Académique Documents
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MEMO
Ref
2003-47097-180-00-25
Date
23 January 2004
To
S. W. Miller
From
S. S. Schmidt
Filing
Subject
Page
Copies to
1
S.J.Evans
P.J.Riley
Attached is the Process Laboratories report covering the testing of raw materials received from the
Amsco - Drew Downes plant in November 2003.
S. S. Schmidt
Chemical Laboratory Supervisor
SSS/SJE
F.L.SMIDTH INC.
PROCESS LABORATORIES
LABORATORY REPORT
for
JANUARY 2004
PREPARED BY:
STEVEN S. SCHMIDT
CHEMICAL LABORATORY SUPERVISOR
PROCESS LABORATORIES
SCOTT J. EVANS
MANAGER
PROCESS LABORATORIES
1.0 OBJECTIVE:
Suitability of raw materials for use in a coal-fired preheater/precalciner cement kiln. Burnability and
alkali/sulfur volatilities of the designed Type I/II raw mix. Heat of reaction of the designed Type I/II
raw mix. Roller mill grindability of the designed Type I/II raw mix. Crushing evaluations of the
limestone, shale, and silica raw mix components. Note, the iron ore sample was too fine for crusher
evaluation testing.
2.0 CONCLUSIONS:
The potential cement which can be produced from the designed raw meal, proportioned from the four
(4) raw materials tested, would meet the A.S.T.M. specifications for both Type I and Type II
cements. Burnability of this designed raw meal was significantly easier than normal or average. No
complications with chloride, alkali and/or sulfur are anticipated, and so no kiln exit gas bypass
system is deemed necessary based on these specific raw materials tested. The designed Type I/II
clinker has an alkali potential of 0.64%. The theoretical heat of reaction of the designed Type I/II raw
meal was -407 kcal/kg including the heat of combustion.
In addition, a suitable Type V raw mix can be produced based on the four (4) raw materials received
and tested. An appropriate Type V raw mix would be a blend of 84.92% Limestone plus 8.21% shale
plus 5.70% silica plus 1.17% iron (assuming 100% coal-firing). This designed Type V raw mixture
would most likely be harder-burning than the designed Type I/II raw mixture as a result of the higher
silica modulus and the presence of more free SiO2 or quartz.
Vertical roller mill grindability testing of the Type I/II raw mixture resulted in a grindability of 8.06
kWh/mt @ 15% retained on 90 micron. Abrasion wear of roller mill tires was determined to be 16.3
grams per metric ton per tire (14.8 gms/st/tire), indicating a mild abrasion tendency.
Crushing evaluations of the limestone and shale indicated normal crushability, with low abrasion
tendency for impact crushing. The silica material; however, indicates a low crushability, with high
abrasion wear.
Off Gas Emission testing of the lab prepared raw mixture indicates emissions of NO, and CO from
this raw mixture. An NO emission of 566.7 mg/kg feed is calculated. A CO emission of 89.57
mg/kg feed is calculated. Emissions of THC, CH4, and SO2 are minimal.
Assigned
Lab No.
Quantity
Received
(lbs.)
900
120
120
65
Bulk
Density
(lbs/ft3)
83.5
69.7
84.1
140.6
As Received
Moisture
(%)
0.09
3.10
0.05
0.19
Limetone **
030753
Shale
030754
Silica
030755
Iron
030756
** from Topliff Quarry
---------------------------------------------------------------------------------------------------------------------Chemical analyses of the raw materials of limestone from Topliff Quarry, shale, silica and iron
received from the client is shown in the attached Table 1. A coal from a plant from this general area
was used for this study because a coal was not received from this client. The analysis of the coal used
can be reviewed in Table 2. The ultimate elemental analysis (for carbon, hydrogen, nitrogen, sulfur
and oxygen) of this coal can be seen in Tables 3.
=
=
=
60.0 %
< 8.0
2.6
F.L.Smidth
Design
60.0 %
7.9
2.6
The designed raw mix, shown in Table 4 (Mix No. 1) was tested for burnability/volatilities, heat of
reaction and roller mill grindability.
Clinker parameters achieved from a Type V designed raw mix blend would be the following:
C3S
= 60.0%
C3A
= 4.99% (less that 5.0% ASTM Maximum)
2C3A + C4AF
= 20.11% (less than 25.00% ASTM Maximum)
Silica Modulus (SM)
= 3.21
Alumina Modulus (AM) = 1.20
Total Alkalies As Na2O = 0.57%
Table 1
Sample:
Lab
Analytical No:
Limestone
Shale
030753
C030528
030754
C030529
Silica
12.78%
030755
C030530
Iron (Includes
Magnetics)
030756
C030531
Loss @ 105 C:
0.09
3.12
0.05
0.19
SiO2:
Al2O3
Fe2O3:
CaO:
MgO:
K2O:
Na2O:
SO3(Total):
P2O5:
TiO2:
Mn2O3
Loss @ 950 C:
Total:
5.69
0.76
0.30
50.76
0.83
0.22
0.11
0.08
0.01
0.05
0.01
40.96
99.78
54.56
22.70
7.47
1.50
1.75
1.41
0.63
0.03
0.23
1.00
0.13
7.98
99.39
97.01
0.54
1.17
0.37
0.00
0.14
0.06
0.02
0.01
0.08
0.04
0.20
99.64
1.40
0.71
104.18
1.07
0.26
0.03
0.36
0.04
0.01
0.00
1.18
-5.17
104.07
Cl:
C:
CO2:
0.003
0.06
0.004
0.41
0.004
0.08
0.003
0.50
0.02
0.01
0.01
0.01
Tot.Carbonate as
CaCO3:
MgCO3:
CaCO3:
Free SiO2:
Loss @ 500 C:
Sulfide S:
Free CaO:
Table 2
Fuel Analysis
14-Jan-04
Customer Name: Customer
Location:
Lab No.:
980322
Sample:
Cyclone Coal
Analytical No.:
980320
0.19
Sulfur
0.43
Ult. S:
BTU/Lb
12,371
Ult. O:
Cl:
Hardgrove Index:
Chemistry of Ash
SiO2:
Al2O3
Fe2O3:
CaO:
MgO:
K2O:
Na2O:
SO3:
P2O5:
TiO2:
Mn2O3
Total:
56.00
7.86
2.31
23.70
1.86
0.66
0.88
5.41
0.24
0.50
0.06
99.48
1.24
9.97
Date:
01/14/04
Table 3
F.L.SMIDTH INC.
FUEL ANALYSIS
==================
Client:
Location:
980322
980320
Moisture, Total
ULTIMATE ANALYSIS:
Ash
Sulfur
As Received Basis
0.19
13.86
0.43
Dry Basis
0.00
13.89
0.43
Units
%
%
%
CHNO ANALYSIS:
Carbon
69.33
69.46
%
Hydrogen (Excl. H in Moisture)
5.00
5.01
%
Hydrogen (Incl. H in Moisture)
5.02
%
Nitrogen
1.24
1.24
%
Oxygen (Excl. O in Moisture) **
9.95
9.97
%
Oxygen (Incl. O in Moisture) **
10.12
%
--------------- --------------- --------------- --------------- --------------- --------------- --------------- --------------** = Oxygen determined by difference from 100%.
DATE:
Table 4
01/23/04
F.L.SMIDTH INC.
RAW MIX DESIGN CALCULATIONS
Company:
Location:
Lehi, UT
Mix No. : 1
Component
Lab. No.
Blend %
# 1: Limestone
30753
84.38
# 2:
Shale
30754
11.63
# 3:
Silica
30755
2.98
# 4:
Iron
30756
1.01
----------------100.00
LOSS FREE
SiO2
Al2O3 (1)
Fe2O3 (2)
LFRM :
98.49 %
1.51 %
RAW MIX
RAW MIX
FUEL ASH :
-----------------
-----------------
-----------------
14.05
21.84
22.35
3.30
5.14
5.18
2.21
3.43
3.42
CaO
43.03
66.89
66.20
MgO
0.91
1.41
1.42
K2O
0.35
0.55
0.55
Na2O
0.17
0.27
0.28
SO3
0.07
0.11
0.23 (3)
P2O5
0.04
0.06
0.06
TiO2
0.16
0.25
0.25
Mn2O3
0.04
0.06
0.06
Loss
35.44
0.00
0.00
TOTAL
99.77
100.01
100.00
Cl
0.003
Alks. As Na2O
0.64%
Silica Modulus
2.60
Alumina Modulus
1.51
LSF
93.67
C3S
59.95%
C2S
18.85%
C3A
7.94%
C4AF
10.41%
25.27%
Table 5
F.L.SMIDTH INC.
LABORATORY REPORT
PLANT:
LAB NO.: 030753-HOR
DATE:
AMSCO - Drew Downes, Lehi, UT
01/22/04
MATERIAL: Raw Mix - Laboratory Prepared
ANAL NO.: C030547
--------------- --------------- --------------- --------------- --------------- --------------- --------------- --------------- --------------- ------------------DATA FROM ANALYSES:
--------------- --------------- --------------- --------------- --------------- --------------- --------------- --------------- --------------- ------------------RAW MIX:
--------------- --------------- --------------- --------------- --------------- --------------- --------------- --------------- --------------- ------------------MINERAL COMPOSITION:
Unit
CHEMICAL ANALYSIS:
Unit
SiO2
%
14.05
Al2O3
%
3.30
Fe2O3
%
2.21
CaO
43.03
MgO
SO3
%
%
0.91
0.07
Water of crystallisation
Carbon 1)
%
1)
Carbon as CO2 is not included.
1.11
0.12
35.44
TOTAL
99.01
CALCUALTED VALUES:
CaCO3
76.75
CO2
35.06
MgCO3
2.46
Sulfur in pyrites
CaSO4
0.000
0.12
K2O
0.35
Na2O
0.17
%
0.028
--------------- --------------- --------------- --------------- --------------- --------------100% Coal (from another Cement Plant in this area)
FUEL:
--------------- --------------- --------------- --------------- --------------- --------------Fuel in percentage of clinker
%
10.90
Sulfur, total
%
0.43
Sulphur, total
13.89
kJ/kg
kcal/kg
27661
6607
kJ/kg
3015
Si-combined CaO
%
0.00
--------------- --------------- --------------- ------------------Lab No.: 980322
Anal No.:
980320
--------------- --------------- --------------- ------------------ANALYSIS OF FUEL ASH:
SiO2
%
56.00
Al2O3
%
7.86
Fe2O3
%
2.31
CaO
MgO
K 2O
%
%
%
Na2O
kcal per kg clinker
kcal/kg
720
--------------- --------------- --------------- --------------- --------------- --------------- --------------- --------------RAW MIX ADJUSTMENT:
--------------- --------------- --------------- --------------- --------------- --------------- --------------- --------------RAW MIX
ADJUSTMENT
ANALYSIS
FROM FUEL
--------------- --------------- --------------- --------------- --------------- --------------- --------------- --------------SiO2
%
14.05
0.55
Al2O3
%
3.30
0.08
Fe2O3
%
2.21
0.02
23.70
1.86
0.66
%
0.88
--------------- --------------------------------- ------------------ADJUSTED
RAW MIX ANALYSIS
--------------- ------------------14.60
3.38
2.23
CaO
43.03
0.23
43.26
MgO
SO3 (total)
%
%
0.91
0.07
0.02
0.08
0.93
0.15
K2O
0.35
0.01
0.36
Na2O
0.17
0.01
0.18
TOTAL
%
64.09
1.00
T=
65.09
--------------- --------------- --------------- --------------- --------------- --------------- --------------- --------------- --------------- ------------------SULFUR BALANCE AND RAWMIX / CLINKER RATIO:
--------------- --------------- --------------- --------------- --------------- --------------- --------------- --------------- --------------- ------------------Adjusted raw mix, total:
|
%
|
T=
65.09
% of sulfur in pyrites as SO3
Volatilised:
U=
50
|
%
|
U=
0.00
SO3 in clinker (calculated):
|
%
|
0.23
Raw mix / clinker ratio
(loss of dust = 0 %) : F = 100 / (T - U)
|
%
|
F=
1.536
--------------- --------------- --------------- --------------- --------------- --------------- --------------- --------------- --------------- -------------------
Table 6
F.L.SMIDTH INC.
LABORATORY REPORT
PLANT:
LAB NO.: 030753-HOR
DATE:
AMSCO - Drew Downes, Lehi, UT
01/22/04
MATERIAL: Raw Mix - Laboratory Prepared
ANAL NO.: C030547
--------------- --------------- --------------- --------------- --------------- --------------- --------------- --------------- --------------- ------------------Conversion
Calculated contributions:
RAWMIX
CLINKER
factor
CALCULATIONS:
--------------- --------------- --------------- --------------- --------------- --------------- --------------- --------------- --------------- ------------------CONTRIBUTIONS TO HEAT OF REACTION:
kJ / kg / % kJ / kg
kJ / kg
--------------- --------------- --------------- --------------- --------------- --------------- --------------- --------------- --------------- ------------------A: DECOMPOSITION INTO OXIDES:
Values from page 1
(MINERALOGICAL COMPOSITION)
RAW MIX
CaCO3
76.75
-17.78
-1364.63
MgCO3
Water of crystallisation
2.46
1.11
-15.1
-42.7
-37.17
-47.40
Si-combined CaO
0.00
-17.0
0.00
Alkali silicates:
(K2O + Na2O)RAWMIX
0.52
-14.8
-7.70
--------------- --------------- --------------- --------------- --------------- --------------- --------------- --------------- --------------- ------------------HEAT OF DECOMPOSITION:
-1456.9
xF :
-2237.80
--------------- --------------- --------------- --------------- --------------- --------------- --------------- --------------- --------------- ------------------B: HEAT OF FORMATION:
Values from page 1
PROPERTY:
COMPONENT:
C3S
CaO
43.26
-0.46
-19.90
SiO2
C2S
14.60
21.43
312.88
Al2O3
C3A
3.38
1.21
4.09
C4AF
Fe2O3
2.23
2.46
5.49
SO3 in clinker from fuel and pyrites
0.08
59.6
4.58
--------------- --------------- --------------- --------------- --------------- --------------- --------------- --------------HEAT OF FORMATION:
307.14
--------------- --------------- --------------- --------------- --------------- --------------- --------------- --------------C: HEAT OF COMBUSTION:
Values from page 1
Carbon
0.12
327.86
39.34
Sulphur in pyrites
0.00
129.14
0.00
--------------- --------------- --------------- --------------- --------------- --------------- --------------- --------------HEAT OF COMBUSTION:
39.34
--------------- --------------- --------------- --------------- --------------- --------------- --------------- --------------A + B + C:
HEAT OF REACTION
( kJ / kg clinker )
HEAT OF REACTION
( kcal / kg clinker )
A + B:
--------------- ------------------xF :
471.77
--------------- -------------------
--------------- ------------------xF :
60.43
--------------- -------------------1706
-407
Figure 1
FC-860-3
(Revised - 3/14/96)
COMPANY
Table 7
F.L.SMIDTH INC. PROCESS LABORATORIES USA
FRM-4 ROLLER MILL GRINDABILITY
TEST NO.
04-01
MATERIAL
LOCATION
PROJECT NO.
3-47097-180-00-25
Lehi, UT
DATE
01/20/04
LAB NO.
010753-M
AS RECD:
% MOISTURE
MILL FEED:
% MOISTURE
SIZE
0.40
LBS/CU.FT.
SIZE
1/2X 0
LBS/CU.FT.
MILL EMPTY
MILL LOADED
Inlet
0.4
0.4
Above Table
1.6
3.6
After Classifier
3.0
6.0
After Cyclone
13.6
13.9
0.970
5886
- - -
581
Inlet, Temp. F
61
75
Exit, Temp. F
60
86
733
705
CLASSIFIER
115
CYCLONE
84.3
10.0
RPM
lbs/min.
36.9
VOLTS
0.34
%H2O
1.52
AMPS
52.9
LBS/CU.FT.
7.10
% FREE SiO2
75.9
% CaCO3
0.52
% FREE SiO2
79.0
% CaCO3
INTERNAL LOAD
11.84
% FREE SiO2
73.7
% CaCO3
ABRASION/TIRE
BAGHOUSE DUST
0.5
lbs/min.
58
35.8% RET.
HARDGROVE:
54.6
19.8
100 MESH
56
17.37
0.7
90
12.5
GRINDABILITY
8.06
Figure 2
ROLLER MILL GRINDABILITY: FRM4- 04-01
FRM-4 TEST MILL FEED: LAB PREPARED RAW MIX
FRM-4 PRODUCT CYCLONE PARTICLE SIZE DISTRIBUTION
45 MIN. CYCLONE PRODUCT
WEIGHT %
36.4
63.6
100.0
+325 MESH
-325 MESH
TOTAL
% FREE SiO2
8.78
6.14
7.10
% CaCO3
75.5
76.1
75.9
10
20
30
40
50
60
70
80
90
100
200
300
400
500
600
700
900
1000
5
95
90
10
80
20
70
30
60
40
50
50
40
60
30
70
20
80
10
90
Percent Passing
Percent Retained
95
98
99
0.5
99.5
0.2
0.1
99.8 99.9
0.01
99.99
800
Table 8
F.L.SMIDTH INC.
IMPACT CRUSHER ABRASION TEST
(CHROME MOLY STEEL PADDLE)
CUSTOMER:
Amsco
LOCATION:
MATERIAL:
Limestone
LAB NO.:
PROJECT NO:
Lehi, UT
030753
DATE:
12/15/03
TEST NO.:
03-28
3-47097-180
TEST PADDLE
INITIAL WEIGHT
97.0618 GMS
TEST PADDLE
FINAL WEIGHT
97.0569 GMS
TEST PADDLE
WEIGHT LOSS
0.0049 GMS
49
(Low)
PRODUCT SIZING
SIZE MESH
1/2"
FC-4039
CUM. % PASSING
96.5
3/8"
90.9
1/4"
76.2
MESH
64.5
MESH
55.0
MESH
47.2
12
MESH
40.4
APPARENT
40
MESH
20.9
CRUSHABILITY
70
MESH
14.6
Normal / Average
100
MESH
12.0
200
MESH
8.7
325
MESH
6.9
TABLE 9
Limestone
3-47097-180-00-25
FEED
1st Pass
2nd Pass
3rd Pass
4th Pass
g
g
5th Pass
2000.0
1142.6
554.2
239.5
97.6
12/16/03
03-10
TEST #:
PLATE #:
RD #119
5
5
SIZE FRACTION TESTED: - /8" + /16"
030753
11/11/03
DATE REC'D:
WEIGHT TESTED:
2000.0 g
BULK DENSITY:
77.0 lb/cf
DATE TESTED:
SAMPLE #:
COMMENTS:
(a) Comments:
6th Pass
FINES
7th Pass
K50
8th Pass
9th Pass
g
g
Relative Gradient, q
TOTAL FEED
RESIDUE (plus 4 mm)
g
g
CIRCULATION FACTOR
2.8
1.02
Comments:
TITRATION
4033.9
41.6
2.060
Plus 4 mm
(b)
Minus 4 mm
(c)
[ b / (a - c) ]
SCREENING
BREAKER PLATE WEAR
BEFORE
g
AFTER
g
DIFFERENCE
g
POWER CONSUMPTION
[ E = 1/2 m V2 ]
Wh
154.9189
154.9028
0.0161
(d)
/16 "
5 mesh
9 mesh (U.S. 10)
0.8963
(e)
-4
[ b ( 2.222 x 10 ) ]
ABRASIVENESS
8.22
FINES
g/t
17.96
g/kWh
POWER
SPECIFIC POWER CONSUMPTION
0.4577
kWh/t
60 mesh
6
(f)
[ d x 10 / (a - c) ]
(g)
[ d x 103 / e ]
[f/g]
Total
Cumulative
Standard
16
8
4
2
1
0.5
0.25
0.2
0.09
-0.09
% Retained
% Retained
48.9
26.3
12.4
6.1
0.8
3.3
2.2
100.0
48.9
75.2
87.6
93.7
94.5
97.8
---
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
97.4
52.4
24.6
12.1
1.7
6.5
4.3
199.0
Table 10
F.L.SMIDTH INC.
IMPACT CRUSHER ABRASION TEST
(CHROME MOLY STEEL PADDLE)
CUSTOMER:
Amsco
LOCATION:
MATERIAL:
Shale
LAB NO.:
PROJECT NO:
Lehi, UT
030754
DATE:
12/15/03
TEST NO.:
03-29
3-47097-180
TEST PADDLE
INITIAL WEIGHT
96.4960 GMS
TEST PADDLE
FINAL WEIGHT
96.4937 GMS
TEST PADDLE
WEIGHT LOSS
0.0023 GMS
23
(Low)
PRODUCT SIZING
SIZE MESH
1/2"
FC-4039
CUM. % PASSING
100.0
3/8"
95.4
1/4"
72.4
MESH
58.6
MESH
43.0
MESH
34.8
12
MESH
28.4
APPARENT
40
MESH
14.3
CRUSHABILITY
70
MESH
10.5
Normal / Average
100
MESH
8.9
200
MESH
6.3
325
MESH
4.5
TABLE11
Shale
3-47097-180-00-25
FEED
1st Pass
2nd Pass
3rd Pass
4th Pass
g
g
5th Pass
6th Pass
7th Pass
8th Pass
9th Pass
g
g
TOTAL FEED
RESIDUE (plus 4 mm)
g
g
CIRCULATION FACTOR
2000.1
1236.8
721.8
414.1
225.7
116.3
55.0
12/16/03
03-09
TEST #:
PLATE #:
RD #118
5
5
SIZE FRACTION TESTED: - /8" + /16"
030754
11/11/03
DATE REC'D:
WEIGHT TESTED:
2000.1 g
BULK DENSITY:
59.3 lb/cf
DATE TESTED:
SAMPLE #:
COMMENTS:
(a) Comments:
FINES
K50
mm
Relative Gradient, q
3.3
1.04
Comments:
TITRATION
4769.8
31.6
2.423
Plus 4 mm
(b)
Minus 4 mm
(c)
[ b / (a - c) ]
SCREENING
BREAKER PLATE WEAR
BEFORE
g
AFTER
g
DIFFERENCE
g
POWER CONSUMPTION
[ E = 1/2 m V2 ]
Wh
154.7321
154.7311
0.0010
(d)
/16 "
5 mesh
9 mesh (U.S. 10)
1.0598
(e)
-4
[ b ( 2.222 x 10 ) ]
ABRASIVENESS
0.51
FINES
g/t
0.94
g/kWh
POWER
SPECIFIC POWER CONSUMPTION
0.5426
kWh/t
60 mesh
6
(f)
[ d x 10 / (a - c) ]
(g)
[ d x 103 / e ]
[f/g]
Total
Cumulative
Standard
16
8
4
2
1
0.5
0.25
0.2
0.09
-0.09
% Retained
% Retained
55.0
26.1
9.7
4.5
0.9
2.1
1.7
100.0
55.0
81.1
90.8
95.3
96.2
98.3
---
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
123.1
58.3
21.8
10.1
2.0
4.8
3.7
223.8
Table 12
F.L.SMIDTH INC.
IMPACT CRUSHER ABRASION TEST
(CHROME MOLY STEEL PADDLE)
CUSTOMER:
Amsco
LOCATION:
MATERIAL:
Silica
LAB NO.:
PROJECT NO:
Lehi, UT
030755
DATE:
12/16/03
TEST NO.:
03-30
3-47097-180
TEST PADDLE
INITIAL WEIGHT
96.4937 GMS
TEST PADDLE
FINAL WEIGHT
95.5184 GMS
TEST PADDLE
WEIGHT LOSS
0.9753 GMS
9753
(Severe)
PRODUCT SIZING
SIZE MESH
1/2"
FC-4039
CUM. % PASSING
84.5
3/8"
58.6
1/4"
39.6
MESH
33.6
MESH
28.7
MESH
25.8
12
MESH
23.6
APPARENT
40
MESH
17.7
CRUSHABILITY
70
MESH
13.6
Low
100
MESH
11.0
200
MESH
6.8
325
MESH
4.4
TABLE 13
Silica
3-47097-180-00-25
FEED
1st Pass
2nd Pass
3rd Pass
4th Pass
g
g
5th Pass
6th Pass
7th Pass
8th Pass
9th Pass
g
g
TOTAL FEED
RESIDUE (plus 4 mm)
g
g
CIRCULATION FACTOR
2000.0
1468.0
999.5
630.8
381.7
216.7
123.0
69.6
12/16/03
03-08
TEST #:
PLATE #:
RD #117
5
5
SIZE FRACTION TESTED: - /8" + /16"
030755
11/11/03
DATE REC'D:
WEIGHT TESTED:
2000.0 g
BULK DENSITY:
79.3 lb/cf
DATE TESTED:
SAMPLE #:
COMMENTS:
(a) Comments:
FINES
K50
mm
Relative Gradient, q
1.3
1.18
Comments:
TITRATION
5889.3
37.2
3.000
Plus 4 mm
(b)
Minus 4 mm
(c)
[ b / (a - c) ]
SCREENING
BREAKER PLATE WEAR
BEFORE
g
AFTER
g
DIFFERENCE
g
POWER CONSUMPTION
[ E = 1/2 m V2 ]
Wh
155.5260
154.6551
0.8709
(d)
/16 "
5 mesh
9 mesh (U.S. 10)
1.3086
(e)
-4
[ b ( 2.222 x 10 ) ]
ABRASIVENESS
443.70
FINES
g/t
665.52
g/kWh
POWER
SPECIFIC POWER CONSUMPTION
0.6667
kWh/t
60 mesh
6
(f)
[ d x 10 / (a - c) ]
(g)
[ d x 103 / e ]
[f/g]
Total
Cumulative
Standard
16
8
4
2
1
0.5
0.25
0.2
0.09
-0.09
% Retained
% Retained
49.1
19.9
10.9
8.8
2.1
5.9
3.3
100.0
49.1
69.0
79.9
88.7
90.8
96.7
---
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
123.8
50.2
27.5
22.3
5.2
14.8
8.3
252.1
Figure 3
Table 14