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4 AUTHORS, INCLUDING:
Shrikant Survase
Lalit D. Kagliwal
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SEE PROFILE
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Uday S. Annapure
Institute of Chemical Technology, Mumbai
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Biotechnology Advances
j o u r n a l h o m e p a g e : w w w. e l s ev i e r. c o m / l o c a t e / b i o t e c h a d v
a r t i c l e
i n f o
Article history:
Received 10 October 2010
Received in revised form 5 March 2011
Accepted 15 March 2011
Available online 5 April 2011
Keywords:
Cyclosporin A
Fermentation
Immunosuppressants
Tolypocladium inatum
a b s t r a c t
In present times, the immunosuppressants have gained considerable importance in the world market.
Cyclosporin A (CyA) is a cyclic undecapeptide with a variety of biological activities including immunosuppressive, anti-inammatory, antifungal and antiparasitic properties. CyA is produced by various types of
fermentation techniques using Tolypocladium inatum. In the present review, we discuss the biosynthetic
pathway, fermentative production, downstream processing and pharmacological activities of CyA.
2011 Elsevier Inc. All rights reserved.
Contents
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
Introduction . . . . . . . . . . . . . . . . .
History. . . . . . . . . . . . . . . . . . . .
Chemical structure . . . . . . . . . . . . . .
Structure activity relationship . . . . . . . . .
Physical properties . . . . . . . . . . . . . .
Biosynthesis . . . . . . . . . . . . . . . . .
Mode of action . . . . . . . . . . . . . . . .
Fermentative production . . . . . . . . . . .
8.1.
Microorganisms . . . . . . . . . . . .
8.2.
Fermentation parameters . . . . . . . .
8.2.1.
Effect of carbon source(s) . . .
8.2.2.
Effect of nitrogen source(s) . .
8.2.3.
Effect of minerals . . . . . . .
8.2.4.
Effect of environmental factors .
8.2.5.
Effect of aeration and agitation .
8.3.
Strain improvement . . . . . . . . . .
8.4.
Effect of precursors . . . . . . . . . .
8.5.
Immobilization . . . . . . . . . . . .
8.6.
Production of CyA by SSF . . . . . . . .
Isolation and purication . . . . . . . . . . .
Methods of analysis. . . . . . . . . . . . . .
Pharmacokinetics . . . . . . . . . . . . . . .
Toxicity . . . . . . . . . . . . . . . . . . .
Drug interactions . . . . . . . . . . . . . . .
Therapeutic uses . . . . . . . . . . . . . . .
14.1. Use of CyA in organ transplantation . . .
14.2. CyA in parasitic infections . . . . . . .
14.3. CyA in autoimmune diseases . . . . . .
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419
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. . . . . .
virus (HIV)
. . . . . .
. . . . . .
. . . . . .
. . . . . .
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.
1. Introduction
Microorganisms are being used for thousands of years to supply
fermented products such as bread, beer, wine, distilled spirits, vinegar,
cheese, pickles and many other traditional regional products. The
importance of microbes increased signicantly during World War I
during which development of fermentation, bioconversion, and enzymatic processes yielded many useful products such as amino acids,
nucleotides, vitamins, organic acids, solvents, vaccines and polysaccharides. A major segment of these products are represented by secondary
metabolites such as antibiotics. Many antibiotics have been used for
purposes other than killing or inhibiting the growth of bacteria and/or
fungi. These include hypocholesterolemic agents, immunosuppressants,
anticancer agents, bioherbicides, bioinsecticides, coccidiostats, animal
growth promoters, and ergot alkaloids (Demain, 2000).
Clinically, immunosuppression is dened as the inhibition of an
immune response while avoiding the complications of immunodeciency (Halloran, 1996). Patients who undergo solid organ transplantation require life-long immunosuppressive therapy to prevent allograft
rejection. The success of post-transplantation patient care largely lies on
the appropriate utilization of immunosuppressants. Immunosuppressants are a class of drugs which are capable of inhibiting the body's
immune system. Many of the agents included in this category are also
cytotoxic (cell poisons) and are used in the treatment of cancer. These
drugs are used in organ transplant patients to prevent rejection of the
organ by the body by decreasing the body's own natural defense to
foreign bodies (such as the transplanted organs), and are also useful in
the treatment of autoimmune diseases. The classication of immunosuppressants based on their primary sites of action is shown in Table 1.
Cyclosporins are a group of closely related cyclic undecapeptides
produced as secondary metabolites by strains of fungi imperfecti,
Cylindrocarpum lucidum Booth and Tolypocladium inatum Gams
isolated from soil samples (Dreyfuss et al., 1976; Borel et al., 1976).
Both strains were isolated from soil samples collected in Wisconsin
(USA) and Hardanger Vidda (Norway). CyA is the main component of
this family of cyclic peptides containing 11 amino acids. CyA was
isolated in the early 1970s on the basis of its ability to inhibit a mixed
lymphocyte reaction (MLR), a measure of alloreactivity. CyA can be
considered as the rst of this kind of drug of a new generation of
immunosuppressants. It is probably the rst one to demonstrate the
feasibility of an immunopharmacologic approach to the modulation of
the immune response by drugs.
The introduction of CyA made an important advance in the immunotherapy of bone marrow and organ transplantations. CyA is one of
the most commonly prescribed immunosuppressive drugs for the
treatment of patients with organ transplantation and autoimmune
diseases including AIDS owing to its superior T-cell specicity and low
levels of myelotoxicity (Kahan, 1984; Schindler, 1985).
The organisms reported to produce CyA include T. inatum (Agathos
et al., 1986), Fusarium solani (Sawai et al., 1981), Neocosmospora
varinfecta (Nakajima et al., 1988) and Aspergillus terreus (Sallam et al.,
2003). CyA is reported to be produced by submerged culture fermentation (Agathos et al., 1986; Survase et al., 2009d), static fermentation (Balaraman and Mathew, 2006), solid state fermentation
(Survase et al., 2009a), and also synthesized enzymically (Billich
and Zocher, 1987).
Presently, CyA is available in the US market under brand names as
Neoral, Sandimmune, Sandimmune I.V by Novartis Pharmaceu-
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429
430
430
430
431
431
420
Table 1
Classication of immunosuppressant antibiotics on the basis of site of action.
Site of action
Examples
Mechanism of action
Glucocorticoids
Cyclophosphamide
Inhibitors of de novo
purine synthesis
Inhibitors of de novo
pyrimidine synthesis
Leunomide
Alkylating agents
Inhibitors of kinases
and phosphatases
Cyclosporin A,
FK-506 (tacrolimus), rapamycin
421
Table 2
Amino acid composition of various cyclosporins (von Dhren, 2004).
Metabolite
CyA
CyB
CyC
CyD
CyE
CyF
CyG
CyH
CyI
CyK
CyL
CyM
CyN
CyO
CyP
CyQ
CyR
CyS
CyT
CyU
CyV
CyW
CyX
CyY
CyZ
Cy26
Cy27
Cy28
Cy29
Cy30
Cy31
Cy32
10
11
C9
C9
C9
C9
C9
desoxy-C9
C9
C9
C9
desoxy-C9
N-desmethyl-C9
C9
C9
MeLeu
N-desmethyl-C9
C9
C9
C9
C9
C9
C9
C9
C9
C9
Me-Amino octanoic
C9
N-desmethyl-C9
MeLeu
C9
MeLeu
C9
C9
Abu
Ala
Thr
Val
Abu
Abu
Nva
Abu
Val
Val
Abu
Nva
Nva
Nva
Thr
Abu
Abu
Thr
Abu
Abu
Abu
Thr
Nva
Nva
Abu
Nva
Val
Abu
Abu
Val
Abu
Abu
Sar
Sar
Sar
Sar
Sar
Sar
Sar
Sar
Sar
Sar
Sar
Sar
Sar
Sar
Sar
Sar
Sar
Sar
Sar
Sar
Sar
Sar
Sar
Sar
Sar
Sar
Sar
Sar
Sar
Sar
Sar
Gly
Meleu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
Val
MeLeu
Val
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeILu
MeLeu
ILu
MeLeu
Val
Val
Val
Val
Val
Val
Val
Val
Val
Val
Val
Nva
Val
Val
Val
Val
Val
Val
Val
Val
Val
Val
Val
Val
Val
Leu
Val
Val
Val
Val
Val
Val
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
Leu(?)
MeLeu
MeLeu
Leu
MeLeu
MeLeu
MeLeu
Leu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
Ala
Ala
Ala
Ala
Ala
Ala
Ala
Ala
Ala
Ala
Ala
Ala
Ala
Ala
Ala
Ala
Ala
Ala
Ala
Ala
Abu
Ala
Ala
Ala
Ala
Ala
Ala
Ala
Ala
Ala
Ala
Ala
D-Ala
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
Leu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
Leu
MeLeu
MeLeu
MeLeu
Leu
MeLeu
MeLeu
MeLeu
Leu(?)
MeLeu
Leu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeLeu
MeVal
MeVal
MeVal
MeVal
Val
MeVal
MeVal
D-MeVal
MeVal
MeVal
MeVal
MeVal
MeVal
MeVal
MeVal
MeVal
MeVal
MeVal
MeVal
MeVal
MeVal
Val
MeVal
MeVal
MeVal
MeVal
MeVal
MeVal
MeVal
MeVal
MeVal
MeVal
D-Ala
D-Ala
D-Ala
D-Ala
D-Ala
D-Ala
D-Ala
D-Ala
D-Ala
D-Ala
D-Ala
D-Ala
D-Ala
D-Ala
D-Ala
D-Ala
D-Ala
D-Ala
D-Ala
D-Ala
D-Ala
D-Ala
D-Ala
D-Ala
D-Ala
D-Ala
D-Ala
D-Ala
D-Ala
D-Ala
D-Ala
Where, MeLeu methyl leucine, MeILu methyl isoleucine, ILu isoleucine, Abu L-aminobutyric acid, Ala L-alanine, Thr L-threonine, Val L-valine, Nva L-norvaline, Sar
sarcocine, Gly glycine.
6. Biosynthesis
5. Physical properties
CyA consists of 11 amino acids with a molecular weight of 1202.6
and occurs as a white solid with a melting point of 148 C to 151 C
(natural) and 149 C to 150 C (synthetic) (IARC, 1990). It is slightly
soluble in water and soluble in organic solvents (Budavari et al.,
1996). The solubility of CyA at 25 C (in mg/g) is 0.04 in water, 1.6 in
n-hexane and greater than 500 in methanol, ethanol and acetonitrile
(Rosenthaler and Keller, 1990). In aqueous solution, CyA exhibits pH
independent, exothermic solubility behavior characterized by an
inverse proportionality with respect to temperature. The solubility of
CyA in water at 5 C is at least 10 times higher than that at 37 C,
possibly as a result of stronger intramolecular hydrogen bonding at
higher temperature (Ismailos et al., 1991).
Malaekeh-Nikouei et al. (2007) found the aqueous solubility of CyA
to increase by 10 and 80 fold in the presence of -cyclodextrin (-CD)
and hydroxylpropyl--CD (HP--CD), respectively. They also reported
a mixture of 15% w/v -CD and 20% w/v HP--CD to be optimal for
increasing the aqueous solubility of CyA. Ismailos et al. (1994) found
solubility of CyA to increase in the presence of d-alphatocopherylpolyethylene-glycol-1000 succinate at temperatures 5 C, 20 C and
37 C.
The biosynthesis of cyclosporins is likely to proceed by a nonribosomal process involving multifunctional enzyme as indicated by the
cyclic structure, presence of N-methylated amino acids and several
unusual amino acids in their structure (Lawen and Zocher, 1990). Similar processes are reported for fungal depsipeptides enniatin (Zocher
et al., 1986), gramimicidin H (Kleinkauf and Koischwitz, 1978) and
beauvericin (Peeters et al., 1988). This characteristic non-ribosomal
biosynthetic pathway directed by multienzyme thiotemplates is also
observed for other secondary metabolites such as actinomycin and ergot
alkaloids (Katz, 1974; Beacco et al., 1978). Biosynthesis of these compounds is directed from complex enzyme systems utilizing unusual
amino acids in addition to the known amino acids to generate peptides
differing from the linear mRNA-directed sequence of ribosomally
derived polypeptides. CyA and its homologues are synthesized by a
single multifunctional enzyme cyclosporin synthetase (CySyn) from
their precursor amino acids. Biosynthetic aspects have been reviewed by
Kleinkauf and von Dhren (1997, 1999), and Kallen et al. (1997).
Studies so far have been done by feeding experiments with 13C
(Kobel et al., 1983) and 14C-labeled precursors (Zocher et al., 1984).
Kobel et al. (1983) observed that by feeding 13C-labeled acetate and
methionine, the constituent amino acid MeBmt is built up by headto-tail coupling of four acetate units, whereas the C-methyl in the
422
carbon chain and the seven N-methyl groups in CyA originate from
the S-methyl of methionine. Kobel and Traber (1982) reported
exogenous supply of amino acid precursors in the fermentation
medium to strongly inuence the cyclosporin biosynthesis. This
can be seen from the fact that feeding of L--Abu, L-Ala, L-Thr, L-Val
and L-Nva gave enhanced yields of the CyA, CyB, CyC, CyD, and CyG,
respectively. Zocher et al. (1984) reported that 14C-labeled amino acid
feeding selectively incorporated L-Leu, L-Val, Gly and D- and L-Ala in
to CyA and CyC in the cultures of T. inatum. They also reported that all
N-methyl groups originate from methionine after performing experiments with L-(14methyl)-methionine. They proposed a possible mechanism of CyA synthesis as follows:
423
424
Table 3
Microorganisms reported to produce CyA.
Microorganism
Type of fermentation
Reference
SmF
SmF
SmF
SmF
SmF
SmF
SmF
SmF
SmF
SmF
SmF
SmF
SmF
SmF
SmF
SmF (static)
Smf
SmF
SmF
SSF
SSF
SSF
SSF
and found maltose, glucose and starch to be suitable carbon sources for
culture growth but obtained maximum production with combination of
glucose and maltose.
Zhao et al. (1991) found carbon source to not only affect the
magnitude of CyA production, but also the proportion of individual
components of the cyclosporin mixture. The best specic production of
cyclosporins was achieved using glucose, whereas the highest yield of
CyA was obtained by maltose. There was no remarkable relationship
between the biomass formation and the intensity of cyclosporin
synthesis. Glucose, sucrose and maltose favored biomass production
but provided a different physiological state necessary for the biosynthesis of cyclosporins.
Margaritis and Chahal (1989) developed fructose based medium
for the production of CyA using B. nivea. They used fructose to
minimize the catabolite repression and oxygen limitation in the pellets
formed during the production stage to get maximum CyA yields.
Agathos et al. (1986) found sorbose (30 g/l) to produce maximum CyA
(105 mg/l) using T. inatum ATCC 34921. Increasing the concentration
of sorbose did not increase the CyA yields, but feeding two carbon
sources sequentially gave higher yields. Addition of maltose (2%) after
8 days of fermentation improved the CyA production (Survase et al.,
2010b). Abdel-fattah et al. (2007) used glucose (10 g/l), sucrose (20 g/
l) and starch (20 g/l) in combination to give maximum CyA (110 mg/l)
production using T. inatum DSMZ 915.
425
426
pH 4.5 and for four repeated cycles. They also found the CyA productivity to be markedly accelerated in the presence of L-valine and a
combination of L-valine and L-leucine.
Survase et al. (2010a) studied the immobilization of T. inatum MTCC
557 in different carriers and found gellan gum as an immobilization
carrier to give 274 mg/l of CyA. Additionally, they also found that the
addition of L-valine and L-leucine after 48 h of fermentation increases
the production to 1338 mg/l of CyA using gellan gum as an immobilization matrix. These immobilized beads could be repeatedly used
up to four cycles and thus enhanced their potential for semicontinuous
production of CyA.
Concentrated to dryness
Solvent layer
Re-chromatography on
silica gel/ Sephadex LH 20
Re-crystallization and
confirmation of purity by
HPLC, IR
Fig. 2. General protocol for isolation and purication of CyA.
427
428
429
430
15. Conclusions
As evident from the foregoing review, CyA is among the most
important immunosuppressants used. In more than 35 years of CyA
related research great insight has been gained regarding the
production, purication, mechanism of action as well as applications
of CyA. The numerous applications so far identied, together with
several novel ones will surely result in a growing worldwide
commercial demand for CyA. In the last few years, this fact has led
to a multiplication of efforts to improve their production from various
strains. Although, a number of microbial sources exist for the efcient
production of CyA, commercial production of CyA has been limited to
only a few selected strains of fungi. Thus, commercially viable processes with improved yields should be developed to reduce the cost of
production.
Discovery of cyclosporins led the way to an era of selective lymphocyte inhibition. It enabled the expertise in clinical, technical and
immunobiological aspects of transplantation to be put into practice
and changed the face of transplantation. CyA did not solve all the
problems of transplantation. Its limitation to chronic rejection is less
understood and there is no treatment for it. The majority of transplant
patients require long term treatment with high doses of immunosuppressants which increases susceptibility to infection and malignancies. The discovery and development of cyclosporins have enabled
many patients to survive after their operation.
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