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The following are some guidelines and experienced hints for the design and utilization of process vessels.
This information is never taught nor discussed in University courses or academic circles. It has been
historically expected that graduate engineers will learn this information using their own efforts.
1) Always try to design around existing or available standard materials such as:
a. Standard pipe caps. These are usually available off-the-shelf in carbon steel, as well as stainless,
in sizes up to 42" and in various pipe schedule thicknesses.
b. Standard seamless pipe. This is basic material that can be readily found available today. Always
make this your first priority in selecting the vessel shell because of the convenience of eliminating
any plate rolling, longitudinal weld seam, and reducing the possibility of stress relief. This
option should be rejected only if required alloy, wall thickness, or diameter is not available.
2) Own a copy of Eugene Megyesy's "Pressure Vessel Handbook" as published by Pressure Vessel
Handbook Publishing Inc.; P.O. Box 35365; Tulsa, OK 74153. This is probably the most useful and
practical engineering book ever published in the USA. It clearly belongs on every process plant
engineer's desk. Study it thoroughly and your project problems will start to fade away.
3) Ellipsoidal 2:1 heads have, by definition, 50% of the volumetric capacity of a hemispherical head with the
same internal diameter.
Ellipsoidal heads are designed and fabricated on the basis of using the inside diameter as their nominal
diameter.
These type of heads are used in preference to ASME Flanged and Dished heads for pressures in the
range of 100 psig and for most vessels designed for pressures over 200 psig. Their inside depth of dish
(IDD) is defined as half of the minor axis and is equal to 1/4 of the inside diameter of the head.
4) ASME F&D (also called Torispherical) heads are designed and fabricated in the USA on the basis of using
the outside diameter as their nominal diameter.
Flanged and dished heads are inherently shallower (smaller IDD) than comparable ellipsoidal heads.
These heads (like the ellipsoidal) are formed from a flat plate into a dished shape consisting of two radii:
the "crown" radius or radius of the dish and the inside-corner radius, sometimes referred to as the
"knuckle" radius. Because of the relative shallow dish curvature, ASME F&D heads are subject to
higher localized stresses at the knuckle radius as compared to the ellipsoidal type. The pressure rating
of these heads is increased by forming the head so that the knuckle radius is made at least equal to 3
times the plate thickness. For code construction, the radius should in no case be less than 6% of the
inside diameter.
ASME F&D heads are used for pressure vessels in the general range of from 15 to about 200 psig .
Although these heads may be used for higher pressures, for pressures in excess of 200 psig it may be
more economical to use an ellipsoidal type.
5) The straight flange that forms part of each vessel head is part of the cylindrical vessel portion and should
be accounted for as such in calculating the vessel volume. These flanges vary in length depending on the
head thickness. A typical head flange length is about 1.5" to 2".
6) Try to stay away from the immediate area of the knuckle radius with respect to locating nozzles or doing
other welding, cutting or grinding. The need to locate a nozzle, insulation ring, clips or other item
near the knuckle radius should be consulted with a mechanical or fabrication engineer.
7) Be aware of the fact that the outside diameter of the cylindrical section may be bigger than that of the
head if a flush fit is required between the two inside diameters. This occurs because the required head
thickness for a given design pressure is usually less than for the corresponding cylindrical section.
This is especially true in the case of Hemispherical heads.
Page 1 of 72
Art Montemayor
8) Hemispherical heads are the strongest of the formed heads for a given thickness. A sphere is the
strongest known vessel shape. However, the main trade-off here is that all spheres have to be fabricated
as welded spherical segments. This requires more manual intensive work and results in a higher cost.
9) Always be cognizant of the need for vessel entry into a vessel as well as vessel internal parts such as
trays, baffles, agitators, dip pipes, downcomers, separator vanes, demister pads, etc. Sometimes these
items directly affect not only the height of a vessel, but also the diameter. A chemical engineer should
take these factors into consideration even though they normally are not considered while doing process
calculations and simulations. Often, if not in the majority of cases, these factors and items are the
controlling parameters that practically establish the diameter and height of the fabricated vessel regardless
of what the simulation program output states.
10) As you consider the physical dimensions of a process vessel, always keep in mind that you must have,
as a minimum, certain required nozzles built into the vessel - besides those required for basic process
operations. Many times some of these nozzles are not identified early in a project and their introduction
later requires costly change orders or, worse, vessel field modifications after the vessel is installed. Some
of these nozzles are: manways, inspection ports, drains, cleaning (spraying) ports, auxiliary level
instrument nozzle, liquid temperature probe, sample(s) probe, top head vents, critical high and low level
probes, etc. Process Chemical Engineers are the best qualified to identify this need and specify the
location and size. Never expect to lift a vessel by its nozzles. Lifting lugs are required for this, and a
qualified structural or mechanical engineer should be commissioned to design this critical need.
11) Do not forget to allow for insulation support rings. You must allow sufficient nozzle length so that any
required vessel insulation can be applied in the field without obstructing nozzle flanges and bolts.
It is always advisable for the process Chemical Engineer to participate in the specification of the ultimate
insulation requirements and type since he/she are the most informed people of the temperature ranges
and insulation types compatible with the vessel material, temperature, and service. Again, if this is not
considered initially and is found to be required later, project timing and costs will suffer due to field vessel
modifications that could involve an ASME "R" stamp procedure.
12) This Workbook was originally compiled to organize and utilize the techniques, formulas, basic data,
and other information that I saved and used over the course of approximately 40 years of experience
in Chemical Engineering. Users will probably find it useful for carrying out day-to-day process plant
projects such as:
1.
2.
3.
4.
5.
6.
7.
There are probably more uses or applications for this Workbook, but the above should suffice to
indicate the utilitarian value of this information to a Process or Project Engineer - especially in an
operating process plant in the field. Most of the basic information contained here was kept by me for
years in notes, 3-ring binders, between pages of text books, in formal calculations, etc. Thanks to God
for giving me the good common sense to save and document this information and for giving us the digital
computer and a spreadsheet to organize and distribute it for use and exploitation by others. I hope this
helps others - especially young, striving, and determined engineers who earnestly want to do a successful
and safe project.
Arthur Montemayor
Page 2 of 72
Art Montemayor
Name: GeneralPurposeTank
Item No: TC15
VesselVolume
FlatHeads
Case: PartialVol
2:1Ellip.
Heads
Unit
3,381,604
in
3,901,853
1,956.95
ft
2,258.02
14,638.9
gal
16,891.1
126.00
276
120.00
HemiHeads
Unit
2.2
0.9524
F&DHeads
4,422,102
in
3,595,708
2,559.09
19,143.3
ft
gal
2,080.85
15,565.8
Cylindrical radius =
Chord Length
=
r
CL
63.00
53.7
in.
in.
Segment Area
12,252
in2
U. S. Gallons
Cylindrical Volume =
Aseg
Vcyl
3,381,604
in3
14,638.9
VFD
214,104
in3
926.9
Ellipsoidal Volume =
Vell
520,249
in3
2,252.2
Spherical Volume =
Vsph
1,040,498
in3
4,504.3
Page 3 of 72
Art Montemayor
inches
feet
Tank HeadType
1) Std. dish (non-pressure)
2) Torispherical (ASME F&D)
3) Ellipsoidal (2:1)
4) Ellipsoidal (non-std)
5) Hemispherical
Pressure
< 15 psig
< 200 psig
> 200 psig
Varies
To Suit
120.0
120.000
23.000
=
=
10.0000 ft
276 inches
2:1 Ellipsoidal
Head Volume =
130.90
20 NOT REQUIRED FOR THIS HEAD TYPE
0.375 NOT REQUIRED FOR THIS HEAD TYPE
120.000 (max 200)
cu.ft.
heads
23.000
Page 4 of 72
ft tan/tan,
2:1 Ellipsoidal
Art Montemayor
Page 5 of 72
Art Montemayor
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
Page 6 of 72
Art Montemayor
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
Page 7 of 72
Art Montemayor
May 5, 2001
Rev: 0
D
D/2
D/2
H1
K1 = 2b/D
Ze = H1/D
Zc = H1/D
3
2
Partial tank volume = ( 1/6 K1 D ) ([f(Ze)]) + ( 1/4 D L ) ([fZc)])
f ( Zc )=
sin ( ) cos ( )
H
f ( Ze )= 1
D
( )(
Where,
=2 A tan
( (
3+
2 H1
D
H1
2 H1
D
H 12
2
is in radians
Page 8 of 72
Art Montemayor
May 5, 2001
Rev: 0
V = LD2 (2Z-sin(2Z)) /8
Where,
Z = arccos(1-2h/D)
h = height of liquid in the horizontal cylindrical tank
D = diameter of the tank
L = length of the tank
Note that the result of the arccos-function has to be taken in radians.
Bernhard Spang
Page 9 of 72
Art Montemayor
D
b
H2
H3
H3
H1
H1
K1 = 2b/D
Ze = (H1 + H2)/K1D
f(Ze) = Ellipsoidal coefficient (from Doolittle tables)
or,
H 1+ H 2
f ( Ze )=
2b
)( (
3+
H 1+ H 2
b
Page 10 of 72
))
Art Montemayor
f(Zc)
0.000000
0.018692
0.052044
0.094061
0.142378
0.195501
0.252315
0.311918
0.373530
0.436445
0.500000
0.563555
0.626470
0.688082
0.747685
0.804499
0.857622
0.905939
0.947956
0.981308
1.000000
1.000000
Zc
0.000000
0.050000
0.100000
0.150000
0.200000
0.250000
0.300000
0.350000
0.400000
0.450000
0.500000
0.550000
0.600000
0.650000
0.700000
0.750000
0.800000
0.850000
0.900000
0.950000
1.000000
0.600000
Data Source:
NGPSA Engineering Data Book
9th Edition; 1972; p. 13-7
0.400000
0.200000
0.000000
0.000000
0.200000
0.400000
0.600000
H/D = Zc
Page 11 of 72
0.800000
1.000000
1.200000
H/D
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
0.30
0.32
0.34
0.36
0.38
0.40
0.42
0.44
0.46
0.48
0.50
0.52
0.54
0.56
0.58
0.60
0.62
0.64
0.66
0.68
0.70
0.72
0.74
0.76
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
Vol. Fraction
0.0012
0.0047
0.0104
0.0182
0.0280
0.0397
0.0533
0.0686
0.0855
0.1040
0.1239
0.1451
0.1676
0.1913
0.2160
0.2420
0.2680
0.2950
0.3230
0.3520
0.3810
0.4100
0.4400
0.4700
0.5000
0.5300
0.5600
0.5900
0.6190
0.6480
0.6770
0.7050
0.7320
0.7580
0.7840
0.8087
0.8324
0.8549
0.8761
0.8960
0.9145
0.9314
0.9467
0.9603
0.9720
0.9818
0.9896
0.9953
0.9988
1.0000
1.2000
1.0000
Art Montemayor
0.8000
0.6000
0.4000
0.2000
0.0000
0.00
0.20
0.40
0.60
0.80
1.00
Reference: Chemical Engineers' Handbook; Perry & Chilton; 5th Edition; P.6-87
Page 12 of 72
Electronic FileName: 285215532.xls
WorkSheet:
Partial
Vol.
To obtain the total volumetric capacity of a process vessel, the volumetric capacity of the vessel
headsHds
must
be calculated
Art Montemayor
Reference: Chemical Engineers' Handbook; Perry & Chilton; 5th Edition; P.6-87
To obtain the total volumetric capacity of a process vessel, the volumetric capacity of the vessel heads must be calculated
separately and added to the vessel's cylindrical volume.
The five types of formed vessel heads most frequently used are:
1. Hemispherical
2. 2:1 Ellipsoidal
3. ASME F&D (Torispherical)
4. Standard Dished (a misnomer, since there are no existing standards for dished heads)
5. Conical
The Standard Dished head is not suited for pressure vessels and, consequently, does not comply with the A.S.M.E.
Pressure Vessel Code. It is restricted to pressures less than 15 psig. The ASME F&D head is usually restricted to
pressure vessels designed for less than 200 psig. Above this design pressure the 2:1 Ellipsoidal head is usually
employed, with the Hemipherical head reserved for those applications that require the maximum in pressure resistance
and mechanical integrity.
To obtain the partially-filled liquid contents' volume of a horizontal tank requires the determination of the partial volume of
the two vessel heads as well as the cylindrical partial volume. The contents of a partially-filled vessel are arrived at by
adding the partial contents of the Cylindrical portion and both heads:
Partial Volume = (Total Cylinder volume)(Zc) + (Total Heads' volume)(Ze)
where,
The cylindrical partial volume can be expressed by the following explicit analytical expressions:
1)
2)
Art Montemayor
The calculation of the partially-filled cylindrical portion of a horizontal vessel is straight-forward and can be done using the
analytical expressions noted above. The equation given by Caplan (V 2) should be very accurate since it is directly derived
from an exact mathematical model presented in C.R.C. Standard Mathematical Tables; 12th Ed.(1959); p. 399.
The partial volume of heads is open to inaccuracies and while the analytical equations are suitable for estimating, the
method usually used is the Ze method for determining the liquid fraction of the entire head. For this purpose, the Doolittle
[Ind. Eng. Chem. 21, p. 322-323 (1928)] equation is used:
Vpartial = 0.00093 h2 (3r - h)
where,
(Note that this is the same equation offered by Caplan, above, for a dished-only head. His equation for an ellipsoidal
head, although of the same form, is 142% in excess of the basic Doolittle relationship.)
Doolittle made some simplifying assumptions which affect the accuracy of the volume given by his equation, but the
equation is satisfactory for determining the volume as a fraction of the entire head. This fraction, calculated by Doolittle's
formula, is given in the Table listed above and regressed in the accompanying Chart. The Table or the resulting 3rd order
polynomial equation,
Ze = -2 (h/d)3 + 3 (h/d)2 - 0.0016 (h/d) + 0.0001
can be used to arrive at a partial volume of standard dished, torispherical (ASME F&D), ellipsoidal, and hemispherical
heads with an error of less than 2% of the entire head's volume.
Conical heads' volumes are defined by the exact mathematical expression for a truncated cone:
Vc = h (D2 + dD + d2) / 12
where,
When a tank volume cannot be calculated, or when greater precision is required, calibration may be necessary. This is
done by draining (or filling) the tank and measuring the volume of liquid. The measurement may be made by weighing, by
a calibrated fluid meter (i.e., Micro Motion Coriolis flowmeter), or by repeatedly filling small measuring tanks which have
been calibrated by weight. From the known fluid density at the measured temperature, the equivalent volume can be
quickly converted from the measured fluid mass.
Page 14 of 72
Art Montemayor
Horizontal vessel
diameter (D)
(major axis)
minor axis
(D)
H
The Doolittle relationship can be applied to Horizontal and Vertical-oriented Ellipsoidal (and F&D) vessel heads. However,
it is important to note that the H/D ratio that sets the fractional Coefficient, Ze, is measured differently in both
cases. Refer to the above illustrations of Ellipsoids oriented horizontally and vertically.
For Horizontal Vessel Heads:
In this case, note that the H/D ratio represents the Liquid depth divided by the Major Axis (internal diameter) of the
Ellipsoidal heads.
For Vertical Vessel Heads:
The H/D ratio corresponding to this orientation is the Liquid depth divided by the Minor Axis, not the Major Axis (internal
diameter) of the Ellipsoidal heads. This means that the Inside Depth of Dish (IDD) must be known. The IDD is the depth
of the head at its center and includes the inside corner radius but not the straight flange or nominal thickness of the head.
Characteristic IDD's for various types of heads are:
Standard dished head:
ASME F&D head:
Ellipsoidal, 2:1 head:
Hemispherical head:
OD / 7 (Note: This is only approximate, since no standards exist for dished heads)
OD / 6
ID / 4
ID / 2
An analytical equation for the partial volume of vertical oriented, "standard" dished heads at various depths is:
V = 0.01363 H2 L - 0.004545 H3 ......................(Chemical Processing Nomographs;Dale S. Davis;
Chemical Publishing Co.;1969; p. 276)
where,
Page 15 of 72
Art Montemayor
f(Ze)
0.000000
0.007250
0.028000
0.060750
0.104000
0.156250
0.216000
0.281750
0.352000
0.425250
0.500000
0.574750
0.648000
0.718250
0.784000
0.843750
0.896000
0.939250
0.972000
0.992750
1.000000
Data Source:
NGPSA Engineering Data Book
9th Edition; 1972; p. 13-9
NOTE: These capacity coefficients
apply for the volume of 2 ellipsoidal or
hemispherical heads..not the
volume for 1 head!!
1.000000
0.800000
f(Ze)
Ze
0.000
0.050
0.100
0.150
0.200
0.250
0.300
0.350
0.400
0.450
0.500
0.550
0.600
0.650
0.700
0.750
0.800
0.850
0.900
0.950
1.000
0.600000
0.400000
0.200000
0.000000
0.000
0.200
0.400
0.600
0.800
1.000
1.200
H/D = Ze
Page 16 of 72
Art Montemayor
Internal Diameter
Inches
Ft
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
48
54
60
66
72
78
84
90
96
102
108
114
120
126
132
138
144
150
156
162
1.0000
1.1667
1.3333
1.5000
1.6667
1.8333
2.0000
2.1667
2.3333
2.5000
2.6667
2.8333
3.0000
3.1667
3.3333
3.5000
4.0000
4.5000
5.0000
5.5000
6.0000
6.5000
7.0000
7.5000
8.0000
8.5000
9.0000
9.5000
10.0000
10.5000
11.0000
11.5000
12.0000
12.5000
13.0000
13.5000
0.13
0.21
0.31
0.44
0.61
0.81
1.05
1.33
1.66
2.05
2.48
2.98
3.53
4.16
4.85
5.61
8.38
11.93
16.36
21.78
28.27
35.95
44.90
55.22
67.02
80.39
95.43
112.23
130.90
151.53
174.23
199.08
226.19
255.66
287.59
322.06
0.08
0.13
0.20
0.28
0.39
0.51
0.67
0.85
1.06
1.30
1.58
1.90
2.25
2.65
3.09
3.58
5.34
7.61
10.44
13.89
18.04
22.93
28.64
35.23
42.75
51.28
60.87
71.59
83.50
96.66
111.14
126.99
144.29
163.09
183.45
205.44
0.05
0.09
0.13
0.18
0.25
0.33
0.43
0.55
0.68
0.84
1.02
1.22
1.45
1.70
1.99
2.30
3.43
4.88
6.70
8.92
11.58
14.72
18.38
22.61
27.44
32.92
39.07
45.96
53.60
62.05
71.34
81.52
92.62
104.69
117.76
131.88
1.57
2.14
2.79
3.53
4.36
5.28
6.28
7.37
8.55
9.82
11.17
12.61
14.14
15.75
17.45
19.24
25.13
31.81
39.27
47.52
56.55
66.37
76.97
88.36
100.53
113.49
127.23
141.76
157.08
173.18
190.07
207.74
226.19
245.44
265.46
286.28
Page 17 of 72
1.00
1.36
1.78
2.25
2.78
3.36
4.00
4.70
5.45
6.26
7.12
8.04
9.01
10.04
11.12
12.26
16.02
20.27
25.03
30.28
36.04
42.30
49.05
56.31
64.07
72.33
81.09
90.35
100.11
110.37
121.13
132.40
144.16
156.42
169.19
182.45
0.93
1.26
1.65
2.09
2.58
3.12
3.71
4.36
5.06
5.80
6.60
7.45
8.36
9.31
10.32
11.38
14.86
18.80
23.22
28.09
33.43
39.23
45.50
52.23
59.43
67.09
75.22
83.81
92.86
102.38
112.36
122.81
133.72
145.09
156.93
169.24
0.79
1.07
1.40
1.77
2.18
2.64
3.14
3.69
4.28
4.91
5.59
6.31
7.07
7.88
8.73
9.62
12.57
15.90
19.64
23.76
28.27
33.18
38.48
44.18
50.27
56.75
63.62
70.88
78.54
86.59
95.03
103.87
113.10
122.72
132.73
143.14
Electronic FileName: 285215532.xls
WorkSheet: Hds Vol & Surf Area
Art Montemayor
168
174
180
186
192
198
204
210
216
222
228
234
240
14.0000
14.5000
15.0000
15.5000
16.0000
16.5000
17.0000
17.5000
18.0000
18.5000
19.0000
19.5000
20.0000
359.19
399.06
441.79
487.45
536.17
588.02
643.11
701.54
763.41
828.81
897.84
970.60
1,047.20
229.12
254.56
281.81
310.94
342.02
375.09
410.24
447.51
486.97
528.69
572.73
619.14
668.00
147.08
163.41
180.90
199.60
219.55
240.78
263.34
287.26
312.60
339.38
367.64
397.44
428.80
307.88
330.26
353.43
377.38
402.12
427.65
453.96
481.06
508.94
537.61
567.06
597.30
628.32
196.22
210.48
225.25
240.52
256.28
272.55
289.32
306.59
324.36
342.63
361.40
380.67
400.44
182.01
195.24
208.94
223.10
237.72
252.81
268.37
284.38
300.87
317.81
335.22
353.10
371.44
153.94
165.13
176.72
188.69
201.06
213.83
226.98
240.53
254.47
268.80
283.53
298.65
314.16
Note: The Volume and Surface Area attributable to a head's straight flange is not included in this data.
The Internal Diameter is used in calculating the Surface Area; therefore, the resultant Area is slightly less than the
actual external surface area.
References and Sources:
(1)
Pressure Vessel Handbook; Eugene F. Megyesy; 8th Edition; Pressure Vessel Handbook
Publishing, Inc.
(2)
Process Vessel Design; L.E. Brownell & E.H. Young; John Wiley & Sons; N.Y.; 1959
(3)
Page 18 of 72
Art Montemayor
Page 19 of 72
Art Montemayor
210
216
222
228
234
240
5248.21
5711.03
6200.29
6716.73
7261.07
7834.06
8000.00
f (x) = 0.000567137 x^2.9998426901
R = 0.9999999872
Volum e, gallons
7000.00
6000.00
5000.00
4000.00
3000.00
2000.00
1000.00
0.00
0
50
100
126 inches
1133.61 Gallons =
200
250
300
151.541 Ft3
Reference:
Trinity Industries, Inc.
Head Division
Navasota, TX
Product & Services
Catalog # 7962M (1996)
Page 20 of 72
Art Montemayor
Inches
Start of Knuckle Radius
mm
100.80
2560
Inside Depth
(= I.D./4)
31.5
Inches
800
mm
Knuckle Radius
Inches 21.76
mm
553
Tangent Line
Note:
Verify all dimension
with vendor drawings
41.24
Inches
1047
mm
126
3200.4
Dish Radius
113.97 Inches
2895
mm
Straight
Flange
(Varies)
2" Nom.
51mm
Inches
mm
Page 21 of 72
FileName: 285215532.xls
Worksheet: Ellipsoidal Heads
Art Montemayor
204
210
216
222
228
234
240
3,078.42
3,324.02
3,582.12
3,853.00
4,187.61
4,700.90
5,025.88
Volum e, gallons
5,000.00
f(x) = 0.0003650453 x^2.9957737184
R = 0.9999295479
4,000.00
3,000.00
2,000.00
1,000.00
0.00
0
50
100
150
200
250
300
84 inches
205.29 Gallons =
27.443
Ft3
Reference:
Trinity Industries, Inc.
Head Division
Navasota, TX
Product & Services
Catalog # 7962M (1996)
Page 22 of 72
Art Montemayor
May21, 2003
Rev: 0
Knuckle Radius
"R2"
Inside Depth
of Dish
"IDD"
Tangent Line
All Dimensions
are in Inches (mm)
Verify all dimension
with vendor drawings
Straight
Flange
(Varies)
2" Nom.
51mm
Dish Radius
"R1"
48"
Page 23 of 72
FileName: 285215532.xls
Worksheet: ASME F&D Heads
Art Montemayor
48"
54"
60"
O.D
66"
72"
78"
84"
90"
96"
O.D
102"
108"
114"
120"
126"
132"
O.D
138"
144"
0.63
0.75
0.38
0.50
0.63
0.75
0.38
0.50
0.63
0.75
"T"
0.38
0.50
0.63
0.75
0.38
0.63
0.75
0.88
0.38
0.50
0.75
1.00
0.38
0.63
0.88
1.00
0.38
0.50
0.75
1.00
0.38
0.50
0.88
1.25
"T"
0.50
0.75
1.00
1.13
0.50
0.75
1.00
1.13
0.50
0.75
1.00
1.25
0.50
0.88
1.25
1.63
0.50
0.88
1.25
1.38
0.75
0.88
1.25
1.63
"T"
0.63
1.00
1.38
1.75
0.63
1.00
1.38
1.75
3.00
3.00
3.25
3.25
3.25
3.25
3.63
3.63
3.63
3.63
"R2"
4.00
4.00
4.00
4.00
4.38
4.38
4.38
4.38
4.75
4.75
4.75
4.75
5.13
5.13
5.13
5.13
5.50
5.50
5.50
5.50
5.88
5.88
5.88
5.88
"R2"
6.13
6.13
6.13
6.13
6.50
6.50
6.50
6.50
6.88
6.88
6.88
6.88
7.25
7.25
7.25
7.25
7.63
7.63
7.63
7.63
8.00
8.00
8.00
8.00
"R2"
8.38
8.38
8.38
8.38
8.75
8.75
8.75
8.75
8.69
8.63
8.94
9.75
9.75
9.63
10.00
9.88
10.69
10.63
IDD
11.00
10.94
11.75
11.63
12.00
11.88
11.88
12.63
13.00
13.81
13.69
13.50
14.00
13.88
13.75
13.69
15.13
15.81
15.69
15.56
16.13
16.88
16.63
16.44
IDD
17.88
17.69
17.56
18.50
18.88
18.75
18.56
19.44
19.88
19.75
19.63
19.50
20.88
20.69
21.44
21.25
21.88
21.69
21.50
22.31
22.81
23.69
23.44
23.25
IDD
23.94
23.75
23.56
23.38
25.88
25.63
25.44
25.19
1219
54"
1372
60"
1524
ASME
O.D
66"
1676
72"
1829
78"
1981
84"
2134
90"
2286
96"
2438
ASME
O.D
102"
2591
108"
2743
114"
2896
120"
3048
126"
3200
132"
3353
ASME
O.D
138"
3505
144"
3658
Page 24 of 72
16
1067
76
221
19
1067
76
219
10
1372
83
227
13
1219
83
248
16
1219
83
248
19
1219
83
245
10
1524
92
254
13
1524
92
251
16
1372
92
272
19
1372
92
270
"T" (mm) "R1"(mm) "R2"(mm) IDD(mm)
10
1676
102
279
13
1524
102
278
16
1524
102
298
19
1524
102
295
10
1829
111
305
16
1829
111
302
19
1829
111
302
22
1676
111
321
10
1981
121
330
13
1829
121
351
19
1829
121
348
25
1829
121
343
10
2134
130
356
16
2134
130
353
22
2134
130
349
25
2134
130
348
10
2286
140
384
13
2134
140
402
19
2134
140
399
25
2134
140
395
10
2438
149
410
13
2286
149
429
22
2286
149
422
32
2286
149
418
"T" (mm) "R1"(mm) "R2"(mm) IDD(mm)
13
2438
156
454
19
2438
156
449
25
2438
156
446
29
2286
156
470
13
2591
165
480
19
2591
165
476
25
2591
165
471
29
2438
165
494
13
2743
175
505
19
2743
175
502
25
2743
175
499
32
2743
175
495
13
2896
184
530
22
2896
184
526
32
2743
184
545
41
2743
184
540
13
3048
194
556
22
3048
194
551
32
3048
194
546
35
2896
194
567
19
3200
203
579
22
3048
203
602
32
3048
203
595
41
3048
203
591
"T" (mm) "R1"(mm) "R2"(mm) IDD(mm)
16
3353
213
608
25
3353
213
603
35
3353
213
598
44
3353
213
594
16
3353
222
657
25
3353
222
651
35
3353
222
646
44
3353
222
640
May21, 2003
Rev: 0
FileName: 285215532.xls
Worksheet: ASME F&D Heads
Art Montemayor
156"
168"
180"
192"
O.D
204"
210"
216"
228"
0.75
1.13
1.50
1.88
0.75
1.13
1.50
1.88
0.88
1.25
1.63
2.00
0.88
1.25
1.63
2.00
"T"
0.88
1.25
1.63
2.00
1.00
1.38
1.75
2.25
1.00
1.38
1.75
2.00
1.00
1.38
1.75
2.00
May21, 2003
Rev: 0
9.38
9.38
9.38
9.38
10.13
10.13
10.13
10.13
10.88
10.88
10.88
10.88
11.63
11.63
11.63
11.63
"R2"
12.25
12.25
12.25
12.25
12.63
12.63
12.63
12.63
13.00
13.00
13.00
13.00
13.75
13.75
13.75
13.75
27.75
27.50
27.31
27.06
31.81
31.50
31.31
31.13
31.44
31.25
31.00
30.81
35.44
35.19
34.94
34.75
IDD
39.56
39.38
39.19
38.94
41.81
41.63
41.31
41.00
44.25
44.00
43.69
43.50
46.56
46.31
46.06
45.69
156"
3962
168"
4267
180
4572
192"
4877
ASME
O.D
204"
5182
210"
5334
216"
5486
228"
5791
Page 25 of 72
19
3658
238
705
29
3658
238
699
38
3658
238
694
48
3658
238
687
19
3658
257
808
29
3658
257
800
38
3658
257
795
48
3658
257
791
22
4318
276
799
32
4318
276
794
41
4318
276
787
51
4318
276
783
22
4318
295
900
32
4318
295
894
41
4318
295
887
51
4318
295
883
"T" (mm) "R1"(mm) "R2"(mm) IDD(mm)
22
4318
311
1005
32
4318
311
1000
41
4318
311
995
51
4318
311
989
25
4318
321
1062
35
4318
321
1057
44
4318
321
1049
57
4318
321
1041
25
4318
330
1124
35
4318
330
1118
44
4318
330
1110
51
4318
330
1105
25
4572
349
1183
35
4572
349
1176
44
4572
349
1170
51
4572
349
1161
FileName: 285215532.xls
Worksheet: ASME F&D Heads
Art Montemayor
Reference:
Trinity Industries, Inc.
Head Division
Navasota, TX
Product & Services
Catalog # 7962M (1996)
250
Volum e, CuFt
Internal
Hemispherical
Diameter, ft Volume, cu. Ft.
1.00
0.262
1.50
0.884
2.00
2.095
2.50
4.091
3.00
7.069
3.50
11.225
4.00
16.756
4.50
23.857
5.00
32.725
5.50
43.557
6.00
56.548
6.50
71.896
7.00
89.797
7.50
110.447
8.00
134.041
8.50
160.778
9.00
190.852
9.50
224.46
10.00
261.799
200
150
100
50
0
0.00
2.00
4.00
Inside Diam
6.00e te r, Ft
8.00
10.00
12.00
120.000 inches
261.900 Ft3
1,959.1 Gallons
Page 26 of 72
Art Montemayor
Reference:
Trinity Industries, Inc.
Head Division
Navasota, TX
Product & Services
Catalog # 7962M (1996)
50.000
Volum e , CuFt
Internal
Dished
Diameter, ft Volume, Ft3
1.00
0.053
1.50
0.182
2.00
0.430
2.50
0.842
3.00
1.454
3.50
2.310
4.00
3.448
4.50
4.909
5.00
6.733
5.50
8.963
6.00
11.636
6.50
14.794
7.00
18.477
7.50
22.727
8.00
27.582
8.50
33.083
9.00
39.271
9.50
46.188
10.00
53.871
40.000
30.000
20.000
10.000
0.000
0.00
2.00
120.000 inches
53.60 Ft3
4.00
Inside Diam
6.00ete r, Ft
8.00
10.00
12.00
401.0 Gallons
Page 27 of 72
Art Montemayor
Knuckle Radius
"R2"
Inside Depth
of Dish
"IDD"
Tangent Line
All Dimensions
are in Inches (mm)
Verify all dimension
with vendor drawings
Straight
Flange
(Varies)
2" Nom.
51mm
Dish Radius
"R1"
FileName: 285215532.xls
Worksheet: Dished Heads
Art Montemayor
54"
60"
O.D
66"
72"
78"
84"
90"
96"
O.D
102"
108"
114"
120"
126"
132"
O.D
138"
144"
0.75
0.38
0.50
0.63
0.75
0.38
0.50
0.63
0.75
"T"
0.38
0.50
0.63
0.75
0.38
0.63
0.88
1.13
0.38
0.63
0.88
1.13
0.38
0.63
0.88
1.13
0.38
0.63
0.88
1.13
0.50
0.75
1.00
1.25
"T"
0.50
0.75
1.00
1.25
0.50
0.75
1.00
1.25
0.50
0.75
1.00
1.25
0.50
0.88
1.25
1.63
0.50
0.88
1.25
1.63
0.63
0.88
1.13
1.50
"T"
0.63
0.88
1.13
1.50
0.63
0.88
1.13
1.50
0.75
2.25
1.13
1.50
1.88
2.25
1.13
1.50
1.88
2.25
"R2"
1.13
1.50
1.88
2.25
1.13
1.88
2.63
3.38
1.13
1.88
2.63
3.38
1.13
1.88
2.63
3.38
1.13
1.88
2.63
3.38
1.50
2.25
3.00
3.75
"R2"
1.50
2.25
3.00
3.75
1.50
2.25
3.00
3.75
1.50
2.25
3.00
3.75
1.50
2.63
3.75
4.88
1.50
2.63
3.75
4.88
1.88
2.63
3.38
4.50
"R2"
1.88
2.63
3.38
4.50
1.88
2.63
3.38
4.50
2.25
7.38
7.69
7.81
8.00
8.19
8.50
8.63
8.81
8.94
IDD
9.31
9.44
9.63
9.75
10.06
10.38
10.69
11.00
10.88
11.19
11.50
11.81
11.69
11.88
12.31
12.63
12.50
13.75
14.00
14.31
13.44
13.75
14.06
14.38
IDD
14.25
15.50
15.75
16.06
15.06
15.38
16.56
16.81
15.88
16.19
17.38
17.63
16.69
17.13
17.59
18.06
17.50
18.81
19.25
19.69
18.44
18.75
19.00
19.50
IDD
20.13
20.44
20.69
21.13
20.00
20.31
20.63
21.13
23.69
54"
1372
60"
1524
O.D
66"
1676
72"
1829
78"
1981
84"
2134
90"
2286
96"
2438
O.D
102"
2591
108"
2743
114"
2896
120"
3048
126"
3200
132"
3353
O.D
138"
3505
144"
3658
Page 29 of 72
19
1219
57
187
10
1372
29
195
13
1372
38
198
16
1372
48
203
19
1372
57
208
10
1524
29
216
13
1524
38
219
16
1524
48
224
19
1524
57
227
"T" (mm) "R1"(mm) "R2"(mm) IDD(mm)
10
1676
29
236
13
1676
38
240
16
1676
48
245
19
1676
57
248
10
1829
29
256
16
1829
48
264
22
1829
67
272
29
1829
86
279
10
1981
29
276
16
1981
48
284
22
1981
67
292
29
1981
86
300
10
2134
29
297
16
2134
48
302
22
2134
67
313
29
2134
86
321
10
2286
29
318
16
2134
48
349
22
2134
67
356
29
2134
86
363
13
2438
38
341
19
2438
57
349
25
2438
76
357
32
2438
95
365
"T" (mm) "R1"(mm) "R2"(mm) IDD(mm)
13
2591
38
362
19
2438
57
394
25
2438
76
400
32
2438
95
408
13
2743
38
383
19
2743
57
391
25
2591
76
421
32
2591
95
427
13
2896
38
403
19
2896
57
411
25
2743
76
441
32
2743
95
448
13
3048
38
424
22
3048
67
435
32
3048
95
447
41
3048
124
459
13
3200
38
445
22
3048
67
478
32
3048
95
489
41
3048
124
500
16
3353
48
468
22
3353
67
476
29
3353
86
483
38
3353
114
495
"T" (mm) "R1"(mm) "R2"(mm) IDD(mm)
16
3353
48
511
22
3353
67
519
29
3353
86
526
38
3353
114
537
16
3658
48
508
22
3658
67
516
29
3658
86
524
38
3658
114
537
19
3658
57
602
FileName: 285215532.xls
Worksheet: Dished Heads
Art Montemayor
156"
168"
180"
192"
O.D
204"
216"
228"
240"
1.13
1.50
1.88
0.75
1.13
1.50
1.88
0.88
1.25
1.63
2.00
0.88
1.25
1.63
2.00
"T"
0.88
1.25
1.63
2.00
0.88
1.25
1.63
2.00
0.88
1.25
1.63
2.00
0.88
1.25
1.63
2.00
3.38
4.50
5.63
2.25
3.38
4.50
5.63
2.63
3.75
4.88
6.00
2.63
3.75
4.88
6.00
"R2"
2.63
3.75
4.88
6.00
2.63
3.75
4.88
6.00
2.63
3.75
4.88
6.00
2.63
3.75
4.88
6.00
24.13
24.50
24.94
23.13
23.56
24.06
24.19
26.69
27.13
27.56
28.00
30.50
30.88
31.25
31.63
IDD
34.63
35.00
35.31
35.63
39.06
39.50
39.75
40.00
41.25
41.50
41.75
42.00
46.25
46.44
46.63
46.81
156"
3962
168"
4267
180
4572
192"
4877
O.D
204"
5182
216"
5486
228"
5791
240"
6096
Page 30 of 72
29
3658
86
613
38
3658
114
622
48
3658
143
633
19
4318
57
588
29
4318
86
598
38
4318
114
611
48
4318
143
614
22
4318
67
678
32
4318
95
689
41
4318
124
700
51
4318
152
711
22
4318
67
775
32
4318
95
784
41
4318
124
794
51
4318
152
803
"T" (mm) "R1"(mm) "R2"(mm) IDD(mm)
22
4318
67
880
32
4318
95
889
41
4318
124
897
51
4318
152
905
22
4318
67
992
32
4318
95
1003
41
4318
124
1010
51
4318
152
1016
22
4572
67
1048
32
4572
95
1054
41
4572
124
1060
51
4572
152
1067
22
4572
67
1175
32
4572
95
1180
41
4572
124
1184
51
4572
152
1189
FileName: 285215532.xls
Worksheet: Dished Heads
Art Montemayor
Cylindrical Volumes of Vessels --- expressed as Gallons of Liquid Content per inch length of
Cylinder.
Source: Chemical Engineers' Handbook; Perry & Chilton; 5th Edition; p. 6-86
Diam., in.
15.0
15.5
16.0
16.5
17.0
Gal./in.
31.334
32.653
34.000
35.373
36.774
17.5
18.0
18.5
19.0
19.5
1.041
1.102
1.164
1.227
1.293
31
32
33
34
35
3.267
3.482
3.703
3.930
4.165
57
58
59
60
62
11.047
11.438
11.835
12.240
13.070
106
108
110
112
114
38.202
39.657
41.140
42.649
44.186
20.0
20.5
21.0
21.5
22.0
1.360
1.429
1.499
1.572
1.646
36
37
38
39
40
4.406
4.655
4.910
5.171
5.440
64
66
68
70
72
13.926
14.810
15.722
16.660
17.626
116
118
120
122
124
45.750
47.341
48.960
50.605
52.278
22.5
23.0
23.5
24.0
24.5
1.721
1.799
1.878
1.958
2.041
41
42
43
44
45
5.715
5.998
6.287
6.582
6.885
74
76
78
80
82
18.618
19.638
20.685
21.760
22.861
126
128
130
132
134
53.978
55.705
57.460
59.241
61.050
25.0
25.5
26.0
2.125
2.211
2.298
46
47
48
7.194
7.511
7.834
84
86
88
23.990
25.146
26.329
136
138
140
62.886
64.749
66.640
26.5
27.0
27.5
2.388
2.479
2.571
49
50
51
8.163
8.500
8.843
90
92
94
27.540
28.777
30.042
142
144
146
148
68.557
70.502
72.474
74.473
Page 31 of 72
Art Montemayor
VOLUMETRIC CAPACITY FOR BUTT-WELDED FITTINGS
All volumes expressed in cubic inches
Reference: Piping Engineering; Tube Turns Division of Chemetron Corp.; Nov. 1971; p.47
90o Elbows
Nominal
Long Radius
Short Radius
Pipe
Size, in. Standard X-Strong Standard X-Strong
1/2
3/4
1
1-1/4
1-1/2
2
3
4
6
8
10
12
14
16
18
20
22
24
26
30
34
36
42
48
0.7
0.6
0.9
0.8
2.0
1.7
4.4
3.7
7.2
6.2
15.8
13.9
52.2
46.7
119.8
108.3
408.1
368.3
942.3
860.3
1,856.9
1,758.2
3,195.9
3,064.2
4,545.9
4,376.1
6,882.2
6,658.4
9,906.5
9,621.7
13,707.5 13,353.8
18,365.2 17,935.8
23,995.6 23,482.4
30,644.8 30,041.0
47,449.7 46,642.1
69,490.1 68,449.0
82,695.4 81,526.6
132,116.7 130,520.2
198,322.0 196,203.0
1.4
2.9
4.8
10.5
34.8
79.9
272.1
628.3
1,238.0
2,130.7
3,030.7
4,301.4
6,054.0
9,366.8
4.2
9.2
31.1
72.0
245.4
572.7
1,172.2
2,042.8
2,917.4
4,161.5
5,879.9
9,125.1
14,664.0
14,350.3
31,648.8
31,110.5
55,130.3
88,077.8
54,351.0
87,013.4
180o Returns
Long Radius
Short Radius
Standard X-Strong Standard X-Strong
1.4
1.9
4.1
8.7
14.4
31.6
104.4
239.7
816.1
1,884.7
3,713.8
6,391.8
9,091.8
13,764.5
19,813.1
27,415.0
36,730.9
47,991.1
61,289.6
94,899.4
110,260.5
176,155.6
1.1
1.5
3.4
7.4
12.5
27.8
93.3
216.6
736.6
1,720.6
3,516.5
6,128.5
8,752.2
13,316.9
19,243.4
26,707.6
23,914.5
46,964.7
40,054.6
62,189.4
2.7
5.9
9.6
21.1
69.6
159.9
544.3
1,256.7
2,476.0
4,261.5
6,061.4
8,602.8
12,108.0
18,733.6
8.3
18.3
62.2
143.9
490.8
1,145.5
2,344.3
4,085.6
5,834.8
8,323.0
11,759.8
18,250.2
29,327.9
28,700.7
63,297.7
62,221.0
110,260.5 108,702.1
Page 32 of 72
45o Elbows
Long Radius
Standard X-Strong
0.4
0.5
1.0
2.2
3.6
7.9
26.1
59.9
204.0
471.1
928.5
1,598.0
2,273.0
3,441.1
4,953.3
6,853.8
9,182.7
11,997.8
15,322.4
0.2
0.4
0.8
1.8
3.1
7.0
23.3
54.1
184.2
430.1
879.1
1,532.1
2,188.1
3,329.2
4,810.8
6,676.9
8,967.9
11,471.2
15,020.5
34,745.0
41,347.7
66,054.8
40,971.0
34,224.5
40,763.3
65,260.1
40,538.0
Tees
Full-size outlets
Standard X-Strong
0.8
0.6
1.6
1.3
3.5
2.9
7.5
6.5
12.4
10.8
22.2
19.7
65.2
58.7
135.8
123.6
413.2
367.1
881.1
811.2
1,675.4
1,594.9
2,816.9
2,712.3
3,809.3
3,681.0
5,804.3
5,634.3
8,396.5
8,179.2
11,701.3 11,429.4
14,348.0 14,049.2
20,647.2 20,249.7
23,912.3 23,493.2
35,985.0 35,442.5
52,836.7 52,135.9
62,945.1 62,157.5
94,207.0 93,209.0
145,443.0 144,092.0
Caps
Standard
0.3
0.6
1.1
1.8
2.5
3.9
11.1
24.2
77.3
148.5
295.6
517.0
684.6
967.6
1,432.6
2,026.4
2,784.1
3,451.0
4,014.3
5,163.1
7,010.8
10,936.3
13,480.0
Art Montemayor
90o Elbows:
V = 2D2A/8
V = Volume
D = Inside diameter
A = Center to face distance
A
180o Returns:
V = 2D2O/8
V = Volume
D = Inside diameter
A = Center to center distance
45o Elbows:
V = 2D2A/8
V = Volume
D = Inside diameter
A = Center to face distance
Page 33 of 72
Art Montemayor
D = Inside diameter
C= Center to end of run
M = center to end of branch
Pipe Caps:
V = (D2/4) (E - t - D/12)
V = Volume
D = Inside diameter
E = length
t = wall thickness
Crosses:
V = (D2/2) (C + M) - (2/3)D3
V = Volume
D = Inside diameter
C= Center to end of run
M = center to end of branch
Page 34 of 72
Art Montemayor
Page 35 of 72
Art Montemayor
Caps
X-Strong
0.2
0.4
0.9
1.5
2.0
3.2
9.4
20.8
65.7
122.3
264.4
475.0
640.0
911.0
1,363.0
1,938.0
2,682.9
3,313.0
3,884.1
5,006.4
6,811.5
10,666.7
13,157.0
Crosses
Full-size outlets
Standard X-Strong
Stub Ends
Lap Joint
Standard X-Strong
9.5
15.5
27.7
80.5
166.5
501.3
1,061.9
2,010.4
3,371.9
4,171.5
6,311.7
9,081.3
12,634.1
8.2
13.7
24.7
72.9
152.4
441.0
983.0
1,920.6
3,255.9
4,043.7
6,144.0
8,868.1
12,368.2
0.9
1.6
3.5
6.0
8.1
20.1
44.4
76.4
231.1
400.2
788.5
1,131.0
1,654.6
2,191.8
2,804.5
3,492.5
22,189.4
21,802.9
5,094.7
0.7
1.3
2.9
5.1
7.1
17.8
39.6
69.0
208.5
365.3
746.6
1,084.3
1,592.8
2,120.6
2,723.8
3,402.4
4,985.7
Reducers
Nominal Pipe Size,
in.
Concentric & Eccentric
Large end Small end Standard
X-Strong
1
1-1/4
1-1/2
3/8
1/2
3/4
1/2
3/4
1
1/2
3/4
1
1-1/4
3/4
1
1-1/4
1-1/2
1
1-1/4
1-1/2
2
2-1/2
1-1/2
2
2-1/2
3
3-1/2
2-1/2
3
3-1/2
Page 36 of 72
1.5
1.8
2.1
2.6
3.1
3.7
4.0
4.6
5.3
6.5
7.6
8.5
10.0
11.4
1.3
1.4
1.8
2.2
2.6
3.1
3.4
3.9
4.5
5.6
6.6
7.4
8.8
10.0
20.2
21.9
25.5
29.5
37.3
41.8
46.6
54.4
62.1
11.9
123.7
134.8
17.9
19.4
22.7
26.3
33.4
37.5
41.8
48.9
55.9
100.6
111.3
121.5
Tees
with Reducing Outlet
Standard
X-Strong
2.7
2.8
3.0
5.8
6.0
6.3
9.4
9.6
9.9
10.8
16.7
16.9
17.6
18.4
50.9
51.8
52.9
55.1
58.6
108.0
110.4
113.9
119.7
125.9
334.1
340.0
346.3
2.3
2.4
2.6
5.1
5.4
5.7
8.3
8.6
9.1
9.9
15.2
15.6
16.5
17.4
45.5
46.4
47.3
49.5
52.6
97.7
99.9
103.2
108.6
114.5
301.8
307.4
313.7
Art Montemayor
6
2 0/2
2 4/2
2 8/2
16
18
20
4
5
3
3-1/2
4
5
6
4
5
6
8
5
6
8
10
6
8
10
12
6
8
10
12
14
8
10
12
14
16
8
10
12
14
16
18
Page 37 of 72
147.1
175.3
132.8
158.7
221.7
235.6
269.6
309.2
385.9
428.3
476.8
586.0
639.4
697.7
827.0
993.8
1,496
1,738
2,041
2,382
201.8
215.0
245.8
280.9
362.0
401.4
444.8
546.7
606.4
658.8
779.8
947.7
1,419
1,646
1,952
2,288
2,321
2,656
3,029
3,289
2,212
2,552
2,920
3,175
3,413
3,821
4,104
4,598
3,291
3,695
3,973
4,458
6,248
6,922
7,974
9,404
6,059
6,717
7,747
9,150
354.1
375.7
716.9
722.6
730.6
753.0
791.1
1,373.0
1,396.0
1,432.0
1,506.0
2,318.0
2,348.0
2,430.0
2,567.0
1,992
2,587
2,922
2,976
2,621
3,396
3,803
4,891
5,054
4,318
4,849
4,993
6,147
7,180
5,360
6,010
6,204
7,606
8,877
10,163
321.2
361.8
655.5
661.0
668.7
690.5
719.4
1,300.0
1,323.0
1,350.0
1,426.0
2,224.0
2,250.0
2,329.0
2,468.0
1,915
2,488
2,816
3,022
2,532
3,283
3,701
4,741
4,902
4,191
4,711
5,013
5,976
6,985
5,214
5,855
6,221
7,414
8,657
9,916
Art Montemayor
22
24
26
30
34
10
12
14
16
18
20
10
12
14
16
18
20
22
12
14
16
18
20
22
24
14
16
18
20
22
24
26
28
16
18
20
22
24
26
28
30
Page 38 of 72
7,333
8,055
8,848
9,711
8,637
9,451
10,334
7,129
7,841
8,622
9,474
8,419
9,221
10,094
12,027
12,226
12,394
12,620
12,995
1,345,813,172
8,701
14,972
10,979
12,795
14,628
16,477
16,606
20,062
20,233
20,465
20,846
21,316
21,887
22,565
30,283
30,520
30,908
31,386
31,964
32,652
33,458
34,102
44,385
44,779
45,265
45,851
46,548
47,364
48,018
49,058
11,745
11,944
12,110
12,337
12,710
8,519
14,603
10,745
12,526
14,325
16,141
16,287
19,668
19,837
20,070
20,449
20,919
21,487
22,164
29,768
30,006
30,392
30,869
31,445
32,131
32,936
33,583
43,724
44,116
44,600
45,184
45,879
46,693
47,351
48,389
34
June 02, 1999
Rev: 0
Art Montemayor
36
42
48
32
16
18
20
22
24
26
28
30
32
34
20
22
24
26
28
30
32
34
36
22
24
26
28
30
32
34
36
38
40
42
44
46
Page 39 of 72
30,539
32,314
34,176
30,071
31,831
33,698
32,031
33,617
31,561
33,132
37,053
38,902
40,840
42,866
36,540
38,375
40,229
42,311
85,143
89,354
83,984
88,163
98,305
103,044
107,959
113,050
118,317
123,760
129,378
135,173
141,144
97,047
101,753
106,635
111,693
116,927
122,337
127,923
133,685
139,622
50,242
52,701
53,098
53,587
54,177
54,878
55,700
56,359
57,404
58,594
59,940
76,746
77,172
77,639
78,899
79,574
80,636
81,462
82,341
83,276
125,186
125,667
126,693
127,344
128,044
129,561
130,462
131,419
133,521
134,710
135,960
138,742
140,256
49,571
51,958
52,353
52,841
53,429
54,128
54,947
55,610
56,653
57,842
59,185
75,825
76,253
76,723
77,972
78,650
79,710
80,540
81,425
82,365
123,874
124,358
125,377
126,031
126,736
128,245
129,151
130,113
132,207
133,402
134,660
137,432
138,954
The volume calculator assumes the head profile to be a perfect ellipse, which is correct for a semiellipsoidal head but only approximate for a Torispherical profile. Torispherical heads can have dif
profiles depending on the relationship between: - Knuckle radius, Spherical Radius and Diameter.
Two typical Torispherical profiles are shown below in Red, and the true ellipse for the same diame
head height is shown in Blue. Treating a Torisphere as an ellipse for volume calculation will gene
give a slight under estimate of the volume. The error will depend on the relationship between: - K
radius, Spherical Radius and Diameter used.
Art Montemayor
D
Ri
Crown Radius
% Knuckle Radius
2,134 mm =
84.02 inches
2,134 mm =
6.55%
84.02 inches
139.8 mm =
5.50 inches
ri
Knuckle Radius
b = D/2 - ri
a = b Ri / (Ri - ri)
927.2 mm
992.2 mm
2
2
c = ((Ri - ri) - b )
-1
= Sin (a / Ri)
4.87 inches
244.7 mm =
368.4 mm =
9.63 inches
14.51 inches
386.1
+
798.4 litres =
Ri
123.7 mm =
/ 6 * z (3a2 + z2)
=
=
ri
0.484 radians
27.7
x = Ri Cos - c
z = Ri - c - x
h= x+z
Approx. Head Volume =
1,765.6 mm
x
a
Liquid Height
"h" (mm)
0
37
74
111
147
184
221
258
295
332
368.45
"z"
0
37
74
111
147
184
221
245
245
245
245
Sector Area
"r"
Volume (1)
0
0
395
9
556
36
678
80
779
142
867
221
946
316
992
386
992
386
992
386
992
386
"x"
0
0
0
0
0
0
0
13
50
87
124
Knuckle Area
"r"
Volume (2)
992
0
992
0
992
0
992
0
992
0
992
0
992
0
1,000
41
1,022
160
1,045
283
1,067
412
Notes:
(1)
Sector volume =
PI / 6 * "z" (3 * "r"2 + "z"2)
PI / 3 * "x" ("r"2 + "r" * a + a2)
(2)
Knuckle volume =
(3) Torispherical (also called ASME F&D) heads are designed and fabricated in the USA on the basis of using the
outside diameter as their nominal diameter.
Volume of Fill
80%
60%
40%
20%
0%
0%
10%
20%
30%
40%
50%
60%
70%
80%
90% 100%
Level of Fill
Page 41 of 72
FileName: 285215532.xls
WorkSheet: F & D Partial Volume
Art Montemayor
I.D.
k
f
kD
fD
=
= Knuckle-Radius (kD)
= dish-radius parameter (fD)
=
5.04 inches
=
84 inches
84.0 inches
0.06 inches
1
Cos = 0.883683
0.487 radians
Acos = 1.062004
a1 =
9.7706 inches
a2 =
4.4538 inches
D1 = 78.6383
s = 5.565584
t =
8.9075
8.9075
u(h) = 5.583195
Sin = 0.468085
Asin = 0.508792
9.77
15.35379 in
58,420 in3 =
9.77
252.90 Gallons
h =
V =
14.22
15.35379 in
54,255 in3 =
Page 42 of 72
14.22
234.87 Gallons
h =
V =
Top
24
in
102,183 in3 =
442.35 Gallons
FileName: 285215532.xls
WorkSheet: Vertical F&D Head Volume
Art Montemayor
The following article appeared in "Chemical Processing" magazine on Novermber 17, 2002; pp. 46-50:
Calculating fluid volume in a horizontal or vertical cylindrical tank or elliptical tank can be complicated, depending
on fluid height and the shape of the heads (ends) of a horizontal tank or the bottom of a vertical tank. Exact
equations now are available for several commonly encountered tank shapes. These equations allow rapid and
accurate fluid-volume calculations.
All volume equations give fluid volumes in cubic units from tank dimensions in consistent linear units. All
variables defining tank shapes required for tank volume calculations are defined in the Variables and Definitions
sidebar. Fig. 1 and Fig. 2 graphically illustrate horizontal tank variables, and Fig. 3 and Fig. 4 graphically
illustrate vertical tank variables.
Exact fluid volumes in elliptical horizontal or vertical tanks can be determined by calculating the fluid volumes of
appropriate cylindrical horizontal or vertical tanks using the equations described above, and then by adjusting
those results using appropriate correction formulas.
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1.
2.
3.
4.
5.
6.
7.
Both heads of a tank must be identical. Above diagram is for definition of parameters only.
Cylindrical tube of diameter D (D > 0), radius R (R > 0) and length L (L > 0)
For spherical head of radius r, r > R and |a| < R
For convex head other than spherical, 0 < a < a , for concave head a < 0
L > 0 for a > 0, L > 2|a| for a < 0
Ellipsoidal head must be exactly half of an ellipsoid of revolution
0 < h < D.
Both heads of a horizontal cylindrical tank must be identical for the equations to work; i.e., if one head is conical,
the other must be conical with the same dimensions. However, the equations can be combined to calculate the
fluid volume of a horizontal tank with heads of different shapes.
For instance, if a horizontal cylindrical tank has a conical head on one end and an ellipsoidal head on the other
end, calculate fluid volumes of two tanks, one with conical heads and the other with ellipsoidal heads, and
average the results to get the desired fluid volume. The heads of a horizontal tank can be flat (a = 0), convex
(a > 0) or concave (a < 0).
The following variables must be within the ranges stated:
This is the distance a horizontal tank's heads extend beyond (a>0) or into (a<0) its cylindrical
section or the depth the bottom extends below the cylindrical section of a vertical tank. For a
horizontal tank with flat heads or a vertical tank with a flat bottom, a = 0.
Af
This is the cross-sectional area of the fluid in a horizontal tank's cylindrical section.
DH & DW These are the height and width, respectively, of the ellipse defining the cross section of the body
of a horizontal elliptical tank.
DA & DB These are the major and minor axes, respectively, of the ellipse defining the cross section of the
body of a vertical elliptical tank.
f
This is the dish-radius parameter for tanks with torispherical heads or bottoms; fD is the dish radius.
This is the height of fluid in a tank measured from the lowest part of the tank to the fluid surface.
This is the knuckle-radius parameter for tanks with torispherical heads or bottoms; kD is the
knuckle radius.
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This is the radius of a spherical head for a horizontal tank or a spherical bottom of a vertical tank.
Vf
This is the fluid volume, of fluid depth h, in a horizontal or vertical cylindrical tank.
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A torispherical bottom is an ASME-type bottom defined by a knuckle-radius factor and a dish-radius factor, as
shown in Fig. 4. The knuckle radius then will be kD, and the dish radius will be fD. An ellipsoidal bottom must
be exactly half of an ellipsoid of revolution. For a spherical bottom, |a| < R, where a is the depth of the spherical
bottom and R is the radius of the cylindrical section of the tank.
The following parameter ranges must be observed:
a > 0 for all vertical tanks, a < R for a spherical bottom.
f > 0.5 for a torispherical bottom.
0 < k < 0.5 for a torispherical bottom.
D > 0.
Figure 3. Parameters for Vertical Cylindrical Tanks with Conical, Ellipsoidal or Spherical Bottoms
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To calculate the fluid volume in a horizontal elliptical tank with the elliptical body oriented in one of the two
orientations shown in Fig. 5 - where the head parameters are defined in the horizontal plane through the tank
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centerline (plane goes through DW ) - calculate the volume of a horizontal cylindrical tank with D = D W and a fluid
height h' = h(DW /DH) using the equations for horizontal cylindrical tanks with the appropriately shaped heads.
Multiply the volume found by DH/DW to get the desired elliptical tank fluid volume.
The values for "a" in the above torispherical head cases are 27.065 in. for example 1 and 22.554 in. for example 2.
For a vertical elliptical tank, define DA and DB to be the major and minor axes, respectively, of the ellipse
defining the cross-section of the tank body.
To calculate the fluid volume in a vertical elliptical tank, where the bottom parameters are defined in the plane
through both the tank centerline and through D A, use D = DA. Use the equations above for a vertical cylindrical
tank with the appropriately shaped bottom. Multiply the volume found by D B/DA to get the elliptical tank volume.
To calculate the fluid volume in a vertical elliptical tank, where the bottom parameters are defined in the plane
through both the tank centerline and through D B, use D = DB. Use the equations above for a vertical cylindrical
tank with the appropriately shaped bottom. Multiply the volume found by D A/DB to get the desired elliptical tank
volume.
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Calculated values for "a" in the torispherical-bottom cases are 25.684 in. and 22.554 in. for examples 1 and 2,
respectively. CP
( ) ( K )for 0h < R
2a R
V = A L+ (
)( 2 )for h=R
3
2a R
V = A L+ (
)( K ) for R< h2 R
3
2a R
V f = A f L+
3
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K=cos
M + M cosh
|
( M1 )2 M 1M where , M =|Rh
R
2
Ellipsoidal Heads
V f = A f L+ a h2 1
h
3R
V f = A f L+
2 a R2
h 2a
cos1 1 +
2 R hh2 ( 2 h3 R )( h+ R )
3
R 9R
( )
Spherical Heads
1. For the condition where:
V f = A f L+
a
( 3 R 2 + a2 )
6
V f Af L
3R 2 a 2
3
V f = A f L+ a h 1
{ [
h=0 or a=0, R , or R
h
3R
2
2
a 2 r3
R
1 R r w
1 R +r w z
V f = A f L+
cos
+cos
2+
|a| 3
r
R ( wr )
R ( w+r ) r
( ( ))
cos
3
w
y 4w yz
2 w
2 w r
tan1 +
R
3
z
3
Art Montemayor
2
2
a
2
2
1 R x
(
)
V f = A f L+
2 r x tan
dx A f z
|a| w
r 2 R 2
a +R
r=
2 |a|
w=Rh
y= 2 R hh2
z= r 2 R2
Torispherical (ASME Flanged & Dished) Heads
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Jones is a senior process chemist for Stockhausen Louisiana LLC, Garyville, La. Contact him at
Dan.Jones@degussa.com.
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