BOILER-

Date -5/7/2015
Corner
front-left
front-right
left-front
Bottom ring header
left-rear
rear-left
right-rear
right-front
rear-right
from unit-3 side
2
Downcomer
3
4
rear-left
rear-right
Burner
corner
2
3
4
front-left
front-right
Eco-header
rear-left
rear-right
Left
CRH
Right
Left
DRUM
Right
Left
Eco-inlet
Right

Initial Reading
x- in mm
y- in mm
-5
155
0
160
-5
155
-5
155
no approach
5
160
0
145
no approach
1
5
160
5
160
0
160
-5
160
5
-5
170
6
0
160
1
0
160
0
160
5
158
0
155
0
50
0
50
0
50
0
50
-2
50
0
50
-5
0
0
0
0
50
0
50

Reading at 30 kg at
time 10:30pm
x -in mm
-7
10
0
5

Reading at 45 kg at
11:45pm

y- in mm x- in mm
10
-10
0
10
-20
0
10
-5

y - inmm
-10
0
-20
-5

-30
5

10
12

-30
0

0
-25

0
60
-25
40
40
-5
-22
20
-20
30
35
-25
32
-60
-10
10
35
-40
50
-55

60
20
20
25
20
40
22
30
30
30
-5
-30
28
-30
-10
-10
5
-10
-40
-40

10
-30
50
40
0
-10
-20
22
-20
30
-35
-25
-33
-60
-10
10
30
-40
60
-60

60
10
10
10
50
30
25
30
30
30
-8
-30
-30
-35
-10
-10
10
-10
-40
-30

Reading at 50 kg
at 4 am
x- in mm y- in mm
-10
-10
10
0
0
-20
-5
-5
-30
0

0
-25

10
-30
50
40
0
-10
-20
22
-20
30
-35
-25
-33
-60
-10
10
30
-40
60
-60

60
10
10
10
50
30
25
30
30
30
-8
-30
-30
-35
-10
-10
10
-10
-40
-30

BOILER-

Date -5/07/2015

Initial Reading

Reading at 10:30am AT 50 Bar

Reading

Corner
front-left
front-right
left-front
Bottom ring header
left-rear
rear-left
right-rear
right-front
rear-right
from unit-3 side
2
Downcomer
3
4
rear-left
rear-right
Burner
corner
2
3
4
front-left
front-right
Eco-header
rear-left
rear-right
Left
CRH
Right
Left
DRUM
Right

x- in mm
-5
0
-5
-5
no approach
5
0
no approach
1
5
5
0
-5
5
-5
6
0
1
0
0
5
0
0
0
0
0
-2
0
-5
0

Expansion

y- in mm
155
160
155
155

x -in mm
0
30
-10
10

y- in mm x -in mm y- in mm
-10
5
-165
0
30
-160
-10
-5
-165
-10
15
-165

160
145

-30
10

0
5

-35
10

-160
-140

160
160
160
160
170
160
160
160
158
155
50
50
50
50
50
50
0
0

60
-30
45
40
0
-10
-20
15
-20
30
35
-30
40
-65
-12
12
30
-40

-15
16
15
15
50
30
25
30
30
25
-15
-30
20
-35
-10
-10
-5
0

55
-35
45
45
5
-10
-20
15
-25
30
35
-30
40
-65
-10
12
35
-40

-175
-144
-145
-145
-120
-130
-135
-130
-128
-130
-65
-80
-30
-85
-60
-60
-5
0

Eco-inlet

Left
Right

0
0

50
50

55
-55

-50
-50

55
-55

-100
-100

Reading at 5.00 pm -50 BAR

Reading
x -in mm
10
25
-10
7

Expansion

y- in mm x -in mm
-15
15
-7
25
-7
-5
-7
12

y- in mm
-170
-167
-162
-162

-35
10

0
5

-40
10

-160
-140

57
-30
48
38
0
-10
-22
22
-25
25
35
-32
38
-63
-15
15
30
-32

15
15
13
10
49
25
20
25
25
20
-15
-32
22
-35
-10
-10
-3
-3

52
-35
48
43
5
-10
-22
22
-30
25
35
-32
38
-63
-13
15
35
-32

-145
-145
-147
-150
-121
-135
-140
-135
-133
-135
-65
-82
-28
-85
-60
-60
-3
-3

Deviation at 50
Bar
x -in mm y- in mm
10
-5
-5
-7
0
3
-3
3
0
0
-5
0
0
0
0
0
-3
30
0
-1
3
-2
-2
-5
0
-1
0
-5
-2
-5
7
-5
-5
-5
-5
-5
0
0
-2
-2
-2
2
2
0
-3
0
3
0
0
2
8
-3

60
-55

-42
-45

60
-55

-92
-95

5
0

8
5

R.K.M Powergen Private Limited

Constraints in Boiler Unit # 02 as on 05-07-15
Sl. No:

Work Description

Corner no:04 E and F Coal Mill Pipe fouling with beam

Economiser Recirculation line tapping from down comer fouling with beam

Corner no: 01 DE Elevation Hand Rail fouling with coal pipe

Scaffolding pipe fouling with feed water line

Corner no: 01 Coal Mill Pipe fouling with beam

Pin Hole Leak in furnace corner no:01 above the poke door

Pin Hole in Lower burner area corner no: 04

39 mtr Second Pass Left Side Structure fouling with Enclosure Wall

42 mtr Second Pass Buckstay Fouling with Structure Left Side

10

Buckstay corner link plate welding should be checked in all elevation

11

Scaffolding pipe to be removed from buckstay to grating structure at 63.5 mtr

12

Temporary platform to be removed for all risers pipe at 63.5 mtr

14

Second pass Right hand side scaffolding pipe is insulated along the enclosure wall to be removed
at 65 mtr
Expansion Indicator Reading is Out of Scale in Econmiser Inlet Header Left , Right Side

15

Expansion Indicator Pointer Supports fouling to the scale in the bottom ring header area both sides

16

All the temporary scaffolding to be removed from the Boiler

17

50 mtr Left Side Flue Gas Passing in Rear Arch Area

18

Right Side Hot Secondary Man Hole passsing has been observed

19

Scaffolding pipe fouling with burner area corner no: 03 rear side to be removed

20

Second Corner upper burner flue gas passing has been observed

21

Corner no: 01 Burner Tilting Cylinder fouling with the grating

22

Expansion Indicator Approach Needed for Bottom Ring Header area both sides

13

R.K.M Powergen Private Limited

nstraints in Boiler Unit # 02 as on 05-07-15

Remarks