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Omega
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art ic l e i nf o
a b s t r a c t
Article history:
Received 1 January 2014
Accepted 22 May 2015
Available online 25 June 2015
With the upsurge of frequent disruptive events, organizations have become more vulnerable to the
consequences of these disruptive events. As a result, the need for more resilient supply chain (SC) to
mitigate the vulnerabilities has become paramount. Supply chain resilience (SCR) has been discussed in
the literature and resilience index has been developed, but developing and selecting a portfolio of supply
chain resilience capabilities in order to mitigate the vulnerabilities have not been studied. In this
research we develop a 01 multi-objective optimization model based on QFD methodology. Our multiobjective method is interactive and interacts with the decision makers to choose the most satisfactory
efcient portfolio of supply chain resilience strategies. We apply our methodology to three large readymade garment (RMG) companies of Bangladesh. Results show that lack of materials (high dependence
on imported materials), disruptions in utility supply, increased competition (and hence competitive
pressure), impact of economic recession, and reputation loss are the top most vulnerabilities of
Bangladesh RMG industry. The most preferred resilience strategies to mitigate the vulnerabilities are:
back-up capacity, building relation with buyers and suppliers, quality control, skill and efciency
development, ICT adoption, demand forecasting, responsiveness to customers, and security system
improvement. Theoretical and managerial implications of our study are included.
& 2015 Elsevier Ltd. All rights reserved.
Keywords:
Supply chain
Resilience-efciency
Vulnerability
Multi-objective model
AHP
QFD
Introduction
Ready Made Garment (RMG) industry contributes hugely to
Bangladeshs economy. It creates more than four million direct
employment and several millions of indirect employment and accounts for 78.6 percent of countries export earnings [5]. RMG sector also
immensely contributes in reducing the high rate of women unemployment in the country as 80 percent of the garments workers are
women [5]. Thanks to the RMG sector, Bangladesh is also the second
largest apparel exporter in the world.
Despite its huge potentials the industry is struggling with numerous Supply Chain (SC) disruptions [49,42]. The consequences of the
disruptions are huge, for example, RMG industry of Bangladesh loses
$26.15 million per day due to problems in SC functions caused by
political instability [1]. Moreover, the preferential access in U.S. market
is cancelled because of the poor safety standard in production plants
as building collapse in garment factory caused the death of more than
http://dx.doi.org/10.1016/j.omega.2015.05.016
0305-0483/& 2015 Elsevier Ltd. All rights reserved.
Background
Literature review
Supply chain vulnerabilities
Maintaining an effective Supply Chain (SC) has become challenging
and difcult as the supply chains are inherently complex and in recent
times are overwhelmed with disruptive events. These disruptive
events make a supply chain vulnerable, as supply chain vulnerability
is the susceptibility of the supply chains to the consequences of
disruptive events [8,53]. Wagner and Neshat [101] posit that supply
chain vulnerability is determined by the vulnerability drivers arising
from demand side, supply side and supply chain design issues.
Similarly, supply chain vulnerability may also arise from a number
of factors such as, delay during transportation, port stoppages,
frequent occurrence of natural disasters, weak communication, supply
shortages, demand volatility, quality problem, operational issues and
Table 1
Vulnerability factors and the mitigation capabilities in RMG industry of Bangladesh.
Khondker et al. [60]
Deals with important issues and challenges facing the RMG industry during the post-MFA regime. It also discusses the competitiveness issue in
relation to productivity, working environment and stakeholders.
Choudhury and Hossain The authors have taken step to dene the challenges and opportunities in the post-MFA period in the RMG sector and indicated the
[21]
government response to combat post-MFA challenges.
Karim [55]
Discusses how the Bangladeshi RMG sector coped startegically with the post-MFA challenges.
Tewari [97]
Emphasized on timely supply, short lead times, low inventories, innovation and the ability to contribute to design and full package supply.
Ferdousi and Ahmed
Investigated the improvement of manufacturing performance through lean practice that helps to reduce lead time and cost and to improve
[36]
productivity.
Hossan et al. [47]
Discuss the recent unrest in the RMG industry which indicates political action in this industry.
Islam et al. [48]
Operational disturbances, manufacturers are facing competition with respect to quality, cost and time to market.
Nuruzzaman et al. [73] Described how to create competitive advantage through SCM.
Chowdhury et al. [23]
Addressed supply chain disruptions and mitigation processes
Chowdhury et al. [23]
Dealt with upstream supply chain barriers and mitigation processes
Haider [42]
Presents the challenges and the surface-level and deep-level competitiveness of the Bangladeshi RMG industry.
terrorism; among many others [25,61,7]. Schmitt et al. [88] study the
impact of supply disruptions on both centralized and the decentralized multi-location system. Sawik [87] presents a bi-objective (minimum cost and maximum service level) model to study the impact of
supplier disruptions Mizgier et al. [71] show the far-reaching effect of
disruptions in a SC network and the impact on the performance of
overall system. The studies by Hendricks and Singhal [45] show that
announcement of SC disruptions, such as, operational issue or delay in
shipment cause decrease in shareholder value signicantly. Kleindorfer and Saad [61] identify three main sources of SC vulnerability:
rstly, operational factors which include equipment malfunctions and
systemic failures, abrupt discontinuity of supply, labour strikes, among
others; secondly, natural hazards which include earthquakes, hurricanes, storms; and thirdly, terrorism or political instability, among
others. Blos et al. [8] suggest four major sources of SC vulnerabilities
such as, nancial vulnerability, strategic vulnerability, hazard vulnerability, and operations vulnerability. Similarly, a number of researchers
(such as [79,24,90,7,61]; among others) discussed SC vulnerability
factors which are summarized in Table 2 in terms of various vulnerability factors. However, these studies did not deal with strategies and
capabilities to mitigate SC vulnerabilities. Furthermore, most of the
studies are conceptual rather than empirical in nature. The research
reported in this paper prioritizes the existing vulnerabilities and nds
the efcient mitigation strategies and capabilities in the context of
RMG supply chain of Bangladesh by using AHP integrated QFD
approach. It thus addresses a specic gap in the existing literature.
Supply chain resilience capability
Resilience is a multidisciplinary concept. Holling [46] was one
of the pioneers to conceptualize resilience as the ability of system
to absorb changes. Since then many authors echoed the concept of
resilience as systems ability to recover and get back to the original
state [70,81,24]. Heckmann et al. [44] however mention that
supply chain resilience must have the ability to overcome supply
chain vulnerability and to reduce supply chain risk. In line with
extant literature [81,44], in this paper, we dene supply chain
resilience (SCR) as the capability of a supply chain to reduce the
impact of vulnerabilities (due to disruptions) through developing
required level of readiness, quick response and recovery ability.
Vulnerabilities in the SC are sometimes beyond the direct control
of SC managers. However, SC managers need to be proactive to
predict the vulnerability factors in advance and develop resilience
capacity for mitigating the vulnerabilities [53]. Otherwise, the
consequence will be the discontinuity of SC operations which will
adversely affect both revenue and cost of the whole chain [81].
Researchers in supply chain management (SCM) emphasized on
capabilities, such as, adaptability, pro-activeness, diversity, exibility,
efciency, reserve capacity, integration, market development,
Table 2
Supply chain vulnerability factors.
Vulnerability factors
Specifc vulnerabilities
References
Hazard vulnerability
Christopher and Peck [24]; Shef and Rice [90]; Kleindorfer and Saad [61]; Wu et al.
[109]; Blackhurst et al. [7]
Kleindorfer and Saad [61]; Wu et al. [109]; Blackhurst et al. [7]; Blos et al. [8]
Blos et al. [8]
Shef and Rice [90]; Kleindorfer and Saad [62]; Wu et al. [109]; Blackhurst et al. [7]
Political instability
Fire and other accidental damage
Labour unrest
Strategic vulnerability
Increased competition
Non-compliance of social and environmental
factors
Problem of relation with buyer (switching of buyer)
Problem of integration and real-time information
Problem of relation with supplier
Plant location problem
Financial vulnerability
Currency uctuation
Economic recession
Raw material price uctuation
High bank interest & fund shortage
Bankruptcy or credit default of any supply chain
member
Blos
Blos
Blos
Blos
Blos
Operational
vulnerability
Haider [42]
Chowdhury et al. [22].
Chowdhury et al. [22]; Wu et al. [109]
Blos et al. [8]
Blos et al. [8]
Blos et al. [8]
Chowdhury et al. [22]
Infrastructure
vulnerability
Colicchia [25]
Colicchia [25]; Blackhurst et al. [7]
Colicchia [25]; Blos et al. [8]
Blackhurst et al. [7]
Suppliers delay
Dependence on imported material and lack of
backward linkage
Lack of alternative for some critical items
Defection or nonconformity of material
Opportunism of buyers (expect discount)
Demand uctuation/uncertainaty
Suppliers opportunism
m
X
i1
wi Rij
8 j ; j 1; ; n
al.
al.
al.
al.
al.
et
et
et
et
et
j1
AI j
Table 3
Supply chain resilience capabilities.
Capability Factors
Specic capabilities
References
Flexibility
Ability to modify a wide varity of product as per buyer requirement (mix exibility)
Flexibility in contract with SC partners (Partial order and payment, partial shipment)
Efcient and effective logistics and supply chain functions (e.g. sourcing, producing,
distribution)
Ability to respond to additional order or sudden demand
Jttner and Maklan [53]
Ability to supply new and different products to different customer groups (mix exibility) Braunscheidel and Suresh [11]
Reserve/backup capacity
Integration
Efciency
Financial strength
Fund availability
Protability
Insurance
and HOWs, and (iii) the correlation between the HOWs. In nding the
relative importance of WHATs (i.e.wis; see Fig. 1) we plan to use AHP.
AHP was originally developed by Saaty [86] which is an wellestablished multi-criteria decision making approach that employs a
unique method of hierarchical structuring of a problem and subsequent ranking of alternative solutions by a paired comparison
technique. For brevity full description of AHP process will not be
presented in this paper, which is available elsewhere in the literature
[86]. AHP is frequently used in QFD process, for instance see, Kamvysi
et al. [54], Park and Kim [77], Bhattacharya et al. [6], Chan and Wu
[18]; among others. Methodologically QFD has been frequently
combined with other tools to increase its robustness and applicability.
For example Ramanathan and Yunfeng [84] combined QFD with Data
Envelopment Analysis (DEA) and applied it to design security fasteners in a Chinese company. Lin et al. [66] combined QFD with DEA and
AHP and applied it to evaluate the economic performance of local
governments in China.
QFD optimization
It is noted that in QFD an optimization method is always needed to
determine the most desirable HOWs to satsify the WHATs [31,57]
under certain constraints. For example, Park and Kim [77] optimize
total absolute importance of the HOWs by formulating a 01 linear
and quadratic program to nd the most desirable HOWs under budget
constraint. Wasserman [103] formulates a linear program to nd the
most desirable design requirements, HOWs, under budget constraints.
Zhou [110] proposes a mixed integer linear program that maximizes
an utility function under budget, technological feasibiity and competition constraints to determine the HOWs.
Multiple objective optimization approaches [62,30] have also
been used in determining the HOWs. For example, Karsak et al.
[59] formulated a 01 goal program combining analytical network
process in QFD application in product planning. Delice and Gngr
[31] proposes a mixed integer goal program where the objectives
10
formulated as follows:
P
Max f 1 X j A n REj xj
P
Max f 2 X k A n;k a j REk xk
Max f p X
Subject to :
xAX
Fig. 1. QFD Framework. Note: CRi customer requirements; Wi degree of importance of CRis; DRj design requirements; Rij relationship matrix (i.e. degree to
which CRi is met by DRj). A.I. absolute importance of DRjs; R.I. relative importance of DRjs.
problem as: maximize procurement strategies, maximize processing strategies, and maximize distribution strategies, to mitigate
the vulnerabilities.
As presented earlier we dene supply chain resilience efciency (SCREF) as follows:
(i) resilience capability must be resource efcient (e.g. minimum
cost of implementation), and
(ii) portfolio of chosen resilience capabilities must be efcient (or
non-dominated) from multiple objectives perspective [63].
9
>
>
>
>
>
>
>
>
>
>
>
>
=
l A n;l a k a j RE l xl
>
>
n X
>
X
>
n
>
>
c j xj
s
x
x
r
B
>
ij
i
j
>
j4i
>
>
j1
i1
>
n
X
>
;
11
Table 4
Prole of ve companies and Participants.
Participant Position
Company type
Product(s)
Production and
sales
D1
Manager
Merchandising
10 years
6080,000 dozens/
year
D2
Deputy general
manager
Manager
Merchandising
RMG
manufacturing
unit
Accessory
supplying unit
RMG
manufacturing
unit
RMG
manufacturing
unit
Accessory
supplying unit
5 years
20003000
10 years
141,500,000
cartoons each year
2530,000 dozens/
year
25 years
4050,000 dozen/
year
15 years
405,000,000 yard/
year
D3
D4
Supply chain
manager
D5
Deputy General
manager
Process raw cotton to yarn and then spin the yarn for Less than 1000
knitting.
12
Table 5
Vulnerabilities and corresponding resilience capabilities.
Vulnerability factors
(WHATs)
Specic vulnerabilities
Enterprises
AHP Weights
Adjusted weights
1 2 3 4 5
Hazard (.132)
y y
y
y y y y y
y y
y
y
y
y
.169
.534
.297
.022
.071
.039
Strategic (.223)
y y y y y
y y y y
y y
y
y
.445
.383
.172
.099
.085
.04
Financial (.154)
y y
y y
y y y y y
y
y
y
.253
.602
.145
.039
.093
.022
Operational (.195)
y y y y
y y y y y
y
y
y
y
y
.282
.543
.175
.055
.106
.034
Infrastructural (.115)
y y y
y y
y
.578
.422
.067
.049
.242
.597
.043
.108
.161
.029
Resience strategies
(HOWs)
y
y y
y y y y
y
y y y
y y
y
y y y y
y y y
y y y
y
y y
y y y y
y y y y
y
y y
y y y y
y
y
y
y
y
y
y
y
y
y
y
Note: Factors with low responses have not been considered for importance rating.
1
Taka is Bangladeshi currency. At the time of this study the exchange rate was
1 US$ 77 Taka.
13
6.4
3.6
7
5.6
3.3
8
9.7
8.3
4
St1
0
0
0
0.891
0
0.067
0
0.279
0
0
0
0.034
0
St2
0.066
0.165
0.039
0.165
4.6
5.2
4.3
2.9
5.5
7.2
SCVs Weights
HV1
0.022
HV2
0.071
HV3
0.039
SV1
0.099
SV2
0.085
SV3
0.04
FV1
0.039
FV2
0.093
FV3
0.023
OV1
0.055
OV2
0.106
OV3
0.034
IV1
0.067
IV2
0.049
DSV1
0.043
DSV2
0.108
DSV3
0.029
A.I
Cost
RE
5.8
3.7
St3
0.066
7.9
5.6
4.8
St4
St5
St6
St7
St8
St9
St10
St11
St12
St13
0.98
0
0
0
0.037
0.022
0
0
0.051
0
0.497
0
0
0.071
0.071
0
0
0.497
0.165
0
0.117
0.351
0
0
0
0
0
0
0.351
0.117
0
0
0.099
0.693
0.693
0.891
0.099
0.231
0.693
0.495
0.231
0.891
0
0
0.255
0
0.198
0
0
0.085
0.595
0
0
0.12
0
0.12
0.04
0
0.2
0
0.12
0.28
0.04
0.04
0.36
0.117
0
0.195
0
0
0
0.351
0.039
0
0
0
0.195
0.279
0
0
0.22
0.651
0.837
0.837
0.155
0.279
0.093
0.22
0.837
0.161
0
0.023
0
0
0
0.069
0.038
0.023
0
0.38
0.54
0
0
0
0
0.495
0.055
0
0
0
0.165
0
0
0
0
0.247
0.106
0.106
0.106
0.106
0
0.106
0
0.106
0.247
0.08
0
0
0.306
0.238
0.306
0
0.067
0.102
0.057
0.034
0.102
0.56
0.18
0.112
0
0
0
0.18
0.18
0.067
0
0.067
0.112
0.114
0
0.147
0
0
0
0
0
0
0
0
0
0
0.387
0.72
0.129
0.043
0
0
0.1
0.215
0.129
0
0.129
0.387
0.324
0.972
0.252
0.756
0
0.108
0.18
0.252
0.756
0
0
0.108
0.18
0.029
0
0.029
0.087
0.203
0.261
0.203
0.029
0.087
0.068
0.145
0.087
0.261
1.624
3.225
1.364
3.743
1.866
2.552
3.047
2.131
1.91
1.832
2.438
1.735
4.112
51.6
36.4
25.2
27.3
22.7
18.8
37.2
14.3
71.8
22.4
56.7
15.6
21.6
0.031473 0.088599 0.054127 0.137106 0.082203 0.135745 0.081909 0.149021 0.026602 0.081786 0.042998 0.111218 0.19037
A.I
1.222
1.466
0.975
6.072
1.133
1.387
0.897
4.687
1.234
0.715
1.13
1.326
1.458
0.261
2.239
3.888
1.489
Fig. 2. Supply Chain resilience model: Study 1. Note: A.I.absolute importance; Stj resilience strategy j; HV, SV, FV, OV, IV, DSV various vulnerabilities, RE resilience
efciency.
Stage 3
In stage 3 we develop the 01 multiple objective problem (as in
(4)) and apply the stepwise procedure to nd the satisfactory
portfolio of efcient resilience strategies. In order to nd the
multiple objectives among the resilience strategies we interacted
with the three decision makers of the case company and came up
with three objectives to be maximized as follows:
f1(X) Procurement related strategies which includes strategies ST2, ST4, ST9 and ST13.
f2(X) Processing related strategies which includes ST5, ST6,
ST7, ST11 and ST12.
f3(X) Distribution related strategies which includes ST3, ST8,
ST1, and ST10.
Problem (4) now becomes:
Max f1(X) RE2x2 RE4x4 RE9x9 RE13x13
Max f2(X) RE5x5 RE6x6 RE7x7 RE11x11 RE12x12
Max f3(X) RE3x3 RE8x8 RE1x1 RE10x10
Subject to:
c1 x1 c2 x2 c3 x3 c4 x4 c5 x5 c6 x6 c7 x7
c8 x8 c9 x9 c10 x10 c11 x11 c12 x12
c13 x13 S1;6 x1 x6 S1;10 x1 x10 S2;4 x2 x4
S3;8 x3 x8 S3;9 x3 x9 S3;10 x3 x10 S4;8 x4 x8
S4;10 x4 x10 S4;12 x4 x12 S4;13 x4 x13 S5;6 x5 x6
S5;7 x5 x7 S6;7 x6 x7 S7;10 x7 x10
S7;11 x7 x11 S7;13 x7 x13 S8;13 x8 x13 S9;13 x9 x13 S10;11 x10 x11
S10;12 x10 x12 S11;13 x11 x13 rB where xj 0 or 1
14
Table 6
Aspiration levels of the objectives for study 1.
Objective Function
f1
f2
f3
Aspiration level
.416
.411
.316
Budget
X2
X4
X9
X13
X5
X6
X7
X11
X12
X1
X3
X8
X10
1
0
0
1
0
0
0
0
0
1
0
0
0
1
0
0
1
0
0
1
0
0
0
0
0
1
0
0
0
1
0
0
1
0
0
1
0
0
1
110
Note: X2, X4, X9, X13 procurement strategy (f1); X5, X6, X7, X11, X12 processing strategy (f2); X1, X3, X8 and X10 distribution strategy (f3).
Table 7
Efcient resilient portfolios of study 1.
Objective function
Weighted (1,1,1)
Weighted (.2, .5, .3)
Procurement strategies
Processing strategies
Distribution strategies
Budget
f1
f2
f3
X2
X4
X9
X13
X5
X6
X7
X11
X12
X1
X3
X8
X10
.327
.327
.329
.411
.231
.149
0
0
1
1
0
0
1
1
1
1
1
1
0
1
0
0
1
1
0
0
0
0
1
1
1
0
110
Note: .2 weight for f1; .5 weight for f2; .3 weight for f3.
deliberations the weights of (.2, .5, and .3) were settled with for
objectives f1, f2 and f3 respectively. It shows that the decision
makers prefer processing objective (f2) more compared to other
two objectives. Applying step 5 we now obtain a second efcient
solution as shown in Table 7 (second row). The objective function
values of this solution are .327 (for f1; a deviation of 21.65% from
the optimal value of f1), .411 (for f2; a deviation of 0% from the
optimal value of f2), and .149 (for f3; a deviation of 52.8% from the
optimal value of f3). It is interesting to note that this solution
produces optimal value for objective f2 (processing), as more
weight (.5) was given to this objective. However, the deviation
from the optimal solution for f3 was on the high side. The decision
maker therefore chose the earlier (equal weighting) solution with
objective function values of .327, .329, and .231. It is observed from
Table 7 that this solution selects strategies St4 (back-up capacity),
St13 (building relation with buyers and suppliers), St5 (quality
control), St6 (skill and efciency development), St12 (ICT adoption), St8 (forecasting), and St10 (responsiveness to customers) to
be implemented which require a total budget of 142.7 million
Taka. However there is a savings of 41.1 million Taka as (St4, St8),
(St4, St10), (St4, St12), (St4, St13), (St5, St6), (St8, St12), and (St10,
St12) are implemented together. Thus net required budget is 101.6
million Taka which is well within the budget constraint of 110
million Taka.
Study 2
The study 2 is conducted on one of the leading manufacturer of
jeans in Bangladesh to ensure the transferability of our ndings and
applicability of our method in another setting. From its modest
beginning in 1984 the company has come a long way. It has modern
research and development facility. Within its six production units the
company now employs over 22,000 employees, produces over 30
million jeans per year and exports to more than 25 countries. We
conducted the case study on one of the units of the company which
produces casual wears for both men and women. Two executives of
the unit took part in our study.
Stages 1 and 2
Tashakkori and Teddlie [96] mention that external validity of
quantitative research and transferability of qualitative research are
similar in nature, which refer to the degree to which results of one
context can be applicable to other situation. Since our study 2 is also
Stage 3
Like study 1 in stage 3 we develop and solve the 01 multiple
objective model and nd the satisfactory portfolio of efcient
resilience strategies. After interacting with the two executives the
following three objectives were formulated:
f1(X)Procurement related strategies comprising ST3, ST5,
ST10 and ST14.
f2(X)Processing related strategies comprising ST1, ST6, ST7,
ST8, ST12, ST13.
f3(X)Distribution related strategies comprising ST4, ST9, ST2
and ST11.
For brevity the multi-objective model is not presented here which
is similar to study 1. The stepwise procedure is now followed to nd
15
Table 8
Vulnerabilities and strategies for study 2.
Vulenarabilities
Strategies
HV1 Sabotage
HV2 Political instability
HV3 Factory re
HV4 Natural disaster (ood, cyclone)
HV5 Foreign government policy change
SV1Competitive pressure
SV2Reputation loss
SV3Problem of integration with supply chain members
SV4Failure to comply with socio-environmental issues
FV1 Increasing raw material price
FV2 Impact of Economic recession
FV3 Cost of Finance
FV4 Exchnage rate uctuation
OV1 Shortage of skilled worker
OV2 Impact of Power crisis
OV3Concentrated production location
OV4 Machine breakdown & failure
OV5 IT system failure
OV6 Production planning problem
IV1 Delay in port
IV2 Poor transportation infrastructure
IV3 Delay due to export import document processing
DSV1 Suppliers disruption
DSV2 High dependence on imported materials
DSV3 Buyers disruption
4.5
9
9.5
4.5
7
3.5
7.5
8
5
SCVs Weights
HV1
0.02
HV2
0.063
HV3
0.034
SV1
0.082
SV2
0.089
SV3
0.07
FV1
0.041
FV2
0.081
FV3
0.023
OV1
0.048
OV2
0.104
OV3
0.033
IV1
0.061
IV2
0.045
IV3
0.036
DSV1
0.046
DSV2
0.106
DSV3
0.025
AI
1.007
Cost
RE
St1
0.27
0
0.238
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0.508
11.5
0.044
St2
3.7
8.5
St3
0
0.147
0.039
0.165
0
St4
St5
St6
St7
St8
St9
St10
St11
St12
St13
St14
0
0.1
0
0
0
0
0
0
0
0
0
0
0
0.567
0
0
0
0.119
0
0
0
0.119
0.084
0
0
0.273
0
0
0
0
0
0
0.351
0.065
0.102
0.891
0
0
0.693
0.891
0.693
0.297
0.231
0.891
0.231
0.231
0.297
0
0
0
0.623
0
0
0
0
0.801
0
0.41
0.067
1.2
0.093
0.04
0
0.12
0
0.12
0.28
0
0.04
0.36
0
0.091
0
0.117
0
0
0
0.351
0.039
0
0
0
0.117
0.465
0.279
0
0
0.093
0.837
0.651
0.837
0.093
0.217
0.093
0.093
0.837
0
0.207
0
0.054
0
0
0
0.069
0.023
0.054
0
0.054
0.069
0
0
0
0
0
0.495
0.55
0
0
0
0.09
0
0
0
0
0
0.954
0
0
0
0.177
0
0
0
0
0.106
0
0
0
0.231
0
0
0
0
0
0
0
0
0
0
0.335
0.469
0.18
0
0
0
0.18
0.156
0
0
0
0.18
0.08
0
0.245
0
0
0
0
0
0
0
0
0
0
0
0
0.18
0
0
0
0.08
0.108
0
0
0
0
0
0.387
0
0.215
0
0
0
0.215
0.245
0.129
0
0.072
0.129
0
0.972
0
0.54
0
0.252
0
0.324
0.972
0
0
0
0.54
0.075
0
0.175
0.058
0.175
0.058
0.125
0.087
0.068
0.225
0.125
0.058
0
1.498
2.702
1.844
3.807
1.624
2.533
2.139
2.736
2.055
1.796
1.691
0.732
3.231
82.2
45.7
37.4
41.6
43.6
36.3
75.7
25.2
120.4
46.8
102.3
33.6
45.4
0.018224 0.059125 0.049305 0.091514 0.037248 0.06978 0.028256 0.108571 0.017068 0.038376 0.01653 0.021786 0.071167
AI
0.37
1.036
1.068
5.511
1.834
2.32
0.715
4.495
0.53
1.135
1.237
0.231
1.5
0.325
0.368
1.392
3.6
1.229
16
Table 9
Aspiration levels of the objectives for study 2.
Objective function
f1
f2
f3
Aspiration level
.163
.173
.196
Budget
X3
X5
X10
X14
X1
X6
X7
X8
X12
X13
X2
X4
X9
X11
0
0
0
1
0
0
0
0
0
1
0
0
0
1
0
0
1
0
0
0
0
0
0
0
0
1
0
0
0
0
0
0
1
0
0
1
0
0
1
130
Note: X3, X5, X10, X14 procurement strategy (f1); X1, X6, X7, X8, X12, X13 processing strategy (f2); X2, X4, X9, and X11 distribution strategy (f3).
Table 10
Efcient resilient portfolios of study 2.
Objective Function
Weighted (1,1,1)
Weighted (.25, .45, .3)
Procurement strategies
Processing strategies
Distribution strategies
Budget
f1
f2
f3
X3
X5
X10
X14
X1
X6
X7
X8
X12
X13
X2
X4
X9
X11
.092
.092
.114
.151
.158
.109
0
0
1
1
0
0
0
0
1
1
0
1
1
1
0
0
0
0
0
0
0
0
1
0
1
1
0
0
130
Note: .25 weight for f1; .45 weight for f2; .3 weight for f3.
objectives now and a weighting scheme of (.25, .45, and .3) was
settled with for objectives f1, f2 and f3 respectively. With this, the
second efcient solution is obtained which is shown in second row
of Table 10. Compared to the equal weighting solution this solution
still offers the optimal value for objective f1, with some improvement in objective f2 at the sacrice of objective f3. The two
executives preferred this solution compared to the equal weighting solution. It is observed from Table 10 that this compromise
solution selected ve out of fourteen resilience strategies as
follows: St1 (security system improvement), St5 (maintaining
reserve capacity), St6 (quality control), St7 (skill development
training) and St9 (demand forecasting). The study 2 also selects
one of the resilience strategies security system improvement
(St1) which was not even one of the resilience strategies of study 1.
It is noted that while in study 1 the preferred optimal efcient
solution was spread out among the three objectives (procurement,
processing, and distribution), in study 2 the preferred solution
concentrated more on the processing strategies. This highlights
the difference in management attitude of the two giant garment
companies in Bangladesh.
Study 3
Study 2 was primarily conducted to ensure the transferability
[96] of results and ndings from one context to another context (i.
e. transferring vulnerabilities and resilience strategies from study
1 to study 2). To ensure further external validity [14] of our
method we have conducted study 3 on another garment manufacturer from Bangladesh. It is noted that data from this company
were independently collected without any reference to studies
1 and 2. Two executives from the company took part in the study.
Study 3 company is a family owned business, situated in
Chittagong, Bangladesh and was established in 1983. It has four
manufacturing factories with work force of more than 3000. The
products of the company are casual and dress pants, shirts and
mens shorts. The company is certied by the buyers for complying
with the social and environmental sustainability factors. It markets
its products mainly in the USA, the UK and Australia. It has its own
washing plant, screen printing unit, embroidery unit and in-house
clearing unit. This group also has their own transportation and
logistical services. The company is growing steadily but the
external uncertainties, specically the political and economic
factors, pose threat to the smooth operation and growth of its
Stages 1 and 2
The vulnerabilities and corresponding resilience strategies
were collected rst from the two executives of the company.
Table 11 shows these vulnerabilities and resilience strategies along
with their commonality with studies 1 and 2. There are three
hazard, ve strategic, three nancial, ve operational, two infrastructural, and ve demandsupply vulnerabilities. Among the 23
vulnerabilities of study 3, nine vulnerabilities are common to both
studies 1 and 2. These are: HV1Political unrest, HV2Fire and
other accident, HV3Natural disaster, SV2Increased competition,
SV4Problem of relation with buyers & suppliers, OV1Disruption
of utility, IV1Inefcient port facility, IV2Inefcient customs
process, and DSV1Dependence of imported material. It can be
thus reasonably assumed that these are the most common
vulnerabilities of Bangladesh garment industry. It is noted that
for the next stage of the analysis (i.e. developing the supply chain
model) the highest three weighted vulnerabilities from each group
were considered.
Table 11 also shows the 14 resilience strategies. It is noted that
six of them are common to both studies 1 and 2. These are: St1
Back up capacity, St3Focusing on sustainability practise, St5
Customer relationship development, St10Multiple suppliers,
St12Developing relationship with suppliers, and St13Product
differentiation.
In the next stage of the analysis the supply chain resilience
model was developed as shown in Fig. 4. It is noted that the
weight (wi) of the vulnerabilities, relationship value (Rij), cost (cj)
and savings (sij) were also collected from the two executives of the
company which are shown in Fig. 4. It is observed that resilience
strategy 5 (customer relationship development) has the highest RE
value of .332 followed by resilience strategy 6 (developing new
buyers and markets) and resilience strategy 8 (strict quality
control at different stage). Interestingly these rankings of strategies are quite different from studies 1 and 2.
Stage 3
Like studies 1 and 2 we then develop the 01 multiple
objective model and nd the satisfactory efcient resilient
17
Table 11
Vulnerabilities and strategies for Study 3.
Vulnerabilities
Study 1
Study 2
Strategies
Study 1
Study 2
HV1Political unrest
HV2Fire and other accident
HV3Natural disaster
SV1Reputation risk
SV2Increased competition
SV3Selecting wrong production site
SV4Problem of relation with buyers & suppliers
SV5Lack of sustainability planning & standard
FV1Increased production cost
FV2Lack of order
FV3Loss due to rejection of shipment
OV1Disruption of utility
OV2Switching of workers
OV3lead time failure
OV4Lack of efciency of workers
OV5Fault in Quality control
IV1Inefcient port facility
IV2Inefcient customs process
DSV1Dependence of imported material
DSV2Switching of buyers
DSV3Lack of commitment of suppliers (late delivery, quality )
DSV4Supply shortage
DSV5Buyers' opportunism
St1Back up capacity
St2Risk management team
St3Focusing on sustainability practise
St4Using updated technology
St5Customer relationship development
St6Developing new buyers & markets
St7Flexibility in production
St8Strict quality control at different stage
St9Training & development
St10Multiple suppliers
St11Supplier selection & evaluation
St12Developing relationship with suppliers
St13Product differentiation
St14Alternative transportation (e.g. air shipment)
18
1.5
2
SCVs
HV1
HV2
HV3
SV1
SV2
SV3
FV1
FV2
FV3
OV1
OV2
OV3
IV1
IV2
DSV1
DSV2
DSV3
A.I
Cost
RE
Weights
0.113
0.028
0.011
0.069
0.021
0.038
0.113
0.225
0.056
0.13
0.041
0.017
0.024
0.012
0.058
0.029
0.015
St1
0.339
0.252
0.099
0
0
0
0
0
0
1.17
0
0
0
0
0.174
0
0.045
2.079
30
0.069
St2
1.017
0.252
0.099
0
0
0.114
0
0
0
0
0
0
0
0
0
0
0
1.482
8
0.185
St3
0
0.252
0
0.207
0
0.342
0.339
0.675
0
0
0.123
0
0
0
0
0.087
0
2.025
40
0.051
5
St4
0
0
0
0.621
0
0
1.107
0
0
0
0
0.051
0
0
0
0.087
0
1.866
35
0.053
St5
0
0
0
0.207
0
0
0
2.025
0.168
0
0
0
0
0
0
0.261
0
2.661
8
0.332
St6
0
0
0
0.621
0
0
0
2.025
0
0
0
0
0
0
0
0
0
2.646
10
0.265
St7
0.339
0
0
0.207
0
0
0.339
0.675
0
0.39
0
0.153
0
0
0
0
0
2.103
15
0.14
St8
0
0
0
0.207
0
0.342
0.339
0.675
0.504
0
0
0
0
0
0
0
0
2.067
10
0.207
St9
0
0.084
0
0.207
0.063
0
1.107
0
0
0
0.123
0.051
0
0
0
0
0
1.635
10
0.164
St10
0
0
0
0
0
0
0.339
0
0
0
0
0
0
0
0.522
0
0.135
0.996
8
0.125
St11
0
0
0
0
0
0.342
0
0
0
0
0
0
0
0
0
0
0.135
0.477
5
0.095
St12
0
0
0
0
0
0.114
0.339
0
0
0
0
0.051
0
0
0
0
0.135
0.639
8
0.08
St13
0
0
0
0.621
0
0
0.339
0.675
0
0
0
0
0
0
0
0.087
0
1.722
25
0.067
St14
0.339
0
0
0
0
0
0
0
0
0
0
0.153
0.072
0
0.174
0
0
0.738
22
0.034
f1
f2
f3
Aspiration level
.369
.749
.698
Budget
X1
X10
X11
X12
X2
X3
X4
X7
X8
X9
X5
X6
X13
X14
1
0
0
1
0
0
1
0
0
1
0
0
0
1
0
0
0
0
0
1
0
0
1
0
0
1
0
0
1
0
0
0
1
0
0
1
0
0
1
0
0
1
80
Note: x1,x10,x11,x12 procurement strategy (f1); x2,x3,x4,x7,x8, x9 processing strategy (f2); x5,x6,x13 and x14 distribution strategy (f3).
Table 13
Efcient Resilient Portfolios of study 3.
Objective Function
Weighted (1,1,1)
Weighted (.25, .40,.35)
Procurement strategies
Processing strategies
Distribution strategies
Budget
f1
f2
f3
X1
X10
X11
X12
X2
X3
X4
X7
X8
X9
X5
X6
X13
X14
.30
.30
.696
.696
.597
.597
0
0
1
1
1
1
1
1
1
1
0
0
0
0
1
1
1
1
1
1
1
1
1
1
0
0
0
0
80
Note: .25 weight for f1; .40 weight for f2; .35 weight for f3.
19
Conclusions
In this research we address the problem of mitigating vulnerabilities of the ready-made garment industry of Bangladesh. Our basic
methodology is QFD [17,41], which we use to nd the vulnerabilities
and their resilience strategies. We then develop an interactive multiobjective methodology to nd the satisfactory (as per the decision
makers) efcient portfolio of resilience strategies to mitigate the
vulnerabilities. We argue that this approach is novel and has a number
of advantages over existing approaches [31,57]. First, our method
ensures efcient portfolio of strategies and second, it interacts with
the decision makers and thus nds the satisfactory efcient solutions
in an interactive way.
We applied our method to three large garment companies in
Bangladesh. Using the stepwise procedure of QFD we found the
vulnerabilities, and corresponding resilience strategies in study 1. We
observed that these vulnerabilities and resilience strategies are
transferrable to study 2, although study 2 has few specic vulnerabilities and resilience strategies of its own. Data for study 3 has been
collected independently of studies 1 and 2. Even then there are some
similarities among the vulnerabilities and resilient strategies of studies
1, 2 and 3. Combining the top prioritized vulnerabilities of the three
studies we conclude that most important vulnerabilities of the RMG
industry of Bangladesh are: lack of materials (high dependence on
imported materials), disruptions in utility supply, increased competition (and hence competitive pressure), impact of economic recession,
and reputation loss. Similarly, combining the preferred resilience
strategies of the two studies we conclude that the most preferred
strategies to mitigate the vulnerabilities are: back-up capacity, building relation with buyers and suppliers, quality control, skill and
efciency development, ICT adoption, demand forecasting, responsiveness to customers, and security system improvement.
Our research is not free from limitations. First, for practical
application any QFD based method requires rich and detailed data.
Hence data collection is the major limitation. In our case one of the
researchers had good contacts with the RMG industry of Bangladesh.
It helped us to make good connections with three of the largest RMG
companies in Bangladesh. The management of these companies
understood the value of our analysis and were deeply motivated in
participating in the study. Second, in our data collection process we
used qualitative methods to collect various data. Hence reliability of
the data could be an issue. However, we dealt with real decision
makers and as such all the qualitative data (vulnerabilities, resilience
strategies) reect their perception as they see t for the companies.
We surmise that despite the limitations we have offered a detailed
methodology and its applications in RMG industry of Bangladesh in a
systematic manner. The methodology can be effectively applied in
other industrial settings and in other applications elsewhere. However, in any future applications the decision makers of the targeted
company need to be convinced about the value of the study. We have
found that once the value of the research is disseminated well the
decision makers are happy to be involved in the study.
20
Acknowledgements
We are indebted to Prof. Ben Lev, the special issue editor and
three anonymous reviewers for their extensive feedbacks which
greatly improved the paper.
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