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The Role
of Filler Content and its Surface Organo-Modication
on the Physico-Chemical Properties
MIROSLAW PLUTA,1 MARIE-AMELIE PAUL,2 MICHAEL ALEXANDRE,2 PHILIPPE DUBOIS2
1
Centre of Molecular and Macromolecular Studies, Polish Academy of Sciences, 90-363 Lodz, Poland
Laboratory of Polymeric and Composite Materials, University of Mons-Hainaut, 7000 Mons, Belgium
311, 2006
INTRODUCTION
Correspondence to: M. Pluta (E-mail: mpluta@bilbo.cbmm.
lodz.pl)
Journal of Polymer Science: Part B: Polymer Physics, Vol. 44, 299311 (2006)
C 2005 Wiley Periodicals, Inc.
V
300
PLUTA ET AL.
It has been shown that PLA-clay systems prepared by solution mixing and then casting8
exhibited improved mechanical properties, even
if the ller, arranged in the form of tactoids consisting of several silicate monolayers, did not
lead to the formation of a real nanocomposite
(neither complete intercalation nor exfoliation).
On the other side, the PLA-clay nanocomposites
prepared by blending of the molten polymer
with organo-modied clays (3 wt %) exhibited
intercalated structure and increased storage modulus compared with the unlled polymer
matrix.911 Intercalated morphologies have also
been found in PLA-clay nanocomposites prepared by extrusion.1216 In these latter works,
different properties, including mechanical, thermal, biodegradability, and permeability have
been investigated.
It is known that PLA is not exible enough
and breaks down at rather low deformation. Filling PLA with layered silicates leads to nanocomposites of even higher stiffness. This feature may
be undesired for some end-use applications of the
nanocomposites. A way for reducing the rigidity
of PLA-based materials consists in its plasticization that can be achieved simply by blending the
PLA matrix with low molecular weight additives
or another miscible polymer, characterized by a
low Tg. The best plasticizing effect in PLA is
obtained with the monomer lactide itself.6 Other
organic molecules have been tested as possible
plasticizers for PLA : oligo(e-caprolactone),12 citrate esters,17 poly(ethylene glycol) (PEG),11,18
glucose monoesters and partial fatty acid
esters,19 glycerol and oligomeric lactic acid,20 triacetine, acetyl tributyl citrate, and acetyl triethyl
citrate.21
In this study, we have considered PEG-plasticized PLA nanocomposites lled with layered silicates organo-modied with different ammonium
cations (namely, the commercially available Cloisite1 20A, Cloisite1 25A, and Cloisite1 30B, see
experimental). Owing to the organo-modication,
the clays are intercalated with alkylammonium
cations bearing long alkyl chains, which increase
the interlayer spacing and can improve the compatibility of layered silicates and the polymer
matrix. As a result, chains of polymer matrix can
intercalate the layered organo-clay and may further favor exfoliation, that is the dispersion of
individual platelets upon blending under shear.
In all the considered nanocomposites, PLA
matrix was plasticized by 20 wt % PEG with Mn
1000 (PEG1000). A simple blend of PLA and
301
Montmorillonite
Type
Cloisite1 20A
Cloisite1 25A
Cloisite1 30B
Ammonium Cation
(Hydrogenated-C18-C16-C14)2-N(CH3)2
(Hydrogenated-C18-C16-C14)-N
(CH3)2[CH2-CH(C2H5)-C3H9]
(C18-C16-C14)-N(C2H4OH)2CH3
PEG1000 was also prepared as a reference composition. The attention was focused on three main
topics: (1) the effect of the ller concentration (0,
1, 3, 5, and 10 wt %), (2) the nature of its organomodication as well as (3) the effect of plasticization on the basic physicochemical and thermal
characteristics of the prepared nanocomposites.
Molecular parameters were determined by sizeexclusion chromatography (SEC). The type of
nanocomposites was established by X-ray diffraction (XRD). Viscoelastic measurements (DMTA)
were used to study the mechanical response and
relaxation processes in relation to the composition
and temperature. Thermal behavior on heating
was determined using thermally modulated differential scanning calorimetry (TMDSC). Finally, the
most efcient ller for the modication of plasticized PLA was dened via the magnitude of the
intercalation and the extent of the thermomechanical property changes.
EXPERIMENTAL
Materials
Poly(L,L-lactide) containing 100% of L,L-lactide
units (abbreviated PLA) (from Galactic S.A., Mn
81,800, Mw/Mn 1.9) was used as the matrix.
Poly(ethylene glycol) with a molecular weight of
1000 (PEG1000) (from SigmaAldrich, Fluka
div.) was selected as the plasticizer of the PLA.
Three organically treated clays supplied by
Southern Clay Products (Gonzales, TX) were
used in this study: Cloisite1 20A (modied with
dimethyl di(hydrogenated tallowalkyl) ammonium cations), Cloisite1 25A (modied with
dimethyl-2-ethylhexyl(hydrogenated tallowalkyl)
ammonium cations), and Cloisite1 30B (modied
with methyl-bis(2-hydroxyethyl) tallowalkyl ammonium cations). Description of the organo-modied montmorillonites used in this study is given
in Table 1.
Organic
Fraction
(wt %)
Interlayer
Spacing
(nm)
26.0
29.2
2.36
2.04
20.1
1.84
Nanocomposite Preparation
Prior to the preparation, PLA was dried at 60 8C
overnight under reduced pressure and stored
under vacuum in the presence of a humidity
absorbent. The clays were dried at 40 8C for 4 h
under reduced pressure. PEG1000 was used as
received. Melt blending of PLA with clay particles
and PEG1000 was carried out in the presence of
0.3 wt % of Ultranox 626 stabilizer (General Electric Co.). The components were loaded simultaneously into an internal mixer (Brabender OHG)
and blended at a rotation speed of 20 rpm during
4 min. and then at 60 rpm for 3 min. The processing temperature was set at 185 8C; however, it
increased to about 195 8C as a result of shearing.
Nanocomposites containing 1, 3, 5, and 10 wt %
(relative to the inorganic content) of organomodied montmorillonite Cloisite1 20A, Cloisite1
25A, and Cloisite1 30B were compounded, respectively. 20 wt % PEG1000-plasticized PLA
without nanoller was prepared as well. From
these materials, 0.5-mm thick samples were prepared by compression molding at 185 8C and then
quenching between two aluminum sheets at 0 8C.
All nanocomposites considered in this work are
specied in Table 2. In this Table, the abbreviation of pN10B30 for instance refers to plasticized
nanocomposites (pN) based on 10 wt % Cloisite1
30B (10B30) and having a composition PLA:
PEG1000:Cloisite1 30B in the weight ratio of
70:20:10. Melt-quenched neat PLA and PLA plasticized with 20 wt % of PEG1000 are denoted as
PLA and pPLA, respectively. In time-preceding
characterization, all samples were stored in
closed plastic bags at lowered temperature to
4 8C, that is below the melting temperature of
PEG component (Tm(PEG)) and well below the
glass-transition temperature of PLA (Tg(PLA)),
to inhibit structural reorganization ascribed to
the aging effects known to occur at ambient temperature.18,22,23
302
PLUTA ET AL.
Cloisite1 20A
Cloisite1 25A
Cloisite1 30B
79:20:1
77:20:3
75:20:5
70:20:10
pN1A20
pN3A20
pN5A20
pN10A20
pN1A25
pN3A25
pN5A25
pN10A25
pN1B30
pN3B30
pN5B30
pN10B30
Characterization
The numberaverage molecular weight (Mn) and
polydispersity index (Mw/Mn) of the neat PLA and
PLA extracted from the nanocomposites were
determined by SEC. These experiments were
aimed at quantifying the effect of additives on
changes of Mn upon thermal processing. All the
samples were dissolved in chloroform and ltered
off to eliminate the clay when present. Residual
catalyst was removed by liquidliquid extraction
with a 0.1 M HCl aqueous solution, and PLA was
recovered by precipitation of the chloroform solution from cold methanol at 4 8C. SEC measurements were carried out in tetrahydrofuran (THF;
sample concentration: 2 wt %) with a Polymer
Laboratory (PL) liquid chromatograph equipped
with a PL-DG802 degazer, an isocratic HPLC
pump (LC1120, PL; ow rate 1 mL/min), a
Basic-Marathon autosampler from PL, a PL-RI refractive index detector, and four columns: a Plgel
10-lm guard column (50 7.5 mm2) and three
Plgel 10-lm mixed-B columns (300 7.5 mm2).
Molecular weights and molecular weight distributions were calculated by reference to a PS standard calibration curve, with the Khun-Mark-Houwink equation for poly(L-lactide) in THF: Mn(PLA)
0.4055 Mn(PS)1.0486.24 It should be noticed
that this procedure may lead to some loss of low
molecular weight fraction of extracted PLA.
The thermal behavior was measured using
Thermally Modulated DSC 2920 (TMDSC) from
TA Instruments. The TMDSC technique is an
enhancement to conventional DSC whereby the
total heat ow is separated into reversible events
(i.e. the glass transition, melting) and nonreversible components (contains kinetic events such as
cold crystallization, crystal perfection and reorganization, curing, and decomposition reactions).25
Measurements were performed with a heating
only prole at a ramp of 3 8C/min, with a modulation period of 40 s and a modulation temperature
amplitude of 0.318 8C according to the manufacturer principles25 and own experience with the
PLA samples investigated. For the PLA, the glasstransition temperature (Tg(PLA)) and the enthalpy
of transitions (DHc, DHm) connected with structural transformations of exothermic and melting
natures were determined. Conventional DSC characterization of the PEG1000, taken as the plasticizer of PLA, was performed using heating/cooling
run at a rate of 5 8C/min. Baseline calibration was
performed according to the experimental requirements.
The structure of nanocomposites as well as
development of the crystalline structure of the
PLA upon heating was investigated using hh
goniometer of Siemens Diffractometer D5000
with Ni-ltered Cu Ka radiation (k 0.154 nm).
The measurements were performed at the same
experimental conditions for all systems using
comparable sample thickness (i.e. comparable
scattering volume) for the purpose of comparison
and qualitative analysis of the recorded diffraction intensities.
Dynamic mechanical properties of all samples
were measured with an MkIII DMTA apparatus
(Rheometric Scientic, Inc.) in a dual-cantiliver
bending mode. The dynamic storage and loss
moduli (E0 and E@) were determined at a constant frequency of 1 Hz as a function of temperature from 90 to 150 8C at a heating rate of
3 8C/min.
303
Mn
Mw/Mn
Sample
Mn
Mw/Mn
Sample
Mn
Mw/Mn
pN1A20
pN3A20
pN5A20
pN10A20
52,700
38,400
37,400
28,400
1.6
1.7
1.8
1.7
pN1A25
pN3A25
pN5A25
pN10A25
56,400
62,900
n.d.
42,200
1.7
1.7
n.d.
1.7
pN1B30
pN3B30
pN5B30
pN10B30
60,300
39,400
n.d.
28,650
1.8
1.8
n.d.
1.9
up to 215 8C, and above, nonhydrolytic degradation becomes equally important.27 Therefore, it
was interesting to control the molecular characteristic (Mn and Mw/Mn) of PLA chains extracted
from the so-prepared nanocomposite materials.
The results are shown in Table 3 (with an accuracy of 10%). Unprocessed PLA is characterized
by a Mn equal to 81,800. As revealed by SEC, upon
melt processing, PLA plasticized by 20 wt %
PEG1000 degraded noticeably (Mn drops by
33%). In turn, the Mn of PLA extracted from
plasticized nanocomposites is even more decreased and shows dependence on the clay content;
the weight loss reaching up to 50% at maximal
lling (10 wt %). However, the PLA degradation,
according to the Mn decrease, seems to be relatively less dependent on the type of organo-modication of the clay surface. Several factors such as
mechanical blending and shearing processes during compounding of PLA with clay, also the clay
content, and the presence of hydroxy groups on
the clay surface (upon organo-modication) can
contribute to the Mn reduction. The chemical
purity of PLA matrix, for example, the presence of
residual catalysts can also play a role in the reduction of molecular weight upon melt processing.
Nanostructure by X-Ray Diffraction
The nanocomposite morphology is considered as
a specic form of dispersion of the layered silicates within the polymer matrix combined with
the intercalation and/or exfoliation of the ller.
These phenomena are generated by shearing
processes during melt blending and prove to be
dependent on compatibility of the polymer matrix
and organo-modied surface of the clay. To determine the nanostructure in the relation to the
ller type and its content, an XRD study has
been performed.
Figure 1(ac) presents diffractograms recorded
from 18 to 108 of 2h for plasticized nanocomposites with increasing content of the ller : Cloi-
304
PLUTA ET AL.
305
306
PLUTA ET AL.
Table 4. Calorimetric Parameters Derived From the Total Heat Flow (Tc1, DHc1, Tc2, DHc2, Tm, and DHm) and
the Glass-Transition Temperature (Tg) Determined From the Reversing Signal for Nanocomposites, Plasticized
PLA and Neat PLA, as Determined by TMDSC (3 8C/min, Modulation Period 40 s, and Amplitude 0.318)
1st Cold Crystallization Peak
Melting Peak
Sample
Tg (8C)
Tc1 (8C)
DHc1 (J/gPLA)
Tc2 (8C)
DHc2 (J/gPLA)
Tm (8C)
DHm (J/gPLA)
PLA
pPLA
pN1A20
pN1A25
pN1B30
pN3A20
pN3A25
pN3B30
pN5A25
pN5B30
pN10A20
pN10A25
pN10B30
49.7
23.4
28.1
28.3
25.5
28.2
25.8
27.2
28.5
26.3
27.6
28.5
28.2
33.8
45.2
45.3
45.7
45.7
44.8
45.1
45.7
47.5
47.2
55.1
49.6
9.0
9.8
10.6
9.5
11.3
11.6
9.4
11.3
10.7
12.9
12.1
16.3
87.0
88.3
82.9
83.7
83.1
85.0
85.5
84.2
84.5
84.2
85.8
84.8
86.8
34.3
19.9
17.4
20.5
23.8
21.3
23.4
22.3
22.6
18.7
18.1
18.7
23.3
173.4
168.5
170.0
170.0
169.8
169.2
170.3
168.9
169.4
168.5
168.5
170.1
167.2
47.5
58.3
56.4
58.0
58.3
55.8
58.2
56.1
57.5
56.6
55.6
55.5
61.5
Tg, glass-transition temperature determined from the reversing signal of the TMDSC; Tc1, Tc2, temperatures of the cold crystallization peaks; DHc1, DHc2, enthalpies of cold crystallization normalized to the unit mass of PLA matrix; Tm, temperature of
the melting peak; DHm, enthalpy of melting normalized to the unit mass of PLA matrix.
307
Viscoelastic Properties
The temperature dependencies of the storage
modulus E0 and loss modulus E@ for the nanocomposites containing Cloisite1 20A and for pPLA
and neat PLA samples are shown in Figure 5(a,b),
Figure 4. XRD diffractograms for nanocomposite
pN10A25 and reference samples, that is neat PLA
and pPLA, recorded at different temperatures as indicated within the gure.
ments performed for all samples at selected temperatures [indicated by arrows in Fig. 3(a)]. Figure 4
presents representative diffractograms for nanocomposite pN10A25 recorded at 20, 60, 130, and
156 8C as well as for the comparative samples, that
is pPLA and neat PLA, recorded at 20 8C (thus
below both Tg(PLA) and Tm(PEG)). The diffractogram of neat PLA shows (at 20 8C) a broad maximum around 2h 178 what conrms the amorphous structure of the starting sample. However,
for the pPLA sample, a sharpening of the peak
around 168 is observed at 20 8C. This indicates that
plasticized polylactide is susceptible to some structural ordering immediately after melt-quenching
procedure (even if the sample is hold below the
ambient temperature). Consequently, this poorly
ordered phase undergoes melting upon heating
between Tc1 and Tc2 [cf. Fig. 3(a)]. However, this
structural ordering is considerably reduced in plasticized nanocomposites as the diffractogram for the
pN10A25 exhibits (at 20 8C) amorphous spectrum
with peaks ascribed only to the organo-clay particles
(at 2.938, 5.698, 8.698, and 19.988 in Fig. 4). In this
sample, a poorly ordered phase develops at Tc1 [Fig.
3(a)] and its presence is reected by small peak at
2h 168 seen on diffractogram taken at 60 8C (Fig.
4). Diffractograms recorded at higher temperatures
for plasticized nanocomposites, at 130 (above Tc2)
and at 156 8C (close to Tc3), are similar and show
crystalline peaks at 2h of 14.78, 16.58, 18.88, and
22.28 attesting for the pseudo-orthorombic crystalline form of PLA matrix.29,30 This observation
shows that the crystalline form developed because
Figure 5. (a) E0 versus temperature for nanocomposites containing Cloisite1 20A (1, 3, and 10 wt %) and
for pPLA and neat PLA samples. (b) E@ versus temperature for nanocomposites containing Cloisite1 20A
(1, 3, and 10 wt %) and for pPLA and neat PLA samples.
308
PLUTA ET AL.
Figure 6. (a) E0 versus temperature for nanocomposites containing Cloisite1 25A (1, 3, 5, and 10 wt %)
and for pPLA and neat PLA samples. (b) E@ versus
temperature for nanocomposites containing Cloisite1
25A (1, 3, 5, and 10 wt %) and for pPLA and neat
PLA samples.
respectively. Analogous dependencies for the systems containing Cloisite1 25A and Cloisite1 30B,
including samples pPLA and PLA, are shown in
Figures 6(a,b) and 7(a,b), respectively.
Storage Modulus
Neat PLA shows a gradual decrease of E0 with the
temperature increase from 95 to 50 8C; then, it
rapidly drops because of the glass transition and
reaches a minimal value around 75 8C. By further
increasing the temperature, E0 increases achieving a maximal value around 100 8C. This reects
an enhancement of the sample rigidity resulting
Figure 7. (a) E0 versus temperature for nanocomposites containing Cloisite1 30B (1, 3, 5, and 10 wt %)
and for pPLA and neat PLA samples. (b) E@ versus
temperature for nanocomposites containing Cloisite1
30B (1, 3, 5, and 10 wt %) and for PLAp and PLA
samples.
75 (8C)
0 (8C)
75 (8C)
100 (8C)
PLA
pPLA
pN1A20
pN3A20
pN10A20
pN1A25
pN3A25
pN5A25
pN10A25
pN1B30
pN3B30
pN5B30
pN10B30
1055
1261
1751
2867
2666
1544
1850
1864
1732
1020
1654
2087
1782
771
567
870
1060
876
567
836
800
856
440
760
858
511
9
10
9
27
29
10
15
27
37
10
12
21
31
63
83
48
145
70
102
103
121
56
108
119
150
110
309
CONCLUSIONS
PLA-based nanocomposites plasticized with 20
wt % PEG1000 were prepared by melt blending.
Three types of plasticized nanocomposites containing from 1 to 10 wt % of different organomodied layered silicates, that is Cloisite1 20A,
Cloisite1 25A, and Cloisite1 30B, were considered and compared with plasticized PLA and
neat PLA as references. Plasticizing was applied
as a method for reducing the brittleness of the
310
PLUTA ET AL.
PLA matrix. For the same reason, the meltquenching was used to promote the formation of
amorphous PLA matrices in all samples.
It is shown that plasticization reduces the
Tg (PLA) by about DTg 26.3 8C in case of unlled PLA, while for the PLA-based nanocomposites, the reduction was somewhat smaller, DTg
21 8C. Both PEG and PLA seem to intercalate
within the layered silicate galleries (semiexfoliation can not be excluded). The way PLA and
PEG1000 intercalate seems to be dependent of
the organo-modication of the selected clay.
TMDSC and XRD analyses have demonstrated
that the physical organization of the investigated
samples was thermally unstable. Indeed, the
structure of neat PLA undergoes transformation
through a cold crystallization process into the
crystalline form classied as the a modication.
Plasticized PLA and plasticized nanocomposites
revealed the occurrence of some additional structural transition at lower temperature, slightly
above Tg(PLA), connected with semiordering of
the structure. This process is shifted toward
higher temperature with the ller content increase and it is completed by the cold crystallization process responsible for the formation of the
crystalline PLA phase. The presence of the plasticizer as well as lling with different type and content of clays does not modify the crystalline evolution of the PLA matrix.
Viscoelastic measurements revealed for the
neat PLA one strong maximum of the mechanical
loss (E@) ascribed to the glass transition. The
glass transition of PLA matrix determined from
the E@ maximum and from the reversing signal
in TMDSC were comparable. In the case of plasticized PLA, an additional E@maximum assigned to
the glass transition of the PEG-rich dispersed
phase was found (negative temperature region).
This mechanical loss also occurred within plasticized nanocomposites and exhibited a tendency
to increase with the ller content. This increase
was somewhat correlated with the intercalation
magnitude, giving an evidence on the ability of
the PEG molecules to penetrate the silicate gallery. The storage modulus of the nanocomposites
exceeds those for the neat PLA, while dispersed
PEG acts as a reinforcing agent for PLA in the
low-temperature region, below Tg(PEG).
The structural evolution of the plasticized
PLA-based nanocomposites as already pointed
out in this study has been the object of a more
detailed investigation actually carried out on a
much longer time period, that is over three years.
311