Académique Documents
Professionnel Documents
Culture Documents
Agenda
Introduction Flowserve
Concrete Volute Pump
Comparison to VCT
Benefits
References
Summary
Installation movie
Flowserve
History
The history of Flowserve goes back to the founding of
Simpson & Dresser Pumps in 1790.
Flowserve
Flowserve
Hengelo
Founded in 1868 by
Brothers Stork
Flowserve
Served Industries
Petrochemical
Refining
Power Generation
General Industry
Irrigation & Drainage
Service Contracts
Retrofits
Replacements coping with
existing boundary limits
1985
1997
2000
Products
OH2 (PHL)
OH3 (PVXM)
OH5 (PVML)
Products
VCT
AFV
CVP
Background
Why CVP?
Background
Background
Hengelo NL
Hengelo
Background
Amsterdam
55% to manage
Hengelo NL
Hengelo
Background
Amsterdam
Hengelo NL
Hengelo
Background
Introduction
Pump types
CVPS
Open impeller
Head up to : 10 m
BSV
Semi Enclosed Impeller
Head up to: 15 m
BCV
Enclosed impeller
Head up to : 60 m
50 ft
33 ft
Flow up to: 100.000 m3/h
440000 GPM
440000 GPM
197 ft
Flow up to:
100.000 m3/h
440000 GPM
Introduction
Range chart
Design
Gearbox
Discharge pipe
Pull out unit
Concrete volute
Concrete suction bell
Formed suction
intake
Design
Design features
Pull-out unit
Short, sturdy shaft
Non clog impeller
Easy inspection
True pull-out design
No intermediate shaft or bearing
All bearings are anti-friction
Maintenance free shaft seal
Design
Design features
Pre-fabricated elements
Simplified site installation
No shuttering on site for pump volute
and suction bell
Reduced site installation time
Guaranteed pump performance
One civil contractor on site
Formed suction intake with simple
straight side walls
Comparison
Comparison
Comparison
Comparison
At similar pump
impeller size (1300
mm)
CVP have
50% reduction on
crane capacity
compared to VCT
Comparison
Comparison
Comparison
Prefabricated Elements
Off- site prefab production
Single day prefab installation
No interference with job site
schedule
Single Flowserve responsibility,
limited interfaces
Embedded parts included and
aligned
Blast furnace slag cement
Guaranteed quality and high
accuracy shape & dimensions
Comparison
56 days
installation time
2 days
installation time
Comparison
Benefit summary
INTAKE SIDE
- No vortices
- No dead water areas
PUMP CASING
- No corrosion or erosion
- No maintenance
- No vibration
IMPELLER
PUMP SHAFT
Added value
Added value
Added value
System engineering
Layout & calculations
Added value
Testing
Added value
Testing
Growth of cavitation sheet by decreasing inlet pressure
R&D with Universities, Flowserve proprietary software
Added value
Testing
Cavitation sheets at NPSH pressure drop
Sheet
cavitation
Sheet
cavitation
Hydraulic knowledge
20 year period
30.000 m3/h at 11 m
Seawater application
Energy Costs
90%
Maintenance
3%
Initial Investment
7%
20 year period
30.000 m3/h at 11 m
Seawater application
Initial investment
Pumping station
Reduced building height
& pit depth
Pumps
Less high alloy steel
Reduced pump quantity
20 year period
30.000 m3/h at 11 m
Seawater application
Maintenance cost
Less frequent overhaul
No spare part inventory
Virtually no wear
Controlled bearing conditions
Practically maintenance free seal
No corrosion
No need to disconnect piping for pull-out pump
No need to pull pump to inspect impeller
20 year period
30.000 m3/h at 11 m
Seawater application
Energy cost
CVP higher efficiency due to
Pump specific speed selection
No losses in riser tube
No losses in discharge bend
Average CVP: + 2%
20 year period
30.000 m3/h at 11 m
Seawater application
Savings
Initial investment savings
CVP 20% less
References
Customer voice
References
Reliability
Pump Location
Station
1
Barrowtown Pump Station
Country
Canada
Number of
Pumps
4
Years of
Operation
29
The Netherlands
24
72
3
4
5
YC Harculo E6
Porvoo Works
Neste of Finland
The Netherlands
Finland
Finland
2
1
1
32
26
23
0
0
0
64
26
23
6
7
Gemaal Wapenveld
Oldersum
The Netherlands
Finland
4
1
16
12
0
0
64
12
8
9
Emssperrwerk
Borealis Polymers Oy
The Netherlands
Finland
3
1
12
11
0
0
36
11
10
Gemaal Wortman
The Netherlands
60
240
11
Gemaal Lovink
The Netherlands
60
120
12
Gemaal Colijn
The Netherlands
60
180
13
46
184
14
Gemaal Vissering
The Netherlands
23
23
15
The Netherlands
16
32
16
35
105
17
2
41
21
506
1
1
42
1350
References
Projects
Country:
Project:
Germany
Emssperrwerk
References
Projects
Impression of dimensions
References
Projects
Conclusion
Summary
True pull-out design with high efficiency and many references
Smaller pumping station due to minimum civil dig and less
crane height/capacity
Prefabricated elements
Off-site production, limited interfaces
Single day installation
Embedded parts included
Guaranteed quality
Lower Capex and Opex for seawater applications
Flowserve can take responsibility from suction to discharge
Installation of CVP
Movie
Example
Plan View
Gear
Volute
FSI
CVP
Discharge
Thank you
for your
interest in
our
company