Hot Tap 12x 6

Cover Sheet............................................................................................................................ 2
Title Page.............................................................................................................................. 4
Pipe&Pad Analysis : Refuerzo 12 in.x 6in.....................................................................5
Vessel Results

Summary............................................................................................ 11

Cover Page

DESIGN CALCULATION: Clculo Mecnico Refuerzo para Hot Tap 12x6

ASME Code Version

: 2013

Date of Analysis

: Jan 17,2015

PV Elite 2014, March 2014

FileName : Refuerzo 12x6_

Pipe&Pad Analysis : Refuerzo 12"x 6

Item:

10:24a Jan 17,2015

FileName : Refuerzo 12x6_

Pipe&Pad Analysis : Refuerzo 12"x 6

Input Echo, Pipe & Pad Item

1,

Item:

10:24a Jan 17,2015

Description: Refuerzo 12"x 6

Design Internal Pressure

Design Temperature

Header Material

20.00

kgf/cm^2

38.00

A-53 B

Header Allowable Stress Operating

Header Allowable Stress Ambient

Sh

1406.14

kgf/cm^2

Shcold

1406.14

kgf/cm^2

Header Material Type for Coeff. Y

Ferritic Steel

Branch Material

A-106 B

Branch Allowable Stress Operating

Branch Allowable Stress Ambient

Sb

1406.14

kgf/cm^2

Sbcold

1406.14

kgf/cm^2

Branch Material Type for Coeff. Y

Ferritic Steel

Header

Branch

Dimension Basis ( Nominal or Actual )

Actual

Actual

Nominal

323.850

168.2700

-or- Actual Outside Diameter

mm

Basic Quality Factor for Long. Joints

0.85

1.00

Mill Tolerance

0.1

0.1

Corrosion Allowance

1.6000

1.6000

mm

Pipe Wall thickness

( Header )

Th

12.000

mm

Pipe Wall thickness

( Branch )

Tb

7.110

mm

Angle Between Branch and Header

beta

90.0000

Does the Branch Penetrate a Header Weld

Yes

Degrees

FileName : Refuerzo 12x6_

Pipe&Pad Analysis : Refuerzo 12"x 6

Item:

Thickness of Reinforcing Pad

Diameter

Tr

of Reinforcing Pad

Reinforcing Pad Material

10:24a Jan 17,2015

6.3500

mm

270.000

mm

A-106 B

Reinforcing Pad Allowable Stress

Sp

1406.14

Class of Attached Flange ( B16.5 )

Class

CL 150

Grade of Attached Flange ( B16.5 )

Grade

GR 1.1

kgf/cm^2

Flange Pressure Rating from ASME/ANSI B16.5 2003 Edition:

Pressure Rating for B16.5 Flange at :

38 C

is : 20.031

kgf/cm^2

Pressure Rating for B16.5 Flange at :

21 C

is : 20.037

kgf/cm^2

--- Internal Pressure Calculations for Header and Branch ---------

Header

Branch

Allowable Stress used in Calculations

1406.14

1406.14

kgf/cm^2

Allowable Stress at Ambient Temperature

1406.14

1406.14

kgf/cm^2

Actual Outside Diameter used in Calc.

323.850

168.270

mm

Nominal Thickness used in Calculations

12.000

7.110

mm

Coefficient of Effective Stressed Dia.

0.400

0.400

Required Thickness at Design Pressure

2.692

1.190

mm

Required Thickness + CA and Mill Tol.

4.297

2.793

mm

Max. Allowable Working Pressure (MAWP)

78.67

94.41

kgf/cm^2

MAWP, New (uncorroded) & Cold (ambient)

91.16

122.83

kgf/cm^2

118.01

141.61

kgf/cm^2

Hydrotest Pressure

--- Calculations for Required Branch Reinforcement ---------------

Height of Reinforcement Zone

L4

20.1028

mm

FileName : Refuerzo 12x6_

Pipe&Pad Analysis : Refuerzo 12"x 6

Item:

10:24a Jan 17,2015

Effective Length removed from Pipe

d1

157.2678

mm

Half Width of Reinforcement Zone

d2

157.2678

mm

Allowable Stress used for Reinforcement

1406.

Required Reinforcement Area

A1

Area Available in Header Wall

A2

12.0993

cm^2

Area Available in Branch Wall

A3

1.7333

cm^2

Area Available in Branch Weld

A4

0.4956

cm^2

Area Available in Pad

A4

6.4599

cm^2

Area Available in Pad Weld

A4

0.2017

cm^2

20.9898

cm^2

Total Area Available (A2+A3+A4+A4+A4)

4.2329

kgf/cm^2

cm^2

Estimated MAWP of Assembly

57.47

kgf/cm^2

MAWP for B16.5 Flange at Design Temp.

20.03

kgf/cm^2

Formulas and Substitutions for B31.3 Intersection Calculations :

th = ( P * Dh )/2( Sh * QF + P * Yh )
th = ( 20 * 323.8500 )/2( 1406 * 0.85 + 20 * 0.40 )
th = 2.692 mm

tmh = ( th + c ) / Hmtr
tmh = ( 2.6915 + 1.6000 ) / 0.9987
tmh = 4.297 mm

tb = ( P * Db )/2 ( Sb * QF + P * Y )
tb = ( 20 * 168.2700 )/2 ( 1406 * 1.00 + 20 * 0.40 )
tb = 1.190 mm

FileName : Refuerzo 12x6_

Pipe&Pad Analysis : Refuerzo 12"x 6

Item:

tmb = ( tb + c ) / Bmtr
tmb = ( 1.1899 + 1.6000 ) / 0.9987
tmb = 2.793 mm

---------------------- Pressure Results --------------------------

Hpo = (Th*Hmtr-c)*2*Sh*He/(Dh-2*(Th*Hmtr-c)*Yh)
Hpo = ( 12.0000 * 0.999 - 1.600 ) * 2 * 1406 * 0.850 /
( 323.850 - 2 * ( 12.000 * 0.999 - 1.600 ) * 0.40 )
Hpo = 78.673 kgf/cm M.A.W.P., operation, header

Hpnc = (Th*Hmtr)*2*Shcold*He/(Dh-2*(Th*Hmtr)*HY)
Hpnc = ( 12.0000 * 0.999 ) * 2 * 1406 /
( 323.850 - 2 * ( 12.000 * 0.999 ) * 0.40 )
Hpnc = 91.164 kgf/cm^2M.A.W.P., New & Cold, header

Hpht = ( 1.5 * Hpo * Shcold / Sh )

Hpht = ( 1.5 * 78.67 * 1406 ) / 1406 )
Hpht = 118.010 kgf/cm^2Hydrotest Pressure, header

Bpo = (Tb*Bmtr-c)*2*Sb*Be/(Db-2*(Tb*Bmtr-c)*By)
Bpo = ( 7.1100 * 0.999 - 1.600 ) * 2 * 1406 * 1.000 /
( 168.270 - 2 * ( 7.110 * 0.999 - 1.600 ) * 0.40 )
Bpo = 94.409 kgf/cm^2M.A.W.P., operation, branch

Bpnc = (Tb*Bmtr)*2*Sbcold*Be/(Db-2*(Tb*Bmtr)*BY)
Bpnc = ( 7.1100 * 0.999 ) * 2 * 1406 * 1.000 /
( 168.270 - 2 * ( 7.110 * 0.999 ) * 0.40 )
Bpnc = 122.827 kgf/cm^2M.A.W.P., New & Cold, branch

Bpht = ( 1.5 * Bpo * Sbcold / Sb )

Bpht = ( 1.5 * 94.41 * 1406 ) / 20000 )

10:24a Jan 17,2015

FileName : Refuerzo 12x6_

Pipe&Pad Analysis : Refuerzo 12"x 6

Item:

10:24a Jan 17,2015

Bpht = 141.613 kgf/cm^2Hydrotest Pressure, branch

-------------------- Area and Zone Results -----------------------

L4 = The minimum of ( L4th, L4tb )

L4 = Minimum( 1.022 , 0.791 )
L4 = 20.103 mm

d1 = ( Db-2*(Tb*Bmtr-c))/Sin( beta )
d1 = ( 168.27 - 2 * ( 7.1100 * 1.00 - 1.6000 ))/SIN( 90.0 )
d1 = 157.268 mm

d2d2 = ( Tb*Bmtr-c ) + ( Th*Bmtr-c ) + ( d1/2 )

d2d2 = ( 7.110 * 0.999 - 1.6000 ) + ( 12.000 * 0.999 - 1.6000 ) +
( 157.268 / 2)
d2d2 = 94.520 mm

d2 = The Min of ( The Max of ( d1, d2d2 ), Db )

d2 = Min( Max( 157.268 , 94.520 ), 323.850 )
d2 = 157.268 mm

A1 = ( th * d1 * ( 2 - Sin( ) )
A1 = ( 2.692 * 157.268 * ( 2 - Sin(90.0 ) )
A1 = 4.233 cm^2Area required to be replaced

A2 = ( 2 * d2 - d1) * (Th * Hmtr - th - c)

A2 = ( 2 * 157.268 - 157.268 ) * ( 12.000 * 0.999 - 2.692 - 1.600 )
A2 = 12.099 cm^2Area available in header

A3 = ( 2*L4*(Tb*Bmtr-tb-c)/Sin()
A3 = ( 2 * 20.103 * ( 7.110 * 0.9987 - 1.190 - 1.600 )/Sin( 90.0 )
A3 = 1.733 cm^2Area available in branch

FileName : Refuerzo 12x6_

Pipe&Pad Analysis : Refuerzo 12"x 6

Item:

10:24a Jan 17,2015

A4 = ( Min( 0.7 * Tb, Minthk ) / 0.707 ) ** 2

A4 = ( Min( 0.7 * 7.110 , 6.350 ) / 0.707 ) ** 2
A4 = 0.496 cm^2Area available in branch weld

A5 = 2*Min(Dpad/2,d2)-(Db/2)/Sin())*Min(Tpad,L4)*Padf)
A5 = 2*Min( 270.00 /2, 157.268 ) - ( 168.270 /2) / Sin( 90.0 )) * 6.350 * 1.00
A5 = 6.460 cm^2Area available in reinforcing pad

A6 = If(A5>0&Dpad+2*Bw<d2*2,(.5*Min(Tpad,L4)/0.707)^2,0)
A6 = ( 0.5 * 6.3500 / 0.707 )^ 2 )
A6 = 0.202 cm^2Area available in pad weld

FileName : Refuerzo 12x6

Vessel Results Summary

Item:

10:24a Jan 17,2015

Pipe Pad Results Summary for Item 1 : Refuerzo 12"x 6

Summary Of Results
---------------------------------------------------------------------------Calc./Design

Allowable

P/F

---------------------------------------------------------------------------Branch Thickness, mm :

2.79

7.11

Header Thickness, mm :

4.30

12.00

Reinforcement Area, cm^2:

4.23

20.99

Pressure Calc., kgf/cm^2:

20.00

57.47

----------------------------------------------------------------------------

Least MAWP and Overall Weight Results :

The Least MAWP (N C) for Refuerzo 12"x 6 was 91.16 kgf/cm^2.
The Least MAWP (Cor) for Refuerzo 12"x 6 was 78.67 kgf/cm^2.

The total sum of the Weights ( N C ) was 0.00 kgf .

The total sum of the Weights ( Cor ) was 0.00 kgf .

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