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Document No.:
CL-PPS/SV-CONS004
Rev. 0
OUTBOARD SURFACE
PREPARATION AND PAINTING
PROCEDURE
Page
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Date
20.1.2014
TABLE OF CONTENTS
1 SCOPE................................................................................5
2 DEFINITIONS AND ABBREVIATIONS.......................................5
3 CODE STANDARDS AND REFERENCES...................................5
3.1
3.2
DOCUMENT OF PROJECT:...............................................................5
4 SURFACE PREPARATION.......................................................6
4.1
SOLVENT CLEANING.......................................................................6
4.2
4.3
4.4
4.5
EQUIPMENT PROTECTION..............................................................7
5 ACCESSION METHOD...........................................................7
6 APPLICATION PROCEDURE...................................................8
6.1
GENERAL APPLICATION................................................................10
6.2.1 APPLICATION................................................................................10
6.2.2 DUST............................................................................................10
6.2.3 PRIMER COATING..........................................................................10
6.2.4 DRYNESS......................................................................................11
6.2.5 RE-COATING.................................................................................11
6.2.6 MASKING......................................................................................11
6.2.7 STRIPE COATING TO ALL SHARP EDGES, CORNERS, WELDS,
INTERSTICES ETC....................................................................................12
6.3
SPRAY APPLICATION.....................................................................12
6.3.1 OPERATORS..................................................................................12
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6.3.2 APPLICATION................................................................................12
6.3.3 EQUIPMENT CLEANING.................................................................12
6.3.4 COMPRESSED AIR.........................................................................12
6.3.5 BRUSH AND ROLLER APPLICATION...............................................12
6.3.6 REPAIR / TOUCH UP OF DAMAGE..................................................13
7 INSPECTION / QUALITY CONTROL.......................................13
7.1
INSPECTION.................................................................................13
7.2
VISUAL INSPECTION.....................................................................13
7.3
FILM THICKNESS..........................................................................13
7.3.1 MEASUREMENT............................................................................14
7.3.2 DRY FILM THICKNESS (DFT) VALUE...............................................14
7.3.3 TEMPERATURE AND RELATIVE HUMIDITY.....................................14
8 SAFETY.............................................................................14
Document No.:
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1 SCOPE
This procedure covers the requirements of surface preparation and
coating for all of location where is outboard of FPSO, WHP-CS
PPS
Company
:PTSC
CPP
TBVN
WHP-A
:Wellhead Platform A
WHP-B
:Wellhead Platform B
DFT
WFT
Production
Services
Joint
Stock
SP-1
SP-2
SP-3
SP-12
:Solvent Cleaning
:Hand Tool Cleaning
: Power Tool Cleaning
: Ultra High Pressure Water Jetting
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OUTBOARD SURFACE
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Wa 2.0
Wa 2.5
3.2 DOCUMENT OF PROJECT:
SOW and Technical Requirement for paint maintenance
contract
TBVN-INSPECTION REPORT-Sep- 2013
CPP-INSPECTION REPORT-Sep- 2013
WHP-A INSPECTION REPORT-Sep- 2013
WHP-B INSPECTION REPORT-Sep- 2013
4 SURFACE PREPARATION
4.1 SOLVENT CLEANING
The surface preparation for each system shall comply with the
requirements detailed in coating system.
Prior to cleaning by wet blasting or surface preparation by power
tools, any oil and grease contamination shall be removed by solvent
cleaning.
4.2 HAND / POWER TOOL CLEANING
The surfaces for which UHP water jetting cleaning and Abrasive
blasting are specified but cannot be so treated because of their
location shall be power tool cleaned only after obtaining Company
approval. Surface preparation shall be in accordance with SSPC SP-2,
SP-3 and/or ISO St-3.
Non-sparking power tools such as copper wire brush cup, copper
chipping, abrasive disks shall be used in surface configuration.
Power
adjacent
surfaces
intended
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5 ACCESSION METHOD
All of outboard locations should be accessed by erection
scaffolding, gondola, abseiling such as Hull Topside external of
bulwarks & turret, Hull Bottom external under bulwarks & turret,
Helideck underside, TBVN - Flare boom piping & structure, WHP-SubCellar deck and under cellar deck, WHP Top of Jacket and Boat
landingetc
a) Erection scaffolding
Erection scaffolding should be conducted on CCP, WHP location
such as WHP-Sub-Cellar deck and under cellar deck, WHP Top of
Jacket and Boat landing, etc
Scaffolding team must have at least two years of experiences of
working offshore c/w the valid scaffolding certificate.
Scaffolding team leader or scaffolding supervisor must have at
least two years of experiences of working offshore c/w the valid
scaffolding certificate Level 3 or advance
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6 APPLICATION PROCEDURE
6.1 MATERIAL COATING SYSTEMS
1.1.1 MATERIAL SUPPLIER
1.1.2 COATING SYSTEM
The paint materials for project will be provided by Cuu Long JOC.
The coating systems and the required surface preparation
standard and anchor profile shall be in accordance with the Company
Specification, or Technical Data Sheet or AFC Drawing.
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1.1.6 THINNING
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PRIMER COATING
DRYNESS
RE-COATING
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coating. The "stripe" coat shall be allowed to become touch dry prior
to coating with the specified coat.
When successive coats of the same product have been specified,
alternate color shall be applied to ensure contrast for complete
coating coverage and control of thickness during application. Tinting
may be permitted when allowed by the Paint Manufacturer provided
the tinting materials are not detrimental to the service performance
of the coating or when the tinting of the final coat is not acceptable.
1.1.13
MASKING
OPERATORS
APPLICATION
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EQUIPMENT CLEANING
Spray guns including spray tips, air caps, fluid tips, hoses and
pressure pots shall be cleaned with suitable equipment cleaner
recommended by the Paint Manufacturer before adding in new
coating material.
1.1.18
COMPRESSED AIR
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INSPECTION
To ensure the quality control and painting inspection requirements
are maintained during painting operations, inspection will be carried
out by the paint manufacturer's representative in accordance with
the requirements of this procedure.
VISUAL INSPECTION
Individual coats and completed coating shall be visually inspected
for appearance. Coating shall be free from excessive sagging, dry
spray, pinholes, blisters and other types of coating application
defects and shall be free of any coating damages.
FILM THICKNESS
1.1.21
MEASUREMENT
During coating application, the wet film thickness shall be spotchecked using a clean wet film gauge. The dry film thickness of each
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8 SAFETY
Hydroblast cleaning uses high pressures. Extreme caution should
be exercised with the equipment.
Instruction and training of operators about correct use and
equipment operation is essential.
Surfaces, other than metal, can be damaged with high pressure
water and should be protected from effects of the high pressure
water blast.
Blasting operator shall be equipped with rain suit, suitable longsleeved protective clothing preferably coverall, safety boots, air-fed
full face blasting helmet/hood, dust respirator, leather gloves and
safety goggles.
Blast nozzle shall be fitted with DEAD MAN CONTROL" and
checked it is functioning prior to blast leaning.
Everyone within 50 feet of the work area should be warned of
hazards associated with hydroblast cleaning.
No electrical power should be in the work area
MSDS of coating materials shall be posted in blast cleaning and
coating area.
When surface preparation and coating application are to be
carried-out inside a confined space such as the interior of the vessel,
a JSA shall be held first to identify all hazards associated with
internal blast cleaning and coatings.
For in internal blast cleaning and coatings application, a suitable
dust extraction machine shall be fitted to a vessel nozzle to ensure
that the dust level inside the vessel does not posed risk to the
basting operator and provide visibility for the blasting operators.
All of locations above 1,5m height from main deck should be
accessed by scaffold erection.
A body harness must be worn by the blasting operator or coating
applicator working at height or oversideso that in the event of an
incident, personnel can be easily retrieved through a life hook/line.
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