the effects of the inlet
higher inlet velocity when they have the same velocity distribution on the water flow patterns.
water leve1 and flow rate. In Fig. 11, the recir- The simulated velocity vectors and streamlines
culating region length is about 0.46 m. for the water levels of 97 mm and 117 mm are
For the inlet gate height of 20 mm, the wavier shown in Fig. 12. The estimated recirculating
free surface was also observed in the experi- region lengths are listed in Table 2.
mental measurement. When decreasing the water The measured recirculating lengths in Table 2
level, the free surface became more turbulent and were estimated from Figs. 5-7. The results show
finally a water jet would be formed. that the simulated recirculating lengths were
W.X. Jin, XC. Low ~Des~~~~~io~ 150 (2002) 51-63 61
Fig. 12. Effect of water levels on the water flow patterns (inlet gate height: 50 mm; flow rate: 0.99 kg/s). Streamlines
(using measured inlet velocity, averaged water level: (a) 97 mm; (b) 117 mm).
Fig. 13. Effect of the flow rate on the flow pattern (inlet gate height: 50 mm; averaged water levef: 75 mm). Streamlines
(flow rates: (a) 0.88 kg/s; (b) 0.72 kg/s).
Table 3 also can be seen that the effect of the water level
Comparison of recirculating region lengths for three on the pattern is larger than the effect of the flow
different flow rates rate.
6. Symbols
G, G,
CP - Turbulence model constants
4 - Effective diameter of the particle
image
4 - Geometric diameter of the particle
image
dptic,c - Particle diameter
DA - Diameter of the camera aperture
F - F-number of the camera
k - Turbulence kinetic energy References
P - Pressure
AS - Seeding particle displacement VI A.H. Khan, Desalination Processes and Multistage
FlashDistillationPractice, Elsevier,New York, 1986.
At- Time interval N. Lior and R. Greif, Desalination, 30 (1980) 269
PI
tbp - Time between of two laser pulses 286.
T - Temperature E31 N. Lior and E. Nishiyama, Desalination, 45 (1983)
u,u - Velocity in x direction 23 l-240.
y,v - Velocity in y direction r41 0. Miyatake,T. Hashimoto and N. Lior, J. Heat Mass
x,x - Longitude coordinate Transfer, 35 (1992) 3245-3257.
Y,Y - Vertical coordinate PI K.W. Seul and S.Y. Lee, Desalination, 79 (1990)
13-35.
GrC?#?k I61 K.W. Seui and S.Y. Lee, Desalination, 85 (1992)
161-177.
& - Dissipation rate of turbulence [71 S. Wu and N. Rajaratnam, J. Hydraulic Res., 33
kinetic energy (1995) 197-212.