Doc No: FNAE-5ZBF5S Rev.

Design Review Checklist

Meeting Date:
Customer:

Project:

Selous 330/132kV substation

Project No.:

CBS

DRA (Consultant),

Contract
No.:

UNT7502A

Zimplats (Customer)

Information Required
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Rated Voltage
Minimum phase to phase clearance
Minimum phase to earth clearance
Section clearance
Ground clearance
Creepage clearance
Maximum short circuit current. 1sec.
Rated busbar current
Line bay current
Transformer bay current
Busbar conductor size
Line bay conductor size
Transformer bay conductor size
Incoming line conductor size
Feeder line conductor size
Earth wire conductor size
Maximum incoming line conductor tension
Maximum feeder line conductor tension
Maximum earth wire conductor tension

Equipment layout and elevation

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Approved single line diagram

Check dimensions with equipment drawings
Bay identification (Feeder, Transformer
etc.)
Check operating mechanisms positions
Check phase positions (RWB)
Show different CT ratio positions
Indicate P1 and P2 on CTs
Check transformer bushing centre line
Clearances from transformer bund wall
All instrument transformer placements are
correct, especially in couplers and sections
Surge counter and insulating bases
Required protection implemented
Required control and telecoms interfaces
are allowed for
Marshalling kiosk options
Mounting of marshalling kiosks over
trenches
Outdoor plugs and welding socket positions
Check lightning protection
Light fittings on masts
Mast lowering direction
Equipment in building positions
Expansion clamps
Cable cleats
Additional bolts for clamps
Busbar bending radius

Unit
kV
mm
mm
mm
mm
mm
kA
A
A
A
mm
mm
mm
mm
mm
mm
kN
kN
kN

REMARKS
330/132/11
3600
2900
5400
2500
25
31.5
2500
1600
1600
Twin Bull
Twin Bull
Twin Bull
Twin Bull
Twin Bull

CHECK

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Foundation layout and detail

checklist
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Busbar designs correct with respect to short

circuit forces, spacings, clearances,
insulation levels, current ratings, tensions,
span lengths.
Standard lengths of busbar
Labels and phase discs
Check all clearances and add table
Check isolator opening/closing clearances
and positioning
Elevation arrows
Cable trench requirements
Add item numbers for equipment list
Fences, Gates and Road requirements
Add reference to associated drawings
Customer title block and drawing number

Check ground levels for embankments etc.

Check area for drainage requirements
Check foundation heights required
Include reference table
Hold down bolt protrusion
Check hold down bolt sizes and centres
Foundation/Structure match
Setting out points and co-ordinates
Check X Y co-ordinates of foundations
Plinth loadings are acceptable
Foundation tolerance
Future foundation requirements
Trench type and sleeves for cables
Trench and sleeves/ducts/pipe
requirements
Check cable bending radius requirements
Drainage in trenches
Building details
Provision for switchgear/panel mounting
Tolerance for floor level in building
Fencing, gates and removable panels
Kerbing
Roadway (Expansion joints)
Soak pits and catchment area for
transformer
Transformer blast/fire wall
Transformer foundation centre line
Pipes or sleeves for earthing
Crushed stone requirements
Weed treatment requirements
Grouting of foundations
Concrete strength requirements
Mast lowering direction
Add reference to associated drawings

Earthing layout and detail checklist

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Resistivity levels
Earthing calculations (Fault current, step &
touch)
Types of earthing material
Earth electrodes
Operators earth mats
Earth link boxes

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Depth of copper below ground

Jointing methods (Brazed/bolted/clamped)
Tinning requirements
Fence and gate earthing
Building and indoor equipment earthing
Position of earth in relation to foundation
Operating mechanism earth
Portable earths

Structure
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Type of structure (Welded/lattice/tubular)

Check equipment mounting requirements
Earthing and cabling provision
Galvanising
Weight of structure and bolts
Bolts for equipment mounting included
Check foundation/structure match
Marking of steelwork for erection

Attended by:

SIGN:

DATE :

Approved by:

SIGN:

DATE:

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Doc No: FNAE-5ZBF5S Rev.0

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Doc No: FNAE-5ZBF5S Rev.0

INSPECTED BY (ABB):

SIGN:

DATE :

CUSTOMER :

SIGN:

DATE :

SUPPLIER:

SIGN:

DATE:

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