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Article history:
Received 7 February 2008
Received in revised form 24 July 2008
Accepted 5 September 2008
In order to monitor changes that occurred in cookie diameter during baking, a method of calculating
cookie diameter was developed using Image Tools software. Cookie images were taken at 30-s intervals
during baking using a digital camera. Six biscuit our types were used in the trial. After the rst minutes
of baking, a rapid period of expansion started which was signicantly different for our types and nally,
after approximately 6th min to the end of baking, cookies showed a slight shrinkage in diameter. A high
and signicant correlation was found between cookie spread rate and cookie nal diameter (r 0.73,
P < 0.001). The technique of lubricated uniaxial compression showed all doughs made from different
biscuit our indicated pseudo-plastic rheological behaviour. However, the measured extensional properties did not correlate with the cookie nal diameter.
2008 Elsevier Ltd. All rights reserved.
Keywords:
Cookie diameter
Spread rate during baking
Biaxial extensional viscosity
Three-point snap test
1. Introduction
Flour is the principal component of nearly all biscuits. A standard baking test has been developed and widely accepted for
evaluating soft wheat our for biscuit use (AACC, 2000a). The
extent to which the dough piece spreads during baking, i.e., cookie
diameter, is a major parameter measured. Signicant differences
occur in the spread potential of different soft our varieties. The
effects of ingredients and our components on nal cookie diameter have been studied extensively, but few studies of what
happens during the baking cycle have been reported (Curley and
Hoseney, 1984; Doecher et al., 1987; Yamazaki, 1959). Abboud et al.
(1985) photographed cookies during baking at 1 min intervals
using a time-lapse procedure. They positioned a metal ruler at the
centre of the cookie sheet. Their results showed that during baking,
the diameter of cookies increased linearly, then after a certain time
became xed. Final cookie diameter was controlled by cookie
spread rate and set time. A similar procedure was used by Miller
and Hoseney (1997a) and Miller et al. (1997) to determine spread
rate and set time of a single cookie. They photographed the cookie
at 30 s intervals during baking and measured diameter directly
from the photos using a metal bar of known dimension placed
beside the cookie and guidelines drawn 8.9 cm from one end of the
baking sheet and down the centre to form a cross. They showed
that cookies made with soft wheat our had a larger diameter,
faster spread rate, and later set time than cookies baked with hard
wheat our. The variations in short dough biscuit sizes during
baking were monitored by Chevallier et al. (2002) using a colour
video camera. The camera monitored the rise in dough samples
during baking at 5-s intervals. After calibration and conversion of
digitised images, sample thickness was measured. Sample thickness rst increased rapidly to a maximum value reached before the
maximum internal biscuit temperature, and then subsequently
reduced. From their observations, they dened three major changes
that occurred during baking: (i) an increase in biscuit thickness
through the production of gases from chemical leaveners and water
vaporisation; (ii) a decrease in product weight due to drying,
resulting in a large decrease in product density and the development of an open porous structure; and (iii) the browning of the
biscuit surface, possibly due to starch dextrinisation and sugar
caramelisation.
Cookie spread rate appears to be controlled by dough viscosity
(Abboud et al., 1985; Hoseney and Rogers, 1994; Hoseney et al.,
1988). Because gravity and the amount of leavening are constant,
the ow of the dough is controlled by the viscosity. As the
temperature of the dough increased, the apparent viscosity
decreased. The cookie apparently expanded until the viscosity
suddenly increased, as shown by Yamazaki (1959) using a vibratory
viscometer. He suggested that changes in the limited quantity of
water present and intensive competition for the water among the
various our components may contribute materially to cookie
quality. Miller and Hoseney (1997b) measured the extensional
viscosity of cookie dough, and they related viscosity to cookie
diameter. Lubricated squeezing ow was able to discriminate
viscosities of doughs from different soft wheat cultivars. Doughs
179
2. Experimental
2.4. Cookie baking
2.1. Cookie ingredients
Six our types were used in the trial, a our formulated for
domestic baking (Tesco value plain our, Tesco Ireland Ltd, Dublin,
Ireland); a commercial biscuit our (Odlums biscuit our, Odlums
Ltd, Dublin, Ireland); four commercial English biscuit ours grade
III (sourced from Odlums Ltd, Dublin, Ireland, referred to in the text
as English grade III ours 14). The other ingredients were nely
ground sugar (Dunnes Stores Ltd, Dublin, Ireland); shortening
margarine (Stork, Unilever Foods Ireland, Dublin, Ireland); salt
(Saxa, RHM Foods Limited, Middlewich, Cheshire, UK); bicarbonate
of soda (Bread soda, Shamrock Foods Ltd, Dublin, Ireland); dextrose
hydrous (D()-Glucose Mono-hydrate, Riedel-de Haen, Sigma
Aldrich Laborchemikalien, Germany). The cookie dough formulation used is shown in Table 1.
Table 1
Cookie dough formulation
Ingredients
Weight (g)
225.0
130.0
64.0
33.0
2.5
2.1
16.0
Amount of our and water were adjusted depending on our moisture content
according to the AACC Approved method 10-50D (AACC, 2000a).
b
8.9 g dextrose hydrous in 150 ml distilled water.
180
Lightness (L), red (a), and yellow (b) values were obtained after
calibrating the instrument using a white tile. Six readings were
taken from six cookies and the average value was reported.
2.8. Apparent biaxial extensional viscosity
Dough samples for rheological measurements were obtained
from the same batch of dough used for the baking tests. The dough
was stored in sealed plastic bags at room temperature until
required. Dough samples were prepared by sheeting seven portions
of dough, with a rolling pin and gauge strips of 1.2 cm over the
cookie sheet. The sheeted doughs were cut by an aluminium cutter
(5 cm, diameter), so that the nal dough samples were a cylinder of
5 cm diameter and 1.2 cm height. Apparent biaxial extensional
viscosity (ABEV) of the dough was measured using an Instron
Universal Testing Machine (model 4301, Instron Corporation,
Highwycombe, UK), following the lubricated uniaxial compression
method (Baltsavias et al., 1999; Campanella and Peleg, 2002;
Kokelaar et al., 1996). Both sides of the cookie dough in contact with
disk and plunger were adequately lubricated with oil to minimise
the friction effect on stress. The cookie dough was placed on a disk
(5 cm, diameter), and a plunger (5 cm, diameter) attached to an
Instron load cell of 100 kg compressed the dough 9 mm at a crosshead speed of 50 mm/min. Fig. 1 shows the experimental apparatus. The rst test was carried out 90 min after mixing ended, and
the average of seven dough sample data was recorded (total test
time was about 15 min). Apparent biaxial extensional viscosity
(ABEV) of the dough was computed by the formula
Table 2
Characteristics of our types
Fig. 1. View of a dough specimen and test apparatus before compression in the biaxial
extensional viscosity test.
Flour type
Moisture
content
(%)
Protein
content
(%)
Water
absorption
(%)
Dough
development
time (min)
Dough
stability
(min)
Degree of
softening
(BU)
Plain
Odlums
English 1
English 2
English 3
English 4
14.0
12.8
13.8
13.1
12.9
12.8
9.72
9.15
9.16
9.42
8.75
9.27
58.0
56.2
53.0
54.0
55.7
54.5
2.0
1.5
1.5
1.5
2.0
2.0
2.0
1.5
2.5
4.5
2.0
3.5
40
60
60
60
90
80
181
Fig. 2. Images taken during cookie expansion (English grade III our 4). The numbers on each image represent the time (min) of baking at which the image was taken.
Table 3
Baking characteristics of cookies during and after baking for different our types
Diameter (cm)
the spread rate between the English grade III ours 1 and 2
(P 0.08). Cookie set time is dened as the time at which the
cookie reaches its maximum spread during baking (Table 3). There
was a difference (0.75 min, P < 0.05) in cookie set time between the
plain our and English grade III our 4. Abboud et al. (1985)
reported an earlier cookie set time for cookies prepared from hard
wheat our than soft white spring, soft white winter, or club wheat
ours. They proposed that a temperature-mediated change in
viscosity controls the set time of cookie doughs and hard our
doughs set at a lower temperature than soft our doughs because
hard ours have a lower temperature change in viscosity. Miller
and Hoseney (1997a) showed a cookie set time of 5.8 and 5.1 min
for cookie doughs made from soft wheat and hard wheat ours,
respectively. Table 3 shows cookie diameter at the end of baking.
English grade III ours 2 and 4 produced cookies with larger
Plain
Odlums
English 1
English 2
English 3
English 4
5
0
10
11
12
Time (min)
Fig. 3. Comparison of cookie diameter development during baking for different our
types.
Flour type
Plain
Maximum
diameter during
baking (cm)
Cookie spread
rate (cm/min)
Cookie set
time (min)
Cookie diameter
at the end
of baking (cm)
Width (cm)
Thickness (cm)
Spread factor
Shrinkage during
baking (cm)
Shrinkage after
baking (cm)
8.28b
8.31b
0.60abc 0.59bc
5.13c
7.94
8.27b
8.48a
8.26b
8.55a
0.044
0.56c
0.65a
0.61abc
0.64ab
0.030
5.25bc
5.38bc
5.88a
0.186
0.060
5.50abc 5.63ab
8.06
bc
7.98
8.18
ab
7.95
8.29
7.36b
1.42
51.9b
0.31
7.47b
1.45
51.8b
0.25
7.50b
1.34
56.5a
0.31
7.76a
1.37
56.7a
0.31
7.52b
1.44
52.0b
0.32
7.80a
1.39
56.0ab
0.27
0.076
0.039
1.95
0.028
0.59a
0.59a
0.48ab
0.42b
0.43ab
0.49ab
0.049
Means in row with different superscript letters are signicantly different (P < 0.05,
*P 0.08).
182
Table 4
Physical and rheological properties of cookie dough and baked cookies
Flour
Plain
Odlums
English 1
English 2
English 3
English 4
SED
1435a
10.35a
20.06a
1388b
8.36b
4.06d
1382b
6.65d
6.08c
1379bc
7.05d
6.04c
1358cd
7.84c
10.41b
1345d
7.70c
10.52b
13
0.175
1.86
61.2
4.80a
25.5a
20.0
61.0
3.74bc
24.1bc
20.5
61.0
2.80e
23.1c
20.6
61.1
3.23d
25.0ab
18.7
61.6
3.41cd
25.9a
19.3
60.3
3.89b
25.2ab
20.3
0.44
0.115
0.37
0.97
Means in row with different superscript letters are signicantly different (P < 0.001).
f
The slope of the linear regain of viscosity versus strain rate.
dough density and nal cookie diameter. Weight loss was calculated for each cookie as the difference between weights of cookie
after baking and cookie dough before baking. Weight loss could be
used as an indicator of the amount of water evaporated and porous
structure developed during baking (Chevallier et al., 2002). Weight
loss was not signicantly different between our samples; however
the cookies lost about 12% of their weight during baking.
The method of lubricated squeezing ow was used to investigate the apparent biaxial extensional viscosity of cookie dough.
Fig. 4 depicts the relationship between biaxial strain rate and
apparent biaxial extensional viscosity of cookie doughs prepared
with the different ours. The viscosity proles of all samples were
similar; a sharp initial rise followed by a gradual increase to the
maximum viscosity and, after that, a period of slight decline, except
for the plain our which rose to a considerably higher viscosity
than the other ours.
Viscosities calculated at maximum stain rate (0.139 s1) showed
that plain our had a signicantly (P < 0.001) higher value than the
other ve ours (Table 4). Among the English grade III ours, ours
1 and 2 had signicantly lower viscosity than ours 3 and 4.
Odlums biscuit our showed a rheological behaviour similar to
English grade III ours 3 and 4 except at the end period of
compression (above a strain rate 0.08 s1). After the initial
140000
120000
100000
Viscosity (Pa.s)
80000
60000
40000
Plain
Odlums
English 1
English 2
English 3
English 4
20000
0
0
0.03
0.06
0.09
0.12
0.15
4. Conclusion
20
15
Force (N)
183
10
0
0
10
Displacement (mm)
Fig. 5. Typical forcedisplacement curve for the three-point snap test carried out 24 h
after storage on the cookie made from Odlums biscuit our.
increasing period, the best linear trend line was tted to the linear
region of each curve (from 0.090 to 0.139 s1 strain rate) and
the negative of the slope of each line was compared statistically
(Table 4). Plain our and Odlums our showed the highest and
lowest value for the slope, respectively (P < 0.001). The cookie
dough showed pseudo-plastic behaviour, because viscosity
decreased with increasing strain rate for all doughs made from the
different ours.
There was a signicant correlation (r 0.62, P 0.001)
between nal extensional viscosity and cookie dough density for
doughs made with different our types. However, correlation
between dough viscosity and cookie nal diameter was weak and
non-signicant (r 0.30). For the commercial biscuit ours used
in this study, the biaxial extensional viscosity test would appear not
to be able to predict spread behaviour during baking. Miller and
Hoseney (1997b) found a large difference in extensional viscosity
between cookie dough made with hard wheat and soft wheat our.
They found a high correlation between cookie dough viscosity and
cookie diameter made with different soft wheat ours (r 0.796).
However, the compression method and dough preparation procedure they used was slightly different from that used in our study.
The effect of our types on cookie colour is shown in Table 4.
Maillard reaction that occurs between amino acid/peptides and
reducing carbohydrates is responsible for the aroma and colour of
fried, baked, roasted or other heat-treated foods (Belitz and Grosch,
1992). All cookies made from the six different our types showed
an acceptable overall colour. ANOVA results showed that the our
type had signicant (P < 0.001) effects on the red value (a) and
yellow value (b), but lightness values were similar for all six our
types. Plain our produced cookies with highest (a) values while
the English grade III our 1 produced cookies with the lowest (a)
value. English grade III our 1 produced cookies which were less
yellow (b value) than the other ve our samples.
Fig. 5 shows a typical pattern of cookie snapping during
compression using the Instron machine. As the test was carried out
after 24 h storage, there was no sharp break (cookie bent before it
broke) for any cookie made from different our types. To maintain
a soft texture, it is essential that cookies are stored under a constant
relative humidity in good packaging condition (Hoseney and
Rogers, 1994). In the present study, cookies were sealed in plastic
bags and stored in an airtight container in a room with constant
relative humidity and temperature. An estimate of hardness was
derived from the peak force of the forcedisplacement chart
calculated from the three-point snap test (Gaines, 1991). Table 4
shows the average of maximum snap force for cookies made from
different our types. The force required to break the cookie was
similar for cookies made from different our types.
Acknowledgments
This work was funded by the Irish Department of Agriculture
through the Food Institutional Research Measure (FIRM).
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