Académique Documents
Professionnel Documents
Culture Documents
201
SCOPE OF SECTION..........................................................................................................................................3
202
203
204
205
206
GENERAL REQUIREMENTS...........................................................................................................................4
207
208
AGGREGATES.....................................................................................................................................................4
ASPHALT CONCRETE.......................................................................................................................................6
210
211
212
BITUMINOUS EMULSIONS.............................................................................................................................7
213
214
CEMENT...............................................................................................................................................................8
215
CONCRETE..........................................................................................................................................................8
216
REINFORCEMENT.............................................................................................................................................8
217
218
BRIDGES...............................................................................................................................................................9
219
ROAD MARKINGS............................................................................................................................................11
220
ROAD SIGNS......................................................................................................................................................11
221
222
A
B
LABORATORY TRIALS.............................................................................................................................................13
SITE TRIALS................................................................................................................................................... 13
223
CONSTRUCTION CONTROL TESTING FOR EARTHWORK AND PAVEMENT LAYERS AND
BACKFILL TO DRAINAGE WORKS AND STRUCTURES....................................................................................14
224
FREQUENCY OF TESTING............................................................................................................................15
200-1
A
B
200-2
201
201
SCOPE OF SECTION
This Section covers the type, frequency, and methods of testing required for the selection and control of the
quality of materials, for the control of workmanship, and for field trials and construction control testing.
200-3
206
GENERAL REQUIREMENTS
These Technical Specifications meet the requirements of the Typical Technical Specifications for Construction
and Repair of Roads, approved by the Committee on Constrction at the Ministry of Trade and Industry of the
Republic of Kazakhstan on 25 December 2003, and the standards of the Republic of Kazakhstan.
207
SOILS
208 AGGREGATES
Requirements to stone materials and testing methods are given below:
Crushed stone and gravel of dense rocks:
GOST 8269.0-97
-gradation
-content of crushed particles
-content of clay and other fine grained material
-frost resistance
-natural density
-density in-situ
-voids
water-absortion
-moisture content
-clay content in lumps of soil
-contents of plate and needle shahaped particles
-crushability
200-4
209
ASPHALT CONCRETE
200-5
-compressive strength
-water resistance
-long term water resistance
-gradation
-bonding of bitumen to the mineral particles
blocking property of cold mixes
temperature of mixes
-compaction coefficient of asphalt concrete in-situ
-fracture resistance
-shear resistance
211
GOST 11501-78
GOST 11505-75*
GOST 11506-73*
GOST 11506-73
GOST 11507-78*
GOST 4333-87*
GOST 18180-72*
GOST 22245-90
200-6
GOST 18659-81
GOST 11505-75*
214
CEMENT
-General technical conditions
GOST 30515-97
-Technival conditions for portland cement and slag cement
GOST 10178-85*
-Investigation methods
GOST 310.1-76*
-determination of strength
GOST 310.4-81*
-determination of thicknes of grinding
GOST 310.2-76
-determination of normal density, period of curing and
uniformity of volume change
GOST 310.3-76
-determination of heat discharge
GOST 310.5-88
-determination of water separation
GOST 310.6-85
215
CONCRETE
-Concrete mixes testing methods
-Guidelines for selection of composition
-Surface roughness
-Technical conditions for concrete mixes
-Water for concrete and plaster
GOST 10181-2000
GOST 27006-86
GOST 2789-73
GOST 7473-94
GOST 23732-79
200-7
216
REINFORCEMENT
-Hot rolled steel reinforcement
GOST 5781-82*
-Ordinary carbon steel
GOST 380-94
-Hot rolled stripped steel
GOST 103-76*
-Welded reinforcement nets up to diamenter 40 mm
GOST 23279-85
-Carbon steel reinforcement wire
GOST 7348-81*
-Technical conditions for steel reinforcement cables 1*7 GOST 13840-68*
-Hot rolled steel sheets
GOST 19903-74*
-Types, structures and dimensions of welded couplings and
GOST 14098-91
Fasteners
-Steel wire
GOST 2333-80*
-Types, parameters and dimensions of steel wire nets
GOST 2715-75*
-Technical conditions for steel cables
GOST 3241-91*
-Technical conditions for reinforced cold drawn low carbon steel wire GOST 6727-80*
-Technical conditions for reinforced welded nets
GOST 8478-81*
-Techncial conditions for thermomechanically strengthened
reinforcement steel
GOST 10884-94
-General technical conditions for welded reinforcement,
and fasteners, and couplings
GOST 10922-90
-General technical conditions for welded reinforcement nets
GOST 23279-85
217
218 BRIDGES
(A) Bridge Deck
200-8
3.503-28-863
3.500.1-1.93
3.503-23
3.503.1-100
200-9
503-09-7.84
3.503.1-66
200-10
G. After immersion of a specimen of retroreflective sign material for 10 minutes in methyl alcohol,
kerosene or turpentine, or for 1 minute in toluene or xylol, the retroreflective material shall show
no evidence of dissolving, puckering or blistering. The retroreflective material shall be capable of
withstanding washing with a mixture of water and mild detergent, turpentine and methanol.
H. The retroreflective surface shall be such as to be readily refurbished by cleaning and recoating in
accordance with the manufacturer's recommendations.
221
Edge marker posts and kilometre posts shall meet the requirements of typical road design 3.503.1 89,
Soyuzdorproekt, 1989 and 3.503 80, Soyuzdorproekt, 1980.
Vehicular guardrails and barrier fences shall meet the requirements of typical design 3.503.1-89 by
Soyuzdorproekt , 1989. Metallic guard rails can be made according to ST RK 1278-2004.
Road furniture elements shall be installed in accordance with the Album of Typical Structures 3.503.9-80 and
3.503.1-89
Guardrail and barrier fence beams shall have corrugated section, and posts and blockouts between the beams
and posts shall be steel channel section conforming to the above standard.
All connections, including connecting plates, bolts, nuts and washers shall conform to the above standard.
All steel components, including all bolts, nuts and washers, shall be galvanised.
LABORATORY TRIALS
Laboratory trials shall be carried out by the Contractor and in consultation with the Engineer on
materials for earthworks and pavement layers that are to be incorporated into the Works in their
natural or processed state. Such trials shall be conducted to establish relationships between specified
end product requirements of materials and properties that can be readily determined in the field for
construction control purposes.
For mixed materials, the composition which meets the specified requirements and is accepted by the
Engineer shall be used in Site trials that shall comply with the requirements of this Section of the
Specification. Such Site trials shall demonstrate if it is possible to meet all the requirements specified
for the complete pavement course utilising that proposed mix.
The laboratory trials on both mixed and natural materials shall be completed and the Contractor's
proposals based thereon shall be submitted to the Engineer at least two weeks before the Contractor
commences to prove the proposed material in Site trials in accordance with this Section of the
Specification.
SITE TRIALS
Full-scale laying and compaction Site trials shall be carried out by the Contractor on all earthwork and
pavement materials and mixes proposed for incorporation into the Works using the same equipment and
methods proposed by the Contractor for the construction of the Works. The Contractor shall ensure the
continuity of mix proportions and that materials are thoroughly mixed to achieve a homogeneous state.
200-11
The trials shall be carried out to enable the Contractor to demonstrate the adequacy of his equipment to
place, process, and compact the materials to the specified density and confirm that the other specified
requirements for each completed earthwork or pavement layer can be met.
At least 10 samples should be tested at each trial section of 200 m2, and if 9 of 10 samples comply with
the requirements to materials testing on site is regarded positive.
The Contractor shall allow in his programme for conducting Site trials and for carrying out the required
tests on them. The trial on each pavement layer shall be undertaken at least 21 days ahead of the
Contractor proposing to commence full-scale work on that layer.
The Contractor shall compact each type of material over the range of compactive efforts required for
each earthwork or pavement layer in which he proposes to incorporate the material. The following data
shall be recorded for each level of compactive effort at each Site trial;
1)
2)
3)
4)
5)
6)
7)
8)
the composition and grading of the material before the Site trial,
the composition and grading of the material after compaction,
the moisture content at the time of compaction and the optimum moisture content for
the specified compaction,
the type, size, tyre pressures, frequency of vibration and the number of passes of the
compaction equipment,
the maximum dry density or target density as appropriate measured on a sample
before and at intervals throughout the Site trial,
the density achieved,
the compacted thickness of the layer,
any other relevant information as directed by the Engineer.
The Contractor and the Engineer shall perform at least eight sets of tests on each 100 metre trial section for
each separate earthwork or pavement layer in which the Contractor proposes to incorporate the material. The
Site trial shall be deemed to be successful if all eight sets of test results for each layer meet the specified
requirements for the material. The data recorded in the Site trial shall form the basis for the method for
providing, placing and processing each particular material in order to achieve the requirements of this
Specification.
If, during the execution of the Works, the construction control tests should indicate that the specified
requirements for a material are not being continually achieved, work on that earthwork or pavement layer shall
cease until the cause is investigated and identified by the Contractor. Such investigation may include further
laboratory tests and Site trials on the material to determine a revised set of data which shall be used to
establish a revised method for providing, placing and processing all subsequent material to be incorporated in
that layer.
Agreement by the Engineer to a set of data recorded in a Site trial or proposed method of construction shall not
relieve the Contractor of any responsibility to comply with the requirements of this Specification.
200-12
224
CONSTRUCTION CONTROL TESTING FOR EARTHWORK AND
PAVEMENT LAYERS AND BACKFILL TO DRAINAGE WORKS AND
STRUCTURES
Pursuant to the Project Quality Control Plan in accordance with Section 100 of this Specification and Quality
Assurance testing by the Engineer, all earthwork and pavement layers and backfill to drainage works and
structures shall be subject to construction control testing. The Contractor shall be deemed to have allowed in
his programme and his tender for any delay or disruption or any disturbance to the sequence of his operations
occasioned by such control testing.
The Contractor shall request in writing the Engineer's approval for each layer of each section of earthworks,
pavement construction and backfill to drainage works and structures. Such requests shall be made only when
the Contractor has satisfied himself that the section of work concerned fully complies with the requirements of
this Specification. Such requests shall be accompanied by copies of the Contractor's test results required by
this Section of the Specification
The Engineer shall thereupon inspect the section for any visible wet spots, laminations, heaving material
(visible on proof-rolling), segregation, presence of oversize material and for uniformity of mixing and
compaction. Provided that such visual inspection is satisfactory the Engineer shall test the section of the
Works submitted for approval. The Engineer shall inform the Contractor in writing of the results of those tests
and at the same time shall accept or reject the layer and section concerned.
Works on subsequent layers shall in no circumstances commence until the preceding layer has been approved
and accepted by the Engineer in writing. The Contractor is wholly responsible for protecting and maintaining
the condition of work which has been submitted for approval.
Should any layer be left unprotected for more than 24 hours subsequent to approval the Contractor shall
request re-approval of the layer. The layer shall again be subject to proof-rolling, construction control testing
and tolerance checks in accordance with this Specification if so required by the Engineer.
Notwithstanding the Engineer's approval of a layer, the Contractor shall be responsible for making good any
subsequent damage due to traffic, ingress of water or any other reason. Should any damage occur the layer
shall again be subject to proof-rolling, construction control testing and tolerance checks in accordance with
this Specification.
Generally a nuclear method for determining field dry density shall be employed, using which safety
standard shall be observed.
The frequency of testing shall be in accordance with the Contractors Project Quality Control Plan as
specified in Section 100 and generally not less than the guidelines set out below:
1)
Original ground
Maximum Dry Density and Optimum Moisture Content as specified in Section 500 for
existing ground under new embankments shall be determined for each new material
encountered and at a frequency of at least once per 1000 m or 50 m along the embankment
depending on which interval is more frequent.
200-13
The field dry density in the permanent works shall be determined at least once per 1000 m of
compacted material under new embankments or at least three tests per section, for which
approval has been requested, whichever is the more frequent.
2)
Subgrade
The physical properties defined in specification Section 500 for earthworks shall be
determined at source for each new material encountered and at least once per 400 m 3 of
earthwork excavated for use as suitable fill or structural backfill.
The field dry density in the permanent works for general earthworks shall be determined at
least once per 1000 m of the embankment or at least three tests per section, for which
approval has been requested, whichever is the more frequent.
The field dry density in the permanent works for earthworks within 300mm of subbase shall
be determined at least once per 500 m2 of each layer of compacted material placed or at least
three tests per section, for which approval has been requested, at that more frequent distance
shall be used.
The field dry density in the permanent works for stuctural backfill shall be determined at least
by two trials per 10 m of compacted material or at least 2 tests per section, for which
approval has been requested, whichever is the more frequent
3)
The physical properties defined in 700 specification clauses for granular materials in
shoulders and subbase respectively shall be determined at source for each new material
encountered and at least once per 300 m of shoulder material and once per 200 m3 of subbase
material
The field dry density in the permanent works shall be determined at least once per 250 m 2 of
each layer of compacted material or at least three tests per section, for which approval has
been requested, whichever is the more frequent.
4)
The physical properties defined in specification 700 shall be determined after crushing,
screening, and washing for each new source of material and at least once per 200 m3 of
material processed except for Aggregate Crushing Value, Los Angeles Abrasion, Sodium
Sulphate frost resistance, and Flakiness Index which shall be at least once per 200 m3 of
material processed.
The field dry density in the permanent works shall be determined at least once per 250 m 2 of
each layer of compacted material or at least three tests per section, for which approval has
been requested, whichever is the more frequent.
5) Bituminous Mixes
a
Aggregates
200-14
Mineral Filler
The grading and bulk density in toluene shall be determined once per 100 tonnes of
filler used, and when the source of filler is changed.
c
The following properties of the bituminous mixture, as appropriate to the type of mix
specified, shall be determined every 4 hours:
Bitumen Content,
Grading,
Flow,
Water absorbtion
Voids.
Bituminous mixture (on cores from the compacted layer)
The following properties of the bituminous mixture, as appropriate to the type of mix
specified, shall be determined at least once for every 500 m2 of mix laid from pairs of
core samples cut from the compacted layer:
Bitumen Content
Gradutaion
Density
Voids.
200-15