Académique Documents
Professionnel Documents
Culture Documents
13:34
Page 1
SECTION
DATASHEET 2.1.1
CHEMICAL COMPOSITION
Normal
Chrome
Silicon
14.50%
14.50%
Manganese
0.75%
0.75%
Carbon
0.85%
0.95%
Chromium
4.50%
Iron
Remainder
Remainder
CONSUMPTION RATES
Typical Rates
Normal Alloy
0.5 kg/Amp/year
Chrome Alloy
0.2 kg/Amp/year
CABLE CONNECTION
With Heatshrink Cap
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Regd in England No. 478098
DATASHEET
2.1.1
DATASHEET 2.1.1
(in)
(in)
(in)
Surface Area
(m2)
(ft2)
Approx Wt
(kg)
(lbs)
36
2.0
3.0
0.16
1.70
14.50
32
2.1
22.30
49
36/2.5
36
2.5
3.5
0.20
36/3.0
36
3.0
4.0
0.23
2.50
31.40
69
48/2.0
48
2.0
3.0
0.20
2.20
19.10
42
48/2.5
48
2.5
3.5
0.25
2.70
28.60
63
48/3.0
48
3.0
4.0
0.30
3.30
40.90
90
60/2.0
60
2.0
3.0
0.25
2.70
22.70
50
60/2.5
60
2.5
3.5
0.32
3.40
35.90
79
60/3.0
60
3.0
4.0
0.38
4.0
50.00
110
60/4.5
60
4.5
4.5
0.55
5.90
99.10
218
CANISTERED ANODES
DATASHEET
2.1.1
Standard Sizes
Standard Gauges
150mmDia x 1500mm L
1.0mm 20bg
200mmDia x 2000mm L
1.2mm 18bg
250mmDia x 2000mm L
1.5mm 18bg
300mmDia x 2000mm L
2.0mm 14bg
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Regd in England No. 478098
DATASHEET 2.1.2
SILICON IRON
TUBULAR ANODES
REVISION 1
APPLICATION
Marine Structures, Seawater Intakes, Deepwell Groundbeds, Horizontal Groundbeds, Distributed Anodes, Tank Internals
& Tank Bottoms (not recommended for large diameter tanks). Suitable For Use In Soils, Mud, Carbonaceous & Pet Coke
Backfill; Fresh, Brackish and Sea Water
CHEMICAL COMPOSITION
Silicon Iron ASTM A518 86 Grade 3
Silicon
14.20 14.75%
Manganese
1.50% Max
Carbon
0.75 1.15%
Chromium
3.25 5.00%
Copper
0.50% Max
Molybdenum
0.20%Max
Iron
Remainder
TECHNICAL DATA
Tensile Strength (1/2Dia bar)
15,000 psi
Compressive Strength
100,000 psi
Brinell Hardness
520 bhn
Density
7.0 gr/ml
Melting Point
2,300 F
Consumption Rate
Anode/Cable Connection
Cable Types
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Regd in England No. 478098
DATASHEET
2.1.2
DATASHEET 2.1.2
SILICON IRON
TUBULAR ANODES
REVISION 1
STANDARD ANODE TYPES, WEIGHTS, DIMENSIONS AND OUTPUTS
Type
DATASHEET
2.1.2
Average Wt
Approx
Area
Outside
Dia
Inside
Dia
Length
Nominal
Discharge
lbs
kgs
ft2
m2
mm
in
mm
in
mm
in
Amps
MS-1
31
14.1
2.4
0.2
71
2.8
45.7
1.8
1067
42
1.5-2.0
MS-2
46
20.9
4.0
0.4
58
2.3
35.6
1.4
2134
84
3.0-4.0
MS-3
63
28.6
4.9
0.5
71
2.8
45.7
1.8
2134
84
3.5-5.0
MS-4
85
39.2
6.9
0.6
96
3.8
74.4
2.9
2134
84
6.0-7.0
MS-5
110
49.9
8.7
0.8
124
4.9
99.0
3.9
2134
84
6.0-8.5
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Regd in England No. 478098
DATASHEET 2.2.1
Substrate
Coating
IrO2/Ta2O5
Coating Method
Diameter
25.4mm
Wall Thickness
0.90mm
Consumption Rate
Utilisation Factor
Dimensionally Stable
Working Environment
Operating Characteristics
Environment
Life
(A/m2)
(Years)
Carbonaceous Backfill
50
20
100
20
Freshwater
100
20
Brackish Water
100-300
20
Seawater
600
20
Cable Types
Maximum 1Cx50mm2
Anode/Cable Connection
Centre connection less than 0.001 Ohm, resin encapsulated & helium tested
to prove effective seal
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Regd in England No. 478098
DATASHEET
2.2.1
DATASHEET 2.2.1
OD
Length
mm
inches
S-2.5/50
25
S-2.5/100
25
FW-2.5/50
FW-2.5/100
Current Output
(Typical)
Current Output
(Typical)
mm
inches
500
19.7
1000
39.4
25
500
19.7
25
1000
39.4
SW-2.5/50
25
500
19.7
25
SW-2.5/100
25
1000
39.4
50
10
M-2.5/50
25
500
19.7
2-4
1.5
M-2.5/100
25
1000
39.4
4-8
Fresh Water
Sea Water
Mud (*)
BW-2.5/50
25
500
19.7
412
26
BW-2.5/100
25
1000
39.4
824
412
(*) Current outputs in mud depend on site conditions (sea mud or river mud, etc)
(**) Current outputs in brackish water depend on site conditions & chloride concentrations.
NOTES
Coating loading may be adjusted to suit a particular current density or design life
Standard anodes are designed for 20 year life, however, design life of up to 50 years can be catered for.
Tubular MMO anode strings can be supplied to Clients specific requirements.
Other tube diameters are available on request,16mm dia & 32mm dia.
DATASHEET
2.2.1
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Regd in England No. 478098
Datasheet 2.2.2
6/8/08
13:18
Page 1
DATASHEET 2.2.2
Substrate
Coating
IrO2/Ta2O5
Coating Method
Width (Nom)
0.25 (6.35mm)
Thickness (Nom)
0.025 (0.635mm)
250 (76.22m)
2.5lbs (1.12kg)
0.014m2/m
0.5 - 4.0 mg/A/yr depending upon CP application conditions
Utilisation Factor
Dimensionally Stable
Working Environment
Operating Characteristics
CURRENT OUTPUT IN CONCRETE
0.45mA/ft (1.5mA/m) when operating at a current density of
10.19mA/ft2 (110A/m2).
100 year design life when operating at a current density of
10.19mA/ft2 (110A/m2).
Substrate
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Regd in England No. 478098
DATASHEET
2.2.2
Datasheet 2.2.3
6/8/08
13:18
Page 1
DATASHEET 2.2.3
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Regd in England No. 478098
DATASHEET
2.2.3
Datasheet 2.2.3
6/8/08
13:18
Page 2
DATASHEET 2.2.3
DATASHEET
2.2.3
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Regd in England No. 478098
Datasheet 2.2.4 85
6/8/08
13:19
Page 1
DATASHEET 2.2.4
MATERIAL SPECIFICATIONS
ANODE PERFORMANCE
Current rating @ 110 mA/m2 (10 mA/ft2)
75 Years
Catalyst
Short-term limit
NOMINAL DIMENSIONS
Width
10 mm (0.4 ")
Coil length
76 m (250 ft)
Expanded thickness
Diamond dimensions
SUBSTRATE
Composition
15.6W/ m2 - K (9.0BTU/hr/ft2/F/ft)
Electrical resistivity
Modulus of elasticity
Tensile strength
Yield strength
Elongation
24% minimum
CURRENT DISTRIBUTOR
Width
Thickness
Coil length
76 m (250 ft)
ELECTRICAL PROPERTIES
Anode ribbon mesh resistance lengthwise
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Regd in England No. 478098
DATASHEET
2.2.4
6/8/08
13:20
Page 1
DATASHEET 2.2.4
MATERIAL SPECIFICATIONS
ANODE PERFORMANCE
Current rating @ 110 mA/m2 (10 mA/ft2)
75 Years
Catalyst
Short-term limit
NOMINAL DIMENSIONS
Width
13 mm (0.5 ")
Coil length
76 m (250 ft)
Expanded thickness
Diamond dimensions
1.8 kg (4 lbs)
SUBSTRATE
Composition
15.6W/ m2 - K (9.0BTU/hr/ft2/F/ft)
Electrical resistivity
Modulus of elasticity
Tensile strength
Yield strength
Elongation
24% minimum
CURRENT DISTRIBUTOR
Width
Thickness
Coil length
76 m (250 ft)
ELECTRICAL PROPERTIES
Anode ribbon mesh resistance lengthwise
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Regd in England No. 478098
DATASHEET
2.2.4
5/3/08
12:11
Page 1
DATASHEET 2.2.4
MATERIAL SPECIFICATIONS
ANODE PERFORMANCE
Current rating @ 110 mA/m2 (10 mA/ft2)
75 Years
Catalyst
Short-term limit
NOMINAL DIMENSIONS
Width
19 mm (0.75 ")
Coil length
Expanded thickness
Diamond dimensions
2.7 kg (6 lbs)
SUBSTRATE
Composition
15.6W/ m2 - K (9.0BTU/hr/ft2/F/ft)
Electrical resistivity
Modulus of elasticity
Tensile strength
Yield strength
Elongation
24% minimum
CURRENT DISTRIBUTOR
Width
Thickness
Coil length
76 m (250 ft)
ELECTRICAL PROPERTIES
Anode ribbon mesh resistance lengthwise
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Regd in England No. 478098
DATASHEET
2.2.4
5/3/08
12:12
Page 1
DATASHEET 2.2.4
MATERIAL SPECIFICATIONS
ANODE PERFORMANCE
Current rating @ 110 mA/m2 (10 mA/ft2)
75 Years
Catalyst
Short-term limit
NOMINAL DIMENSIONS
Width
20 mm (0.8 ")
Coil length
76 m (250 ft)
Expanded thickness
1.30 mm (0.051")
Diamond dimensions
SUBSTRATE
Composition
15.6W/ m2 - K (9.0BTU/hr/ft2/F/ft)
Electrical resistivity
Modulus of elasticity
Tensile strength
Yield strength
Elongation
24% minimum
CURRENT DISTRIBUTOR
Width
Thickness
Coil length
76 m (250 ft)
ELECTRICAL PROPERTIES
Anode ribbon mesh resistance lengthwise
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Regd in England No. 478098
DATASHEET
2.2.4
5/3/08
12:13
Page 1
DATASHEET 2.2.4
MATERIAL SPECIFICATIONS
ANODE PERFORMANCE
Current rating @ 110 mA/m2 (10 mA/ft2)
75 Years
Catalyst
Short-term limit
NOMINAL DIMENSIONS
Width
25 mm (0.8 ")
Coil length
76 m (250 ft)
Expanded thickness
Diamond dimensions
SUBSTRATE
Composition
15.6W/ m2 - K (9.0BTU/hr/ft2/F/ft)
Electrical resistivity
Modulus of elasticity
Tensile strength
Yield strength
Elongation
24% minimum
CURRENT DISTRIBUTOR
Width
Thickness
Coil length
76 m (250 ft)
ELECTRICAL PROPERTIES
Anode ribbon mesh resistance lengthwise
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Regd in England No. 478098
DATASHEET
2.2.4
6/8/08
13:20
Page 1
DATASHEET 2.2.4
MATERIAL SPECIFICATIONS
ANODE PERFORMANCE
Current rating @ 110 mA/m2 (10 mA/ft2)
75 Years
Catalyst
Short-term limit
NOMINAL DIMENSIONS
Width of roll
1.22 m (4ft)
Length of roll
76 m (250 ft)
Expanded thickness
1.415 mm (0.056")
Diamond dimensions
26 kg (56 lbs)
SUBSTRATE
Composition
15.6W/ m2 - K (9.0BTU/hr/ft2/F/ft)
Electrical resistivity
Modulus of elasticity
Tensile strength
Yield strength
Elongation
24% minimum
ELECTRICAL PROPERTIES
Anode mesh resistance lengthwise
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Regd in England No. 478098
DATASHEET
2.2.4
6/8/08
13:22
Page 1
DATASHEET 2.2.4
MATERIAL SPECIFICATIONS
ANODE PERFORMANCE
Current rating @ 110 mA/m2 (10 mA/ft2)
75 Years
Catalyst
Short-term limit
NOMINAL DIMENSIONS
Width of roll
1.22 m (4 ft)
Length of roll
76 m (250 ft)
Expanded thickness
1.981 mm (0.078")
Diamond dimensions
SUBSTRATE
Composition
15.6W/ m2 - K (9.0BTU/hr/ft2/F/ft)
Electrical resistivity
Modulus of elasticity
Tensile strength
Yield strength
Elongation
24% minimum
ELECTRICAL PROPERTIES
Anode mesh resistance lengthwise
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Regd in England No. 478098
DATASHEET
2.2.4
6/8/08
13:23
Page 1
DATASHEET 2.2.4
MATERIAL SPECIFICATIONS
ANODE PERFORMANCE
Current rating @ 110 mA/m2 (10 mA/ft2)
75 Years
Catalyst
Short-term limit
NOMINAL DIMENSIONS
Width of roll
1.22 m (4 ft)
Length of roll
76 m (250 ft)
Expanded thickness
Diamond dimensions
43 kg (95 lbs)
SUBSTRATE
Composition
15.6W/ m2 - K (9.0BTU/hr/ft2/F/ft)
Electrical resistivity
Modulus of elasticity
Tensile strength
Yield strength
Elongation
24% minimum
ELECTRICAL PROPERTIES
Anode mesh resistance lengthwise
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Regd in England No. 478098
DATASHEET
2.2.4
Datasheet 2.2.5
6/8/08
13:23
Page 1
DATASHEET 2.2.5
APPLICATION
A range of accessories are available to assist with the successful installation of our Mixed Metal Oxide anode systems.
ANODE CENTRALISERS
For connection to tubular anode systems allowing them to centralise
within the casing / borehole. Available in a range of sizes and
materials to suit the application. When ordering please specify
metallic or non metallic type and the size of borehole / casing the
are being passed through.
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Regd in England No. 478098
DATASHEET
2.2.5
Datasheet 2.2.5
6/8/08
13:23
Page 2
DATASHEET 2.2.5
END WEIGHTS
End weights are secured to bottom of an anode string / chain configuration to ensure cables remain straight during installation.
Weights are calculated according to the anode cable and ground bed arrangement.
DATASHEET
2.2.5
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
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Datasheet 2.2.6
6/8/08
13:24
Page 1
DATASHEET 2.2.6
APPLICATION
Horizontal Groundbeds, Shallow Vertical Groundbeds.
MESH STRIP ANODES are 1.25" wide x 48" long and are rated 5 Amps for a 20 year design life in calcined petroleum
coke. The MESH STRIP ANODE can be packaged in a spiral wound, galvanized steel canister or a fabric sleeve.
Anode size and rating is calculated as follows,
Max Operating current density of anode = 100A/m2
Titanium Surface Area of 1.25 (32mm) Width x 48 (1220mm) Length Strip Mesh Anode = 0.05m2
Titanium is coated with a proprietary MMO coating with a sufficient loading to last a minimum of 20 years at the
specified current density.
Surface area of anode is 0.05m2 and at current density of 100mA/m2 gives output 5A for minimum 20 years (or
equivalent of 100 Amp/years at max current density of 100A/m2)
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Regd in England No. 478098
DATASHEET
2.2.6
Datasheet 2.2.6
6/8/08
13:24
Page 2
DATASHEET 2.2.6
DATASHEET
2.2.6
Standard Sizes
Standard Gauges
150mmDia x 1500mm L
1.0mm 20bg
150mmDia x 2000mm L
1.2mm 18bg
200mmDia x 2000mm L
1.2mm 18bg
250mmDia x 2000mm L
1.5mm 18bg
300mmDia x 2000mm L
2.0mm 14bg
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Regd in England No. 478098
Datasheet 2.2.7
6/8/08
13:24
Page 1
DATASHEET 2.2.7
APPLICATION
The Elgard Discrete Mesh Anode compliments the existing line of Elgard anodes for Cathodic protection of reinforced
concrete structures. The anode is composed of a precious metal oxide catalyst on an expanded titanium mesh substrate.
The anodes are available in 100mm, 150mm, 200mm, 250mm, 300mm and 350mm lengths and can be combined to
meet specific requirements.
MATERIAL SPECIFICATIONS
DIMENSIONS
Anode Diameter
25.4mm (1 in)
Lengths
Diamond Dimensions
Strand Thickness
Composition
15.6W/ m2 - K (9.0BTU/hr/ft2/F/ft)
Electrical resistivity
Modulus of elasticity
Tensile strength
Yield strength
Elongation
24% minimum
CURRENT DISTRIBUTOR
Width
Thickness
ANODE PERFORMANCE
216mA/m2 (20mA/ft2)
100 (.325)
.020 (.215) .030 (.325) .040 (.430) .050 (.545) .061 (.660) .071 (.770)
150 (.492)
4.6
6.8
200 (.658)
9.1
250 (.817)
11.4
300 (.983)
13.7
Expected Life
50 Years
Anode Coating
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Regd in England No. 478098
350 (1.125
15.9
DATASHEET
2.2.7
Datasheet 2.2.7
6/8/08
13:24
Page 2
DATASHEET 2.2.7
ANODE WELDMENT
ELTECH
PART No.
0670EA03-1
0670EA03-2
0670EA03-3
0670EA03-4
0670EA03-5
0670EA03-6
DATASHEET
2.2.7
DIM. L1
DIM. L2
100
150
200
250
300
350
400
450
500
550
600
650
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Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
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Datasheet 2.3.1
6/8/08
13:25
Page 1
DATASHEET 2.3.1
MAGNETITE ANODES
REVISION 1
APPLICATION
Magnetite is a natural mineral with a high corrosion resistance making it an excellent anode material. The anodes are
cast cylindrical and hollow. Cables are centre connected to give a uniform dissipation of current from the anode
surface. The anode to cable connection is electrically sealed with a dielectric compound and an anode cap.
Suitable for use in Horizontal Groundbeds, Deep Well Groundbeds, Fresh Water Installations, Seawater Installation
Specific gravity
Brinell hardness (WB5/187.5/15)
Bending strength
Density
Melting point
Coefficient of linear expansion
4.74.8
344
5
4,71
1500
6.4x10-6
kg/dm3
Consumption rate
Current density (1)
Efficiency
0.02
0.70
90%
kg/A year
mA/dm2
kN/cm2
g/cm3
C
1/C (0-100C)
CHEMICAL COMPOSITION
FeO
28 - 32%
Fe3O4
60 - 64%
Balance
4 - 12%
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DATASHEET
2.3.1
Datasheet 2.3.1
6/8/08
13:25
Page 2
DATASHEET 2.3.1
MAGNETITE ANODES
REVISION 1
EXPERIENCE
Lifetime comparison - Basis: anode current load 5 A
Surrounding electrolyte:
neutral soil and water
without chlorine and
sulfate content
TYPE MA-CS
Applications:
shallow groundbeds,
deep groundbeds
Surrounding electrolyte:
chlorine and/or sulfate
containing soil or
stagnant water
Applications:
shallow groundbeds,
deep groundbeds
Diameter
60
mm
Diameter
60
mm
Total length
720
mm
Total length
720
mm
Effective length
670
mm
Effective length
670
mm
Total weight
6.0
kg
Total weight
6.0
kg
4.7
kg
4.7
kg
Surface area
13.4
dm2
Surface area
13.4
dm2
3.0
6.0
DATASHEET
2.3.1
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Datasheet 2.3.1
6/8/08
13:25
Page 3
DATASHEET 2.3.1
MAGNETITE ANODES
REVISION 1
STANDARD ANODE TYPES WEIGHTS AND OUTPUTS
TYPE MA-SEA
Surrounding electrolyte:
flowing seawater or
brackish water
TYPE MA-CHAIN
Applications:
platforms, jetties,
harbours
Surrounding electrolyte:
chlorine containing soil or
stagnant water
Applications:
deep groundbeds open
hole, deep groundbeds
closed hole, water tank
Diameter
60
mm
Diameter
60
mm
Total length
760
mm
Total length
740
mm
Effective length
710
mm
Effective length
600
mm
Total weight
6.0
kg
Total weight
6.2
kg
4.7
kg
4.7
kg
Surface area
13.4
dm2
Surface area
11.3
dm2
16.0
6.0
16.0
COKE BACKFILL
Minimum carbon content
90%
5%
Maximum resistivity
Density
1m
700-950 kg/m3
20 mm max.
Standard canister
Diameter (mm)
Length (mm)
CAN 10
160
1000
22
CAN 15
300
1500
85
CAN 20
300
2000
110
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DATASHEET
2.3.1
Datasheet 2.3.2
6/8/08
13:25
Page 1
DATASHEET 2.3.2
GRAPHITE ANODES
REVISION 1
APPLICATION
Plain graphite anodes are used in dry soil conditions installed in groundbeds containing compacted carbonaceous
backfill. Linseed oil impregnated anodes can be used in moist saline soils, in fresh and brackish water, and for
seawater applications. Graphite anodes can be installed as horizontal or deepwell groundbeds to protect buried
pipelines or due to their lightweight nature they can be suspended into the electrolyte to protect water tank internal
surfaces or marine structures.
Cathodic Protection Co Ltd graphite anodes are manufactured in two standard sizes - 3 dia up to 60 long & 4
dia up to 80 long. There are two types of graphite anodes - plain & linseed oil impregnated. Plain graphite
anodes are used for ordinary soil conditions and linseed oil impregnated anodes are usually used for saline soil
or seawater environments.
CONSUMPTION RATES
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DATASHEET
2.3.2
Datasheet 2.3.2
6/8/08
13:25
Page 2
DATASHEET 2.3.2
GRAPHITE ANODES
REVISION 1
TYPICAL CHARACTERISTICS
DATASHEET
2.3.2
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Datasheet 2.3.3
6/8/08
13:26
Page 1
DATASHEET 2.3.3
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Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
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DATASHEET
2.3.3
Datasheet 2.3.3
6/8/08
13:26
Page 2
DATASHEET 2.3.3
FEATURES
Anodes can work at high current densities without decomposition or dissolving.
Favourable strength to weight ratio.
Anodes can be smaller and more compact than comparable conventional anodes.
Can be manufactured in a wide variety of shapes and sizes.
Lightweight support tube installation for Pt Ti anode installation.
DATASHEET
2.3.3
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Datasheet 2.3.3
6/8/08
13:26
Page 1
DATASHEET 2.3.3
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DATASHEET
2.3.3
Datasheet 2.3.3
6/8/08
13:26
Page 2
DATASHEET 2.3.3
FEATURES
Anodes can work at high current densities without decomposition or dissolving.
Favourable strength to weight ratio.
Anodes can be smaller and more compact than comparable conventional anodes.
Can be manufactured in a wide variety of shapes and sizes.
Lightweight support tube installation for Pt Ti anode installation.
DATASHEET
2.3.3
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Datasheet 2.4.1
6/8/08
13:27
Page 1
DATASHEET 2.4.1
TRANSFORMER RECTIFIERS
REVISION 1
APPLICATION
Onshore, Offshore and Marine applications.
A wide and varied range of high quality transformer rectifiers are designed and manufactured at our Grantham works to
meet the market requirement for all land and marine structures necessitating an Impressed Current Cathodic Protection
system or a Marine Growth Anti Fouling system.
The products have been developed to satisfy the most arduous environmental
conditions, giving safe operational reliability with minimal maintenance at
competitive price levels.
Two main types of transformer rectifiers are available ie: Air Cooled and Oil
Cooled, the selection of which may be specification derived or personal
choice. The final selection invariably being the environmental conditions and
relative to output rating, these will determine the physical size and cost of the
unit. Our engineers are able to assist you with this selection.
Input Power Supply 1 Phase and 3 Phase supplies to 660Volts, 50/60Hz are readily catered for
within our standard arrangements
Output Rating @ Voltages: 6 to 120Volts DC (British Standards state 50Volts DC output max)
Ambient Temperatures - Currents: 5 to 800Amps (Multiples of transformer rectifiers should be
10 to 55C considered for greater than 12kWatt)
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DATASHEET
2.4.1
Datasheet 2.4.1
6/8/08
13:27
Page 2
DATASHEET 2.4.1
TRANSFORMER RECTIFIERS
REVISION 1
OUTPUT CONTROL
Manual
Switched
Auto Transformer
Electronic
Auto (Electronic)
Constant Current
Constant Potential
Enclosures
All auto systems operate from 3Volts to maximum rating and are fitted with a
manual override facility.
Constant current maintains the output current at the preset value
irrespective of supply and output circuit changes.
A permanent reference electrode(s) controls the output current to maintain a
constant potential at the surface of the protected structure subject to
compensate for changes in electrolyte resistivity, coating efficiency, power
supply voltage variation, tidal conditions etc.
A wide range of standard and purpose built arrangements up to IP66
protection levels.
Material
Mild steel, Stainless Steel, Aluminium and Glass Reinforced Polyester are
available.
Finishes
Electrical/Electronic
Components
DATASHEET
2.4.1
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Datasheet 2.4.1
6/8/08
13:27
Page 3
DATASHEET 2.4.1
TRANSFORMER RECTIFIERS
REVISION 1
FACILITY AVAILABLE
TESTS
Supply/Output Monitoring
Limit and Alarm (high and low)
Local/Remote indication facilities
4-20mA re-transmission signals
RCCD/MCB and fuse protection
Surge suppression
Lightning Arrestors
Metering
Instant Off timers
Synchronous timing
All transformer rectifiers undergo works testing to include the following as a
minimum:
Wiring connection integrity
Circuit continuity and compliance
Operation at full output current and voltage far a minimum of 12 hours
High voltage insulation resistance test
In addition new designs are subjected to a 12-24 hour heat run test at full
load to ensure that the temperature rises are within permitted limits for the
materials used in construction.
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DATASHEET
2.4.1
Datasheet 2.4.1
6/8/08
13:27
Page 4
DATASHEET 2.4.1
TRANSFORMER RECTIFIERS
REVISION 1
TYPICAL TRANSFORMER RECTIFIER GENERAL ARRANGEMENT
(Model Shown Oil Cooled 75V / 125A)
DATASHEET
2.4.1
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Datasheet 2.4.2
11/8/08
16:17
Page 1
DATASHEET 2.4.2
REMOTE MONITORING
FOR TRS
REVISION 1
The ICP unit is available in 2 and 4 analog channel versions. The 5th analog channel is used internally when a MicroMax
is utilized and is not available for other purposes. Both versions have 6 digital inputs and 6 digital outputs. For CP
applications, analog inputs are available with filtering and surge protection. The ICP is easy to install since all
configuration of the device takes place via the satellite system, so there is no need for a laptop computer in the field.
It accepts customer supplied AC or DC line power or DC solar power. In the event of power loss, an internal
rechargeable battery provides backup power.
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
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DATASHEET
2.4.2
Datasheet 2.4.2
11/8/08
16:17
Page 2
DATASHEET 2.4.2
REMOTE MONITORING
FOR TRS
REVISION 1
I - series ICP Product Information
Data Inputs
Up to 5 Analog channels
Available input ranges:
0-100V
0-10V
0-100mV
Analog inputs are isolated
Inputs specified at time of order
1 digital input available
Remaining digital inputs:
Available for use with MicroMax GPS
Current Interrupter
Outputs
Config. Parameters
Supporting Products
Power Supply
Physical Description
Data Integrity
Environmental
Compliance
Software Interface
Communications
DATASHEET
2.4.2
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Datasheet 2.5.1
6/8/08
13:28
Page 1
DATASHEET 2.5.1
JUNCTION BOXES
REVISION 1
APPLICATION
Junction boxes for positive and negative current distribution and control , and for resistance bonding are available to
meet exact client specifications.
Suitable for onshore and marine environments in safe and hazardous areas.
When specifying a CPC Junction Box assembly please clarify specific hardware and components required.
ENCLOSURES
Stainless Steel 316L & 304,
Painted Mild Steel
Galvanised and Painted
Aluminium
Plastic
Cast Iron
Explosion Proof
GRP
Custom Finishes
ACCESSORIES
Resistors
Shunts
Support Frames
Copper Links
Metering
Monitoring
Transducers
Terminals
Diodes
Labelling
Switches
Security / Locking
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DATASHEET
2.5.1
Datasheet 2.5.1
6/8/08
13:28
Page 2
DATASHEET 2.5.1
JUNCTION BOXES
REVISION 1
CABLE ENTRY
Cable entry can be made by any type of proprietary cable gland, or by conduit and hub assemblies allowing the safe
passage of multiple cables into the enclosure.
DATASHEET
2.5.1
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Datasheet 2.6.1
6/8/08
13:29
Page 1
DATASHEET 2.6.1
WELLHEAD ASSEMBLIES
REVISION 1
APPLICATION
Suitable for onshore and marine environments in safe and hazardous areas. For the termination and support of anode
cables at deep well ground bed locations and for the safe ventilation of gases produced by high chlorine environments.
Cathodic Protection Co Ltd can manufacture a custom range of well head assemblies to suit your exact requirement.
We can provide well head structures manufactured from a range of materials including GRP, Steel and Concrete. The
well head design will generally incorporate the support and termination of anode cables, sufficient ventilation of gases
generated in deep well ground bed locations and security / ingress protection to prevent tampering and
environmental damage.
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DATASHEET
2.6.1
DATASHEET 2.6.2
CARBONACEOUS BACKFILL
REVISION 1
APPLICATION
Impressed current cathodic protection groundbeds and packaged impressed current anodes.
TYPICAL ANALYSIS
Chemical Composition (%)
DBW
SP
Ash
0.2
12 max
Volatiles
0.3
1.5 max
Moisture
0.3
10
Fixed Carbon
99.2
Sulphur
1.0
1.5 max
Silicon
168 ppm
1.0
Iron
83 ppm
1.1
Size Grading
0.25 - 1mm
0 -10mm
Resistivity @ 150psi
0.1 0hm cm
0.5 0hm cm
Products supplied in 25kg multi walled paper bags, stacked on pallets and
shrinkwrapped. Alternatively 1 tonne bulk bags on pallets and shrinkwrapped
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DATASHEET
2.6.2
Datasheet 2.6.3
11/8/08
16:18
Page 1
DATASHEET 2.6.3
CABLE XLPE/PVC
REVISION 1
APPLICATION
Surface wiring & buried if protected by clean sand. Suitable for use as anode cable tails, positive feed cable,
negative return cable and test cable.
RT of
Nominal
Weight
Insulation
Core
Sheath
Overall Dia
(Kg/km)
(mm)
(mm)
(mm)
(mm)
3.12
0.7
4.5
1.4
7.3
104
10
4.05
0.7
5.5
1.4
8.3
150
16
5.10
0.7
6.5
1.4
9.3
214
25
6.40
0.9
8.2
1.4
11.0
317
35
7.50
0.9
9.3
1.4
12.1
420
50
8.90
1.0
11.1
1.4
14.2
560
70
10.70
1.1
13.2
1.5
16.4
787
Size
Maximum Dia
RT of
(mm2)
Over Conductor
(mm)
6
95
12.60
1.1
15.0
1.5
18.3
1050
120
14.98
1.2
17.6
1.6
21.2
1450
150
15.96
1.4
19.0
1.7
22.8
1650
185
17.78
1.6
21.3
1.7
25.1
2030
240
20.52
1.7
24.3
1.9
28.4
2660
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DATASHEET
2.6.3
Datasheet 2.6.4
6/8/08
13:30
Page 1
DATASHEET 2.6.4
CABLE XLPE/PVC/SWA/PVC
REVISION 1
APPLICATION
Surface wiring & buried if protected by clean sand. Suitable for use as anode cable tails, positive feed cable,
negative return cable and test cable.
Approx Dia
Nominal
Weight
Overall Dia
Kg/km
Size
Maximum Dia
RT of
mm2
Over Conductor
Insulation
mm
mm
mm
mm
mm
10
4.05
0.7
0.9
10.4
13.5
495
16
5.10
0.7
0.9
10.8
14.2
535
25
6.40
0.9
0.9
11.4
15.2
585
35
7.50
0.9
0.9
12.0
16.3
640
50
8.90
1.0
0.9
12.9
17.7
730
70
10.70
1.1
1.25
14.9
20.4
980
95
12.60
1.1
1.25
16.6
22.3
1270
120
14.98
1.2
1.25
18.3
24.0
1540
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DATASHEET
2.6.4
Datasheet 2.6.5
6/8/08
13:31
Page 1
DATASHEET 2.6.5
CABLE PVDF/HMWPE
REVISION 1
APPLICATION
Surface wiring & buried if protected by clean sand. Suitable for open hole deep well groundbeds and anode cable tails
where H2S and high levels of chloride ion species and where oxygen and/or chlorine gases may be evolved.
mm
RT of
Insulation
mm
Dia over
Core
mm
RT of
sheath
mm
Nominal
Overall Dia
mm
Weight
Kg/km
3.12
1.0
5.12
1.65
8.42
96
10
4.05
1.0
6.05
1.65
9.35
135
16
5.10
1.0
7.10
1.65
10.40
197
25
6.40
1.2
8.80
1.65
12.10
312
35
7.50
1.2
9.90
1.65
13.20
398
50
8.90
1.4
11.70
1.65
15.00
541
Size
mm2
Maximum Dia
of Conductor
NOTE: The Polyolefin sheath protects the PVDF insulation from damage during installation. The HMWPE sheath will
deteriorate under aggressive environmental conditions leaving the PVDF to withstand the surrounding media.
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DATASHEET
2.6.5
Datasheet 2.6.6
6/8/08
13:31
Page 1
DATASHEET 2.6.6
CABLE HALAR/HMWPE
REVISION 1
APPLICATION
HALAR/HMWPE cable is designed for anode lead wires in a wide range of environments. Due to its dual insulation
construction, it can be installed directly in native soils or submerged in fresh, brackish, or salt waters. The cable is ideal
for deep anode bed installations where chlorine and hydrogen gases are generated. The HALAR insulation will not
embrittle at temperatures down to (-80F) and will maintain dimensional stability and dielectric strength at temperatures
up to 250F. It is highly resistant to notch propagation.
One of the major causes of deep anode failures is the failure of cable insulation. This is especially evident in areas where
brackish water is present in the ground. In this environment, anodes generate reactive gases such as chlorine and
nacent oxygen. These gases cause rapid deterioration of conventional HMWPE insulation.
Cathodic protection cable insulated with HALAR fluoropolymer, is especially suited for deep anode lead wires. HALAR
fluoropolymer is inert to reactive compounds and has an outstanding ability to prevent the passage of gases. Laboratory
and field evaluations indicate that HALAR fluoropolymer insulated lead wire can extend the life of deep anode
installations. The cable is composed of stranded copper wire covered by two layers of insulation. The outer insulation
layer is made from high molecular weight polyethylene (HMWPE). It exhibits superior dielectric and tensile strength, and
provides mechanical protection to the cable.
The material is also resistant to water intrusion and is not affected by most organic or inorganic substances. The inner
or primary insulation is composed of HALAR, a fluoropolymer. This insulating material demonstrates exceptional chemical
resistance. In the presence of chlorine, hydrochloric acid, sulfuric acid, or other strong oxidizing agents the material
remains stable. Further, it will not deteriorate when exposed to petroleum hydrocarbons which are encountered in
numerous cathodic protection applications.
The dual extrusion HALAR cable is made specifically for cathodic protection applications. It can withstand considerable
abuse during installation.
STANDARDS
Conductor : Stranded bare copper conductor conforms to ASTM Specification B-3 and B-8.
Insulation : A homogeneous wall of natural ECTFE fluoropolymer (HALAR) shall be extruded over the conductor.
Jacket : Insulation is high molecular weight polyethylene conforming to ASTM-D-1248, Type 1, Class C, Category 5,
Grades E5 & J1. Tensile Strengths Jl, J3.
Available with high density polyethylene (Types II, III, IV) Class B and C (all colors). Surface printed. Custom printing available.
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Regd in England No. 478098
DATASHEET
2.6.6
Datasheet 2.6.6
6/8/08
13:31
Page 2
DATASHEET 2.6.6
CABLE HALAR/HMWPE
REVISION 1
CABLE DATA
Size
No. of
Strands
Circular
Mils
AWG
Diameter
Inches
HALAR
Thickness
Inches
HMWPE
Thickness
Inches
Nominal
Diameter
Inches
Weight
Lbs per
1000 ft
DC Ohms
per Mft
at 20 C
#8
16,510
.142
.020
.065
.32
81
.652
#6
26,240
.179
.020
.065
.36
116
.411
#4
41,740
.225
.020
.065
.41
170
.258
#2
66,360
.283
.020
.065
.46
254
.162
DATASHEET
2.6.6
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Regd in England No. 478098
Datasheet 2.6.7
6/8/08
13:31
Page 1
DATASHEET 2.6.7
CABLE HMWPE
REVISION 1
APPLICATION
Surface wiring & buried if protected by clean sand. Suitable for use as anode cable tails, positive feed cable, negative
return cable and test cable.
The cable utilized in cathodic protection systems is a critical component of any cathodic protection system. The industry
standard cable for direct burial is a stranded copper conductor covered with an insulation of high molecular weight
polyethylene (HMWPE). The thick insulation provides both electric isolation and mechanical protection. During installation,
this cable can withstand considerable mechanical abuse without compromising the conductor. The HMWPE insulation is
chemically resistant and protects against most organic and inorganic substances.
STANDARDS
Conductor : Stranded copper conductor conforms to ASTM Specification B-8.
Insulation : Insulation is high molecular weight polyethylene conforming to ASTM D-1248, Type 1, Class A, Category 5,
Grades E4 & E5. Tensile Strengths Jl, J3. Available with high density polyethylene (Types II, III, IV) Class B & C (all colors).
Tests : The completed cable shall be tested in accordance with the requirements of ICEA Pub. No. S-61-402, Part 6.
WIRE SIZE
INSULATION
THICKNESS
NOMINAL O.D.
NUMBER OF
STRANDS
NOMINAL OD
AWG
mm2
Inches
mm
No
Inches
mm
14
12
10
8
6
4
2
1
1/0
2/0
4/0
2.5
4
6
10
16
25
35
45
50
70
120
0.11
0.11
0.11
0.11
0.11
0.11
0.11
0.125
0.125
0.125
0.125
2.794
2.794
2.794
2.794
2.794
2.794
2.794
3.175
3.175
3.175
3.175
7
7
7
7
7
7
7
19
19
19
19
0.299
0.31
0.34
0.36
0.41
0.46
0.52
0.59
0.63
0.67
0.78
7.59
7.87
8.64
9.14
10.41
11.68
13.21
14.99
16
17.02
19.82
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Regd in England No. 478098
DATASHEET
2.6.7
Datasheet 2.6.8
6/8/08
13:32
Page 1
DATASHEET 2.6.8
VENT PIPE
REVISION 1
APPLICATION
Deep well groundbeds, undertank systems.
SOLID PIPE
Standard lengths:
Wall thickness:
Diameter ID:
OD:
3m
4.5mm
24.0mm
33mm
PERFORATED PIPE
Standard lengths:
Wall thickness:
Diameter ID:
OD:
Perforations:
Screen:
3m
4.5mm
24.0mm
33mm
1mm slots x 32mm long, Slotted on alternate sides @ 40mm spacing
Monofilament Braided
COUPLER/SOCKET
1 Plain socket for glued connection of pipes.
END CAP
1 End cap to seal bottom of vent pipe.
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Regd in England No. 478098
DATASHEET
2.6.8
Datasheet 2.6.9
7/8/08
13:47
Page 1
DATASHEET 2.6.9
CASING PIPE
REVISION 1
APPLICATION
These uPVC casings are ideal for the installation of open hole deep well groundbeds in areas where a static water level
can be reached. This also allows for the retrieval and replacement of anodes strings at the end of their life.
Casings are supplied with threaded joints for convenient on-site assembly
CASING (SOLID)
Casing Material :
Notch Impact @ 200C :
Elasticity Coefficient :
Tensile Strength :
Thread :
Diameter :
Wall Thickness :
Pipe Length :
PVC DIN4925
4.5 + 0.5kJ/m2
2943 N/mm2
45-55N/mm2
DIN 4925 Part 2 Table 4, Trapezoidal Without O Ring
225mm (246mm At Internally Threaded End)
13mm
Overall Length 5775mm (+35 / -10mm Tolerance)
Effective Length 5700mm (+35 / -10mm Tolerance)
SCREEN (SLOTTED)
Material Spec as above
Slot Width :
Open Area :
Slot Ends :
Mesh :
ACCESSORIES
Wooden casing clamps
Sump Pipes
Centralisers
Lifting hoists
End Caps
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Regd in England No. 478098
DATASHEET
2.6.9
Datasheet 2.6.9
7/8/08
13:47
Page 2
DATASHEET 2.6.9
CASING PIPE
REVISION 1
OUTLINE DRAWING OF CASING / SCREEN PIPES
DATASHEET
2.6.9
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Regd in England No. 478098
Datasheet 2.6.10
6/8/08
13:33
Page 1
DATASHEET 2.6.10
SPLICE KITS
REVISION 1
APPLICATION
Onshore and Marine
FEATURES
Strong clear plastic mould body with Snaplock connection for tight seal.
Stepped cable entry cut-off points for all cable diameters.
Large mould shell enables crimp or split bolt / line tap connectors to be used.
Resin 2-year shelf life.
APPLICATIONS
Used on Cathodic Protection applications including pipelines, tanks and buried structures.
Ideal for single core unarmoured Tee or Branch jointing rated up to 1kV, above or below ground. To suit mains
cable single core max size up to 95 sq mm. Branch single core up to 35 sq mm.
MAJOR USERS
Specified by leading oil, gas and water companies and consulting engineers.
QUALITY
Designed to meet the requirements of BS 7888:1998.
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Regd in England No. 478098
DATASHEET
2.6.10
Datasheet 2.6.10
6/8/08
13:33
Page 2
DATASHEET 2.6.10
SPLICE KITS
REVISION 1
RESIN PACK
FEATURES
The pack has been specifically designed and fabricated to offer the user a quick, clean and efficient method of mixing
and pouring.
The pack consists of a two part polyurethane resin correctly proportioned into pouches separated by a divider.
The user simply breaks the divider, amalgamates the two components and pours.
Dual system of packaging ensures that the pack is sealed against the atmosphere.
The outer aluminium packaging provides added protection against the atmosphere to give a shelf life of 2 years.
The inner transparent plastic packaging provides a visible reference for the user when mixing.
During mixing the user does not come into contact with the resin but gloves are provided for extra safety.
Each pack has its own unique batch number and use by date to provide an easy reference for the user.
Full safety labelling.
Controlled curing temperature designed to be compatible with PVC, XLPE, EPR, polythene and PILC cables.
Odour free.
Detailed storage instructions.
No special labelling required for transportation by road, sea or air.
Designed to meet requirements of BS 7888-3:1998 and CENELEC HD623 S1
DATASHEET
2.6.10
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Regd in England No. 478098
Datasheet 2.6.10
6/8/08
13:33
Page 3
DATASHEET 2.6.10
SPLICE KITS
REVISION 1
TECHNICAL PROPERTIES
Resin
Black
Colour
Specific gravity (gm/cubic cm)
Viscosity (poise)
Gelation time
Full cure
Shelf life
Peak exotherm
Thermal conductivity
Tensile strength
Shore hardness
Elongation
Dialectric strength (solid)
Operating temperature
Hardener
Brown
Mixed
Black
1.58
1.23
1.51
70-100
1-2
50-60
20-30 minutes 200 gram mass @ 21C
24 hours @ 23C / 1 hour @ 80C
2 years (24 months) when stored between 10-25C. Packaging must remain intact.
75.2C based on 5 ltr placed in a container 200mm diameter conditioned at 21C.
Measurements taken at 5 minute intervals at the centre of the resin mass.
0.46 w/mk
47 Mpa
80 A
40%
Greater than 5 MV/m
Provided resin is mixed correctly based on a static environment with gradual rise and
fall in temperature is -40C to +110C.
TYPE
PC5581
PC5581
PC5581
PC5581
PC5581
PC5581
PC5581
200ml
450ml
500ml
1000ml
1200ml
1500ml
2000ml
MIXING DETAILS
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Regd in England No. 478098
DATASHEET
2.6.10
Datasheet 2.6.10
6/8/08
13:33
Page 4
DATASHEET 2.6.10
SPLICE KITS
REVISION 1
CABLE CONNECTORS
DATASHEET
2.6.10
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Regd in England No. 478098
Datasheet 2.6.11
6/8/08
13:34
Page 1
DATASHEET 2.6.11
CONTROLLER FEATURES
Control - Operating parameters are set by multi-turn controls with LED and volt free contacts for indication of control mode
TERMINATIONS
2 Power Input Terminals (M8 Studs)
Positive and Negative Output Terminals (M8 Studs)
2 Input Terminals to connect the Reference Electrode/Pipeline with an input impedance of 1M
ENCLOSURE
Stainless Steel to IP66 as defined in BS EN 60529:1992 (alternatives available)
Dimensions: 600H x 400W x 200D (mm)
OUTPUT
Voltage to within 1Volt of the Battery Voltage
Current to the Maximum stated
Output Resistance 0.25
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Regd in England No. 478098
DATASHEET
2.6.11
Datasheet 2.6.11
6/8/08
13:34
Page 2
DATASHEET 2.6.11
SOLAR ARRAYS
SOLAR ARRAY FEATURES
We offer a wide range of different solar array types to meet the specific application and
site where they are intended to be used. Solar modules are usually the traditional monocrystalline cells but other high density cells are also available. The mono-crystalline solar
cells deliver maximum power even under reduced light conditions. All modules are
assembled into robust weatherproof sub-arrays including cabling.
Mono-crystalline solar cells deliver maximum power even under reduced light conditions
Dense packing of cells provides more power where space is a limitation and creates a
uniform aesthetic
Tight electrical specifications guarantee industry leading energy yield performance
Highly transparent tempered glass delivers more power and ensures high impact
resistance and protection against hail, snow, ice and storms
Long and reliable service life backed by a 25 year warranty.
BATTERIES
MAIN CHARACTERISTICS
The batteries we offer are Dryfit type which are sealed, maintenance free lead acid batteries.
It is no longer necessary to refill with water.
Lead Acid System
Sealed Units
Rechargable
Maintenance Free
Pb-Ca-Sn Alloy
Immobilised Gel Electrolyte (preventing acid layer formation)
Extremely Economical and Efficient
DATASHEET
2.6.11
Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Regd in England No. 478098