Telephone-network

RS232

Modem

Modem

RS232

This manual
undergoes
continouous further
development and is
subject to changes,
without prior notice.
We reserve the right
to include such
changes in future
editions of the
manual.

CAN

CSC-ZS

dig I/O

Customertool

CSC-SU

CAN

CSC-HU

FO
4-20mA

FO

FO

FO

CSCZV

MS3

CSCZV

Dig. I/O and Analogue Signal

Control Gen. CB

FO

WTC

Mains choke
Mains trafo

Twisted Pair

Start Unit/Charging circuit

Pitchcontrol/
Powersettings

FO

MSC 1

LSC 2

MSC 2

dv/dt filter

Pitch

I>>

LSC 1

Mains choke

Generator CB

dv/dt filter

Crowbar

Stator

Legend:
Customer contacts/
-terminals

Gear
Encoder

n1

n2

Rotor

n2

function_cw1500_semikron_rev05_07gb

Encoder signal

Control- and Communicationsignals

Mains current
Mains voltage
This manual
undergoes
continouous further
development and is
subject to changes,
without prior notice.
We reserve the right
to include such
changes in future
editions of the
manual.

CSC-ZS

GC VOLTAGE

CSC-SU

CSC-HU

V_dc

CMW

I>
>

MC current

CSC-ZV

RPM (fine)

MS3

Generator voltage

CSC-ZV

Generator current

GC CURRENT

Mains voltage

Mains current

CSN

Generator voltage
Generator current

n1
n2
n2

function_cw1500_semikron_rev05_07gb

RPM (fine)

Control- and measuring signals

This manual
undergoes
continouous further
development and is
subject to changes,
without prior notice.
We reserve the right
to include such
changes in future
editions of the
manual.

1
2
3
4

5
6

P
Q
7

Mains current
measuring
customer
1

I>>

n1

n2
n2
6

function_cw1500_semikron_rev05_07gb

Measured values customertool

(HUR Trigger)

(HUR Trigger)

(HUR Trigger)

(HUR Trigger)

(SUR Trigger)

(HUR Trigger)

(SUR Trigger)

(HUR Trigger)

(SUR Trigger)

This manual
undergoes
continouous further
development and is
subject to changes,
without prior notice.
We reserve the right
to include such
changes in future
editions of the
manual.

(HUR Trigger)
9

8
1

I>>

5
7

n1

n2
n2
6

function_cw1500_semikron_rev05_07gb

Measured values data recorder

HU-Digital Input
CSC-HU X1:1-20
in System Info

CSC-HU C1:1-20,
at Terminal...

CSC-HU X1:1-20,
in the Eventfile...

1
1
1
I

1
1
I
I
I

1
I
I
I

0V
10

0V

11

I
I

This manual
undergoes
continouous further
development and is
subject to changes,
without prior notice.
We reserve the right
to include such
changes in future
editions of the
manual.

0V
20
function_cw1500_semikron_rev05_07gb

0V
5

HU-Digital input

CSC-HU X2:1-32,
at the terminal...

CSC-HU X2:1-32,
in System Info...

CSC-HU X2:1-32,
in the eventfile...

CSC o.k.

1
2
3

}
}

1
I
I

1
1

8
9

14
15

1
1
I

1
I
20
21

}
}
}

26
27

}
}

This manual
undergoes
continouous further
development and is
subject to changes,
without prior notice.
We reserve the right
to include such
changes in future
editions of the
manual.

}
32

function_cw1500_semikron_rev05_07gb

HU-Digital output

CSC-SU C1:1-10
in System Info...

CSC-SU X1:1-10
in the eventfile...

CSC-SU X1:1-10,
at the terminal...

1
I
I
I
I
I
I
I
I
I

0V

I
I

10

0V

I
I
I

This manual
undergoes
continouous further
development and is
subject to changes,
without prior notice.
We reserve the right
to include such
changes in future
editions of the
manual.

function_cw1500_semikron_rev05_07gb

SU-Digital input

CSC-SU X2:1-20
in the eventfile...

CSC-SU X2:1-20,
in System Info...

CSC-SU X2:1-20,
at the terminal...
CSC o.k. !

2
3

1
I
I

I
I
I

I
I
I
I
I
I

14

I
I

This manual
undergoes
continouous further
development and is
subject to changes,
without prior notice.
We reserve the right
to include such
changes in future
editions of the
manual.

function_cw1500_semikron_rev05_07gb

SU-Digital output

CSC-ZS

16 18 20 22 24
15 17 19 21 23

X4
X2

X1

CSC-HUR

18 x FO:
-IGBT control
-Error Feedback

X3
X3
X4

11 13
3 4 5 6 7 8 9 10 12 14

X4

25
1 2

X3

from
CSC

Control Crowbar

X2

CSC-SUR

X1
X1

18 x FO:
-IGBT control
-Error Feedback

X2

Control crowbar

1 x IGBT Overload to CSC

CSC-ZV

Control MS3 and

transmitting value dc-link
voltage

Control IGBT

synchronidation

IGBT Error Feedback

Required to boot CSC

IGBT overload to CSC-HU via CSC-ZV

Control IGBT

from
IGBT

This manual
undergoes
continouous further
development and is
subject to changes,
without prior notice.
We reserve the right
to include such
changes in future
editions of the
manual.

12 x FO :
IGBT HU1/HU2;
SU1/SU2

FO Wiring

DATA

CSC-ZV

MS3
2
3
4

CSC-ZV

fail save

Control IGBT
SUR->HUR ringline
Synchronisation HU-SU

function_cw1500_semikron_rev05_07gb

FO wiring

CSC-SU

CSC-ZV
(A7)

U2

U1

This manual
undergoes
continouous further
development and is
subject to changes,
without prior notice.
We reserve the right
to include such
changes in future
editions of the
manual.

CSC-ZV
(A8)

CSC-HU

function_cw1500_semikron_rev05_07gb

10

Control Semikron power stack

synchronisation

CSC-ZV

Control MS3 and

transmitting value dc-link
voltage

X3

11 13
3 4 5 6 7 8 9 10 12 14

16 18 20 22 24
15 17 19 21 23

X1

X3
X3

X4

IGBT
overload

Control IGBT

25
1 2

X4X4

X1
X1

CSC-SUR

X2
X2

From
CSC

Control crowbar

X2

Required to boot CSC

CSC-HUR

Control IGBT

IGBT overload to CSC-HU via CSC-ZV

This manual
undergoes
continouous further
development and is
subject to changes,
without prior notice.
We reserve the right
to include such
changes in future
editions of the
manual.

12 x FO:
IGBT HU1/HU2;
SU1/SU2

FO wiring

Control Crowbar
DATA

CSC-ZV

fail save

GM1
2
3
4

CSC-ZV

IGBT
overload

CSC-ZS
Control IGBT
SUR->HUR ringline
Synchronisation HU-SU

function_cw1500_semikron_rev05_07gb

11

FO wiring

IGBT Overload CSC-SU

IGBT Overload CSC-SU

IGBT Overload CSC-SU

IGBT Overload CSC-SU

IGBT Overload CSC-SU

IGBT Overload CSC-SU

CSC-ZV
(A7)

U1

U2

function_cw1500_semikron_rev05_07gb

12

IGBT Overload CSC-HU

IGBT Overload CSC-HU

IGBT Overload CSC-HU

IGBT Overload CSC-HU

IGBT Overload CSC-HU

CSC-ZV
(A8)

IGBT Overload CSC-HU

This manual
undergoes
continouous further
development and is
subject to changes,
without prior notice.
We reserve the right
to include such
changes in future
editions of the
manual.

Control Semikron power stack

Isolated operation

Operating range
Excitation

SU

Mains parallel s>0

SU

HU

HU

U_Zk 180V dc

Precharging dc-link: The auxilliary contact is closing as soon the Windturbine

operates within ist operating range. By means of the mainsvoltage which is now
switched to the precharging unit the dc-link will be precharged up to 180V.

Excitation

SU

Sub-synchronous load or low-load range: Via its rotor the Concycle system
supplies 100% of the energy fed into the grid plus an additional quantity which the
converter feeds back into the rotor. Via the rotor the flip power is fed into the generator
which serves for keeping output voltage frequency.

Mains parallel s=0

SU

HU

HU

U_Zk 800V (575V/60Hz)

U_Zk 930V (690V/50Hz)

Precharging dc-link: With a voltage of at least 180V in the dc-link, the MSC now is
activated and put the dc-link voltage pulse-width modualted to the rotor-coils in order to
produce a rotating magnetic filed that in additional with the mechanical speed now
causes statorvoltage of a certain frequency. The statorvoltage is fed back into the dclink via the LSC reverse diodes.

Standby

SU

Synchronous operating point or partial load range: 100% of the electrical generator
energy is supplied by the generator via the stator windings into the mains. The
converter merely provides excitation for the generator vial the rotor. In this mode about
2/3 of the rated wind turbine power is converted to electrical engergy.

Mains parallel s<0

HU

SU

HU

U_Zk = 1100V dc

Precharging dc-link: By means of the statorvoltage the dc-link is continously loaded

until its value reaches a level above Ur x 1,35. Then, by activating the LSC, the dc-link
voltage level is regulated to its nominal value of 1100 V by operating the LSC in the
boost-converter mode. The precharging process is finished, the system is in standbymode.

function_cw1500_semikron_rev05_07gb

13

Super synchronous mode or rated operational range: The stator windings supply
about 80% of the electrical generator energy directly to the mains, along with the
balance of about 20% which is routed vial the converter.

Function operating range