Technical Specification - O2 Dosing PDF

2 X 660 MW BARH STPP STAGE II
(SG PACKAGE)
VOLUME: II B
TECHNICAL SPECIFICATIONS
FOR
OXYGEN DOSING SYSTEM
SPECIFICATION NO.: PE-TS-310-154-12000A-A001
BHARAT HEAVY ELECTRICALS LIMITED

POWER SECTOR
PROJECT ENGINEERING MANAGEMENT
NOIDA, INDIA
SPEC. NO. PE-TS-310-154-12000-A-A001
TITLE: TECHNICAL SPECIFICATION FOR
VOLUME II-B
SECTION
REV. NO. 0
DATE:
SHEET
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2 X 660 MW BARH STPP
CONTENTS
VOLUMEII(TECHNICALSPECIFICATION)
SECTI
ON
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B
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C2
SPECIFICATIONNUMBER
PETS31015412000AA001
PETS31015412000AA001
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ANNEXURE1
ANNEXURE2
ANNEXURE3
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ANNEXURE6
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TITLE
Scopeofenquiry
Projectinformation
Specifictechnicalrequirements
Annexures
Subvendorlist
Electricalscopematrix
List of documents to be furnished by
thevendorafterawardofcontract
Schedule ofclarifications
SpecificConfirmationrequiredfromthe
bidders
PaintingRequirements
Specificrequirements:Controlvalves
DatasheetA
BHELinspectionrequirement
P&ID for Oxygen Dosing System (For
dosingatdeaeratoroutlet).
P&ID for Oxygen Dosing System (For
dosingatCPUoutlet)
JunctionBoxterminationdetails
PS-PEM-MAX BHEL HOUSE SIRI FORT NEW DELHI
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SPEC. NO. PE-TS-310-154-12000-A-A001
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SCOPEOFENQUIRY
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SPEC. NO. PE-TS-310-154-12000-A-A001
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REV. NO. 0
DATE:
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1.0SCOPEOFENQUIRY
This specification is intended to cover design, engineering, manufacture, fabrication, assembly, inspection
and testing at suppliers works, packing and forwarding to power station site skid mounted oxygen dosing
systemalongwithaccessoriesandcommissioningsparesfor2X660MWBARHSTPPSTAGEII.
2X660MWBARHSTPPSTAGEII
a) OXYGENDOSINGSKIDS
(Including2cylindersmountedoneachskid)
4Nos.
b) Accessories:
i.
InjectorAssembly
8Nos.
ii.
15NB,SS316,Schedule80tubingforoxygendosing
400m
iii.
SS316Tubefittings(tees&90elbows)
10nos.each.
iv.
Filledoxygencylinders(Eachof50ltwater
Volumefilledat204Kg/cm2pressure)
60NOS.
v.
Racktohold30filledoxygencylinders
2NOS
1.2
Itemsthoughnotspecificallymentionedbutneededtomakethesystemcompleteasstipulatedunderthese
specificationsarealsotobefurnishedunlessotherwisespecificallyexcluded.
1.3
It is not the intent to specify all the details of the design & manufacturer. However, the equipment shall
conform in all respect to high standard of design, engineering & workmanship and shall be capable of
performingtherequireddutiesinamanneracceptabletoEngineer/Owner,whowillinterpretthemeaning
of drawing & the specification & shall be entitled to reject any work or material, which is not in full
accordanceherewith.
1.4
Incaseofanydeviation,theBiddershallindicatethesameclausebyclauseinthedeviationschedule.Inthe
absenceofthesameitwillbeconstruedthatthebidconformstrictlytothespecification.
1.5 Generalterms&conditionsinstructionstothebidderandotherattachmentsreferredtoelsewhere,made
part of tender specification. The bidder shall be responsible for all governed by requirements stipulated
hereinafter.
1.6
Incaseofanydata/requirementstipulatedinthedrawingsbutnotinthespecificationandviceversa,such
data /requirement shall be deemed to be contained in the both. Contradictions between drawings and
specifications, if any, shall be brought to the attention of the purchaser/consultant by the bidder and the
correctrequirementshallbeobtainedinwriting.
1.7Intheeventofanyconflictbetweenthevarioussectionsofthespecification,biddershallobtainnecessary
confirmationinwritingfromthepurchaser.Else,purchasersdecisioninthisregardshallbedeemedbinding.
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SPEC. NO. PE-TS-310-154-12000-A-A001
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PROJECTINFORMATION
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SPEC. NO. PE-TS-310-154-12000-A-A001
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BriefInformationofProject
Sl.No.
1
3
4
5
Nameofcustomer
Project
NameofConsultant
LocationofPlant
Details
NTPCLIMITED
2X660MWBARHSTPPSTAGEII
NTPCLIMITED
NearBarhtown,PatnaDistrict,Bihar,India
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SPEC. NO. PE-TS-310-154-12000-A-A001
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SPECIFICTECHNICALREQUIREMENT
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SPEC. NO. PE-TS-310-154-12000-A-A001
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REV. NO. 0
DATE:
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1.0
SCOPE:
Thescopeofthissectioncoversthebasisofdesign,systemdescription,equipmentselectionaspects
andcontrolphilosophyforOxygendosingsystemfor2X660MWBARHSTPP.Theabovesystemshall
be skid mounted. Two numbers skid (one number for dosing at CPU outlet and one number for
dosingatdeaeratoroutlet)perunitshallbeprovidedforoxygendosingsystemforeachunit.
2.0
DESIGNBASIS:
Customerspecification
DesignCalculationforthesystems
BHEL(TRICHY)feedwaterrecommendations
Thefollowingdrawings/documentsshallbeusedforthereference:
P&IdiagramforOxygendosingsystem(partofthisdocument)
DATASHEETAforOxygendosingsystem(partofthisdocument)
3.0 DESIGNPHILOSOPHY:
Theobjectiveofprovidingthedosingsystemsistomaintainthechemistryoftheboilerfeedwater
and also to comply with different modes of operation i.e. Combined Water Treatment mode
during continuous plant operation and Ammoniacal mode or AVT(O) mode during startup &
shutdownconditions.
The chemical feed for Combined Water Treatment (CWT) involves the feed of only aqueous
ammonia and gaseous oxygen. The principles, equipment selection and control philosophy of
ammonia feed system has been covered separately in the design philosophy and P&ID for LP
Chemicaldosingsystem.
It is emphasized that CWT will be operated only with boilers which have deepbed condensate
polishers, a copperfree condensate / feed water, a copperalloy free metallurgy downstream of
condensatepolisherforgoodwaterchemistrycontrol.
Thefollowingphilosophyofchemicalfeedsystemisconsidered:
Shutdownsequence:
OxygenfeedneedstobestoppedonehourbeforeshutdownanddeaeratorandLPheater
ventsneedstobeopened.
AmmoniadosingrateneedstobeincreasedtoachievepHintherangeof9.29.5.
Startupsequence:
Deaeratorventiskeptopen.
AmmoniaisdosedatCPUoutlettoachieveapHof9.29.5.
Cationconductivityreachesbelow0.15s/cm(at25C)andthetrendisdownwards.
Deaeratorventsareclosed.
OxygenfeedismanuallystartedfromDCS.
Duringnormaloperation:
pHismaintainedat8.28.5bydosingaqueousammoniasolution.
OxygendosingraterecommendedbyBHELTRICHYis30150ppb.Exactdosingrateshallbe
decidedbytheoperator.Forsizingofoxygendosingsystem,150ppbcontinuousdosingof
99%pureoxygenhasbeenconsidered.
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SPEC. NO. PE-TS-310-154-12000-A-A001
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4.0
4.1
4.2
4.3
5.0
DosingshallnormallybedoneatCPUoutlet.Howeverprovisionshallbegivenfordosingat
deaeratoroutletalso.Forthispurposetwoseparateskidbasedoxygendosingsystemsshall
besuppliedforeachunit.However,dosingshallbedoneatoneplaceatatimeonly.
Dosing rate shall be controlled from DCS (Customer scope) by regulating pneumatic flow
control valve (PCV) provided on each O2 dosing skid under full load conditions based on
dissolvedoxygenlevelateconomizerinlet.Oxygendosingratecanbeadjustedintherange
of 30150 ppb from DDCMIS. However, customer may also chose to manually feed a
particularsetpointwithinthisrangeandoperatetheoxygendosingautomaticallybasedon
thissetpoint.
Theoxygendosingshallautomaticallyturnoffbyclosingthepneumaticcontrolvalve(PCV)if
cationconductivityinthecyclegoesabove0.3us/cm.
EquipmentforOxygenDosing(2skidsperunit/Total=4skids)
Asmentioned,twooxygendosingskidsshallbe supplied foreachunit.Eachskidshall beidentical
unlessspecificallymentionedotherwise.Sinceonlyoneskidofthetwoshallbeunderoperationata
time,thecylinderstorageforthetwoskidsshallbecommonlocatedatthevicinityoftheoxygen
dosingskids.Eachskidshallmainlyconsistofthefollowingcomponents:
Cylinderbanks
Each oxygen dosing skid shall consist of a bank of two oxygen cylinders, dosing at downstream of
deaerator/CPUoutlet.Oxygencylinderbankisprovidedtocaterdailyrequirement.Theautomatic
changeoverofcylinder takes place on the basisof pressure i.e. the cylinder banks dosingat CPU
outlet will switch over at 47 kg/cm2(g) and the cylinder banks dosing at deaerator outlet at 17
kg/cm2(g). Separate storage rack for 30 cylinders and 30 filled oxygen cylinders per unit shall be
suppliedtocateronemonthsoxygenrequirement.
PressureRegulator:
Thelinepressureregulatorisusedforreducingahighsupplypressure(204barscylinderpressure)to
50kg/cm2(g)pressureinskiddosingatCPUoutletandto20kg/cm2(g)pressureinskiddosingat
deaeratoroutlet.
Valves,tubing,ventsandinstrumentationshallbeaspertheattachedP&IDandthedatasheet.The
MOCandspecificationofalltheequipmentshallbeaspertheattacheddatasheet.
ControlandInstrumentation:
ThemodeofoperationoftheoxygendosingsystemshallbefromBOPDDCMIS(customerscope)
only. All the logics, controls and interlocks shall be implemented in BOP DDCMIS. Local manual
interventionisnotenvisaged.Bothmanual/automaticcontrolsmaybeimplementedintheBOPC&I
DDCMIS. The provision to select Auto or Manual mode shall be provided in the BOP DDCMIS
OWS(NTPCscope)only.
Theoxygengasshallbeathighpressure(204Kgf/cm2)inthecylinders.Thesameshallbebroughtto
alowerpressurebythePressureRegulator(setpressureof50Kgf/cm2forskiddosingatCPUoutlet
andsetpressureof20Kgf/cm2forskiddosingatdeaeratoroutlet)attachedwitheachcylinder.
Eachofthetwooxygencylindersintheskidshallhaveadedicatedsetofsolenoidvalve,pressure
gaugeandpressuretransmitter.Twocylindersprovidedonskidareconnectedandonecylinderwill
serveatatimebasedonthepressureattheinletofsolenoidvalve.Incasethepressureattheinlet
ofSV1reachesatthesetpoint,thesolenoidvalveSV1willcloseandsolenoidvaleSV2willopenand
other cylinder is taken in to service provided the pressure at the inlet of SV2 is not low and vice
versa.AlarmforpressurelowattheinletofsolenoidvalvesshallbeprovidedinDCS.
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SPEC. NO. PE-TS-310-154-12000-A-A001
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Apressurereliefvalveshallbefittedatthedownstreamofsolenoidvalvetorelievesystempressure
ifthesystempressuregoesabovesetpressure.
Thepressureoftheoxygenshallbefurtherreducedbypressurereducingvalveintheskidbasedon
the feedback received from pressure transmitter (set point ADEQUATE(Set points45 kgf/cm2
for skid dosing at CPU outlet & 15 kgf/cm2 for skid dosing at deaerator outlet) downstream. The
flow and pressure of oxygen can be monitored from BOP DDCMIS by the signal from flow meter
(coriolis type) cum transmitter and from pressure transmitter provided at the downstream of
pressure reducing regulating valve. The flow of oxygen dosing will be controlled
manually/automaticallyfromDDCMISbyadjustingpneumaticflowcontrolvalve(PCV)(airtoopen
type) provided on skid based on the feedback from the dissolved oxygen analyzer (NTPC scope)
located in the economizer inlet. The PCV shall have a position feedback transmitter that shall
transmitthefeedbacksignaltoBOPDDCMIS.
Allsolenoidvalvesmountedintheoxygendosingskidshallbe24VDCpoweredfromDDCMISand
routed through the local skid mounted junction box. All the field instruments, pneumatically
controlledPCVandsolenoidvalves(SV1&SV2)shallbeterminatedatajunctionboxintheskidby
BHELsoxygendosingvendorforfurtherconnectiontoBOPDDCMIS(customerscope)bycustomer.
Ateachdosingpoint,viz.CPUoutletanddeaeratoroutlet,aninjectionassemblycontaining15NB
tubing, fixing collar, solenoid valve and NRV shall be supplied loose by oxygen dosing vendor. 24
VDC power for these solenoid valves shall be given by NTPC. Instrument air supply for the
pneumatically controlled PCV shall be given by BHEL through its IA distribution network. BHEL 'S
oxygen dosing vendor will terminate all instruments/devices as per NTPC tender drawings/NTPC
providedterminationdiagramsgiveninsectionF&tobefinalizedduringdetailedengineeringand
willprovideJBsandcablesfromfieldinstruments,pneumaticallycontrolledPCVandsolenoidvalves
(SV1&SV2)uptoJBaccordingly.
Bidder to note that the set points indicated below for operation of pressure reducing valve are
tentative. Final value of the same may be decided by bidder during detailed engineering as per
therequirementoftheflowmetercumtransmittermanufacturer.
Biddertofurthernoteincasethemanufacturerofflowmetercumtransmitterrecommendsgas
filters for proper functioning of the instrument, the same shall be deemed included in bidder
scope.
Consideringthesafetyaspectsoftheoxygendosingskid,biddertoprovideaflamearrestorinthe
ventheaderofeachofoxygendosingskids.
1. Followinginterlocks/alarmannunciationfacilityshallbeprovided.
ForSkiddosingatCPUOutlet
Source
of TagNumber Set
Point Interlock
AlarminDDCMIS
Remarks
signal
(suggested)
DuringNormalOperation:
Pressure
QCL11CP001 55Kg/cm2(HIGH) Notapplicable
Yes (HIGH pressure Manual checking
transmitter
atcylinder1outlet) of
pressure
regulatorreqd.
Pressure
QCL11CP001 47Kg/cm2(LOW) Close
SV1 Yes (LOW pressure Autochangeover
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transmitter
SPEC. NO. PE-TS-310-154-12000-A-A001
(QCL11AA201) & atcylinder1outlet)

Open
SV2
(QCL12AA201)
Pressure
transmitter
QCL12CP001
55Kg/cm2(HIGH)
Notapplicable
Pressure
transmitter
QCL12CP001
47Kg/cm2(LOW)
Close
SV2
(QCL12AA201) &
Open
SV1
(QCL11AA201)
Pressure
transmitter
QCL10CP001
43Kg/cm2(LOW)
Close
PCV
(QCL10AA202)
Pressure
transmitter
QCL10CP001
55Kg/cm2(HIGH)
Notapplicable
Cation
Conductivity
analyzer
0.3 s/cm (at Close

PCV
25C), increasing (QCL10AA202)
(HIGH)
Dissolved
oxygen
analyzer
Dissolved
oxygen
analyzer
30 ppb (LOW), Gradually open

decreasing
PCV(QCL10AA202)
to increase DO
provided signal
from
QCL10CP001
is
"NOT LOW" (i.e <
43Kg/cm2)
150
ppb, Close
increasing(HIGH) PCV(QCL10AA202)
todecreaseDO
DuringStartup:
Cation
Conductivity
analyzer
of
cylinders.
Manually replace
cylinder 1 with
filledcylinder.
Yes (HIGH pressure Manual checking
pressure
regulatorreqd.
Yes (LOW pressure Autochangeover
cylinders.
Manually replace
cylinder 1 with
filledcylinder.
Yes (Oxygen dosing
stopped due to low
pressure)
Yes (HIGH dosing Manual checking
pressure)
of
pressure
reducing
valve
reqd.
Yes (Oxygen dosing Increase ammonia
stoppedduetohigh pH set point to
cation conductivity raisepHto9.29.5
infeedwatercycle) range
Yes(LowDOlevelin Initial set point
feedwatercycle)
may be chosen as
90 ppb. However,
provision may be
kept to choose
exactsetpointfor
operation
by
operator's plant
during
Yes (Oxygen dosing chemist
stoppedduetohigh commissioning
DO level in feed within the range
of30150ppb.
watercycle)
0.15 s/cm (at Open

PCV Yes (Oxygen dosing
started)
25C), decreasing (QCL10AA202),
(ADEQUATE)
providedsignalfrom
QCL10CP001
is
"NOTLOW"(i.e<43
Kg/cm2) & signal
fromDOanalyzeris
"NOT HIGH" (i.e >
150ppb)
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Source
of TagNumber
signal
DuringNormalOperation:
Pressure
QCL21CP001
transmitter
SPEC. NO. PE-TS-310-154-12000-A-A001
ForSkiddosingatdeaeratorOutlet
Set
Point Interlock
AlarminDDCMIS
(suggested)
22Kg/cm2(HIGH)
Notapplicable
Pressure
transmitter
QCL21CP001
17Kg/cm2(LOW)
Close
SV1
(QCL21AA201)
&
Open
SV2
(QCL22AA201)
Pressure
transmitter
QCL22CP001
22Kg/cm2(HIGH)
Notapplicable
Pressure
transmitter
QCL22CP001
17Kg/cm2(LOW)
Close
SV2
(QCL22AA201)
&
Open
SV1
(QCL21AA201)
Pressure
transmitter
QCL10CP001
13Kg/cm2(LOW)
Close
PCV
(QCL20AA202)
Pressure
transmitter
QCL10CP001
22Kg/cm2(HIGH)
Notapplicable
Cation
Conductivity
analyzer
0.3 s/cm (at Close

PCV
25C), increasing (QCL20AA202)
(HIGH)
Dissolved
oxygen
analyzer
Dissolved
30 ppb (LOW), Gradually

open
decreasing
PCV(QCL20AA202)
to increase DO
providedsignalfrom
QCL20CP001
is
"NOTLOW"(i.e<13
Kg/cm2)
150
ppb, Close
Remarks
Yes (HIGH pressure Manual

atcylinder1outlet) checking
of
pressure
regulatorreqd.
Yes (LOW pressure Auto
atcylinder1outlet) changeover of
cylinders.
Manually
replace cylinder
1 with filled
cylinder.
Yes (HIGH pressure Manual
atcylinder2outlet) checking
of
pressure
regulatorreqd.
Yes (LOW pressure Auto
atcylinder2outlet) changeover of
cylinders.
Manually
replace cylinder
1 with filled
cylinder.
Yes (Oxygen dosing
stopped due to low
pressure)
Yes (HIGH dosing Manual
pressure)
checking
of
pressure
reducing
regulating valve
reqd.
Yes (Oxygen dosing Increase
stoppedduetohigh ammoniapHset
cation conductivity pointtoraisepH
infeedwatercycle) to9.29.5range
Yes(LowDOlevelin Initial set point
feedwatercycle)
may be chosen
as 90 ppb.
However,
provision may
be kept to
chooseexactset
for
Yes (Oxygen dosing point
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oxygen
analyzer
increasing(HIGH)
DuringStartup:
Cation
Conductivity
analyzer
SPEC. NO. PE-TS-310-154-12000-A-A001
PCV(QCL20AA202)
todecreaseDO
stoppedduetohigh operation
by
DO level in feed operator's plant
watercycle)
chemist during
commissioning
withintherange
of30150ppb.
0.15 s/cm (at Open

PCV Yes (Oxygen dosing
started)
25C), decreasing (QCL20AA202),
(ADEQUATE)
providedsignalfrom
QCL10CP001
is
"NOTLOW"(i.e<43
Kg/cm2) & signal
fromDOanalyzeris
"NOT HIGH" (i.e >
150ppb)
6.0
COMMISSIONINGSPARES
Commissioning spares if deemed necessary by the bidder for commissioning of the skids shall be
suppliedbythebidderasapartofbaseoffer.Listofcommissioningsparesquotedforandindividual
pricebreakupofthesameshallbesubmittedseparately.
7.0
8.0
ACCESSORIES
Accessoriesasdescribedbelowshallbesuppliedloosewiththeoxygendosingskids:
i.
Injector Assembly: Eight numbers injector assemblies as described in the P&ID of this
specificationshallbesuppliedloose,tobefittedbyBHELatthedosinglocations.
ii.
SS tubing: 400 m of 15 NB (1/2 in) SS 316 tubing (Sch 80) tubing shall be supplied loose to
interconnect dosing skids with injector assemblies. The specification of tubing shall be as per
datasheetA.
iii.
SS316Tubefittings(tees&90elbows):10numbersteesand10numbers90elbowsshallbe
supplied loose to help connectinjector assemblies to pipeheader. The specification of fittings
shallbeasperdatasheetA.
iv.
Filled oxygen cylinders (Each of 50 lt water volume filled at 204 Kg/cm2 pressure): 60 filled
oxygencylindersshallbesuppliedloosetocateronemonthoxygenrequirementoftwounits.
Thesecylindersareinadditiontotheeightcylinders(twoperskid)alreadymountedonskids.
v.
Racktohold30filledoxygencylinders:TwonumbersofMSracksshallbesuppliedloose,each
havingadequateprovisiontoholdatleast30filledoxygencylinders.
QUALITYASSURANCEPLANS
Biddertonotethatallinspection&testingshallbecarriedoutasperapprovedmanufacturingQPto
besubmittedbythebidderduringdetailedengineeringfortheproject.Howeverthesameshallbe
inlinewiththerequirementsmentionedinBHELInspectionrequirementmentionedinthesectionD
oftechnicalspecification.
Any changes/additional tests insisted upon by Customer during detailed engineering shall be
acceptedbybidderwithoutanycommercialimplicationtoBHEL/Customer.
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9.0
10.0
11.0
12.0
12.1
12.2
12.3
13.0
SPEC. NO. PE-TS-310-154-12000-A-A001
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SUBVENDORS:
Bidder to note that all the subvendors shall be selected from the BHEL approved sub vendor list
enclosedasannexure1,sectionC2ofthistechnicalspecification.
TERMINALPOINTS(AlsoreferP&IDiagramenclosed)
i.
All field instruments, solenoid valves and PCV shall be terminated at JB by the oxygen
dosingvendorforfurtherconnectiontoDCSbyNTPC.
ii.
All vent connections shall be connected via vent header and terminated at one point of
theskidforfurtherpiping(ifrequired)byBHEL.
iii.
DosingterminationpointshallbesuitablyterminatedbydosingvendorafterPCVatone
pointattheskidforfurtherconnectiontilldosinglocationsbyBHEL.
iv.
15NBinstrumentairconnectionsuptothePCVineachindividualskidshallbesuppliedby
BHEL.
Painting:
Bidder to note that painting shall be as per approved painting schedule to be finalized during
detailed engineering. However the same shall be prepared in line with the schedule enclosed as
Annexure6ofsectionC2oftechnicalspecification.
DRAWINGS/DOCUMENTATION
Documentstobesubmittedalongwiththebid:
Biddertonotethattheonlytechnicaldocumentrequiredwiththebidisthedulyfilled,stampedand
signed copy of the Confirmation Sheet attached as Annexure 5 Section C2 of this Technical
Specification.
Incase,bidderhastakenanydeviationfromthetechnicalspecificationrequirements,thesameshall
beclearlymentionedinthebidintheBHELprescribedformatofScheduleofclarificationsattached
asAnnexure4SectionC2ofthistechnicalspecificationandthisdocumentshallbesubmittedalong
withtheconfirmationsheetmentionedabove.
Noothertechnicaldocumentisrequiredalongwithbiddersoffer.Anyotherdocumentsubmitted
bybiddershallnotbeevaluatedbyBHELandshallbeconsideredaswithdrawn.
Biddertonotethatanyundeclareddeviationmentionedinbidderofferotherthanspecifiedinthe
scheduledofDeviationsshallbeconsideredasnullandvoid.
Documentstobesubmittedafterawardofcontract:
Successful bidder on award of the project shall prepare drawings/documents as per Annexure 4
Section C3 in project specific title blocks and submit the same for formal approval by
BHEL/customer.
Documentstobesubmittedafterdispatchofskids:
Bidder shall submit soft copy/hard copy/CD ROMs of all the finally approved drawings and O&M
Manuals as required by Customer/consultant/BHELsite/BHELPEM. The exact number of copies of
thesedocumentstobesubmittedshallbenotifiedtothebidderatthetimeofdetailedengineering
andbiddershallsubmitthesamewithoutanycommercial/deliveryimplicationstoBHEL/customer.
PACKING:
Topreventdamagetotheequipmentoftheskidduringtransit,wooden/angleiron/steelframe
supportstobeprovidedwhereverrequired.Specialattentionshallbeprovidedwhilepackingand
loadingforoverheadequipment.
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14.0
DESIGNREQUIREMENTS
Biddertonotethatdesignrequirementofthechemicaldosingskidsshallbeasbelow:
1. Alltheterminalpointsshallbeeasilyaccessibleandtowardsonesideofskid.
2. Allvalvesshallbeeasilyaccessiblefortheoperator.
3. AllequipmentshallhaveSSnameplate.
4. CablingbetweenindividualequipmentandJBshallberoutedviacabletrays/conduits.
5. AllJBshallbeskidmounted.
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SECTIONC2
ANNEXURE
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ANNEXURE1
ListofBHELapprovedsubvendors
SLNO.
1
2
ITEM
MECHANICAL:
STRUCTUREFORTHESKID/RACK
FORCYLINDERSTORAGE
FILLINGOFOXYGENCYLINDER
APPROVEDSUPPLIERS
PLACE
SELFMAKE OF MAIN
VENDOR
FILLING
OF
EMPTY
CYLINDERS MAY BE DONE
FROM ANY CCE LICENSED
OXYGENGASFILLER
BPCL
EVERESTKANTO
ASAPPLICABLE
REMARKS
ASAPPLICABLE
EMPTYOXYGENCYLINDERS
NAINI
TARAPUR/AURA
NGABAD
MARUTI
KOATSU HALOL,
CYLINDERLTD
GUJARAT
CHECKVALVE
PRECISIONENGG.
MUMBAI
CRESENTVALVE
MUMBAI
BDK
HUBLI
LEADER
JALANDHAR
CHEMTECH
MUMBAI
FOURESS
MUMBAI
STEELSTRONG
MUMBAI
BALLVALVE
AVVALVESLTD
AGRA
AKAYVALVES
MUMBAI
FLOWCHEMINDUSTRIES
AHMEDABAD
KSBPUMPSLTD
MUMBAI
BDK
HUBLI
AUDCO
CHENNAI
3 WAY VALVE MANIFOLD FOR HITECH
AHMEDABAD
PG&PT
CHEMTROL
BLISSANAND
GURGAON
EXCELHYDRO
MUMBAI
BYORIGINALINSTRUMENT ASAPPLICBALE
MANUFACTURER
PRESSUREREDUCINGVALVE
TESCOM
USA
TUBING
FITTINGS
NEEDLEVALVE
10
11
PAINT
C&I:
PRESSUREGAUGE
RATNAMANI
REMI
SWAGELOK
PARKER
HAMLET
BYORIGINALINSTRUMENT
MANUFACTURER
BERGERPAINTS
ASIANPAINTS
SHALIMARPAINTS
JENSON&NICOLSON
GUNJANPAINT
AHMEDABAD
MUMBAI
USA
USA
ISRAEL
ASAPPLICBALE
ANINSTRUMENTS
KOLKATA
KOLKATA
MUMBAI
KOLKATA
KOLKATA
MUMBAI
(PARTOFEMERSON
PROCESS)
PAGE:

SPEC. NO. PE-TS-310-154-12000-A-A001
VOLUME II-B
SECTION
REV. NO. 0
DATE:
SHEET
OF
12
PRESSURETRANSMITTER
13
FLOW
METER
TRANSMITTER
CONTROL
VALVE
ACTUATOR
15
SOLENOIDVALVE
DRESSERMASONILAN
CCI
NIPPONFISHER
FISHER
CONTROLS
(EMERSON)
COPESVULCAN
MILCONTROLS
DRESSER VALVES INDIA
PVTLTD
WEIR
FISHERXOMOX
JEFFERSON
HERION
ROTEXAUTOMATIONLTD
16
JUNCTIONBOX
ASCO
14
HGURU
MANOMETERINDIA
GIC
GLUCKINDIA
BUDENBERGGAUGE
DRESSERIND
FORBESMARSHALL
WAREEINSTRUMENTS
BLISSANAND
BRISTOLBABCOCK
FISHERROSEMOUNT
SMARTINST
EMERSON
PROCESS
MANGEMENT(I)LTD
SIEMENS
NEWDELHI
MUMBAI
MUMBAI/GOA
MUMBAI
GURGAON
MUMBAI
MUMBAI/
BANGALORE
SBEM
PUNE
TATAHONEYWELL
PUNE
VAUTOMAT
NEWDELHI
BIRLAKENT TAYLOR LTD. FARIDABAD
(A GROUP COMPANY OF
ABB)
FUJIELECTRIC
JAPAN
YOKOGAWA
JAPAN
CUM EMERSON
PROCESS USA/MUMBAI
MANGEMENT(I)LTD
GERHEONIK
USA/INDIA
WITH IL
PALGHAT
MICRO
MOTION
LFMSERIES
FRANCE
USA/KOREA
JAPAN
UK/USA/FRANC
E
UK
ALWAYE
COIMBATORE
UK
CHENNAI
ARGENTINA
GERMANY/ITAL
Y
VV
NAGAR/
BARODA
USA/INDIA/UK
AJMERA INDUSTRIAL &

ENGIN
BALIGA
LIGHTING
EQUIPMENT
PAGE:

17
INSTCABLES(SCREENED)
18
NICCO
CHORDSCABLE
UNIVERSAL
INCAB
POLYCAB
PVC INSULATED LT CONTORL DELTONCABLES
CABLES
HVPL
ELKAYTELELINKS
GEMSCAB
KEI
CORDSCABLE
UCL
RADIANTCABLES
INCAB
NICCO
PARAMOUNTCABLES
FGI
POLYCABWIRES
TORRENTCABLES
ICL
SPEC. NO. PE-TS-310-154-12000-A-A001
VOLUME II-B
SECTION
REV. NO. 0
DATE:
SHEET
OF
DEVIPOLYMERS
ELECTROMACINDUSTRIES
KSINTRUMENTSPVT.LTD.
MANISHAENTERPRISE
SHRENIK&COMPANY,
SUCHITRAINDUSTRIES
RELIANCE
DELTON
BANGLORE
FARIDABAD
NEWDELHI
KOLKATA
BHIWADI
SATNA
PUNE
DAMAN
FARIDABAD
FARIDABAD
FARIDABAD
BHIWADI
BHIWADI
BHIWADI
SATNA
HYDERABAD
PUNE
KOLKATA
ALWAR
KOLKATA
DAMAN
NADIAD
RAJPURA
Notes:
1. Alladditionallyproposedsubvendors(tobepreferentiallydeclaredinthetender/postbidclarificationstage)shall
besubjecttoBHELapprovalduringdetailedengineering.
2. Allthefinallyselectedsubvendorsshallbesubjecttocustomerapprovalduringdetailedengineeringwithoutany
delivery/commercialimplicationstoBHEL.
PAGE:
SPEC. NO. PE-TS-310-154-12000-A-A001
VOLUME II-B
SECTION
REV. NO. 0
DATE:
SHEET
OF

ANNEXURE2
ElectricalScopeMatrix
Sl.NO
DETAILS
SCOPE
SUPPLY
Vendor
SCOPE
E&C
Vendor
Vendor
Vendor
JunctionBox
Ordinarycontrolcables,
screenedcontrolcables&
specialcontrolcable
Cableglandsandlugsfor
equipmentsuppliedby
vendor
Vendor
Equipmentgrounding
Vendor
Vendor
Vendor
REMARKS
JBshallbemountedonrespective
skid.Terminationofallfield
instruments,solenoidvalvesandPCV
uptoJBshallbedoneasperNTPC
terminationdrawingbybidder.
ConnectionbetweenJBandBOP
DDCMISshallbeinNTPCscope.
Withintheskid,betweeninstrument
andJB.
1.DoublecompressionNiCrplated
brassglands.
2.Solderlesscrimpingtypetinned
copperheavydutylugsforPower
cables.
3.Solderlesscrimpingtypeheavy
dutycopperlugsforcontrolCables.
Withintheskid
PAGE:

SPEC. NO. PE-TS-310-154-12000-A-A001
VOLUME II-B
SECTION
REV. NO. 0
DATE:
SHEET
OF
ANNEXURE3
Listofdocumentstobesubmittedbythebidderafterawardofcontract
Sl.No. BHELDocumentNo.
Drawingname
A
BasicEngineeringDocuments
1
PEV0310154A401
P&IDiagramforoxygendosingsystemfordeaeratoroutlet
2
PEV0310154A402
P&IDiagramforoxygendosingsystemforCPUoutlet
3
PEV0310154A403
GADiagramforoxygendosingsystem fordeaeratoroutlet
4
PEV0310154A404
GADiagramforoxygendosingsystem forCPUoutlet
B
DatasheetsanditemGA
B1
Mechanical
5
PEV0310154A405
Datasheetforball valves
6
PEV0310154A406
Datasheetforcheck/nonreturnvalves
7
PEV0310154A407
Datasheetforpressurereducingvalve(pressureregulator)
8
PEV0310154A408
Datasheetforpressurereliefvalve
9
PEV0310154A409
Datasheet&GAdrawingofemptyoxygencylinder
10
PEV0310154A410
GAdrawingofcylinderrack
11
PEV0310154A411
GAdrawingofinjectionassembly
B2
Controlandinstrumentation
12
PEV0310154A412
Datasheetforsolenoidvalve
13
PEV0310154A413
Datasheetforpneumaticcontrolvalve
14
PEV0310154A414
Datasheetforpressuregauge
15
PEV0310154A415
Datasheetforpressuretransmitter
16
PEV0310154A416
JBgrouping&terminationdrawing
C
Quality
17
PEV0310154A417
ManufacturingQualityplanwithsubvendorlist
PAGE:

SPEC. NO. PE-TS-310-154-12000-A-A001
VOLUME II-B
SECTION
REV. NO. 0
DATE:
SHEET
OF
ANNEXURE4
SCHEDULEOFCLARIFICATIONS
AllclarificationfromtheTechnicalSpecificationshallbefilledinbytheBIDDERclausebyclauseinthis
formatonly.
VOLUME SECTION CLAUSE PAGE SPECIFICATION

CLARIFICATION
REASONS
FOR
NO.
NO. REQUIREMENT
CLARIFICATION
PAGE:
SPEC. NO. PE-TS-310-154-12000-A-A001
VOLUME II-B
SECTION
REV. NO. 0
DATE:
SHEET
OF

ANNEXURE5
Specificconfirmationrequiredfromthebidders
Sl.No. Description
1
Bidder to confirm that the scope of supply
shallbeasperBHELtechnicalspecificationPE
TS31015412000AA001, Rev 00 and
subsequent correspondences, agreements till
theawardoforder.
2
Incaseofanydeviation/clarification,thesame
has been furnished in the separate
Clarificationscheduleattachedalongwiththe
TechnicalSpecification.
3
Bidder to note that undeclared deviation
mentionedelsewhereinthebidderoffershall
be treated as null and void and shall be
automatically considered as withdrawn.
Biddertoconfirmthesame.
4
Bidder to confirm that list of commissioning
spares if required has been submitted with
theoffer.
5
Bidder to confirm that all the items and
instruments shall be supplied as per data
sheetAandP&IDenclosedwiththistechnical
specification.
6
Bidder to confirm that all the sub vendors
shall be selected from the list of BHEL
approvedsubvendorsenclosedasAnnexure1
SectionC2ofthistechnicalspecification.
7
Biddertoconfirmthatelectricalscopeofthe
vendorshall beasperAnnexure2SectionC2
ofthistechnicalspecification.
8
Biddertoconfirmthatpainting ofalltheitems
shallbeasperAnnexure6SectionC2enclosed
withthistechnicalspecification.
9
Bidder to confirm that all the documents
listed in Annexure 4 of this technical
specification shall be submitted for approval
ofBHEL/customer.
Reply/Commentsbybidder
Confirmed/NotConfirmed
Remarks,ifany
Confirmed/
Noclarification
Confirmed/Not Confirmed/
Notrequired
PAGE:
SPEC. NO. PE-TS-310-154-12000-A-A001
VOLUME II-B
SECTION
REV. NO. 0
DATE:
SHEET
OF

ANNEXURE6
PAINTINGREQUIREMENTS
Sl.
No.
1
Surface
preparation
All structural Shot
blast
steel
cleaning/abrasive
components + blast cleaning to
cylinderracks SA 2 (near
whitemetal)
2
3
Instruments
Aspermanufacturersstandardpractice.
All SS & GS Nopaintingisrequired.
components
JunctionBox
AspersectiondatasheetA
Items
Primercoat
Intermediatecoat
Finishcoat
Minimum1 coatof
35DFTthicknessof
inorganicethylzinc
silicate
Minimum 1 coat
of
50
DFT
thicknessofepoxy
based
TiO2
pigmentedpaint
Minimum2coats of35DFT
thickness each of epoxy
paintfollowedbyone coat
(minimum
35
DFT
thickness) of aliphatic
acrylic
polyurethane
CDE134,%V=40.0(min)
Notes:
1. SurfacepreparationshownisasperSwedishStandardsSIS055900.DegreasingwillbeasperstandardSSPC
SP1.
2. Methodofpaintapplicationshallbeasperpaintmanufacturersrecommendations.
3. Allequipmentshallbefinishpaintedatshop.Loosepaint(forstructuralsteel)fortouchupshallbesupplied
alongwithskid.
4. Thepainting schemementionedaboveistheminimumrequirementandisindicative.Howeveranyminor
changesinthepaintingschemeoranyspecialpaintingforsomeprojectsduetocustomerinsistenceshallbe
carriedoutbythebidderwithoutanycommercial/deliveryimplicationstoBHEL.
PAGE:

SPEC. NO. PE-TS-310-154-12000-A-A001
VOLUME II-B
SECTION
REV. NO. 0
DATE:
SHEET
OF
SECTIONC3
SPECIFICTECHNICALREQUIREMENT:CONTROLVALVE
PAGE:

SPEC. NO. PE-TS-310-154-12000-A-A001
VOLUME II-B
SECTION
REV. NO. 0
DATE:
SHEET
OF
SPECIFICTECHNICALREQUIREMENTS
Therequirementsinthissectionarespecificforthisprojectforcontrolvalves.
[A]GENERALTECHNICALREQUIREMENTSFORCONTROLVALVEWITHPNEUMATICACTUATORALONGWITHACCESSORIES
ARE:
1. THECONTROLVALVESACTUATORSTOBESIZEDFORSHUTOFFDIFFERENTIALPRESSURE.
2. CONTROLVALVESSHALLBESIZEDTOHAVEANOPENINGOF10%MIN.AND80%ATMAX.FLOWCONDITION.FURTHER,
THEVALVESTEMTRAVELRANGEFROMMINIMUMFLOWCONDITIONTOMAXIMUMFLOWCONDITIONSHALLNOTBE
LESSTHAN50%OFTHETOTALVALVESTEMTRAVEL.
3. ALLTHEVALVESSHALLBECAPABLEOFHANDLINGATLEAST120%OFTHEREQUIREDMAXIMUMFLOW.
4. ANTICAVITATIONTRIMSSHALLBEPROVIDEDFORVALVESWITHCAVITATIONSERVICESANDHARDENEDTRIMSFOR
FLASHINGSERVICES.
5. CONTROLVALVEACCESSORIESSHALLBEFITTEDONTHEVALVEBODY.INTEGRALPNEUMATICTUBINGSHALLBEPVC
COATEDCOPPERANDFITTINGSSHALLBEOFBRASS.APPLICABLEACCESSORIESSHALLBETERMINATEDATTHE
JUNCTIONBOX(MOUNTEDONTHESKID).
6. TYPEOFFLOWACTION(UNDERTHESEATOROVERTHESEAT)WILLBESELECTEDBYTHEVENDOR,HOWEVER
WHEREVERDOWNSTREAMSIDEISSUBJECTEDTOVACUUM,FLOWACTIONSHALLBEFLOWTOCLOSE(OVERTHE
SEAT).SEPARATEINDICATIONFORTHESAMEHASNOTBEENPROVIDED.
7. TRIMSUPPLIEDSHALLBESUITABLEFORQUICKCHANGINGANDTRIMVELOCITYSHALLNOTEXCEED30M/SEC.
8. CONTROLVALVESSHALLUNDERGOQUALITYASSURANCEPROGRAMASPERAPPROVEDQUALITYPLAN.
9. THEMULTIPLESTAGESSHALLBESUCHTHATTHECONTROLLEDPRESSUREDROPACROSSEACHSTAGESHALLENSURE
THATTHEVALVEDOESNOTCAVITATEINANYOFTHESTAGES.
10. THESIZINGPROCEDUREFOLLOWEDSHALLBEASPERLATESTEDITIONOFANSI/ISAOREQUIVALENTSTANDARD.
11. TOLERANCEONENDTOEND,CENTERTOCENTER,CENTERTOFACESHALLBEINACCORDANCEWITHANSIB16.10
12. FACILITYTOADJUSTTHEMAXIMUMTRAVELOFTHESTEMSHALLBEINCORPORATED.
13. THEENDCONNECTIONSSHALLBESOCKETWELDEDFORSIZESBELOW50NB.FLANGEDCONNECTIONSHALLBE
PROVIDEDFORDMWATERSERVICESWITHSUITABLERUBBERLINEDINTERFACES.
14. SMARTPOSITIONERSHALLBEPROVIDEDWITHADVANCEDDIAGNOSTICSOFTWAREWITHFEATURESLIKESTROKE
COUNTERORTRAVELCOUNTER,LEAKAGEINACTUATOR,ONLINEPARTIALCLOSURETEST,VALVESIGNATURE
ANALYSIS,VALVERESPONSETEST,VALVEFIXTION/JAMMINGDETECTIONETCTOBEPROVIDED.
15. UNIVERSALHARTCALIBRATIOR(ONEPERUNIT)SHALLBEPROVIDED,COMMONTOALLSMARTPOSITIONERS.
16. TRAVELTIMEFORALLTHECONTROLVALVESSHALLBEWITHIN10SEC.
17. NOISEABATEMENTSHALLBEACHIEVEDBYVALVEBODYANDTRIMDESIGNANDNOTBYUSEOFSILENCER.
PAGE:

SPEC. NO. PE-TS-310-154-12000-A-A001
VOLUME II-B
SECTION
REV. NO. 0
DATE:
SHEET
OF
[B]SpecificationsofSMARTPositionersofControlValves:
Theelectronicpositionershallmeetthefollowingrequirements:
1.Electrical
(A)InputSignal
420mAfromControlSystem
(B)PowerSupply
LoopPoweredfromtheoutputcardofcontrolsystem.
(C)HARTProtocol
Compatibilityforremotecalibration&Diagnostics(SuperimposedHARTSignalonInput
Signal)(420mA)
(D)ValvePosition
Positionsensing(Noncontacttype),420mA
Sensing
O/PSignalforcontrolsystemtobeprovided
2.Environment
(A)OperatingTemp.
()30to80Deg.C
(B)Humidity
095%
(C)ProtectionClass
IP65Minimum
3.SoftwareforConfigurationandDiagnostic
(A)Software
WindowsBasedSoftware,Softwareshallmeettherequirementforconfiguration,
diagnostics,calibrationandtestingoftheactuator
(B)Diagnostic/Testfeatures
AdvancedDiagnosticFeatureslikeStrokeCounterorTravelCounter,Leakageinactuators,
onlinepartialclosuretest,valvesignatureanalysis,stepresponsetest,valve
friction/jammingdetectionetc.tobeprovided.
(C)FactoryValve
TobeProvided
SignatureTests
Reports(PRVS
ValveTraveland
TravelVSI/P
Signal)
4.Configuration/OperatingModes
(A)Calibration
RemoteCalibration,Auto&ManualCalibrationshallbepossible
(B)OperatingRange
FullRange&SplitRangeSignalRange
(C)ValveAction
Direct&ReverseValveAction
(D)FlowCharacterization
PossibletoFitValve
Characteristiccurvelinear&equalpercentage
5.FailSafe/FailFreeze
FailSafe/FailFreeze
Yes
Featurestobeprovided
6.Pneumatic
(A)AirCapacity
SufficienttoHandletheValvesSelected/Boosterstobesuppliedifrequired.
TosuittheAirSupplyPressure
(B)AirSupplyPressure
(C)Process
1/2InchNPT
Connection
7.Performance
(A)Characteristic
<=0.5%ofSPAN
Deviation
(B)AMBTemp.Effect
<=0.01%deg.C.orBetter
PAGE:

8.EMC&CECompliance
Requiredtointernational
standardlikeEN(IEC)
9.Accessories
(A)InBuiltOperatorpanel
(B)HandHeldHartCalibrator
(C)PressGaugeblock
SPEC. NO. PE-TS-310-154-12000-A-A001
VOLUME II-B
SECTION
REV. NO. 0
DATE:
SHEET
OF
EN500812&EN50082OrEquivalent
Displaywithpushbuttonsforconfiguration
Displayonthepositioneditself(passwordprotected/hardwareLock)
UniversalHartCalibratortobeprovided,oneperunit
ForSupply&outputpressure,filterregulatorotheraccessoriesshallbeprovidedason
requiredbasisformakingsystemcomplete.
NPT,sideorbottomentrytoavoidwateringress
forSlidingStem/Rotary/Singleacting/doubleactingonrequiredbasis.
(D)ElectricalCableEntry
(E)ValvesMountingAssembly
[C]ENDPREPARATION
Valvebodyendsshallbesocketwelded,flangedorscrewedasfinalizedduringdetailedengineeringandasperEmployer's
approval.Forvalvessize50mmandbelow,theweldedendswhereverrequiredshallbesocketweldedasperANSIB16.11.
FlangedendswhereverrequiredshallbeofANSIpressuretemperatureclassequaltoorgreaterthanthatofthecontrolvalve
body.
[D]VALVEACTUATORS
Allcontrolvalvesshallbefurnishedwithpneumaticactuators.TheBiddershallberesponsibleforproperselectionandsizingof
valveactuatorsinaccordancewiththepressuredropandmaximumshutoffpressureandleakageclassrequirements.Thevalve
actuatorsshallbecapableofoperatingat60deg.Ccontinuously.Valveactuatorsandstemsshallbeadequatetohandlethe
unbalancedforcesoccurringunderthespecifiedflowconditionsorthemaximumdifferentialpressurespecified.Anadequate
allowanceforstemforce(atleast0.15Kg/sq.cm.perlinearmmofseatingsurface)shallbeprovidedintheselectionofthe
actuatortoensuretightseatingunlessotherwisespecified.Thetraveltimeofthepneumaticactuatorsshallnotexceed10
seconds.
PAGE:

SPEC. NO. PE-TS-310-154-12000-A-A001
VOLUME II-B
SECTION
REV. NO. 0
DATE:
SHEET
OF
SECTIONC4
DATASHEETA
PAGE:

SPEC. NO. PE-TS-310-154-12000-A-A001
VOLUME II-B
SECTION
REV. NO. 0
DATE:
SHEET
OF
DATASHEETA
(Alltheequipment&instrumentscomingincontactdirectlywithoxygenshallbeoxygencleanedandcertifiedfit
tobeusedforoxygenapplicationbothinthedatasheetandintherespectivetestcertificates.)
Sl.No. Description
MechanicalItems
1.0
No.ofskid(s)forproject
2.0
Cylinders:
2.1
Quantitymountedonskid
2.2
LoosesupplyoffilledOxygencylinders
2.3
Total quantity of filled oxygen
cylinderstobesuppliedfortheproject
2.4
Design Standard of empty oxygen
cylinder
2.5
Design standard for valve fittings to
cylinder
2.6
WaterCapacity
2.7
GasCapacity
2.8
MaxWorkingpressureat15C
2.9
Paintingofoxygencylinder
2.10
Additionalrequirement
2.11
Accessories
3.0
3.1
3.2
4.0
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
5.0
5.1
5.2
5.3
5.4
5.5
5.6
5.7
AllTubing:
Material
Diameter
Ballvalves
Body,Bonnet,stem
TrimMaterial
Designstandard
Teststandard
Size
EndConnections
Rating
Valveoperation
Checkvalves/NRV
Body,cover,disc/piston&seat
Designstandard
Teststandard
Size
EndConnections
Rating
Valveoperation
Parameter
Four(twoperunit)
Twoperskid(Totaleight)
30looseonarackforeachunit(total60)
60+08=68
IS7285
IS3224
50liters
10m3
204Kgf/cm2
AsperIS4379
All cylinders supplied should conform to Gas Cylinder Rules,
2004andCCElicenseifrequiredforthesameshallbearranged
bythebidder
Two numbers (one per unit) Cylinder storing rack (MS), each
withcapacitytohold30cylinders
ASTMA213/269GRTP316SCH80(seamless)
15NB (1/2OD)
ASTMA182Gr.TP316
SS316
BS5351&5159/equivalent
EN122661
15NB
SWANSIB16.11
ClassASA800
Manual
ASTMA182Gr.TP316
ANSIB16.34/API602
API598
15NB
SWANSIB16.11
ClassASAclassASA800
Manual
PAGE:

6.0
6.1
6.2
6.3
6.4
6.5
6.6
6.7
7.0
Pressurereliefvalve
Type
Body,bonnet,disc&nozzle
Valvedischargesto
Backpressure
Setpressure
InletConnections
OutletConnections
Fittings
8.0
8.1
8.2
8.3
8.4
8.5
8.6
PressureRegulator
Quantity
Body&trim
Inletconnection
Outletconnection
Operatingpressure
SetoutletPressure
9.0
10.0
11.0
Flanges
Structuralsteel
Nuts&bolts
C&Iitems
12.0
PressureGauge
12.1
Sensingelement
12.2
MOCSensingelement
12.3
MOCMovement
12.4
MOCCasing
12.5
12.6
12.7
12.8
12.9
12.10
12.11
12.12
12.13
12.14
12.15
12.16
12.17
12.18
13.0
13.1
Paint
Colourofcase
Span/zeroadjustment
Dialsize
Rangeselection
Overrangeprotection
Colourofdial
Colourofnumerals
Scale
Blowoutdisc
Accuracy
Processconnection/location
Nameplate/metaltag
3waymanifoldvalvesforPG
Pressure/differentialpressure
transmitter
Type
SPEC. NO. PE-TS-310-154-12000-A-A001
VOLUME II-B
SECTION
REV. NO. 0
DATE:
SHEET
OF
Springloaded,angletype
SS316
Atmosphere(vent)
Constant
55Kg/cm2forskid1and22Kg/cm2forskid2
15NB,Flanged/threaded,ANSIB16.5,300#
15NB,Flanged/threaded,ANSIB16.5,150#
Stainless steeltoA276orA479 F316,DimensiontoANSIB16.11
socketweldends.
Twoperskid(total8),eachmountedtoanoxygencylinder
SS316/Brass
1/2"
1/2"
204Kg/cm2(g)
50Kg/cm2(g)forskiddosingatCPUoutletand20Kg/cm2(g)for
skiddosingatdeaeratoroutlet
SS316,ANSIB16.5CL300
IS2062
SS304
Bourdonwithchemicalsealdiaphragm
SS316
SS304
DiecastAL,stoveenameled,blackfinish,threadedbezelring,
clearglasscoverconformingtoNEMA4
Epoxy
Black
INT.Microscrew
150mm
130%ofoperatingparameter
150%ofFSD
White
Black
Linear,270arcgraduatedinmetricunits
Required
1%0fFSD
NPT(M)/Bottom
SS
NPT(F)ofSS316
2wire,microprocessorbased
PAGE:

13.2
Workingprinciple
13.3
OutputSignal
13.4
13.5
13.6
13.7
Signalprocessingunit
Measuringelement
Measuringdiaphragm
Staticpressure/Overloadpressure
13.8
13.9
Turndownratio
Spanandzero
13.10
13.11
13.12
13.13
Enclosureclass
Outputindicator
Nameplate
Body
13.14
13.15
13.16
13.17
13.18
13.19
13.20
Operatingvoltage
Load
DesignAmbienttemperature
DOPofenclosure
Accuracy
Repeatability
Sealing/Isolation
13.21
Accessories
14.0
14.1
14.2
14.3
14.4
14.5
14.6
14.7
14.8
15.0
SolenoidValve
Type
Body
Internals
Spring
Size
Classofinsulation
Electricalconnection
Connectivity
Flowmetercumtransmitter
15.1
Expectedflowofoxygeninprocess
15.2
15.3
15.4
MOCWettedpart
OperatingPressure
Transmitter
SPEC. NO. PE-TS-310-154-12000-A-A001
VOLUME II-B
SECTION
REV. NO. 0
DATE:
SHEET
OF
SmartInductive/Capacitance/Resonant(HARTprotocol
compatible)
420mADC(Analog)alongwithsuperimposeddigitalsignal
(basedonHARTprotocol)
Siliconsolidstateelectroniccircuitry
Capsule/diaphragm
AISI316
150%ofmaximumspancontinuously,withoutaffecting
calibration
100:1
Locallyadjustablenoninteracting.Facilityforelevationand
suppression.
IP67
Yes,digitalLCDtype
TagnumberandserviceengravedinSStagplate
ForgedStainlesssteelRating:Atleast1.5timesthemaximum
fluidpressure
1648VoltsDC
600ohm(min)at24VD.C.
65degreeCelsius
IP65
0.075%ofspanorbetter
0.05%ofspanorbetter
Extendeddiaphragmwith10metersSSarmouredcapillary.MOC
ofdiaphragmSS316
Universalmountingbracketsuitableforpipemounting,high
tensileSSUbolts,companionflangeswithnuts,boltsand
gaskets(asrequired),3valvemanifoldofSS316forPTandheld
interfacekitforcalibrationofSMARTtransmitter
Doublecoiltype,corrosionresistanttype
SS316/Brass
SS316/Brass
SS316
inch
F
24VDCfromBOPDDCMIS
ConnectivitywithBOPDDCMISrequiredforoperation
Bidder to select appropriate model subject to approval during
detailedengineering
50400 GM/hr (for skid dosing at deaerator outlet) & 40300
GM/hr(forskiddosingatCPUoutlet)
SS316
Pressurereducingvalvesetpressure(referPID)
FieldmountedHARTprotocolcompatibletransmittercompatible
withthesensor
PAGE:
VOLUME II-B
SECTION
REV. NO. 0
DATE:
SHEET
OF

15.5
16.0
Massflowaccuracyatmaxflow
ControlValvewithactuator
17.0
17.1
JunctionBox
No.ofways
Material&Thickness
Mounting
Mountingclamps&accessories
LockingMechanism
Handle
Terminalblocks
TBchannels
Grounding
ProtectionClass
Busbar
Gasket
Cablegland
Cableentry
SPEC. NO. PE-TS-310-154-12000-A-A001
1%
ReferSectionC3
12/24/36/48/64/72/96/128with20%spareterminals
4mmthickFiberglassreinforcedpolyester(FRP)
MountedonrespectiveOxygendosingskid
CR Sheet (250mmx335 + 2x2 mm thick) shall be used on
mounting. The brackets, bolts, nuts, screws and lugs required
shallbeofbrass.
IndustrialType
StainlessSteel
Rail mounted cageclamp type suitable for conductor size
upto2.5mm2.AM6earthingstudshallbeprovided.
PaintedinRAL9002color
Tobeprovided
IP55
Copper,nickelplated
Neoprene
Nickelplatedbrass(singlecompressiontype)and1
Bottom with gland plates suitable for cables used along with
blankingfacility.
PAGE:

SPEC. NO. PE-TS-310-154-12000-A-A001
VOLUME II-B
SECTION
REV. NO. 0
DATE:
SHEET
OF
SECTIOND
INSPECTIONREQUIREMENTOFBHEL
PAGE:

SPEC. NO. PE-TS-310-154-12000-A-A001
VOLUME II-B
SECTION
REV. NO. 0
DATE:
SHEET
OF
TheinspectionofoxygendosingsystemshallbedoneasperthemanufacturingQualityPlanwhichshall
besubjecttoapprovalbyBHEL&NTPCduringdetailedengineering.AnychangesinsisteduponbyNTPC
shallbetakencareofbybidder.HowevertheminimuminspectionrequirementofBHELshallbeasgiven
below.
1. WelderQualification
a) Review of welders qualification (WPS & PQR) shall be done by BHEL & NTPC during final
inspection.
2. Emptyoxygencylinder
a) InspectionreportofBISapprovedinspectionagencyforallthetestsperformedasperIS7285
shallbesubmittedforreviewbyBHEL&NTPCduringfinalinspection.
b) ApprovalcertificatefromCCE,Nagpurshallalsobefurnishedifapplicableasperstatutorynorms
forreviewbyBHEL&NTPCduringfinalinspection.
3. Valves(Ball,Check,PRV,solenoid,needle)
a) Material test Certificate/lab report for both physical & chemical test (physical test for trim
materialisnotrequired)forbody,bonnet,cover,trimmaterial,ballshallbefurnishedforreview
byBHEL&NTPCduringfinalinspection.
b) Hydro test, pneumatic test, dimensions of valve assembly shall be as per BHEL approved data
sheet. Manufacturers test certificate shall be submitted for the same for review by BHEL &
NTPCduringfinalinspection.
c) Allvalvesshallbeoxygencleanedandsuitableforoxygenservice.ManufacturersCOCcertifying
thesameshallbesubmittedforreviewbyBHEL&NTPCduringfinalinspection.
4. Instruments(PressureGauge,PressureTransmitter,Massflowmeter,pressurereducingvalve)
a) MaterialTestcertificateforwettedpartasperapproveddatasheetshallbefurnishedforreview
byBHEL&NTPCduringfinalinspection.
b) CalibrationreportshallbefurnishedforreviewbyBHEL&NTPCduringfinalinspection.
c) Manufacturers COC for degree of protection of enclosure (1/similar frame size) shall be for
reviewbyBHEL&NTPCduringfinalinspection.
d) All instruments shall be oxygen cleaned and suitable for oxygen service. Manufacturers COC
certifyingthesameshallbesubmittedforreviewbyBHEL&NTPCduringfinalinspection.
5. Controlvalve
a) Hydro test report for body and pneumatic test report of actuator chamber and seat shall be
submittedforreviewbyBHEL&NTPCduringfinalinspection.
b) Manufacturerstestreportsshallbesubmittedfor100%controlvalvesforoveralldimensional
checks (as per BHEL approved GA/data sheet) and functional tests (including valve travel,
opening & closing time, linearity/CAM characteristics, hysteresis) as per BHEL approved data
sheetsforreviewbyBHEL&NTPCduringfinalinspection.
c) Manufacturers test reports for CV test (including valve characteristics, PR vs discharge, PR vs
opening 0 to 100% in steps of 10%) shall be submitted for 1/similar type of control valve for
reviewbyBHEL&NTPCduringfinalinspection.
PAGE:

6.
a)
b)
c)
d)
7.
a)
8.
a)
9.
a)
b)
c)
d)
e)
f)
g)
SPEC. NO. PE-TS-310-154-12000-A-A001
VOLUME II-B
SECTION
REV. NO. 0
DATE:
SHEET
OF
JunctionBox
Checkofmake&ratingofcomponentsasperapproveddrawingshallbedonebyBHEL
VisualcheckofdimensionsandorientationasperapproveddrawingshallbedonebyBHEL
IRHVIRtestshallbewitnessedbyBHEL
Test certificate for degree of protection of the enclosure (1 per similar frame size) shall be
submittedbybidderforreviewbyBHEL.
Tubing
MaterialtestCertificate/labreportandhydrotestreportshallbefurnishedforreviewbyBHEL&
NTPCduringfinalinspection.
Fittings
MaterialtestCertificate/labreport,certificateforheattreatmentanddimensionsoffittings(as
per BHEL approved data sheet) shall be submitted for review by BHEL & NTPC during final
inspection.
Finalskidassembly(InspectionwitnessbyBHEL&NTPCexceptpointg)
Measurementofskiddimensionsandelevationofterminalpoint
VisualcheckingofskidorientationasperBHEL/NTPCapprovedGAdrawing
Visualcheckingofweldingsoundness,cleanlinessatweldjoints
Hydrotestofthecompleteinterconnectedtubing
Pneumatictestofthecompleteinterconnectedtubing
Verificationofpaintingthicknessbyelcometerandpaintshadewithrespecttocolorshadechart
DP test for all socket weld joints may be witnessed by any renowned TPI at bidders cost and
reviewoftheirreportshallbedonebyBHEL&NTPCduringfinalinspection.Alternatively,bidder
mayalsoofferDPtestforBHEL&NTPCwitness.
Note:
i.
Forpressuretransmittersandforimportedcomponents(importedeitherbybidderorbyequipment
manufacturersauthorizeddealer/distributor),manufacturersCOCisalsoapplicableinplaceoftest
certificate.However,theCOCshouldcontainallthedesiredrelevantinformation.
ii.
FortypetestreportssuchasdegreeofprotectionforenclosuresandforCVtest,reportsgenerated
on an equipment of similar frame size/design/model within 5 years preceding the date of final
inspectionisacceptabletoBHEL.
PAGE:

SPEC. NO. PE-TS-310-154-12000-A-A001
VOLUME II-B
SECTION
REV. NO. 0
DATE:
SHEET
OF
SECTIONE
P&IDFOROXYGENDOSINGSYSTEM
PAGE:

SPEC. NO. PE-TS-310-154-12000-A-A001
VOLUME II-B
SECTION
REV. NO. 0
DATE:
SHEET
OF
SECTIONF
JUNCTIONBOXTERMINATIONDETAILS
PAGE:
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Technical Specification - O2 Dosing PDF

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2 X 660 MW BARH STPP STAGE II

SPECIFICATION NO.: PE-TS-310-154-12000A-A001

BHARAT HEAVY ELECTRICALS LIMITED

SPEC. NO. PE-TS-310-154-12000-A-A001

TITLE: TECHNICAL SPECIFICATION FOR

OXYGEN DOSING SYSTEM

PS-PEM-MAX BHEL HOUSE SIRI FORT NEW DELHI

TITLE: TECHNICAL SPECIFICATION FOR

SPEC. NO. PE-TS-310-154-12000-A-A001

PS-PEM-MAX BHEL HOUSE SIRI FORT NEW DELHI

TITLE: TECHNICAL SPECIFICATION FOR

SPEC. NO. PE-TS-310-154-12000-A-A001

PS-PEM-MAX BHEL HOUSE SIRI FORT NEW DELHI

TITLE: TECHNICAL SPECIFICATION FOR

SPEC. NO. PE-TS-310-154-12000-A-A001

PS-PEM-MAX BHEL HOUSE SIRI FORT NEW DELHI

TITLE: TECHNICAL SPECIFICATION FOR

SPEC. NO. PE-TS-310-154-12000-A-A001

PS-PEM-MAX BHEL HOUSE SIRI FORT NEW DELHI

TITLE: TECHNICAL SPECIFICATION FOR

SPEC. NO. PE-TS-310-154-12000-A-A001

PS-PEM-MAX BHEL HOUSE SIRI FORT NEW DELHI

TITLE: TECHNICAL SPECIFICATION FOR

SPEC. NO. PE-TS-310-154-12000-A-A001

PS-PEM-MAX BHEL HOUSE SIRI FORT NEW DELHI

TITLE: TECHNICAL SPECIFICATION FOR

SPEC. NO. PE-TS-310-154-12000-A-A001

PS-PEM-MAX BHEL HOUSE SIRI FORT NEW DELHI

TITLE: TECHNICAL SPECIFICATION FOR

SPEC. NO. PE-TS-310-154-12000-A-A001

PS-PEM-MAX BHEL HOUSE SIRI FORT NEW DELHI

TITLE: TECHNICAL SPECIFICATION FOR

OXYGEN DOSING SYSTEM

SPEC. NO. PE-TS-310-154-12000-A-A001

(QCL11AA201) & atcylinder1outlet)

0.3 s/cm (at Close

30 ppb (LOW), Gradually open

0.15 s/cm (at Open

PS-PEM-MAX BHEL HOUSE SIRI FORT NEW DELHI

TITLE: TECHNICAL SPECIFICATION FOR

OXYGEN DOSING SYSTEM

SPEC. NO. PE-TS-310-154-12000-A-A001

0.3 s/cm (at Close

30 ppb (LOW), Gradually

PS-PEM-MAX BHEL HOUSE SIRI FORT NEW DELHI

Yes (HIGH pressure Manual

TITLE: TECHNICAL SPECIFICATION FOR

OXYGEN DOSING SYSTEM

SPEC. NO. PE-TS-310-154-12000-A-A001

0.15 s/cm (at Open

PS-PEM-MAX BHEL HOUSE SIRI FORT NEW DELHI

TITLE: TECHNICAL SPECIFICATION FOR

SPEC. NO. PE-TS-310-154-12000-A-A001

PS-PEM-MAX BHEL HOUSE SIRI FORT NEW DELHI

TITLE: TECHNICAL SPECIFICATION FOR

SPEC. NO. PE-TS-310-154-12000-A-A001

PS-PEM-MAX BHEL HOUSE SIRI FORT NEW DELHI

TITLE: TECHNICAL SPECIFICATION FOR

SPEC. NO. PE-TS-310-154-12000-A-A001

OXYGEN DOSING SYSTEM

PS-PEM-MAX BHEL HOUSE SIRI FORT NEW DELHI

TITLE: TECHNICAL SPECIFICATION FOR