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Institute of Road and Bridge Engineering, Dalian Maritime University, Dalian, Liaoning 116026, China
Civil and Environmental Engineering, Northwestern University, 2145 Sheridan Road, Evanston, IL 60208, USA
a r t i c l e
i n f o
Article history:
Received 13 May 2014
Received in revised form 30 March 2015
Accepted 2 May 2015
Available online 23 May 2015
Keywords:
Nano-kaolinite clay
Concrete
Freezethaw
Chloride permeability
Relative dynamic modulus of elasticity
Pores
Electrical resistivity
a b s t r a c t
This paper investigates the effects of nano-kaolinite clay (NKC) on the freezing and thawing (FT) behavior of concrete. In our experiments, we substituted NKC for 0%, 1%, 3%, and 5% of mixtures of ordinary
Portland, cement, by weight. The blended concrete was prepared using w/c ratio as 0.5. A rapid
freezethaw Cabinet was then used to measure the resistance of ordinary Portland cement concrete,
as opposed to the concrete/NKC mixture, to examine deterioration caused by repeated FT actions. We
regularly measured the properties of the concrete specimens, including the pore structure, mass, electrical resistivity, chloride diffusion coefcient, compressive strength and dynamic modulus of elasticity. A
computed tomography scan test evaluated the porosity characteristics of the concrete. This paper also
applied scanning electron microscopy and X-ray diffraction tests in order to investigate the micro morphology and chemical element distributions inside of the concrete. The experimental results and visual
comparisons revealed that the introduction of NKC improves the FT resistivity values, as compared to
the control concrete. The samples with 5% NKC exhibited the highest compressive strength, chloride diffusion resistivity, relative dynamic modulus of elasticity, and the most electrical resistivity after 125 FT
cycles. We designated the anti-freezing durability coefcient (DF) as the index to assess the FT resistivity of concrete. The following research discusses the relationship between the concretes DF and the number of FT cycles, compressive strength, chloride diffusion coefcient, and the electrical resistivity of the
concrete samples.
2015 Elsevier Ltd. All rights reserved.
1. Introduction
Worldwide, innumerable concrete structures are in need of
repair, due to exposure to severe winter conditions. Freezethaw
(FT) durability of concrete is a crucial factor that affects the durability of these concrete structures in cold regions. Many theories
related to the action of frost on concrete (including osmotic pressure theory, classic hydraulic pressure theory, crystallization pressure theory, and others) have been put forward over the last
60 years [1].
Concrete is inherently a porous material. The FT resistance of
concrete depends on the structure of the material, namely its
porosity, the size of its pores and capillaries, their distribution
across the material, and the type of pores (open or closed) [26].
To protect concrete from FT damage, a number of researchers
have studied the factors affecting the material performance of concrete exposed to FT actions. Experimental data from both
Corresponding author.
E-mail address: fanyf72@aliyun.com (Y. Fan).
http://dx.doi.org/10.1016/j.cemconcomp.2015.05.001
0958-9465/ 2015 Elsevier Ltd. All rights reserved.
laboratory and eld tests has shown that well-distributed air voids
can provide pressure release and improve freezing and thawing
resistance [7]. Therefore, the life of concrete structures will be
greatly increased once less permeable concrete is produced.
Some researches reported that the addition of additives, such as
y ash, silica fume, ground granulated blast furnace slag, rice husk
ash, and polypropylene bers, in concrete can improve both its
permeability and freezethaw resistance [815]. However, some
studies gave the contradictory results [1618]. In recent years, several studies reported that the addition of nanomaterials could
reduce concretes permeability to uids and control calcium leaching [1935]. The results show that adding kaolinite clay (1% by
mass of cement) is effective way to improve the chloride resistance
of concrete [3640]. Research indicates that the introduction of 1
3% nanoclay results in even higher compressive strength, lower
permeability, and higher acid resistance within concrete structures. It is anticipated that using nanoclay may increase the FT
resistance of cement concrete. Despite recent attention to the performance of nanoparticle additions in cementitious materials, little
information exists related to the behavior of nanoclay-modied
concrete, when exposed to FT actions.
2. Experimental study
2.1. Material properties
This study utilizes ordinary Portland cement, type 42.5R, and
commercially available NKC powder. NKC has a crystalline structure and contains silicon, whose theoretical formula is Al2Si2O5
(OH)4 [41]. The chemical compositions of the cement and clay
are listed in Table 1. The properties of NKC used in this study are
listed in Table 2. To characterize the chemical and microstructure
of the NKC studied in this paper, X-ray diffraction (XRD) analysis
and Transmission electron microscopy (TEM) techniques were carried out on the clay powder. The resulting TEM and XRD images of
the clay powder samples are shown in Fig. 1. Based on the micrograph of NKC powder, the particle size distribution of the powder is
analyzed and plotted in Fig. 1c. We obtained the elemental composition of the NKC power samples from the EDS spectra, as listed in
Table 3.
Table 2
Physical index of nano-kaolinite clay.
Average ake
diameter (nm)
Average ake
thickness (nm)
Specic surface
area (m2/g)
Density
(g/cm3)
300500
2050
30
0.6
2.3. Methods
The Rapid FreezeThaw Cabinet (see Fig. 2a), which satises the
GBJ82-85 procedure requirements, was used to produce FT cycles
in water [43]. The FT cycle consisted of alternatively lowering the
temperature of the specimens from 4 to 18 C and raising it from
18 to 4 C in 3 h. The temperature curve of the FT cycle is shown
in Fig. 2(b).
At regular intervals of 25 FT cycles, the samples are removed
from the apparatus. We allowed the removed specimens to dry
on the surface, and then performed physical, dynamic modulus,
electrical resistivity, compressive strength, CT, SEM/EDS, and XRD
tests. We compared our experimental results in order to explore
the attributions of NKC on the properties of concrete.
2.3.1. SEM/EDS
To better understand the effects of NKC on the microstructure
of the concrete samples, we conducted a microstructural morphology and elemental composition analysis on the plain concrete and
NKC-modied concrete samples, using scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). We
extracted an ordinary Portland cement-based concrete specimen,
with the dimension of 5 mm 5 mm 5 mm, from the central
part of the concrete specimen. The prepared samples were then
observed using the JSM-6360LV SEM system, and the intensity of
the applied voltage is 20 kV. To make the samples conductive,
the surface of the samples was coated with 10 nm thick gold. The
same equipment was used to determine the morphology of the
NKC-modied concrete, in order to compare it to the control concrete. 20 images were taken per samples.
Table 1
Chemical composition of cement.
Chemical components
CaO
SiO2
Al2O3
Fe2O3
MgO
SO3
Content (%)
59.30
21.91
6.27
3.78
1.64
2.41
SiO2
2500
Intensity
2000
Al2O3
1500
1000
SiO2
Al2 O3
Fe2 O3
500
0
20
40
60
80
(a)
(b)
50
Content / %
40
30
20
10
200
400
600
800
Partical size / nm
(c)
Fig. 1. TEM and XRD spectra of neat nano-kaolinite powder. (a) TEM micrograph, (b) XRD results and (c) particle size distribution.
Table 3
Chemical composition of nano-kaolinite clay.
Chemical
components
SiO2
CaO
Al2O3
Fe2O3
MgO
K2O
TiO2
Na2O
Content (%)
47.80
0.28
41.80
0.30
0.03
0.58
0.02
0.06
(a)
(b)
Fig. 2. Schematic diagram of rapid freezethaw testing equipment and temperature change curve. (1 Specimen; 2 Specimen for temperature measurement; 3
Thermocouples; 4 Water; 5 Antifreeze uid; 6 Rubber box).
NC1
NC0
NC3
NC5
Ca(OH)2
C-S-H
NC5
Ca(OH)2
C-S-H
NC3
C-S-H
Ca(OH)2
NC1
Ca(OH)2
C-S-H
NC0
P
10
20
30
40
50
60
2-theta (degrees)
Fig. 4. X-ray diffraction patterns of concrete samples.
fn
f0
100
Table 4
Failure behavior of concrete corroded by acid solution.
Cycles
NKC additives
0%
1%
3%
5%
25
100
125
3.1.2. XRD
A XRD analysis was also undertaken on the concrete samples
with various NKC additions. The XRD diagrams for the control
specimens and specimens containing 1%, 3%, and 5% NKC are
shown in Fig. 4.
From the XRD results X-ray diffraction patterns of concrete with
and without NKC, it can be observed that with the addition of NKC,
the intensity of the X-ray diffraction peak for Ca(OH)2 crystals has a
slight reduction, while the intensity of X-ray diffraction peak for C
SH gel has a slight increase. This implies that the addition of NKC
generally improves the hydration process of cement, because a
higher amount of CSH gel are produced in the hybrid clay/concrete specimen, which results in a denser and more compact
microstructure within the concrete. Although it is hard to determine the difference quantitatively through X-ray diffraction patterns, the qualitative result coincides with the SEM analysis. It is
also noted that a 5% NKC addition shows a slightly lower effect
than that of 3% NKC addition. Combined with the SEM images
shown in Fig. 3, it can be deduced that the decrease may be attributed to the poorer dispersion of NKC within the concrete. Better
results can be achieved when the NKC is evenly dispersed throughout the concrete.
NC1
NC0
NC3
NC5
NC3
NC1
NC0
NC5
cracks
cracks
cracks
cracks
NC1
NC0
NC3
NC5
7
0 cycle
NC0
NC1
NC3
NC5
2.5
20
50 cycles
NC0
NC1
NC3
NC5
Porosity / %
Porosity / %
2
1.5
1
0.5
100 cycles
NC0
NC1
NC3
NC5
15
Porosity / %
3.5
4
3
2
10
0
0
10
20
30
40
50
60
Slice number
70
80
90
100
0
0
10
20
30
40
50
60
70
80
90
100
Slice number
10
20
30
40
50
60
70
80
90
Slice number
30
0 cycle
N0
N1
N3
N5
25
20
12
50 cycles
N0
N1
N3
N5
20
100 cycles
N0
N1
N5
N3
10
8
15
15
6
10
10
4
5
0
0
0.5
1.5
2.5
0
0
Porosity / %
Porosity / %
10
12
14
16
Porosity / %
Fig. 7. Probabilistic analysis of the porosity in the concrete samples exposed to freezethaw cycles.
14
0 cycle
50 cycles
100 cycles
Porosity,mean value / %
12
10
8
6
4
2
0
1 xl2
pq p e 2r2 0 < q < 1
2p
0
Nanoclay additive / %
Fig. 8. Relation between the average value of porosity and nanoclay additives
during FT cycles.
Microcrack
Microcrack
NC0
NC3
NC1
NC5
Electrical resisitivity / k
Mass loss /%
cm
350
0%
1%
3%
5%
3
2
1
0
25
50
75
100
125
200
150
100
50
25
50
75
100
125
create a more porous microstructure in the concrete. For NC5 samples, the porosity increased 1.2 times after 100 FT cycles. In addition, the mean value of the NKC-modied concretes porosity
decreased linearly with the amount of NKC additives after sustaining 50 and 100 FT cycles.
3.2.3. Micro-appearance
Fig. 9 shows the SEM micrographs of the concrete samples after
30 FT cycles. We observed extensive cracking in the ordinary concrete after 30 FT cycles. Meanwhile, the NC1 concrete sample
exhibits a denser microstructure and less extensive cracks than
the NC0 sample. On the contrary, no crack was observed in both
NC3 and NC5 concrete samples.
The relation between the mass loss ratio and FT cycles is plotted in
Fig. 10.
It is illustrated that the mass loss goes up gradually for the NC0,
NC1, and NC5 concrete specimens as the FT cycles continues.
However, the concrete specimens with 3% NKC experienced a
slight mass gain throughout the FT actions. After 125 FT cycles,
the highest mass loss is 5.13% for NC0, followed by 2.83% for
NC1, and 0.85% for NC5. However, the mass gain of the NC3 is
0.51% after 125 FT cycles. This may be attributed to a denser
microstructure in the NKC, due to the smaller size of NKC particles,
which may lead to less damage and less mass loss within the concrete. The evolution of the mass corroborates the results provided
from the porosity results.
3.4. Chloride diffusion property
mcn
100%
Dc 1
mc0
8E-011
0%
1%
3%
5%
7E-011
6E-011
4E-011
3E-011
2E-011
1E-011
0
The FT damage inuenced the transport properties and accelerated the deterioration of the concrete. Fig. 11 summarizes the
results of the chloride diffusion coefcient for the control and
NKC-modied concrete specimens after 25 FT cycles.
As indicated in Fig. 11, the chloride diffusion coefcient of NC0,
NC1, and NC3 increased throughout the FT tests. The control samples chloride diffusion coefcient increased by 200% after 75 FT
cycles, as compared to the value before the FT tests. As expected,
the addition of NKC does improve the chloride resistivity during
the FT actions. Yet, the chloride diffusion coefcient of the specimen with 5% NKC additive just decreased 26% after 75 FT cycles.
The increase in chloride resistance can be attributed to the renement of pore structures in the NKC-modied concrete. It was
observed that the 5% NKC addition resulted in a lower chloride diffusion coefcient.
3.5. Effects of NKC on electrical resistivity in concrete
5E-011
Freeze-thaw cycles
Freeze-thaw cycles
250
-1
0%
1%
3%
5%
300
25
50
75
Freeze-thaw cycles
Fig. 11. Chloride diffusion coefcient of concrete during the FT cycles.
45
0%
1%
3%
5%
40
35
30
25
Sample no.
Correlation coefcient
NC0
NC1
NC3
NC5
192.67
162.71
121.00
151.78
0.20
0.15
0.05
0.12
0.94
0.80
0.92
0.92
20
15
10
5
0
25
50
100
125
Freeze-thaw cycles
Fig. 13. Compressive strength of control and NKC-modied concrete exposed to F
T cycles.
E=E0 aNb
Table 5
Dynamic modulus of concrete after various FT cycles (unit: GPa).
FT cycles
NC0
NC1
NC3
NC5
25
50
75
100
125
38.19
32.68
30.20
30.20
26.43
37.54
33.59
33.32
31.70
27.38
40.34
39.60
38.39
38.18
37.15
37.93
36.13
33.54
33.01
30.86
DF
E=E0 N
125
10
1.05
0.95
0.85
0%
1%
3%
5%
0.75
0.65
20
40
60
80
100
120
9E-011
NC0
NC1
NC3
NC5
8E-011
7E-011
6E-011
5E-011
4E-011
3E-011
2E-011
1E-011
140
0.1
0.2
0.3
Freeze/thaw cycles / N
Fig. 14. Evolution of dynamic modulus of elasticity of concrete exposed to FT
cycles.
0.5
0.6
0.7
Fig. 17. DF versus porosity value in the control specimen and specimens containing
NKC before and after the FT cycles.
50
1.2
NC0
NC1
NC3
NC5
0.4
DF
0.8
0.6
0.4
0.2
40
30
20
10
0
0
20
40
60
80
100
120
140
NC0
NC1
NC3
NC5
0.2
0.4
0.6
0.8
DF
Freeze-thaw cycles /N
400
14
12
10
8
6
4
2
300
200
100
0
0
0.1
0.2
NC0
NC1
NC3
NC5
m
Electrical resisitivity / k
NC0
NC1
NC3
NC5
0.3
0.4
0.5
0.6
0.7
0.8
0.9
0.2
0.4
0.6
0.8
DF
DF
Fig. 19. DF versus electrical resistivity.
Fig. 16. DF versus porosity value in the control specimen and specimens containing
NKC before and after the FT cycles.
Acknowledgements
This research was nancially supported by the National Natural
Science Foundation of China (Grant No. 51178069), the National
Natural Science Foundation of China (Grant No. 50708010), the
Program for New Century Excellent Talents in University (Grant
11
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