GL 150 Closed Loop Control System Manual Gl1501

Medium-Voltage AC-Converter
SINAMICS GL150
Closed-Loop-Control-System
Type 6SL385
Manual 09/2009
03.09.2009 09:57
Medium-Voltage AC-Converter
SINAMICS GL150
Manual
Edition 09/2009
Introduction
Safety information
Technical data
Description
Mechanical installation
Electrical installation
Commissioning
Operation
Functions
Maintenance and servicing
10
Fault and system messages
11
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the corresponding information is not taken into
account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation for the specific task, in particular its warning notices and
safety instructions. Qualified personnel are those who, based on their training and experience, are capable of
identifying risks and avoiding potential hazards when working with these products/systems.
Proper use of Siemens products

Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be adhered to. The information in the relevant documentation must be observed.
Trademarks
All names identified by are registered trademarks of the Siemens AG. The remaining trademarks in this
publication may be trademarks whose use by third parties for their own purposes could violate the rights of the
owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG
Industry Sector
Postfach 48 48
90026 NRNBERG
GERMANY
Ordernumber: A5E01098517P
09/2009
Copyright Siemens AG 2007, ,,

2008,, 2009.
Technical data subject to change
Table of contents
1
Introduction................................................................................................................................................ 9
1.1
Description of this document..........................................................................................................9
Safety information.................................................................................................................................... 11
2.1
General product-related safety information .................................................................................11
2.2
Notes on operator protection .......................................................................................................12
2.3
Electromagnetic fields..................................................................................................................13
Technical data ......................................................................................................................................... 15

3.1
Notes about technical specifications............................................................................................15
3.2
Type plate ....................................................................................................................................16
3.3
General technical data .................................................................................................................16
3.4
3.4.1
Terminal blocks ............................................................................................................................17

Preassignment and description of the customer terminal blocks ................................................17
Description............................................................................................................................................... 19
4.1
Structure of the open-loop and closed-loop control cabinet ........................................................19
4.2
4.2.1
4.2.2
4.2.3
4.2.3.1
4.2.3.2
4.2.4
Components in the door of the open-loop and closed-loop control cabinet ................................21
Overview ......................................................................................................................................21
Display elements..........................................................................................................................22
Operator panel AOP30 ................................................................................................................23
Overview ......................................................................................................................................23
The keys of the AOP30................................................................................................................24
Switches and pushbuttons ...........................................................................................................25
4.3
4.3.1
4.3.1.1
4.3.1.2
4.3.2
4.3.3
4.3.4
4.3.5
4.3.6
4.3.7
4.3.8
4.3.9
4.3.10
Description of the components ....................................................................................................26

Control Unit 320 (CU320) ............................................................................................................26
Overview ......................................................................................................................................26
Description of the interfaces and other elements of the CU320 ..................................................28
Terminal Modules TM31 and TM15.............................................................................................36
Voltage Sensing Module (VSM10)...............................................................................................38
Interconnecting optional connections ..........................................................................................41
Circuit-breaker (provided by the customer) .................................................................................42
Actual value acquisition ...............................................................................................................42
Power Stack Adapter (PSA).........................................................................................................42
DC/DC converter..........................................................................................................................43
Line filter.......................................................................................................................................44
Sirius safety relay.........................................................................................................................44
4.4
4.4.1
4.4.2
4.4.3
4.4.4
Description of options ..................................................................................................................45

Triggering additional circuit breakers (option A04) ......................................................................45
Expanded remote control via terminal block (option A06) ...........................................................45
Motor monitoring (option A09) .....................................................................................................46
Control and monitoring of the inrush circuit breaker via the internal SIMATIC S7 (option
A11)..............................................................................................................................................46
Siemens AG Manual 2.01 6SL385 03.09.2009
Table of contents
4.4.5
4.4.6
4.4.7
4.4.8
4.4.9
4.4.10
4.4.11
4.4.12
4.4.13
4.4.14
4.4.15
4.4.16
4.4.17
4.4.18
4.4.19
4.4.20
4.4.21
4.4.22
4.4.23
4.4.24
4.4.25
4.4.26
4.4.27
4.4.28
4.4.29
4.4.30
4.4.31
4.4.32
5
Control and monitoring of the filter circuit breaker via the internal SIMATIC S7 (option
A12)............................................................................................................................................. 46
Integrated SIMATIC S7 open-loop control with matching components (option A13) ................. 47
Speed measurement with SMC30 for a single motor (option A51)............................................. 48
Speed measurement for two motors with two SMC30s (starting converters only) (option
A52)............................................................................................................................................. 51
Speed measurement for 3 motors with 3 SMC30s (starting converters only) (option A53). ...... 54
Speed measurement for 4 motors with 4 SMC30s (starting converters only) (option A54). ...... 57
Demagnetization device monitoring (option A71) ....................................................................... 60
Dry-type transformer monitoring (option A72)............................................................................. 60
Oil-immersed transformer monitoring (option A73)..................................................................... 60
Output transformer monitoring (option A81) ............................................................................... 60
Monitoring binary and analog signals from the output transformer (option A82)........................ 61
Starting converter for a motor (interfaces for parallel switching device and static excitation
equipment) (option A91).............................................................................................................. 61
Starting converter for two motors (interfaces for parallel switching device and static
excitation equipment) (option A92) ............................................................................................. 61
Starting converter for three motors (interfaces for parallel switching device and static
Starting converter for four motors (interfaces for parallel switching device and static
CBE20 communications card for PROFINET (option G24) ........................................................ 62
Extended measured value and data acquisition with Customat (option G67) ............................ 63
Redundant electronic power supply with wide-range power supply unit 1 AC 93 - 253
V/88 - 360 V (option K71)............................................................................................................ 65
Redundant electronic power supply with DC 18 V infeed (option K72) ...................................... 66
Redundant electronic power supply with DC 24 V infeed (option K73) ...................................... 66
Redundant electronic power supply with 1 AC 230 V infeed (option K74) ................................. 66
400 V 3 AC demagnetization device for output transformer for starting converters (option
L30) ............................................................................................................................................. 66
Line-side grounding switch (option L48) ..................................................................................... 69
Motor-side grounding switch (option L49)................................................................................... 69
Cabinet illumination and service socket in control section (option L50) ..................................... 69
IP54 degree of protection (option M54) ...................................................................................... 70
Grounding switch with disconnector on the converter input (motor operated) (option N48) ...... 70
Grounding switch with disconnector on the converter output (motor operated) (option
N49)............................................................................................................................................. 71
Mechanical installation............................................................................................................................. 73
5.1
Preparatory steps........................................................................................................................ 73
5.2
Shipping ...................................................................................................................................... 74
5.3
Mounting...................................................................................................................................... 74
Electrical installation ................................................................................................................................ 75

6.1
Observing the five safety rules.................................................................................................... 75
6.2
The five safety rules .................................................................................................................... 75
6.3
EMC (electromagnetic compatibility) .......................................................................................... 76
6.4
6.4.1
6.4.2
6.4.3
6.4.4
6.4.5
Connection .................................................................................................................................. 79
General information about connection ........................................................................................ 79
Connecting the ground................................................................................................................ 82
Connecting auxiliary voltage ....................................................................................................... 83
Connecting the line-side circuit breaker...................................................................................... 83
Connecting the line-side circuit breaker...................................................................................... 84
Siemens AG Manual 2.01 6SL38503.09.2009
Table of contents
6.4.6
6.4.7
6.4.8
7
Commissioning ........................................................................................................................................ 87
7.1
10
11
Connecting the motor-side circuit breaker ...................................................................................84

Connecting the motor-side circuit breaker ...................................................................................85
Connecting the external safety loop ............................................................................................86
Commissioning the converter ......................................................................................................87
Operation................................................................................................................................................. 89
8.1
Operation of the converter ...........................................................................................................89
8.2
Notes about parameters and function diagrams..........................................................................89
Functions ................................................................................................................................................. 91
9.1
Note on function diagrams ...........................................................................................................91
9.2
9.2.1
9.2.1.1
9.2.1.2
9.2.1.3
9.2.1.4
9.2.1.5
9.2.2
9.2.2.1
9.2.2.2
Setpoint channel and closed-loop control....................................................................................91

Setpoint channel ..........................................................................................................................91
Setpoint addition ..........................................................................................................................91
Direction of rotation reversal ........................................................................................................92
Skip frequency bands and minimum speed.................................................................................92
Speed limitation............................................................................................................................93
Ramp-function generator .............................................................................................................94
Vector speed/torque control.........................................................................................................95
Properties of vector speed/torque control....................................................................................95
Benefits of vector speed/torque control with encoder..................................................................95
9.3
9.3.1
9.3.2
9.3.3
Monitoring, functions, and protective functions............................................................................96

Safety shutdown of the converter ................................................................................................96
Potential concept .........................................................................................................................96
Speed monitoring with incremental encoder................................................................................97
Maintenance and servicing ...................................................................................................................... 99

10.1
Observing the five safety rules.....................................................................................................99
10.2
The five safety rules.....................................................................................................................99
10.3
Safety information regarding maintenance and repairs.............................................................100
10.4
Contacts and technical support..................................................................................................100
10.5
Opening the doors .....................................................................................................................102
10.6
10.6.1
10.6.2
10.6.3
Preventive maintenance ............................................................................................................102

Checklist for preventive maintenance........................................................................................102
Inspection...................................................................................................................................103
Visual inspections ......................................................................................................................104
10.7
10.7.1
Maintenance...............................................................................................................................104
Replacing the backup battery for the cabinet operator panel (AOP30) .....................................104
10.8
10.8.1
10.8.2
Cleaning .....................................................................................................................................106
Contact for cleaning measures ..................................................................................................106
Removing dust deposits.............................................................................................................106
10.9
10.9.1
10.9.2
10.9.3
Repairs.......................................................................................................................................107
Safety-relevant checks...............................................................................................................107
Replacing the cabinet operator panel ........................................................................................108
Replacing the CompactFlash card.............................................................................................108
Fault and system messages .................................................................................................................. 111

11.1
External alarms and faults .........................................................................................................111
Table of contents
11.2
11.2.1
11.2.2
11.2.3
Diagnostics................................................................................................................................ 111
Diagnosis via LEDs ................................................................................................................... 111
Diagnostics via parameters....................................................................................................... 113
Indicating and rectifying faults................................................................................................... 115
Index...................................................................................................................................................... 117
Tables
Table 3-1
General technical data ................................................................................................................ 16
Table 4-1
Meaning of the indicator lights in the door of the open-loop and closed-loop control
cabinet......................................................................................................................................... 22
Table 4-2
Pointer instruments for operating variables in the door of the control cabinet............................ 23
Table 4-3
Overview of Control Unit 320 (CU320) ....................................................................................... 27
Table 4-4
PROFIBUS address switches ..................................................................................................... 29
Table 4-5
Measuring sockets T0, T1 and T2 .............................................................................................. 30
Table 4-6
PROFIBUS interface X126.......................................................................................................... 31
Table 4-7
Terminal block X124 ................................................................................................................... 32
Table 4-8
Terminal block X122; X132 ......................................................................................................... 33
Table 4-9
-X500 DRIVE-CliQ interface........................................................................................................ 40
Table 4-10
-X524 electronic power supply.................................................................................................... 40
Table 4-11
-X520 analog inputs/temperature sensor connection ................................................................. 41
Table 4-12
-X522 690 V phase inputs........................................................................................................... 41
Table 4-13
Description of the LEDs on the SMC30 ...................................................................................... 50
Table 4-14
Connectable encoders ................................................................................................................ 50
Table 4-15
Maximum signal cable length...................................................................................................... 51
Table 4-16
Table 4-17
Table 4-18
Table 4-19
Table 4-20
Table 4-21
Table 4-22
Table 4-23
Table 4-24
Table 6-1
Circuit breaker 1.......................................................................................................................... 84
Table 6-2
Circuit breaker 2.......................................................................................................................... 84
Table 6-3
Circuit breaker 1.......................................................................................................................... 85
Table 6-4
Circuit breaker 2.......................................................................................................................... 86
Table 10-1
Technical specifications of the backup battery ......................................................................... 104
Table of contents
Table 11-1
Description of the LEDs on the CU320......................................................................................111
Table 11-2
Description of the LEDs .............................................................................................................112
Figures
Figure 3-1
Example: Type plate for closed-loop control................................................................................16
Figure 4-1
Open-loop and closed-loop control cabinet .................................................................................19
Figure 4-2
Door of the open-loop and closed-loop control cabinet ...............................................................21
Figure 4-3
Structure of the operator panel (AOP30) .....................................................................................23
Figure 4-4
Control Unit 320 (without cover) ..................................................................................................27
Figure 4-5
DRIVE-CLiQ interface..................................................................................................................28
Figure 4-6
Serial interface (RS232) X140 .....................................................................................................28
Figure 4-7
PROFIBUS address switches ......................................................................................................29
Figure 4-8
CompactFlash card slot ...............................................................................................................30
Figure 4-9
Serial interface (RS232) X140 .....................................................................................................31
Figure 4-10
Bus terminating resistor ...............................................................................................................32
Figure 4-11
CU320 LEDs ................................................................................................................................34
Figure 4-12
Terminal Modules TM15, TM31 ...................................................................................................36
Figure 4-13
Voltage Sensing Module VSM10 .................................................................................................39
Figure 4-14
DC/DC converter..........................................................................................................................43
Figure 4-15
Line filter.......................................................................................................................................44
Figure 4-16
SIRIUS safety relay......................................................................................................................44
Figure 4-17
SMC30 Sensor Module................................................................................................................49
Figure 4-18
Figure 4-19
Figure 4-20
Figure 4-21
Block diagram of the demagnetization device .............................................................................68
Figure 4-22
Cabinet lighting with service socket.............................................................................................69
Figure 4-23
Fan with option M54.....................................................................................................................70
Figure 4-24
Option N48 ...................................................................................................................................70
Figure 4-25
Option N49 ...................................................................................................................................71
Figure 6-1
Bridging shield gaps.....................................................................................................................76
Figure 6-2
Shield connection with clip...........................................................................................................78
Figure 6-3
Connecting cabinets ....................................................................................................................79
Figure 6-4
Equipotential bonding strip...........................................................................................................80
Figure 6-5
Shield bus ....................................................................................................................................80
Figure 6-6
Grounding lug...............................................................................................................................82
Table of contents
Figure 9-1
Potential concept......................................................................................................................... 97
Figure 10-1
Replacing the backup battery in the cabinet panel ................................................................... 105
Figure 10-2
Replacing the operator panel .................................................................................................... 108
Figure 10-3
Inserting the CompctFlash card ................................................................................................ 109
Introduction
1.1
Description of this document
Description
This documentation contains information about the safe handling of your medium-voltage
converter's control cabinet as well as its components and modules. It provides instructions
on assembling, installing, and maintaining the equipment safely and properly.
It also contains the following comprehensive information:
Description of all the options
Comprehensive technical data
Note
This manual is only one part of the documentation for this equipment. Use this manual
only in conjunction with the "General Manual".
Note
The ID number at the end of a chapter indicates the section for documentation purposes.
[ID 5027.00]
Safety information
WARNING
Note safety information
Operating the equipment without taking the safety information into consideration can result
in property damage, serious injury, and even death.
You must not operate the converter without taking this safety information into consideration.
This document is to be regarded as an integrated whole along with the "General Manual".
Therefore, you must pay particular attention to the safety information provided in the
"Safety information" chapter of the "Closed-Loop Control Manual" and the "General
Manual".
2.1
General product-related safety information

Note
In addition to the safety information provided here, you must also comply with the safety
information provided in the section of the same name in the "General Equipment Manual".
Safety-relevant information
WARNING
Correct usage
Improper use of the devices described here can result in damage to property, serious injury
and even death.
Therefore, please adhere strictly to all instructions for proper usage.
Operating modes, overload conditions, load cycles and ambient conditions different from
those described in this document are allowed only in exceptional circumstances and only
by special arrangement with the manufacturer.
11
Safety information
2.2 Notes on operator protection
2.2
Notes on operator protection

Note
In addition to the safety information provided here, you must also comply with the safety
information provided in the section of the same name in the "General Equipment Manual".
The five safety rules

The five safety rules must be observed.
1. Disconnect the system.
2. Protect against reconnection.
3. Make sure that the equipment is de-energized.
4. Ground and short-circuit.
5. Cover or enclose adjacent components that are still live.
Safety-related information for working on the converter

DANGER
Dangerous parts
Depending on their degree of protection, converters can have live, and possibly moving or
rotating, parts during operation.
There is a risk of death or severe injury/material damage if the required covers are removed
or if the converter is used or operated incorrectly.
Always take the appropriate precautions before touching any components.
12
Safety information
2.3 Electromagnetic fields
High voltages
DANGER
Dangerous high voltages
High voltages can cause death or serious injury if the safety rules are not observed or if the
equipment is handled incorrectly.
When this equipment is in operation, very high voltages occur and can be still present for
quite some time after the equipment has been shut down or for as long as the motor is still
rotating.
Make sure that work is only carried out by qualified personnel under due observance of the
five safety rules, the warning information in this documentation and the safety information
on the product itself.
Hot surfaces
CAUTION
High temperatures
If the converter is not in operation, the anti-condensation heating is activated when the limit
value of the temperature control is reached. Once activated, the anti-condensation heating
can generate a great deal of heat.
Serious injury (scalding) may occur if you come into contact with these components.
2.3
Electromagnetic fields
WARNING
Electromagnetic fields "electro smog"
Electromagnetic fields are generated by the operation of electrical power engineering
installations such as transformers, converters or motors.
Electromagnetic fields can interfere with electronic devices, which could cause them to
malfunction. For example, the operation of heart pacemakers can be impaired, potentially
leading to damage to a person's health or even death. It is therefore forbidden for persons
with heart pacemakers to enter these areas.
The plant operator is responsible for taking appropriate measures (labels and hazard
warnings) to adequately protect operating personnel and others against any possible risk.
13
Safety information
2.3 Electromagnetic fields
Observe the relevant nationally applicable health and safety regulations. In Germany,
"electromagnetic fields" are subject to regulations BGV B11 and BGR B11 stipulated by
the German statutory industrial accident insurance institution.
Display adequate hazard warning notices.
Place barriers around hazardous areas.

Take measures, e.g. using shields, to reduce electromagnetic fields at their source.
Make sure that personnel are wearing the appropriate protective gear.
14
Technical data
3.1
Notes about technical specifications

The following section contains an overview of general and specific technical specifications of
the device as well as specifications about conditions that must be observed when the device
described here is implemented.
15
Technical data
3.2 Type plate
3.2
Type plate
Type plate (example)
SIEMENS
SINAMICS GL150
AC Drive / Frequenzumrichter
Supply
Stromart
Rated current
Nennstrom
Rated voltage
Nennspannung
Supply
1 AC
Versorgung
Redundant supply
DC
redundante Versorgung
110
24
15
230
max. 16
Auxiliary supply
Hilfsversorgung
1 AC
Cubicle Type
Schrank Typ
Digital open- and closed-loop control

Digitale Steuerung und Regelung
Cooling method
Khlart
Coolant temperature
Khlmitteltemperatur
A part of:
Komponente von:
Hz
50
Hz
Hz
50
Explanations: see documentation

Erluterungen: siehe Dokumentation
- 45
Degree of Protection
Schutzart
IP41
Weight
Gewicht
Year of manufacture
Baujahr
350
6SL3850-5UM10-9AA0-Z
A21+A71+A91+K74+L30+L50+L55
+M06+Y09
Serial number
Fabriknummer
Rated frequency
Nennfrequenz
kg
2007
IEC 61800-5-1
IEC 62103
EN 50178
N-TU117123456000
Siemens AG / Automation & Drives

Made in Germany
Figure 3-1
3.3
Example: Type plate for closed-loop control
General technical data

Table 3-1
Auxiliary power supply

With option K71
16
1 AC 93 V - 253 V, 40 - 70 Hz
Technical data
3.4 Terminal blocks
With option K72
18 V DC
With option K73
24 V DC
With option K74
1 AC 50-60Hz 100-120 V/220-240 V -15% +10%
Degree of protection according to DIN EN 60529/VDE 0470 Part 1 (IEC 60529):

Standard
IP41
Option
IP54
Cooling method
Air cooling
Self-cooled at IP41
Forced-air cooling with fan at IP54 (option M54)
3.4
Terminal blocks
3.4.1
Preassignment and description of the customer terminal blocks
Default setting of the Customer Terminal Blocks

The default setting and description of the Customer Terminal Blocks can be found in the
"Wiring Manual" section of the operating instructions that came with the converter.
For information about the position of the customer terminal blocks within the cabinet, see the
layout diagrams in the "Layout diagram, dimension drawing" section of the converter's
operating instructions.
The customer terminal block interfaces are documented in the circuit manual on the CD that
comes with the converter.
Structure
The signals are allocated to various terminal blocks according to voltage level. The cables
are visually distinguished from one another by various colors. Further information is provided
in the section headed "Overview diagram, circuit diagram, terminal diagram" in the "Circuit
manual for closed-loop control" chapter. Barriers mechanically separate cables carrying
different potentials on one terminal block.
17
Description
4.1
Structure of the open-loop and closed-loop control cabinet
Overview
Figure 4-1
Open-loop and closed-loop control cabinet
The exact arrangement of the components is shown in the layout diagram.
Structure of the central panel

The central panel is organized into three racks:
First rack:
Terminal Modules TM15 (standard = 1 unit, max. up to 7 units)
Terminal Modules TM31 (standard = 2 units, max. up to 3 units)
Voltage Sensing Module VSM10
Encoder module SMC30 (optional, max. up to 4 units)
DriveCliq HUB DMC20 (optional)
Second rack (optional open-loop and closed-loop control components):
SIMATIC S7 components
Third rack:
19
Description
4.1 Structure of the open-loop and closed-loop control cabinet
Contactors for the circuit breakers
Contactor safety combinations
Terminals for the circuit breaker connections
Miniature circuit breakers for the power supply
Cable-clamping bar/shielding bus
Structure of the left-hand side panel

The left-hand side panel contains:
2 rows of customer terminals
Cable-clamping bar/shielding bus
Structure of the right-hand side panel

The right-hand side panel contains:
Control Unit CU320 with PROFIBUS DP interface CBP10
Temperature relay for anti-condensation heating
DC/DC converter for the internal power supply of the terminal modules TM15/TM31
DC/DC converter for SIMATIC S7 signals (optional)
DC/DC converter for external circuit breaker (optional)
Reference bus 30 x 10
230V/24V power supply (optional)
Line filter (optional)
Terminals for supply and distribution
Socket outlets
[ID 800.00]
20
Description
4.2 Components in the door of the open-loop and closed-loop control cabinet
4.2
Components in the door of the open-loop and closed-loop control

cabinet
4.2.1
Overview
Description
Figure 4-2
Door of the open-loop and closed-loop control cabinet
The following components are integrated in the door of the open-loop and closed-loop
control cabinet:
Indicator lights
Indicating instruments
Operator panel AOP30
Key-operated switch S11
Mushroom pushbutton S100 for safety shutdown
21
Description
4.2.2
Display elements
Indicator lights
The four indicator lights (H1 to H4) are installed in the door of the open-loop and closed-loop
control cabinet.
Table 4-1
Meaning of the indicator lights in the door of the open-loop and closed-loop control
cabinet
Indicator light
Action
Meaning
H1
green
Continuous light
The converter is in operation, the circuit breakers are

switched on and the converter pulses are enabled.
green
Flashing light
The converter is just starting operation, i.e., the

auxiliary circuits and the circuit breakers are being
switched on.
The auxiliary circuits and the circuit breakers are
switched on, the converter pulses are disabled.
Shutdown cycle OFF1, OFF2 or OFF3 is running.
The demagnetization device is in operation (only in
the case of a starting converter).
Test mode is selected.

H2
white
Continuous light
The converter is ready to be switched on, all circuit

breakers are switched off and there is no OFF2 or OFF3
shutdown cycle.
white
Flashing light
All circuit breakers are switched off, but the converter is

not ready to be switched on or there is an OFF2/OFF3
shutdown cycle or an error pending.
H3
yellow
Flashing /
continuous light
If an alarm occurs, the light flashes for 5 s. It then

switches to the continuous light status. If a new alarm
occurs when the light is in continuous mode, it begins to
flash again for 5 s and then returns to a continuous light.
Once the reason for the alarm has been corrected, the
light goes out.
H4
Red
Flashing /
continuous light
If a fault occurs, the light flashes for 5 s. It then switches

to the continuous light status. If a new fault message
occurs when the light is in continuous mode, it begins to
flash again for 5 s and then returns to a continuous light.
Once the reason for the fault has been corrected, the
light goes out.
Indicating instruments in the door

Four pointer instruments (P1 to P4) for operating variables are located in the door of the
control cabinet.
Table 4-2
22
Pointer instruments for operating variables in the door of the control cabinet
Gauge
Display range
Indicated operating variable
P1
- 120 ... + 120 %
Motor speed / frequency
P2
0 ... + 120 %
Machine voltage
Description
Gauge
Display range
Indicated operating variable
P3
- 120 ... + 120 %
DC link power
P4
0 ... + 120 %
DC link current
4.2.3
Operator panel AOP30
4.2.3.1
Overview
Description
You can use the advanced operator panel (AOP30) for commissioning, operating, and
diagnosing the converter.
The AOP30 communicates with the SINAMICS drive via a serial RS232 interface with PPI
protocol. The interface is a point-to-point connection. During communication, the AOP30 is
the master and the connected drive is the slave.
Features of the AOP30

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Structure of the operator panel (AOP30)
The AOP30 has the following features and functions:

Graphical LCD with:
Green backlighting for plain-text display
A resolution of 240 x 64 pixels
Quasi-analog "bar display" of process variables
Keypad for controlling drives during operation
23
Description
Numeric keypad for the numeric input of parameter values
4 LEDs for indicating the operating status of the drive unit:
RUN: green
ALARM: yellow
FAULT: red
LOCAL/REMOTE: green
Help function describing causes of and remedies for faults and alarms
Function keys for prompted navigation through the menus
Realtime clock for the time stamping of faults and for setting up simple time controls
LOCAL/REMOTE switchover for selecting the operating location
Two-stage security concept to protect against unintentional or unauthorized changes to
settings.
Time and date memory powered by internal battery backup
4.2.3.2
The keys of the AOP30
Functions of the control keys
Calls up the main menu of the AOP30

0(18
Calls up the "inhibit functions" menu. More detailed information is

available in Chapter "Inhibit Functions".
Numeric keys for direct entry of values.
/2&$/
5(027(

Switches between remote and local mode. In local mode, the LED
illuminates.
More detailed information is available in Chapter Control Settings.
On/off button.
The "On" key is always in effect in local mode, if no inhibit function is
activated.
The "Off" key is only active in local mode and acts as "OFF1" in the
default setting. More detailed information is available in Chapter Control
Settings.
24
Description
Clockwise/counter-clockwise switchover. The key is only in effect in

local mode.
You can find more detailed information in Chapter Control Settings.
JOG Mode (Jogging)
The key is only in effect in local mode in "Ready to switch on" status
(not
when "operating").
-2*
The system is accelerated to the set speed.

Setpoint "increase" and setpoint "decrease".
These keys can be used to enter the speed setpoint. Alternatively, the
setpoint can also be entered via the alphanumeric keys. Note the
labeling of the function keys that is shown.
Using the number keys, any speed ranging between the maximum and
minimum speed can be entered.
)
)

4.2.4
Function keys.
These keys have different functions depending on the menu. The
respective function appears in plain text above the key.
Switches and pushbuttons
Key-operated switch S11

Use the key-operated switch to select remote control or local operation.
The position of the key-operated switch is evaluated using a TM15 terminal module. With the
keyswitch position set to "Local", and once the "LOCAL/REMOTE" key has been pressed on
the AOP30, priority for operation is given to the AOP30 or the starter. The AOP30 takes
command. In local operation, the ON command in control word 1 and the main setpoint
come from the AOP30 or the starter.
Mushroom pushbutton S100

The mushroom pushbutton is used for safety shutdown.
When the safety shutdown is actuated, the converter shuts down with a fault and a
corresponding message appears on the display of the operator panel. Before you restart the
converter you must acknowledge the fault.
25
Description
4.3 Description of the components
WARNING
Dangerous high voltage
Residual voltages can cause serious injury or death.
This function cannot ensure that the drive stops immediately, nor can it rule out residual
voltages at the output terminals and within the device.
Wait until the drive is stationary before you touch the converter.
4.3
Description of the components
4.3.1
Control Unit 320 (CU320)
4.3.1.1
Overview
Description
The CU320 is the central control unit of the converter's open-loop and closed-loop control
system. The connections are wired internally to the customer terminal block (for details, see
the circuit manual).
26
Description
Overview
5'<
'3
,7
23
02
'
Figure 4-4
Control Unit 320 (without cover)
Table 4-3
Overview of Control Unit 320 (CU320)
Item no.
Designation
X100 - X103
Number
DRIVE-CLiQ interfaces
Shield connection
Type plate
X140
Serial interface (RS232)
Protective conductor connection M5/3Nm
Ground connection M5/3Nm
PROFIBUS address switches
RESET key
T0 - T2
CompactFlash card slot

X126
PROFIBUS
Connection for PROFIBUS equipotential bonding conductor
PWM outputs acting as analog measuring sockets
Option slot for other interfaces, e.g., Profinet, CAN

X124
Electronic power supply
27
Description
4.3.1.2
Item no.
Designation
Number
X122
Digital inputs
Digital inputs/outputs
4
4
X132
Digital inputs
Digital inputs/outputs
4
4
Description of the interfaces and other elements of the CU320

In this section, you will find descriptions of both the interfaces and the other elements of the
CU320, such as PROFIBUS address switches, etc.
To make these easier to find, you can refer to the item number from the overview that relates
to each element.
X100 - X102 DRIVE-CLiQ interface
Figure 4-5
DRIVE-CLiQ interface
Pin
Signal name
Technical data
TXP
Transmit data +
TXN
Transmit data -
RXP
Receive data +
Reserved, do not use
RXN
+ (24 V)
Power supply
GND (0 V)
Electronic ground
Receive data -
Blanking plate for DRIVE-CLiQ interface: Molex, order number: 85999-3255.

The maximum DRIVE-CLiQ cable length is 50 m.
X140 Serial interface (RS232)

The AOP30 for operating/parameterizing the device is connected via the serial interface. The
interface is located on the underside of the CU.

Figure 4-6
28
Serial interface (RS232) X140
Description
Pin
Designation
Technical data
RxD
Receive data
TxD
Transmit data
Ground
Ground reference

The PROFIBUS address switches are located under the cover.
Significance
Example

6
6
21
21
2))
6

6
2))

Figure 4-7
Table 4-4

Switch
Significance
S1
20 = 1
S2
21 = 2
S3
22 = 4
S4
23 = 8
S5
24 = 16
S6
25 = 32
S7
26 = 64
Note
The PROFIBUS address switches are defaulted to 0 or 127. In these two settings, addresses
are assigned via parameters.
The address switch is behind the blanking plate. The blanking plate is part of the scope of
supply.
RESET key
The RESET key is located under the cover.
When the RESET key is pressed, the drive is shut down and a message indicating that the
converter is in OFFLINE mode appears.
29
Description
A restart is performed when the message is acknowledged.
Measuring sockets T0; T1 and T2

Table 4-5
Measuring sockets T0, T1 and T2
Socket
Function
Technical data
T0
Measuring socket 0
T1
Measuring socket 1
T2
Measuring socket 2
Ground
Voltage: 0 V to 5 V
Resolution: 8 bits
Load current: max. 3 mA
Sustained-short-circuit-proof
The reference potential is
terminal M
The measuring sockets are only suitable for bunch pin plugs with a diameter of 2 mm.
Figure 4-8
CAUTION
The CompactFlash card may only be inserted as shown in the figure (arrow top right).
The CompactFlash card may only be inserted or removed when the Control Unit is
disconnected from the power supply.
30
Description
X126 PROFIBUS interface

Figure 4-9
Serial interface (RS232) X140
Table 4-6
PROFIBUS interface X126
Pin
Signal name
Meaning
Range
Not assigned
M24_SERV
Power supply for teleservice, ground
0V
RxD/TxDP
Receive/transmit data P (B)
RS485
CNTRP
Control signal
TTL
DGND
PROFIBUS data reference potential
VP
Supply voltage plus
5 V +- 10 %
P24_SERV
Power supply for teleservice, + (24 V)
24 V (20.4 V 28.8 V)
RxD/TxDN
Receive/transmit data N (A)
RS485
Not assigned
NOTICE
No CAN cables must be connected to interface X126.
If CAN cables are connected, the CU320 and other CAN bus nodes may be destroyed.
Note
A teleservice adapter can be connected to the PROFIBUS interface (X126) for remote
diagnostics purposes.
The power supply for the teleservice terminals 2 and 7 can have a max. load of 150 mA.
Note
PROFIBUS connectors
The first and last nodes in a bus must contain terminating resistors. Otherwise, data
transmission will not function correctly.
The cable shield must be connected at both ends over wide-area contacts.
The terminating resistors are activated in the connector.
31
Description
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RQ
RII
RQ
RII
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Bus terminating resistor
X124 Electronic power supply
Table 4-7
Terminal block X124
Terminal
Function
Technical data
Voltage: 24 V DC (20.4 V - 28.8 V)
Electronic ground
Current consumption: max. 0.8 A (without DRIVECLiQ or digital outputs)
Electronic ground
Max. current via bridge in connector:

20 A at 55C
Max. connectable cross-section: 2.5 mm2
Note
The two "+" and "M" terminals are jumpered in the connector. This ensures the supply
voltage is looped through.
The current consumption increases by the value for the DRIVE-CLiQ node.
32
Description
Table 4-8

/ X122; X132 Digital inputs/outputs
Terminal block X122; X132
Terminal
Designation1)
Technical data
DI 0
DI 1
DI 2
DI 3
Voltage: -3 V to 30 V
Current consumption (typical): 10 mA at 24 V DC
X122:
Isolation: Reference potential is terminal M1
M1/M2
X132:
Isolation: Reference potential is terminal M2
Signal level (incl. ripple)
High-level: 15 V to 30 V
Low-level: -3 V to 5 V
Signal propagation delays:
L H approx. 50 s
H L: approx. 100 s
DI/DO 8
As input:
DI/DO 9
Voltage: -3 V to 30 V
Current consumption (typical): 10 mA at 24 VDC
10
DI/DO 10
11
DI/DO 11
12
Signal level (incl. ripple)

High-level: 15 V to 30 V
Low-level: -3 V to 5 V
Terminal numbers 8, 10, and 11 are "fast inputs"
Signal propagation times for inputs/"fast inputs":
L H: approx. 50 s/5 s
H L: approx. 100 s/50 s
As output:
Voltage: 24 V DC
Max. load current per output: 500 mA
Sustained-short-circuit-proof
Max. connectable cross-section: 0.5mm2
33
Description
1) DI: Digital input; DI/DO: Bidirectional digital input/output; M: Electronic ground M1/M2 Ground reference
Note
The digital inputs and outputs are fixed and cannot be parameterized.
An open input is interpreted as "low".
The "fast inputs" can be used in conjunction with a measuring system for position sensing.
X122:
To enable digital inputs (DI) 0 to 3 to function, terminal M1 must be connected.
X132:
To enable digital inputs (DI) 4 to 7 to function, terminal M2 must be connected.
The available options are as follows:
Connect the included ground reference of the digital inputs, or a bridge to terminal M (Notice:
This removes isolation for these digital inputs).
Note
If a momentary interruption in the voltage occurs in the 24 V supply, the digital outputs will be
deactivated until the interruption has been rectified.
Description of the LEDs
Figure 4-11
LED
RDY
(Ready)
34
CU320 LEDs
Color
State
Description
OFF
Electronic power supply is missing or lies outside the

permissible tolerance range.
Green
Continuous
light
The component is ready for operation and cyclic DRIVECLiQ communication is taking place.
2 Hz
flashing light
Writing to CompactFlash card.
Continuous
light
At least one fault is present in this component.
0.5 Hz
flashing light
Boot error
Red
Description
LED
Color
State
Description
Green/
Red
0.5 Hz
flashing light
Control Unit 320 is ready for operation.

However, there are no software licenses.
Continuous
light
DRIVE-CLiQ communication is being established.
Orange
0.5 Hz
flashing light
Unable to load firmware to RAM
2 Hz
flashing light
Firmware checksum error, CRC error.
Off
Cyclic communication is not (yet) running.

Note:
The PROFIdrive is ready for communication when the
Control Unit is ready for operation (see RDY LED).
Continuous
light
Cyclic communication is running.
DP1
(PROFIBUS
cyclic
operation)
Green
0.5 Hz
flashing light
Cyclic communication is not yet running fully.

Possible reasons:
The controller is not transferring setpoints.
During isochronous (clock synchronous) operation, no
Global Control (GC) or a faulty Global Control (GC) is
transferred by the controller.
OPT
(option)
Red
Continuous
light
Cyclic communication has been interrupted.
Off
Electronic power supply is missing or outside permissible

tolerance range.
Component is not ready.
Option Board not installed or no associated drive object
has been created.
Green
Continuous
light
Option Board is ready.
0.5 Hz flashing Depends on the Option Board used.

light
MOD
Red
Continuous
light
At least one fault is pending in this component.

The Option Board is not ready (e.g., after switching on).
Off
Reserved
35
Description
4.3.2
Terminal Modules TM31 and TM15
Terminal Modules TM31 and TM15

Terminal Modules TM31 and TM15 in the converters are the central customer interface for
digital and analog inputs and outputs. (The inputs and outputs are fixed and cannot be
parameterized). The connections are wired internally to the customer terminal block (for
details, see the circuit manual).
Figure 4-12
Terminal Modules TM15, TM31
You have the option of expanding the customer interface to include additional TM31 and
TM15 terminal modules.
Terminal Module TM31

8 digital inputs
4 bidirectional digital inputs and outputs
2 relay outputs with changeover contact
2 analog inputs
2 analog outputs
1 temperature sensor input (KTY84-1C130 or PTC)
2 DRIVE-CLiQ sockets
36
Description
Digital inputs
Voltage
- 3 V to + 30 V
Low level (an open digital input is interpreted as "LOW")
- 3 V to + 5 V
High level
15 V to 30 V
Current input (at 24 V DC)
typ.10mA
Signal propagation times of the digital inputs
L H:approx.50s
H L:approx.100s
Max. connectable cross section
1.5 mm2
Digital outputs (sustained-short-circuit-proof)

Voltage
24 V DC
Max. load current per digital output
100 mA
Max. total current of digital outputs
400mA
1.5 mm2
Analog inputs (switching between the voltage and current input via the switch)
As voltage input
Voltage range
Internal resistance Ri
As current input
Current range
10 V to +10V
100 kOhm
Internal resistance Ri
Resistance
4mA to 20mA
20mA to +20mA
0mA to 20mA
250Ohm
11 bits + sign
1.5 mm2
Analog outputs (sustained-short-circuit-proof)

Voltage range
10 V to +10 V
Max. load current
3mA to +3mA
Current range
4mA to 20mA,
20mA to +20mA,
0mA to 20mA
Max. load resistance
500 Ohm for outputs in the

range 20mA to +20mA
Resolution
11 bits + sign
1.5 mm2
Relay outputs (two-way contacts)

Max. load current
8A
Max. switching voltage
250 V AC, 30 V DC
Max. switching capacity (at 250 V AC)
2000VA (cosphi = 1)
750 VA (cosphi = 0.4)
37
Description
Relay outputs (two-way contacts)
Max. switching capacity (at 30 V DC)
240 W (ohmic load)
Required minimum current
100mA
2.5 mm2
Terminal Module TM15

24 bidirectional digital inputs and outputs (isolation in three groups of eight channels)
24 green status LEDs for indicating the logical signal status of the relevant terminal
2 DRIVE-CLiQ sockets
Digital inputs
Voltage
30 V to + 30 V
Low-level (an open digital input is interpreted as "low")
30 V to + 5 V
High level
15 V to 30 V
Current consumption (at 24 V DC)
5 mA to 11 mA
Typical signal propagation times for digital inputs
L H: approx. 50 s
H L: approx. 100 s
1.5 mm2
Digital outputs (sustained-short-circuit-proof)
4.3.3
Voltage
24 V DC
Max. load current per digital output
0.5A
Output delay (ohmic load)

typical
L H:approx.50s
H L:approx.150s
max.
L H:approx.100s
H L:approx.225s
Max. total current of the outputs (for each group)

up to 60C
up to 50C
up to 40C
When all outputs are assigned
2A
3A
4A
< 500mA/channel
1.5 mm2
Voltage Sensing Module (VSM10)
Function of the Voltage Sensing Module

The Voltage Sensing Module VSM10 measures the actual supply voltage values for the lineside converter. The connections are wired internally to the customer terminal block (for
details, see the circuit manual).
38
Description
Interface description
Figure 4-13
Voltage Sensing Module VSM10
-X500 DRIVE-CLiQ interface
-X524 Electronic power supply
-X520 analog inputs/temperature sensor connection
-X521 100V interface
-X522 690V phase voltage inputs
Note
It is not permissible to connect voltage to the 100V input (-X521) on the VSM10. Only the
input for 690V(-X522) may be used
39
Description
-X500 DRIVE-CLiQ interface

%

Table 4-9
-X500 DRIVE-CliQ interface
Pin
Signal name
Technical data
TXP
Transmit data +
TXN
Transmit data -
RXP
Receive data +
Reserved
Reserved
RXN
Reserved
Reserved
+ (24V)
Power supply
M (0V)
Electronic ground
Receive data -
The maximum cable length that can be connected is 50 m.
-X524 electronic power supply
Table 4-10
-X524 electronic power supply
Terminal
Designation
Technical data
Voltage: 24 VDC (20.4V 28.8V)

Power consumption: max. 0.2 A
Max. current via bridge in connector: 20A at 55C
Reserved
Electronic ground
Electronic ground
Max. connectable cross-section: 2.5 mm

The two "+" and "G" terminals are jumpered in the connector and not in the unit. This ensures that the
supply voltage is looped through.
The maximum cable length that can be connected is 10m.
40
Description

Table 4-11
Terminal
Designation
Technical data
AI 0+
Inputs can be parameterized in the software - Resolution: 12-bit
AI 0-
AI 1+
AI 1-
+Temp
-Temp
Temperature sensor connection KTY84-1C130/PTC
Max. connectable cross-section: 1.5 mm

In order to minimize environmental disturbances, the use of shielded cables is appropriate. The
common-mode range must not be violated. This means that the analog differential voltage signals
can have a maximum offset voltage of 30 V with respect to the ground potential.
-X521 100 V inputs

The 100 V inputs must not be connected.
-X522 690 V phase inputs

Table 4-12
-X522 690 V phase inputs
Terminal
Designation
Technical data
Phase voltage U
Phase differential voltages UUV and UVW are acquired.
Phase voltage V
Phase voltage W
Connectable cross-section: 0.5 mm to 6 mm. The phase voltage measurement is differential. The
inputs are connected to logic potential by a safety impedance
4.3.4
Interconnecting optional connections

Depending on the range of options installed, further connections have to be interconnected.
For detailed information about interconnecting these options with the interfaces, see "Circuit
manual".
[ID 5061.00]
41
Description
4.3.5
Circuit-breaker (provided by the customer)
Requirements for the circuit-breaker provided by the customer

To ensure adequate protection for converters, the circuit breaker provided by the customer
must fulfill the following requirements:
The maximum time between when the circuit breaker command is issued to when a
current-free state (I = 0) is reached is 60 ms.
The circuit breaker must be equipped with an undervoltage release and opened using the
circuit breaker ON command to ensure wire-break protection.
The circuit breaker is triggered and enabled by the converter closed-loop control using a
contactor safety combination. It must never be switched on by electrical or external
mechanical means without having been enabled.
To protect the converter transformer, ensure that overcurrent protection is in place.
[ID 802.00]
4.3.6
Actual value acquisition

The AVT combinations used for actual value acquisition are installed in the power unit. The
relevant description can be found in the equipment documentation for the power unit.
4.3.7
Power Stack Adapter (PSA)

The Power Stack Adapter (PSA) is installed in the power unit. The relevant description can
be found in the equipment documentation for the power unit.
42
Description
4.3.8
DC/DC converter
Description
DC/DC converters are used to provide a stable and safe 24 V power supply to the
TM15/TM31, the circuit breaker and the SIMATIC S7 (optional).
Figure 4-14
DC/DC converter
You will find the technical data and other information in the supplementary operating
instructions on the CD supplied with the converter.
43
Description
4.3.9
Line filter
Description
A line filter is used to suppress interference in a power supply. You will find the technical
data and other information in the supplementary operating instructions on the CD supplied
with the converter.
Figure 4-15
4.3.10
Line filter
Sirius safety relay
Description
The 3TK2825 safety relay has two release circuits (safe circuits) in the form of normally open
contact circuits.
Figure 4-16
44
SIRIUS safety relay
Description
4.4 Description of options
The operating state and the function is indicated by means of three LEDs.
LED
Operation
POWER
CHANNEL1
CHANNEL2
Line
supply
EMERGENCY
STOP
ON
Release
circuits
On
Not actuated
Actuated
Closed
Actuated
Not
actuated
Open
Not actuated
Not
actuated
Open
Fault
Relay jammed
Motor contactor jammed
Defect in electronics
Cross-circuit/ground fault in
EMERGENCY STOP circuit/no supply
voltage
Open
When the EMERGENCY STOP buttons or limit switches are released and the ON button is
pressed, the internal circuit of the safety relay and the external contactors are monitored to
ensure that they are functioning correctly.
4.4
Description of options
4.4.1
Triggering additional circuit breakers (option A04)
Description
This option can be used to trigger additional circuit breakers using TM31 and TM15.
4.4.2
Expanded remote control via terminal block (option A06)
Description
With this option, an expanded quantity structure of control and status signals is provided on
the terminal block by means of an additional TM31 and TM15 terminal module.
45
Description
4.4.3
Motor monitoring (option A09)
Description
With this option, the internal SIMATIC S7 is used to monitor the motor. The SIMATIC S7
transfers messages to the CU320 as message vectors and assigns them to the texts.
4.4.4
Control and monitoring of the inrush circuit breaker via the internal SIMATIC S7
(option A11)
Description
With this option, the internal SIMATIC S7 is used to control and monitor the inrush circuit
breaker.
The ON command and the OFF command of the inrush circuit breaker each go to a
contactor relay.
In the hardware, the "inrush circuit breaker ON command" to the contactor relay for "inrush
circuit breaker ON" is interlocked with an NO contact of the contactor relay for "inrush circuit
breaker OFF".
From the contactor relays for "inrush circuit breaker ON", two NO contacts are routed to
terminals and connected in series by means of a bridge. If necessary, the bridge can be
opened, making two contacts available for "inrush circuit breaker ON".
From the contactor relays for "inrush circuit breaker OFF", two NO contacts in series
connection and two NC contacts in series connection are made available for "inrush circuit
breaker OFF".
From the back-up combination unit, one contact is made available via terminals for the
undervoltage tripping. The "inrush circuit breaker OFF" feedback message also goes to a
contactor relay.
The OFF feedback message is required in the power unit to enable grounding switch ON.
4.4.5
Control and monitoring of the filter circuit breaker via the internal SIMATIC S7
(option A12)
Description
With this option, the internal SIMATIC S7 is used to control and monitor the filter circuit
breaker.
In general, the filter switch is connected upstream of the circuit breaker. However, the filter
switch can also be de-energized during operation. Connection during operation depends on
the power supply conditions.
46
Description
4.4.6
Integrated SIMATIC S7 open-loop control with matching components (option A13)
Description
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The optional monitoring functions (e.g., modem, transformer monitoring, motor monitoring,
etc.) are implemented in this open-loop control system with the associated input and output
modules. Customer-specific functions (e.g., communication with a higher-level controller)
can also be implemented here. During the engineering phase, these requirements were
examined for feasibility, and the required modules were combined.
You will find details of this in the circuit manual.
Connecting to the excitation control unit

Lateral communication between the CU320 and the excitation control unit takes place by
means of the SIMATIC S7.
47
Description
4.4.7
Speed measurement with SMC30 for a single motor (option A51)
Function of the SMC30 Sensor Module

The SMC30 (Sensor Module Cabinet-Mounted 30) evaluates motor encoder signals.
It transfers the speed and actual position value to the Control Unit via the internal DRIVECLiQ communication interface.
Note
If an encoder fails, you can switch to control type "encoderless".
48
Description
Overview
$
Slim type of construction
Wide type of construction
X500
X524
LED displays
X520
TTL with open-circuit monitoring
X521
TTL, HTL, without open-circuit monitoring, motor temperature sensor KTY
X531
Shield connection
Protective conductor connection M4/1.8 Nm
Figure 4-17
SMC30 Sensor Module
49
Description
LED displays
Table 4-13
Description of the LEDs on the SMC30
LED
Color
State
Description
READY
RDY
Off

tolerance range.
Green
Continuous light
The component is ready for operation and cyclic DRIVE-CLiQ

communication is taking place.
Orange
Continuous light
Red
Continuous light

Note:
The LED is driven irrespective of the corresponding messages
being reconfigured.
Green/
Red
0.5 Hz
flashing light
Firmware is being downloaded.
2 Hz
flashing light
Firmware download is complete. Waiting for POWER ON.
Flashing light
Component recognition via LED is activated (p0144).
Green/Orange
Note:
Both options depend on the LED status when component
recognition is activated via p0144 = 1.
or
Red/Orange
OUT > 5 V
Off

tolerance range.
Power supply 5 V.
Electronic power supply for measuring system is available.
Power supply >5 V.
Continuous light
Orange
Notice
You must ensure that the connected encoder can be operated
with a 24 V power supply.
If an encoder that is designed for a 5 V power supply is operated
with a 24 V power supply, this can destroy the encoder
electronics.
Supported interfaces
The SMC30 Sensor Module supports TTL/HTL incremental encoders with or without opencircuit monitoring.
Connectable encoders
Table 4-14
Encoder type
X521 (terminal) without

open-circuit monitoring

X520 with open-circuit

monitoring
HTL bipolar 24 V
Yes
Yes
No
TTL bipolar 24 V
Yes
Yes
Yes
TTL bipolar 5 V
Yes
Yes
Yes
50
Description
Maximum signal cable length

Table 4-15
Encoder type
Maximum signal cable length in m
HTL bipolar
300
TTL bipolar
100
Because the physical transmission media is more robust, the bipolar connection should
always be used. The unipolar connection should only be used if the encoder type does not
output push-pull signals.
4.4.8
Speed measurement for two motors with two SMC30s (starting converters only)
(option A52).

Two SMC30s are used to monitor two motors. This option includes the HUB 20.
Note
51
Description
Overview
$
X500
X524
LED displays
X520
X521
X531
Shield connection
Figure 4-18
52
SMC30 Sensor Module
Description
LED displays
Table 4-16
LED
Color
State
Description
READY
RDY
Off

tolerance range.
Green
Continuous light

Orange
Continuous light
Red
Continuous light

Note:
being reconfigured.
Green/
Red
0.5 Hz
flashing light
2 Hz
flashing light
Flashing light
Green/Orange
Note:
or
Red/Orange
OUT > 5 V
Off

tolerance range.
Power supply 5 V.
Power supply >5 V.
Continuous light
Orange
Notice
electronics.
Table 4-17
Encoder type



monitoring
HTL bipolar 24 V
Yes
Yes
No
TTL bipolar 24 V
Yes
Yes
Yes
TTL bipolar 5 V
Yes
Yes
Yes
53
Description

Table 4-18
Encoder type
HTL bipolar
300
TTL bipolar
100
4.4.9
Speed measurement for 3 motors with 3 SMC30s (starting converters only) (option
A53).

Three SMC30s are used to monitor three motors. This option includes the HUB 20.
Note
54
Description
Overview
$
X500
X524
LED displays
X520
X521
X531
Shield connection
Figure 4-19
SMC30 Sensor Module
55
Description
LED displays
Table 4-19
LED
Color
State
Description
READY
RDY
Off

tolerance range.
Green
Continuous light

Orange
Continuous light
Red
Continuous light

Note:
being reconfigured.
Green/
Red
0.5 Hz
flashing light
2 Hz
flashing light
Flashing light
Green/Orange
Note:
or
Red/Orange
OUT > 5 V
Off

tolerance range.
Power supply 5 V.
Power supply >5 V.
Continuous light
Orange
Notice
electronics.
Table 4-20
Encoder type



monitoring
HTL bipolar 24 V
Yes
Yes
No
TTL bipolar 24 V
Yes
Yes
Yes
TTL bipolar 5 V
Yes
Yes
Yes
56
Description

Table 4-21
Encoder type
HTL bipolar
300
TTL bipolar
100
4.4.10
Speed measurement for 4 motors with 4 SMC30s (starting converters only) (option
A54).

Four SMC30s are used to monitor four motors. This option includes the HUB 20.
Note
57
Description
Overview
$
X500
X524
LED displays
X520
X521
X531
Shield connection
Figure 4-20
58
SMC30 Sensor Module
Description
LED displays
Table 4-22
LED
Color
State
Description
READY
RDY
Off

tolerance range.
Green
Continuous light

Orange
Continuous light
Red
Continuous light

Note:
being reconfigured.
Green/
Red
0.5 Hz
flashing light
2 Hz
flashing light
Flashing light
Green/Orange
Note:
or
Red/Orange
OUT > 5 V
Off

tolerance range.
Power supply 5 V.
Power supply >5 V.
Continuous light
Orange
Notice
electronics.
Table 4-23
Encoder type



monitoring
HTL bipolar 24 V
Yes
Yes
No
TTL bipolar 24 V
Yes
Yes
Yes
TTL bipolar 5 V
Yes
Yes
Yes
59
Description

Table 4-24
Encoder type

HTL bipolar
300
TTL bipolar
100
4.4.11
Demagnetization device monitoring (option A71)
Description
With this option, an (additional) TM15 is used to monitor binary signals on the CU320.
4.4.12
Dry-type transformer monitoring (option A72)
Description
With this option, an additional TM15 is used to monitor binary signals on the CU320.
4.4.13
Oil-immersed transformer monitoring (option A73)
Description
With this option, the internal SIMATIC S7 is used to monitor binary and analog signals. The
SIMATIC S7 transfers messages to the CU320 as message vectors and assigns them to the
texts.
4.4.14
Output transformer monitoring (option A81)
Description
This option is chiefly used with starting converters.
An additional TM15 terminal module is used to monitor binary signals from the output
transformer on the CU320.
60
Description
4.4.15
Monitoring binary and analog signals from the output transformer (option A82)
Description
With this option, the internal SIMATIC S7 is used to monitor binary and analog signals from
the output transformer. The SIMATIC S7 transfers messages to the CU320 as message
vectors and assigns them to the texts.
4.4.16
Starting converter for a motor (interfaces for parallel switching device and static
excitation equipment) (option A91)
Description
With this option, an additional TM15 terminal module is used to implement the interface with
the parallel switching device and the excitation equipment. 16 signals are required for the
interface.
4.4.17
Starting converter for two motors (interfaces for parallel switching device and static
excitation equipment) (option A92)
Description
With this option, two additional TM15 terminal modules are used to implement the interfaces
with the parallel switching device and the excitation equipment. 16 signals are required per
interface.
Thanks to the two additional TM15 terminal modules, 2 to 3 interfaces can be processed.
4.4.18
Starting converter for three motors (interfaces for parallel switching device and
static excitation equipment) (option A93)
Description
With this option, two additional TM15 terminal modules are used to implement the interfaces
with the parallel switching device and the excitation equipment. 16 signals are required per
interface.
Thanks to the two additional TM15 terminal modules, 2 to 3 interfaces can be processed.
61
Description
4.4.19
Starting converter for four motors (interfaces for parallel switching device and
static excitation equipment) (option A94)
Description
With this option, three additional TM15 terminal modules are used to implement the
interfaces with the parallel switching device and excitation equipment. 16 signals are
required per interface.
Thanks to the three additional TM15 terminal modules, 4 interfaces can be processed.
4.4.20
CBE20 communications card for PROFINET (option G24)
Description
Option G24 enables the converter to be networked using PROFINET.
62
Description
4.4.21
Extended measured value and data acquisition with Customat (option G67)
Description
This options offers quick data acquisition on PROFIBUS.

It consists of:
ION CS31 Spy T001
ION BinaryInput T001
ION AnalogInput T001
Description of ION CS31 Spy T001

The ION CS31 Spy T001 is used to acquire random numerical data that are exchanged
between CS31 fieldbus nodes and to transfer them to a higher-level industrial PC via the
FireWire bus system (IEEE1394a-standard) at 400 mbps.
Description of the ION AnalogInput T001

The ION AnalogInput T001 is used to acquire analog signals and transfer them to a higherlevel industrial PC via the FireWire bus system (IEEE1394a-standard) at 400 mbps. Use of
an ION AnalogInput T001 enables 8 analog, individually isolated signals with a +/-10 V
signal level to be received. The maximum scanning frequency is 40 kHz per analog input.
63
Description
Description of the ION BinaryInput T001

The ION BinaryInput T001 is used to acquire binary signals and transfer them to a higherlevel industrial PC via the FireWire bus system (IEEE1394a-standard) at 400 mbps. Use of
an ION BinaryInput T001 enables 8 binary, individually isolated signals with a 0/24 V signal
level to be received. The maximum scanning frequency is 250 kHz per binary input.
Technical data
ION CS 31
ION Analoginp T001
IEEE1394a interfaces
P1 - P3
Number
Procedure
6-pin socket
Data rate
400 mbps
Power supply interface
24 V/0 V/PD (Power Down)
Number
Procedure
3-pin Phoenix Contact terminal block
Input voltage
18 - 32 V DC
Power loss at 24 V DC
24 W
Current consumption at 24 V DC
1A
Fieldbus interface
Number
ION BinaryInp T001
Procedure
Sub D socket
Type
CS31 interface
Data rate
187.5 kbps
Mode
Bus monitor
Standard
CS31
Analog interfaces
CH 01 - 08
Number
Procedure
16-pin Phoenix Contact

terminal block
Input voltage
+/- 10 V
Input withstand voltage
+/- 60 V
Dielectric strength
+/- 0.4 kV
Input resistance
R 1 M
Input current
l < 10 A
Scanning frequency
40 kHz/analog input
Resolution
16 bit (15 + 1)
Interconnection
DC
Gain error
0.007% +/- 1 digit
Offset error
0.0034% +/- 1 digit
Static offset
Max. 0.12 %
CMR
100 dB
Binary interfaces
CH 01 - 08
Number
64
Description
Procedure
ION CS 31
ION Analoginp T001
ION BinaryInp T001
16-pin Phoenix Contact

terminal block
Input voltage
+/- 48 V
Input withstand voltage
+/- 60 V
Dielectric strength
+/- 0.4 kV
Input current
2.5 mA I 3.5 mA
Scanning frequency
250 kHz/binary input
Resolution
1 bit
Response time
4 s
Switching threshold logic "0"
+4V>U>-4V
Switching threshold logic "1"
U > + 6 V // U < - 6 V
Hysteresis
< 200 mV
Permissible cables/cable length

FireWire
In accordance with IEEE1394a standard
Fieldbus
In accordance with CS31

standard
Analog inputs
Maximum length: 3 m
Maximum length: 3 m
Binary inputs
Ambient conditions/EMC
Storage/transport temperature
Operating temperature
Relative humidity in operation
Radio interference level
-25 - +85C
0 - +55C
5 - 95%, no condensation
EN 55011
Interference immunity
EN 61000-6-2
Degree of protection
IP20
Certifications and approvals

CE
DIN EN 61000-6-4:2002
EN 61000-6-4:2001; DIN EN 55011:200
EN 55011:1998+A1:1999
(CISPR11:1997+A1:1999)
DIN EN 61000-6-2:2002
EN 61000-6-2:2001
4.4.22
Redundant electronic power supply with wide-range power supply unit 1 AC 93 253 V/88 - 360 V (option K71)
Description
This option safeguards the internal power supply on practically any supply voltage and even
when there are large voltage fluctuations.
The possible voltage range is between 1 AC 93 and 253 V (50/60 Hz), 20 A, or DC 88 and
360 V, 20 A.
65
Description
The internal power supply of the power unit is also derived from the power supply of the
control cabinet.
4.4.23
Redundant electronic power supply with DC 18 V infeed (option K72)
Description
This option can be used to supply the control cabinet electronics and the internal power
supply of the power unit with a DC voltage of 18 V DC, 30 A.
4.4.24
Redundant electronic power supply with DC 24 V infeed (option K73)
Description
supply of the power unit with a DC voltage of 24 V DC, 20 A.
4.4.25
Redundant electronic power supply with 1 AC 230 V infeed (option K74)
Description
supply of the power unit with an AC voltage of 1 AC 50-60Hz 100-120 V/220-240 V -15%
+10%.
4.4.26
400 V 3 AC demagnetization device for output transformer for starting converters

(option L30)
Description
With this option, the operating point of the output transformer is drawn into the neutral zone,
thus enabling undistorted transmission of the signals required for tracking.
Mode of operation
This option ensures correct position tracking during operation with an output transformer.
The excitation current is applied to the standing machine, and the induced voltage is
measured (tracked) at the machine terminals. The exact position of the rotor is determined
by the position of the three terminal voltages.
66
Description
If a step-up transformer is positioned between the converter output and the motor, this
measuring-circuit voltage is reduced in the ratio of the transformation ratio. If the magnetic
characteristic curve of the step-up transformer is distorted or saturated due to prior
activation, the measuring signal required for tracking may be distorted or may not be
transmitted. This can result in incorrect tracking.
In order to cancel the physical effect of the magnetization error, a demagnetization device is
used. This demagnetization device applies a defined AC voltage to the transformer, and this
AC voltage is slowly controlled to zero. This brings the operating point of the step-up
transformer back into the neutral zone, thus enabling undistorted transmission of the
measuring signals required for tracking.
The figure shows the principal outlay of the demagnetization device, which comprises a
MASTERDRIVE low-voltage converter with an output filter and a low-power step-up
transformer. Except for the 400 V 3 AC infeed, the demagnetization device does not have
any other customer interfaces.
67
Description
N9+]
N9+]
6\QFKUR
QL]DWLRQ
VRXUFH
6\QFKUR
QL]DWLRQ
VRXUFH
/LQHVLGH&%
2SWLRQ/
&%
/RZYROWDJHWHUPLQDO
HJ$&9
,QSXW
WUDQVIRUPHU
09$
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GLVFRQQHFWHU
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&RPPXWDWLQJ
UHDFWRU
6,1$0,&6
*/
&8
0066
6,1$0,&6
N:$
6LQHZDYHILOWHU
6XUJH
DUUHVWHU
N9WR+]
2XWSXW
WUDQVIRUPHU
0RWRUVLGH&%
60
a
6WHSXS
WUDQVIRUPHU
'LVFRQQHFWRU
+LJKYROWDJHIXVH
09$
N9
(;&
6\QFKURQL]LQJ
XQLW
/RZYROWDJHWHUPLQDO
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Figure 4-21
Block diagram of the demagnetization device
You can find more information about this option in the Operating Instructions for the
demagnetization device.
68
Description
4.4.27
Line-side grounding switch (option L48)
Description
This option actuates motor-operated make-proof grounding switches which ground and
short-circuit the line side.
Pushbuttons installed in the power unit door are used to actuate the grounding switch.
Actuation is interlocked with operating states and the start-sequence controller of the
converter to prevent improper use of the device.
4.4.28
Motor-side grounding switch (option L49)
Description
This option actuates motor-operated make-proof grounding switches which ground and
short-circuit the motor side.
Pushbuttons installed in the power unit door are used to actuate the grounding switch.
Actuation is interlocked with operating states and the start-sequence controller of the
converter to prevent improper use of the device.
4.4.29
Cabinet illumination and service socket in control section (option L50)
Description
A universal lamp with service socket is installed in the control section. It is supplied
externally with voltage and must be protected with fuses (max. 10 A).
Figure 4-22
Cabinet lighting with service socket
The cabinet lighting can be switched on manually or automatically by means of an integrated

motion detector (default setting). If the light is switched on by the motion detector, it stays on
for three minutes. The mode is selected via the switch on the light.
69
Description
4.4.30
IP54 degree of protection (option M54)
Description
This option increases the degree of protection of the closed-loop control system. An
additional fan provides for sufficient cooling.
Figure 4-23
4.4.31
Fan with option M54
Grounding switch with disconnector on the converter input (motor operated)

(option N48)
Description
With this option, the disconnector is located in such a way that it isolates the converter from
the supply system when it is switched off. The line side of the disconnector is then shortcircuited and grounded by the grounding switch.
1
06
0
Figure 4-24
70
Option N48
Description
Pushbuttons installed in the power unit door are used to actuate the disconnector. To
prevent improper use of the equipment, actuation of the disconnector and the grounding
switch is inhibited using the converter operating states and the start-sequence controller.
4.4.32
Grounding switch with disconnector on the converter output (motor operated)

(option N49)
Description
With this option, the disconnector is located in such a way that it isolates the converter from
the motor when switched off; the motor side of the disconnector is then short-circuited and
grounded by the grounding switch.
1
1
06
06
Figure 4-25
Option N49
Pushbuttons installed in the power unit door are used to actuate the disconnector. To
prevent improper use of the equipment, actuation of the disconnector and the grounding
switch is inhibited using the converter operating states and the start-sequence controller.
71
5.1
Preparatory steps
On-site requirements
The cabinet units are suitable for installation in general operating areas (to
DIN EN 60146-1-1 / VDE 558 T11 and DIN EN 50178 / VDE 0160 (IEC 62103), degree of
contamination 2; without conducted contamination). For this reason, SINAMICS devices
must be protected in such a way that they cannot be touched directly when they are being
installed in general operating areas.
The operating areas must be dry and free of dust. The air supplied must not contain any
electrically conductive gas, vapors, or dust, which could impair operation.
For information about permissible ambient and installation conditions, see "Technical
specifications".
Unpacking the cabinets

Make sure that the entire delivery is undamaged.
The packaging material must be discarded in accordance with the applicable country-specific
guidelines and rules. For more information, see "Disposal/recycling".
Required tools
To install the connections, you will require:
Spanner or socket spanner (w/f 10)
Spanner or socket spanner (w/f 13)
Spanner or socket spanner (w/f 16/17)
Spanner or socket spanner (w/f 18/19)
Hexagon-socket spanner (size 8)
Torque spanner, max. 50 Nm
Screwdriver, size 2
Screwdriver Torx T20
Screwdriver Torx T30
[ID 5027]
73
5.2 Shipping
5.2
Shipping
Note
For a detailed description and comprehensive safety information about transporting this
equipment, refer to the "Shipping" chapter of the General Manual.
5.3
Mounting
General information
The devices must be installed and cooled in accordance with the guidelines in this
documentation.
Protect the converter against excessive stress and loading.
74
6.1
Observing the five safety rules

The following safety information, as well as the information provided in the "Safety
information" chapter of this "Manual" and the "General Manual", must be followed for your
own personal safety and to protect the equipment.
WARNING
Once the converter has been switched off and while the motor is still rotating after it has
been shut down due to a fault, hazardous voltages in excess of 1000 V can still be present
in the converter for a long time.
These voltages can result in death, serious personal injury or severe property damage.
Before touching the converter, ensure that the following parts of the power unit are deenergized:
Internal busbars
Input and output terminals
When working on the device, always observe the safety instructions on the product and the
following five safety rules:
6.2

75
6.3 EMC (electromagnetic compatibility)
6.3
EMC (electromagnetic compatibility)
EMC-compliant cabinet installation

The following section provides some basic information and guidelines that will enable you to
comply with the EMC guidelines.
Cabinet installation
Connect painted or anodized metal components using contact washers or remove the
insulating layer.
Use unpainted, de-oiled mounting plates.
Establish a central connection between ground and the protective conductor system
(ground).
Shield gaps
Bridge shield gaps (at terminals, circuit-breakers, contactors, and so on) with minimum
impedance and the greatest possible surface area.
6KLHOGEXVHV
Figure 6-1
&DEOH
7HUPLQDOV
Bridging shield gaps
Using large cross-sections

Use ground cables and frame grounding cables with large cross-sections.
Laying the motor supply cable separately

The distance between the motor supply cable and signal cable should be > 20 cm. Do not
lay power cables and motor supply cables in parallel to each other.
Securing the potential to ground between modules with widely differing interference potential
The operating coils for contactors and relays in the converter must be connected to
overvoltage limiters (e.g. RC elements or varistors).
76
Cable installation
Cables that are subject to or sensitive to interference should be laid as far apart from
each other as possible.
Noise immunity increases when the cables are laid close to the ground potential. For this
reason, you are advised to lay these cables in corners and on the ground potential.
Ground the reserve cores on at least one end.
Long cables should be shortened or laid in noise resistant areas to avoid additional
connecting points.
Conductors or cables that carry signals of different classes must cross at right angles,
especially if they carry sensitive signals that are subject to interference.
Class 1:
unshielded cables for 60 V DC
unshielded cables for 25 V AC
shielded analog signal cables
shielded bus and data cables
operator panel interfaces, incremental/absolute encoder lines
Class 2:
unshielded cables for > 60 V DC and 230 V DC
unshielded cables for > 25 V AC and 230 V AC
Class 3:
unshielded cables for > 230 V AC/DC and 1000 V AC/DC
Class 4: unshielded cables for AC/DC > 1000 V
Shield connection
Shields must not be used to conduct electricity. In other words, they must not
simultaneously act as neutral or PE conductors.
Apply the shield so that it covers the greatest possible surface area. Use ground clamps,
ground terminals, or ground screw connections.
77
Avoid extending the shield to the grounding point using a wire (pigtail) because this will
reduce the effectiveness of the shield by up to 90%.
Attach the shield to a shield bar directly after the line inlet into the cabinet. Strip the
insulation of the shielded cable without interrupting the power supply and route the shield
up to the device connection.
6KLHOGLQJEXV
6KLHOGHG
FDEOH
0RXQWLQJFODPS
Figure 6-2
Shield connection with clip
NOTICE
Incorrect connection or damaging of the shield can impair the function of the system.
Handle the shield with care and make sure that it is connected correctly.
I/O interfacing
Create a low-impedance ground connection for additional cabinets, system components,
and distributed devices with the largest possible cross-section (at least 16 mm).
Ground unused lines at one end in the cabinet.
Choose the greatest possible clearance between the power and signal cables (at least 20
cm). The greater the distance over which the cables are routed in parallel, the greater the
clearance must be. If a sufficient clearance cannot be maintained, you must install
additional shields.
Avoid unnecessarily long cable loops.
Filtering cables
Auxiliary voltages may have to be filtered in the cabinet to reduce incoming or outgoing
disturbances.
78
6.4 Connection
6.4
Connection
6.4.1
General information about connection
Use and operation

NOTICE
The cable routing must be enclosed in accordance with the control section's degree of
protection.
Note
Control and signal lines must always be connected according to the circuit diagrams
supplied with the unit.
Note
Detailed information about connecting the components is given in the interconnection
diagram.
Connection between the cabinets in the system

All cabinets belonging to the system are connected by signal cables. You must also connect
the cabinets with equipotential bonding conductors, for example:
&ORVHGORRSFRQWURO
3RZHUVHFWLRQ
([FLWDWLRQ
(TXLSRWHQWLDOERQGLQJFRQGXFWRU
'HPDJQHWL]DWLRQ
Figure 6-3
Connecting cabinets
Note
You must connect all control cabinets involved in meshed drives to an equipotential bonding
conductor (min. 16 mm2). The PE connection provided by the customer is not sufficient!
Equipotential bonding strip and shield bus

Each converter cabinet is equipped with an equipotential bonding strip or grounding bar to
simplify connection of the equipotential bonding conductors. You must connect all internal
and external components to this equipotential bonding strip.
79
6.4 Connection
Attach the shields of incoming and outgoing cables directly to the shield bus. It is important
here to establish the greatest possible area of contact and a good conductive connection.
&DELQHW
&RQWURO
P
7HUPLQDOEORFN
6KLHOGEXV
3RZHU
FRPSRQHQWV
Figure 6-4
(TXLSRWHQWLDOERQGLQJVWULS
3HUPDQHQWO\
FRQQHFWHGWR
FDELQHWVWD\
7RRWKHU
V\VWHP
FRPSRQHQWV
Equipotential bonding strip
0HWDOJURXQGFODPSVRU
FDEOHWLHV
6KLHOGEXV
Figure 6-5
Shield bus
Protective grounding
Connect the protective grounding to the cabinets and components in the system via the PE
conductor. Use the ground clamps for this, or the special terminal provided for the auxiliary
voltage.
Note
The equipotential bonding conductor does not have the function of a protective conductor. It
is required for safe operation and as a radio interference suppression measure.
You must install the protective conductor in conformance with:
IEC 60204-1 (DIN EN 60204-1 / VDE 0113 Part 1) Safety of machinery Electrical
equipment of machines Part 1: General requirements.
Where possible, also connect the cabinet conductively over a large area with the building
ground.
80
6.4 Connection
Signal lines, shielding

CAUTION
Cable installation
Malfunctions can occur in the converter if cables coming from the outside are laid together
with internal cables in one cable duct in the cabinet.
Do not run cables coming from the outside, for example to the terminal blocks, together
with internal cables in one cable duct.
All signal lines must be shielded. The cable shield should be braided as cables shielded by
tape or foil are five times less efficiently protected against interference. Always ground the
cable shields at both ends. Contacting at one end is advantageous in exceptional cases
only.
You must attach the shield of incoming analog and binary cables to the shield bus at the
entry point into the cabinet. Continue running the cable, still shielded, to the terminal block or
board. No shields are connected to the terminal blocks or boards.
Serial connecting cables must be shielded. The shield must be contacted with the metallized
connector housing. It must also be connected to the shield bus. You must not connect the
cable shield to a ground pin on the connector.
The connector housing and front plate of the boards do not provide adequate cable
shielding. You must connect the cable shields at both ends to the shield buses in the
cabinets.
Analog signal cables must always be shielded, regardless of whether they are installed
inside or outside cabinets.
In order to increase the shielding effectiveness, ground spare cores at both ends.
Grounding the cable shields at one end

In the case of analog signal cables carrying small signals (mV or A), attach the cable shield
to the shield bus in the cabinet at one end. In this way you avoid ground loops and linefrequency interference. You can also connect the open shield end to the enclosure via a
radio interference suppression capacitor (e.g. 0.1 F 100 V MKT).
Contactors without suppression

You must not use any contactors without suppression in the converter cabinets or in the
cabinets that are connected to the converter cabinets. All contactors fitted at the factory are
therefore protected by suppression circuitry. If unsuppressed contactors are installed in an
adjacent cabinet, you must mutually segregate the two cabinets with a metal side plate.
Contactor operating coils that are connected to the same supply network as the auxiliary
power supply to the converter or are located near the converter must be protected by surge
suppressors (e.g. RC elements, varistors).
Additional wiring
Keep any additional wiring in the cabinet as short as possible. Route the additional wiring
tightly against the cabinet housing or the mounting plates.
81
6.4 Connection
You must twist unshielded cables belonging to the same circuit (forward and return line).
Note
You will find further information in chapter "EMC (electromagnetic compatibility)"
See also
Connecting the ground (Page 82)
6.4.2
Connecting the ground

Each cabinet contains a grounding lug for grounding the components installed in the cabinet.
It is located at the bottom of the cabinet.
Figure 6-6
Grounding lug
WARNING
Grounding the converter
The converter must be grounded to ensure that it operates safely. Insufficient grounding
can result in death, serious personal injury, or material damage.
Insufficient grounding can result in failure of the protection and monitoring equipment.
Ground the converter to ensure functioning of the protection and monitoring equipment.
See also
General information about connection (Page 79)
82
6.4 Connection
6.4.3
Connecting auxiliary voltage
Connecting the auxiliary voltage 230 V 1AC / 50 Hz

Connect the auxiliary voltage, e.g. for SITOP, etc., to the terminal block. The maximum
cross-section of the cables is 2.5 mm2.
You will find detailed information on this in the terminal diagram or in the circuit manual on
the CD supplied with the converter.
6.4.4
Connecting the line-side circuit breaker
Procedure
DANGER
Always observe the five safety rules.
1. Disconnect the cabinet from the power supply.
2. Route the control cables into the cabinet from below.
3. Connect the shields of the control cables to the serrated bar (you will find more
information on this in the chapter "Connecting/General information on connecting").
4. Connect the control cables as follows:
Function
Terminal
Switching on via normally open contact
X31:1, X31:4
Switching off via normally closed contact
X31:5, X31:6
Switching off via normally open contact
X31:7, X31:8
Switching off via undervoltage coil
X31:9, X31:10
See also
83
6.4 Connection
6.4.5
Connecting the line-side circuit breaker
Procedure
WARNING
Table 6-1
Circuit breaker 1
Function
Terminal
X31:1, X31:4
X31:5, X31:6
X31:7, X31:8
X31:9, X31:10
Table 6-2
Circuit breaker 2
Function
Terminal
X32:1, X32:4
X32:5, X32:6
X32:7, X32:8
X32:9, X32:10
See also
6.4.6
Connecting the motor-side circuit breaker
Procedure
WARNING
84
6.4 Connection
Function
Terminal
X31:11, X31:14
X31:15, X31:16
X31:17, X31:18
X31:19, X31:20
See also
6.4.7
Connecting the motor-side circuit breaker
Procedure
WARNING
Table 6-3
Circuit breaker 1
Function
Terminal
X31:11, X31:14
X31:15, X31:16
X31:17, X31:18
X31:19, X31:20
85
6.4 Connection
Table 6-4
Circuit breaker 2
Function
Terminal
X32:11, X32:14
X32:15, X32:16
X32:17, X32:18
X32:19, X32:20
See also
6.4.8
Connecting the external safety loop
Connecting the external safety loop

The "Safety shutdown" function can be accessed via the terminals. The exact arrangement
of the terminals can be found in the terminal diagram.
If this function is used, you must remove the jumper inserted in the factory and remove it with
a normally closed contact.
When the safety shutdown is actuated, the converter shuts down with a fault and a
corresponding message appears on the display of the operator panel. Before you restart the
converter, you must close the safety circuit and acknowledge the fault.
WARNING
Residual voltages can cause serious injury or death.
This function cannot ensure that the drive stops immediately, nor can it rule out residual
voltages at the output terminals and within the device.
Wait until the drive is stationary before you touch the converter.
86
Commissioning
7.1
Commissioning the converter

The converter should only be commissioned by trained commissioning engineers.
87
Operation
8.1
Operation of the converter

The converter should only be operated by trained personnel.
8.2
Notes about parameters and function diagrams
Detailed information about parameters and function diagrams

Note
To complement these operating instructions, the Parameter Manual contains an overview of
all parameters as well as a selection of function diagrams to describe the operating principle.
89
Functions
9.1
Note on function diagrams
Function diagrams
You will find the List Manual on the CD supplied with the converter. This manual contains
function diagrams that provide experienced users with a detailed description of the overall
functionality.
Note
Further information on the functions can be found in the converter commissioning manual
intended for the commissioning engineer.
9.2
Setpoint channel and closed-loop control
9.2.1
Setpoint channel
9.2.1.1
Setpoint addition
Description of setpoint addition

Note
Function block diagram
You will find a detailed explanation of the function in the function block diagram of the List
Manual on the CD supplied with the converter.
Fine tuning (correction variable) often needs to be carried out on site for applications in
which the command variables are generated by central control systems.
This can be carried out using the addition point for the main and additional setpoint in the
setpoint channel. Both variables are imported simultaneously via two separate or one
setpoint source and added in the setpoint channel.
Adjustable parameters
You will find the necessary adjustable parameters in the Parameter Manual on the CD
supplied with the converter.
91
Functions
9.2 Setpoint channel and closed-loop control
9.2.1.2
Direction of rotation reversal
Description
Note
You will find a detailed explanation of the function in the function block diagram of the List
If the drive is to be operated in both directions of rotation or an incorrect phase sequence
was connected when the cables were routed, the direction of rotation must be reversed.
Reversing the direction of rotation

In order to invert the rotating field, you must swap the motor cables or specify a negative
setpoint value or change the parameterization of the device.
Triggering the reversal of rotational direction

Direction of rotation changeover is triggered:
via PROFIBUS by means of control word 1, bit 11.
via the cabinet operator panel (LOCAL mode) with the "direction of rotation changeover"
key.
Note
Note that only one direction of rotation is enabled in the factory setting.
9.2.1.3
Skip frequency bands and minimum speed
Description
Note
You will find a detailed explanation of the function in the function block diagrams of the List
Variable-speed drives can generate critical whirling speeds within the control range
92
Functions
of the entire drive train. This prevents steady-state operation in their proximity, that is,
although the drive can pass through this range, it must not remain within it because resonant
oscillations may be excited.
The suppression bandwidths allow this range to be blocked for steady-state operation.
Because the points at which critical whirling speeds occur in a drive train can vary depending
on age or thermal factors, a broader control range should be blocked.
To ensure that the speed does not constantly increase and decrease in the suppression
bandwidth (speeds), the bands are assigned a hysteresis.
Setting the minimum speed

Specify a minimum speed in order to block a specific range around the stopped state for
stationary operation.
9.2.1.4
Speed limitation
Description
Note
Speed limitation aims to limit the maximum permissible speed of the entire drive train to
protect the drive and load machine/process against damage caused by excessive speeds.
93
Functions
9.2.1.5
Ramp-function generator
Description
Note
The ramp-function generator limits the rate at which the setpoint changes when the drive is
accelerating or decelerating. This prevents excessive setpoint step changes from damaging
the drive train. Two ramp function generators are available that can be selected using
parameters.
Setting rounding times

Additional rounding times can also be set in the lower and upper speed ranges to improve
control quality and prevent load surges.
Setting rounding times has the following benefits:
It protects mechanical components, such as shafts and couplings.
It prevents the actual speed value from being overshot when the setpoint is approached,
thereby improving control quality.
The ramp-up and ramp-down times each refer to the maximum speed.
Note
if rounding times are too long, this can cause the setpoint to be overshot if the setpoint is
reduced abruptly during ramp-up.
Rounding is also effective in the zero crossover; When the direction of rotation is reversed,
the ramp-function generator output is reduced to zero via the initial rounding, the ramp-down
time and the final rounding. Then, the newly inverted setpoint will be approached via the
initial rounding, the ramp-up time and the final rounding.
Rounding times that can be set separately are active in the event of a fast stop (OFF3). The
actual ramp-up/ramp-down times increase with active rounding.
94
Functions
9.2.2
Vector speed/torque control
9.2.2.1
Properties of vector speed/torque control
Description
Note
Function diagram
You will find a detailed description of this function in the function diagrams in the Parameter
Manual.
Vector control has the following properties and features:
Stability vis--vis load and setpoint changes
Short rise times with setpoint changes ( better command behavior)
Short settling times with load changes ( better disturbance characteristic)
Acceleration and braking are possible with maximum available torque
Motor protection due to variable torque limitation in motor and regenerative mode
Drive and braking torque controlled independently of the speed
These benefits can even be achieved without speed feedback.
Note
Vector control can be used with or without an encoder.
9.2.2.2
Benefits of vector speed/torque control with encoder
Vector control with speed encoder

An actual value speed encoder is required in the following cases:
If a separate-field motor is used.
When high speed accuracy is required.
The most stringent demands on the dynamic response are required.
Better command behavior is required.
The shortest possible settling times are required when disturbances occur.
Torque control in a range greater than 1:10 is required.
A defined and/or variable torque for speeds below approx. 5 % of the rated motor
frequency (p0310) must be maintained.
95
Functions
9.3 Monitoring, functions, and protective functions
Open-loop and closed-loop types:

Speed control
Torque/current control (in short: torque control)
9.3
Monitoring, functions, and protective functions
9.3.1
Safety shutdown of the converter
Tripping of the circuit-breaker in case of undervoltage

In the event of a serious fault, the converter is rapidly switched into a de-energized state by
the safety shutdown function.
WARNING
But even with the safety shutdown function, the drive may still be running or high voltages
may still be present. This can result in death, serious personal injury or severe material
damage.
This function cannot ensure that the drive stops immediately, nor can it ensure that residual
voltages do not still exist at the output terminals and within the unit.
Make sure that the drive no longer rotates and that there are no high voltages present.
The shutdown of the circuit-breaker is triggered by a safety contactor combination.
The circuit-breaker must be equipped with an undervoltage trip to ensure the wire-break
protection for the circuit-breaker OFF command.
If a circuit-breaker OFF command is issued as a result of an overvoltage trip, the circuitbreaker is switched off so that it is fail safe.
9.3.2
Potential concept
Description
A noise-free connection between the internal and external supply voltage can be achieved
by connecting the 0 V potentials to each other and grounding them. This also eliminates the
need for the control circuit insulation monitor required by DIN EN 60204-1.
96
Functions
9.3 Monitoring, functions, and protective functions
3
1
3
0
0
,QWHUQDO
ORDGV
Figure 9-1
9.3.3
([WHUQDO
ORDGV
Potential concept
Speed monitoring with incremental encoder
Description
Permanent speed monitoring enables motor control without an encoder. Additional
incremental encoders can be connected to options A51 - A54 for high-performance
applications (e.g. position control) that require permanent speed control or for long-term
applications at low speeds.
97

10.1
10
Observing the five safety rules

The following safety information, as well as the information provided in the "Safety
information" chapter of this "Manual" and the "General Manual", must be followed for your
own personal safety and to protect the equipment.
WARNING
Once the converter has been switched off and while the motor is still rotating after it has
been shut down due to a fault, hazardous voltages in excess of 1000 V can still be present
in the converter for a long time.
These voltages can result in death, serious personal injury or severe property damage.
Before touching the converter, ensure that the following parts of the power unit are deenergized:
Internal busbars
Input and output terminals
When working on the device, always observe the safety instructions on the product and the
following five safety rules:
10.2

99

10.3 Safety information regarding maintenance and repairs
10.3
Safety information regarding maintenance and repairs
Safety rules during repairs

DANGER
Repairs may only be carried out by qualified maintenance and installation personnel: You
must read the information provided in "Safety information".
WARNING
The use of third-party spare parts can affect the function of the equipment and result in
damage to the equipment. Third-party spare parts and unapproved spare parts may not
meet the requirements.
Only spare parts approved by the manufacturer may be used.
NOTICE
Inform the manufacturer's maintenance staff if it is not possible to rectify a fault.
Note
Strictly observe the prescribed maintenance intervals, as well as the instructions for repair
and replacement of components.
You must inform the manufacturer about each maintenance job that has been performed and
about each spare part replacement for the purposes of a reliability analysis.
10.4
Contacts and technical support
Competent personnel
NOTICE
Siemens-trained personnel
Certain components described in this documentation may be replaced or repaired only by
personnel trained by Siemens. This guarantees that the product is safe.
Work carried out incorrectly can result in damage to the equipment and in breakdown
during operation.
Ensure that only personnel trained by Siemens carry out work on the equipment. Siemens
accepts no liability for any damage that occurs because these instructions have not been
observed e.g. if an untrained person carries out a repair or replaces components.
For information on training courses and help with technical questions please contact the
persons listed in the following section.
100

10.4 Contacts and technical support
Spare parts and repairs

You can find the spare parts list for your converter online at:
https://b2b-extern.automation.siemens.com/spares_on_web
If you wish to request a spare parts list, you must provide the order number and serial
number of your converter. You can find the required information on the converter rating
plate.
The spare parts service keeps a stock of key spare parts for round-the-clock delivery. You
can find out online whether the spare part you require is currently in stock:
www.weblogxparts.industry.siemens.com
Spare parts service in Germany (at weekends: emergency service)
Tel.: +49 (0)180 50 50 448
Note
Always indicate the part number and - if known - the order number (MLFB) of the spare
part required.
Where to find these:
On the side of each component, its item code is attached to the cabinet wall. Find out
which item code the required spare part has. The parts list supplied with the converter
indicates the part number and, where appropriate, the order number (MLFB)
corresponding to the item code.
Online support
The homepage to the complete Siemens I DT service for external customers and for
Siemens I IS can be found under:
www.siemens.com/automation/service&support
Technical inquiries
You can send your inquiries directly via the Internet to a specialist in Technical Support.
Technical support is available round the clock 365 days a year. Your inquiries are delivered
directly to the responsible specialist. If you have all relevant data available, Technical
Support can respond to your inquiry as quickly as possible. Furthermore, you can send
records, screen shots and photos to the specialists. You thus support the fault analysis.
www.siemens.com/automation/support-request
Technical Support (Hotline)

Technical advice from experts or the initiation of the necessary actions are accessed
exclusively via Siemens AG I DT Technical Support.
Inquiries can be made worldwide at three Technical Support Centers.
Telephone inquiries
101

10.5 Opening the doors
Europe and Africa time zone:
Tel.: +49 (0)180 50 50 222
Asia and Australia time zone:
Tel.: +86 1064 719 990
America time zone:
Tel.: +1 423 262 2522
On the Internet worldwide:
www.siemens.com/automation/support-request
The contacts may change. Please find the current contact partners in the Siemens AG I DT
service catalog: www.automation.siemens.com/partner
Country-specific phone numbers

You will find the country-specific phone numbers on our Internet page:
http://support.automation.siemens.com/WW/view/en/16604318
10.5
Opening the doors

The door of the control cabinet is not locked electromechanically. For this reason, it can also
be opened during operation.
10.6
Preventive maintenance
10.6.1
Checklist for preventive maintenance
Description
Maintenance
Carried out by:
Frequency
Comments
Check the cooling system.
Operator
After
30,000 operating
hours
Check the fans.
As required
Visual check, clean if

required.
Clean the cabinet (exterior). Operator

Clean the cabinet (interior).
102
Siemens Annually
service
personne
l
Visual check, clean if

required.

10.6 Preventive maintenance
Maintenance
Carried out by:
Frequency
Check the electrical

connections (external
power and test
connections).
Operator
After 1 year
and then every 4
years.
Check the internal

connections.
Siemens After 1 year

service
and then every 4
personne years.
l
Carry out inspection and

visual check.
Siemens Annually
service
personne
l
Clean the sieve.

Replacing the battery for
the AOP
Check the software.
Comments
See the specifications in

the operating manual.
As required
Operator
Siemens When the relevant Display battery status

service
message is
using the "AOP
diagnostics" menu item.
personne output.
l
Siemens
service
personne
l
Whenever
parameters are
changed
and then every 5
years.
Check the replacement

parts.
Siemens Annually
service
personne
l
Check the options.
Siemens
service
personne
l
See the specifications in

the Operating Manual.
List of maintenance activities
10.6.2
Inspection
General information
The purpose of an inspection is to ascertain and evaluate the current status of the
equipment. An inspection mainly comprises visual checks. Inspections should be carried out
based on a schedule that meets the needs of the special ambient conditions at the site of
installation. The following servicing and inspection instructions are used as the basis for
regular inspection of the equipment.
[ID 6046.01]
103

10.7 Maintenance
10.6.3
Visual inspections
Visual inspection instructions

NOTICE
Contamination and dirt can damage the device.
For normal levels of contamination, carry out a visual inspection once a year. Make sure
that you take into account the specified ambient conditions. Depending on the ambient
conditions, visual inspections may have to be carried out more frequently ( year).
The basic equipment required for a visual inspection is a mirror and a flashlight.
Contamination
Carry out the visual inspections every six months.
Test / measurement quantity
Comments
Air filter mats
Check the air filters in the cabinet doors for contamination.

Clean the filter mats with a reduced air flow or replace them.
10.7
Maintenance
10.7.1
Replacing the backup battery for the cabinet operator panel (AOP30)
Description
Table 10-1
Technical specifications of the backup battery
Type
CR2032 3V lithium battery
Manufacturer
Maxell, Sony, Panasonic
Nominal capacity
220 mAh
Maximum permissible charging current
10 mA (restricted to <2 mA in operator panel)
Self-discharge at 20C
1 %/year
Service life (in backup mode)
> 1 year at 70C; >1.5 years at 20 C
Service life (in operation)
> 2 years
Replacing the battery

1. Switch off the main circuit breaker.
2. Open the cabinet.
104

10.7 Maintenance
3. Disconnect the 24 V DC power supply and communications line on the operator panel.
4. Open the cover of the battery compartment.
5. Remove the old battery.
6. Insert a new battery.
7. Close the cover of the battery compartment.
8. Reconnect the 24 V DC power supply and communications line on the operator panel.
9. Close the cabinet.
NOTICE
To ensure that no data is lost when you replace the battery, you must replace the
battery within one minute.
If the time has been exceeded, the AOP settings and input screen texts are reloaded
from the CompactFlash card by a restart of the AOP with a connection to the drive.
The clock must be reset.
Figure 10-1
Replacing the backup battery in the cabinet panel
Note
The battery must be disposed of in accordance with the manufacturer guidelines and
applicable country-specific laws and directives.
105

10.8 Cleaning
Set date and time

1. Using the "MENU" key, select the main menu of the AOP 30.
2. Using "F2," select the menu item "commissioning/service" and confirm it with "F5"
3. Using "F2," select the menu item "AOP30 settings" and confirm it with "F5"
4. Using "F2," select menu item "set date/time" and confirm it with "F5". Using "F2," select
the corresponding entry location for date or time and enter the current value using the
number keys.
5. Use "F5" to save the settings.
10.8
Cleaning
10.8.1
Contact for cleaning measures

If contamination occurs, contact Customer Support. See the chapter entitled "Contacts and
technical support" for contact information.
See also
Contacts and technical support (Page 100)
10.8.2
Removing dust deposits
Dust deposits
Dust deposits inside the cabinet unit must be removed at regular intervals (or at least once a
year) by qualified personnel in line with the relevant safety regulations.
The unit must be cleaned using a brush and vacuum cleaner, and dry compressed air (max.
1 bar) for areas that cannot be easily reached.
Ventilation
The ventilation openings in the cabinet must never be obstructed. The fan must be checked
to make sure that it is functioning correctly.
Cable and screw terminals

Check the cable and screw terminals regularly to ensure that they are secure. Tighten them
if necessary.
Check the cabling for defects
106

10.9 Repairs
Replace any defective parts immediately.
Note
The actual intervals at which maintenance procedures are to be performed depend on the
installation conditions (cabinet environment) and the operating conditions.
Siemens offers its customers support in the form of a service contract. For further details,
contact your regional office or sales office.
10.9
Repairs
10.9.1
Safety-relevant checks
NOTICE
Converter failure
When the power supply is switched off, data about error message statuses is lost.
Inadequate diagnostic and error rectification measures can result in damage to the
converter.
Please contact the Siemens Service Center if you are not sure what needs to be done
when a converter breaks down.
WARNING
Checking the cable insulation
Improperly laid or damaged cables and incorrectly attached cable shieldings can heat up in
places and cause fires or short-circuits wherever they make contact.
Make sure that the cable shields are intact and insulate any that are damaged.
Make sure that a short-circuit cannot occur on the power cables due to failure of the
insulation as a result of incorrect cable installation.
107

10.9 Repairs
10.9.2
Replacing the cabinet operator panel
Description
1. Switch off the main circuit-breaker.
2. Open the cabinet.
Figure 10-2
Replacing the operator panel
3. Disconnect the power supply (3) and communications line (3) on the operator panel.
4. Push the fixing tongues (4) in and pull the operator panel toward you.
5. Fit a new operator panel.
6. Secure the connectors for the power supply and communications line.
10.9.3
Replacing the CompactFlash card
Inserting the CompactFlash card

Copy the stored data of the old CompactFlash card to the new original Siemens card. You
can find additional information in the "Commissioning" section in the "Data Storage" section.
Insert the new original Siemens CompactFlash card.
108

10.9 Repairs
Figure 10-3
Inserting the CompctFlash card
109
11

11.1
External alarms and faults
Key parameterizable fault and system messages

With the terminal blocks TM15/TM31, there are 24 terminals. With the SCOUT, it is possible
to select any signals to be displayed and which protective devices are to be triggered. The
list of parameterized faults and alarms can be found in the List Manual in the "faults and
alarms" section.
11.2
Diagnostics
11.2.1
Diagnosis via LEDs
CU320 Control Unit (-A10)

Table 11-1
LED
Description of the LEDs on the CU320

Color
State
Description
---
OFF
Electronics power supply outside permissible tolerance

range
Green
Continuously lit
The component is ready for operation and cyclic

DRIVE-CLiQ communication is taking place.
2 Hz flashing light
Writing to CompactFlash card.
RDY
(ready)
Red
Continuously lit
0.5 Hz
flashing light
CompactFlash Card is not inserted.
Green
Red
0.5 Hz
flashing light
Control Unit 320 is ready for operation.

No software licenses for device.
Orange
Continuously lit
0.5 Hz
flashing light
Unable to load firmware to RAM.
2 Hz flashing light
Firmware CRC error
Boot error (e.g. firmware cannot be loaded to RAM).
111

11.2 Diagnostics
LED
Color
State
Description
---
OFF
Cyclic communication has not (yet) taken place.

Note:
PROFIBUS is ready for communication when the
Control Unit is ready (see LED RDY).
DP1
(PROFIBUS cyclic
operation)
Green
Continuously lit
Cyclic communication is taking place.
0.5 Hz
flashing light
Full cyclic communication is not yet taking place.

Possible causes:
The master is not transmitting setpoints.
No global control (GC) or master sign-of-life is
transmitted during isochronous operation.
Red
Continuously lit
Cyclic communication has been interrupted.
---
OFF
Electronics power supply outside permissible tolerance

range.
The component is not ready for operation.
The Option Board is missing or an associated drive
object has not been created.
OPT
(option)
Green
Continuously lit
Option board is ready.
0.5 Hz
flashing light
Depends on the Option Board used.
Continuously lit
At least one fault is pending in this component.

The Option Board is not ready (e.g., after switching
on).
---
OFF
Reserved
Green
Continuously lit
Reserved
Red
MOD
Customer Terminal Block TM31 (-A60)

Table 11-2
LED
READY
Description of the LEDs

Color
State
Description
---
OFF
Electronics power supply outside the permissible

tolerance range
Green
Continuously lit
Customer terminal block ready for operation
Red
Continuously lit
Fault present
[ID 5174]
112

11.2 Diagnostics
11.2.2
Diagnostics via parameters
Diagnostic parameters for the device status

You will find descriptions of the individual parameters in the Parameter Manual on the CD
r0002
Drive status
Display of drive status
r0046
Module
CU320
Missing enable signal
Displays missing enable signals that are preventing the servo drive control from being commissioned.
r0050
Active command data set (CDS)
Displays the active command data set (CDS).

See also p0810, p0811, p0812, p0813, r0836 (List Manual)
The command data set selected via binector inputs p0810, p0811, p0812 and p0813 is displayed via r0836.
Diagnostic parameters for digital inputs/outputs, PSA inputs/outputs

r0721
CU digital inputs, terminal actual value
Displays the actual value at the digital inputs
Module
CU320
If a DI/DO is parameterized as output (p0728.x = 1), then r0721.x = 0 is displayed.
r0747
CU, digital outputs status
Displays the status of digital outputs
Module
CU320
Inversion via p0748 is taken into account.

It does not matter whether DI/DO is set as an input or output (p0728).
r4022
Status of digital inputs on TM31
Module
Displays the status of the digital inputs of Terminal Module 31 (TM31).
TM31
r4047
Module
Status of digital outputs on TM31
Displays the status of the digital outputs of Terminal Module 31 (TM31)
TM31
Inversion via p4048 is taken into account.

r4022
Status of digital inputs on TM15
Displays the status of the digital inputs of Terminal Module 15 (TM15).
Module
TM15
113

11.2 Diagnostics
r4047
Status of digital outputs on TM15
Displays the status of the digital outputs of Terminal Module 15 (TM15).
Module
TM15
R6580
Status of PSA inputs/outputs
Displays the status of the PSA inputs/outputs
Module
PSA
Diagnostic parameters for the motor sequencer

r6260
Motor sequencer control commands
Displays the motor sequencer control commands
DO
VEKTORGL
Diagnostics parameters for the drive status

r0899
Drive object status word
DO
Displays the status word of drive object 1 (Control Unit).
CU_GL
r6222
DO
Status word sequencer
Displays the GL status word
VEKTORGL
r6261
DO
Status word motor sequencer
Displays the GL motor sequencer
VEKTORGL
Diagnostics parameters of fault and alarm buffers:

r0945
Fault code
DO
Displays the numbers of faults that have occurred
All objects
r0946
DO
Fault code list
Lists the fault codes stored in the drive unit
All objects
r0947
DO
Fault number
Displays the numbers of faults that have occurred
All objects
r0948
DO
Fault time received in milliseconds
Displays the system runtime in milliseconds when the fault occurred.
114
All objects

11.2 Diagnostics
r0949
Fault value
DO
Displays additional information about the fault that occurred (as integer number).
All objects
r2122
DO
Counter, alarm buffer changes
This counter is incremented every time the alarm buffer changes.
All objects
r2123
DO
Alarm time received in milliseconds
Displays the system runtime in milliseconds when the alarm occurred.
r2124
Alarm value
All objects
DO
Displays additional information about the active alarm (as integer number).
All objects
r2125
DO
Alarm time removed in milliseconds
Displays the system runtime in milliseconds when the alarm was cleared
11.2.3
All objects
Indicating and rectifying faults
Overview
The cabinet device has a number of protective functions that protect the converter from
damage in the event of a fault (faults and alarms).
Indicating faults and alarms

The converter indicates a fault by reporting the corresponding fault(s) and/or alarm(s) on the
cabinet device operator panel. Faults are indicated by the red "FAULT" LED and a fault
screen is automatically displayed. You can use the F1 Help function to call up information
about the cause of the fault and how to remedy it. You can use F5 Ack. to acknowledge a
stored fault.
Any alarms are displayed by the yellow flashing "Signal" LED. The system also displays a
note in the status bar of the operator panel, which provides information on the cause.
Every fault and alarm is entered in the fault/alarm buffer along with time the error occurred
and the time it was rectified. The time stamp refers to the relative system time in milliseconds
(r0969).
What is a fault?
A fault is a message from the converter indicating an error or other exceptional (unwanted)
status. This could be caused by a fault within the converter or an external fault triggered, for
example, by the winding temperature monitor for the motor. The faults are displayed and can
be reported to a higher-level control system via PROFIBUS. In the factory default setting, the
115

11.2 Diagnostics
message "converter fault" is also sent to a relay output. Once you have rectified the cause of
the fault, you have to acknowledge the fault message.
What is an alarm?
An alarm is the response to a fault condition identified by the converter. It does not result in
the converter being switched off and does not have to be acknowledged. Alarms are "self
acknowledging", that is, they are reset automatically when the cause of the alarm has been
eliminated.
116
Index
C
Cabinet installation, 76
Cable and screw terminals, 106
Cable installation, 77
Checklist, 102
Connecting cabinets, 79
Connecting the auxiliary voltage
1 AC 230 V/50 Hz, 83
Contactors without suppression, 81
Contacts and technical support
Country-specific phone numbers, 102
Online support, 101
Spare parts and repairs, 101
Technical inquiries, 101
Technical Support (Hotline), 101
CU320
Overview, 27
Five safety rules, 12, 75, 99
D
Direction of rotation
Reversing the direction of rotation, 92
Dust deposits, 106
G
Grounding the cable shields, 81
I
I/O interfacing, 78
Interfaces
SMC30, 49, 52, 55, 58
TM15, 38
TM31, 36
VSM10, 39
M
Minimum speed, 92
P
Protective grounding, 80
E
Electromagnetic fields, 13
Elements in the door
Indicating instruments in the door, 22
Indicator lights, 22
Switches and pushbuttons, 25
EMC-compliant cabinet installation, 76
Cabinet installation, 76
Cable installation, 77
Cross-sections, 76
Filtering cables, 78
I/O interfacing, 78
Motor supply cable, 76
Securing the potential to ground, 76
Shield connection, 77
Shield gaps, 76
Equipotential bonding strip and shield bus, 79
R
Ramp-function generator, 94
Rounding times, 94
S
Safety information
High voltages, 13
Hot surfaces, 13
Repairs, 100
Safety-relevant information, 11
Working on the converter, 12
Setpoint addition, 91
Shield connection, 77
Shield gaps, 76
Signal lines, shielding, 81
SMC30
117
Index
Connectable encoders, 50, 53, 56, 59

Interfaces, 49, 52, 55, 58
LED displays, 50, 53, 56, 59
Maximum signal cable length, 51, 54, 57, 60
Supported interfaces, 50, 53, 56, 59
Speed limitation, 93
Structure of the control cabinet
Central panel, 19
Left-hand side panel, 20
Right-hand side panel, 20
Suppression bandwidths, 92
T
Technical support, 101
V
Vector control, 95
Ventilation, 106
Voltage Sensing Module
VSM, 38
VSM
Voltage Sensing Module, 38
W
Wiring, 81
118

GL 150 Closed Loop Control System Manual Gl1501

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Medium-Voltage AC-Converter

Maintenance and servicing

Fault and system messages

Proper use of Siemens products

Copyright Siemens AG 2007, ,,

Description of this document..........................................................................................................9

General product-related safety information .................................................................................11

Notes on operator protection .......................................................................................................12

Technical data ......................................................................................................................................... 15

Notes about technical specifications............................................................................................15

Type plate ....................................................................................................................................16

General technical data .................................................................................................................16

Terminal blocks ............................................................................................................................17

Structure of the open-loop and closed-loop control cabinet ........................................................19

Description of the components ....................................................................................................26

Description of options ..................................................................................................................45

Siemens AG Manual 2.01 6SL385 03.09.2009

Electrical installation ................................................................................................................................ 75

Observing the five safety rules.................................................................................................... 75

The five safety rules .................................................................................................................... 75

EMC (electromagnetic compatibility) .......................................................................................... 76

Siemens AG Manual 2.01 6SL38503.09.2009

Connecting the motor-side circuit breaker ...................................................................................84

Operation of the converter ...........................................................................................................89

Notes about parameters and function diagrams..........................................................................89

Note on function diagrams ...........................................................................................................91

Setpoint channel and closed-loop control....................................................................................91

Monitoring, functions, and protective functions............................................................................96

Maintenance and servicing ...................................................................................................................... 99

Observing the five safety rules.....................................................................................................99

The five safety rules.....................................................................................................................99

Safety information regarding maintenance and repairs.............................................................100

Contacts and technical support..................................................................................................100

Opening the doors .....................................................................................................................102

Preventive maintenance ............................................................................................................102

Fault and system messages .................................................................................................................. 111

External alarms and faults .........................................................................................................111

Siemens AG Manual 2.01 6SL385 03.09.2009

General technical data ................................................................................................................ 16

Overview of Control Unit 320 (CU320) ....................................................................................... 27

PROFIBUS address switches ..................................................................................................... 29

Measuring sockets T0, T1 and T2 .............................................................................................. 30

PROFIBUS interface X126.......................................................................................................... 31

Terminal block X124 ................................................................................................................... 32

Terminal block X122; X132 ......................................................................................................... 33

-X500 DRIVE-CliQ interface........................................................................................................ 40

-X524 electronic power supply.................................................................................................... 40

-X520 analog inputs/temperature sensor connection ................................................................. 41

-X522 690 V phase inputs........................................................................................................... 41

Description of the LEDs on the SMC30 ...................................................................................... 50

Connectable encoders ................................................................................................................ 50

Maximum signal cable length...................................................................................................... 51

Description of the LEDs on the SMC30 ...................................................................................... 53

Connectable encoders ................................................................................................................ 53

Maximum signal cable length...................................................................................................... 54

Description of the LEDs on the SMC30 ...................................................................................... 56

Connectable encoders ................................................................................................................ 56

Maximum signal cable length...................................................................................................... 57

Description of the LEDs on the SMC30 ...................................................................................... 59

Connectable encoders ................................................................................................................ 59

Maximum signal cable length...................................................................................................... 60

Circuit breaker 1.......................................................................................................................... 84

Circuit breaker 2.......................................................................................................................... 84