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OPERATIONS BENDING
Part-3
Dr.
N.
Ramesh
Babu
Professor
Forming
Opera.ons
V
-
Bending
Bending
Bending
Mechanics
Edge Bending
Drawing
Flanging
Coining
Bulging
Deep
Drawing
Redrawing
Deep
Drawing
without
blank
holder
Steps
in
drawing
Design
issues
1.Bend
allowance
2.Spring
back
&
its
compensa.on
3.Bending
force
4.Blank
length
calcula.on
5.Geometry
of
bending
punches
and
dies
Design
issues
1.Draw
ra.o
2.Dimension
and
shape
of
blank
3.Drawing
forces
4.Number
of
passes
5.Working
dimensions
of
drawing
punches
and
dies
2
Contd...
Rela.onship
between
the
ra.o
of
bend
radius
to
sheet
thickness
and
tensile
reduc.on
of
area
for
various
materials.
(a)
and
(b)
The
eect
of
elongated
inclusions
(stringers)
on
cracking
as
a
func.on
of
the
direc.on
of
bending
with
respect
to
the
original
rolling
direc.on
of
the
sheet.
This
example
shows
the
importance
of
the
direc.on
of
cubng
from
large
sheets
in
workpieces
that
are
subsequently
bent
to
make
a
product.
(c)
Cracks
on
the
outer
radius
of
an
aluminum
strip
bent
to
an
angle
of
90.
This example shows the importance of the direction of cutting from large sheets in
work pieces that are subsequently bent to make a product
10
11
Self collision
RAM
Punch
holder
Punch
Die
Die
holder
Bo>om
Beam
15