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PRODUCT CHANGE BULLETIN #237


Product: Stationary Boom Systems

Date: Jan.15/05

Subject: Hydraulic Pumps


Equipment Affected: Aftermarket Hydraulic Pumps Orders
RC Series, PB Series, NT Series, TM Series, TLB Series,
MBS Series
Classification: Information and Instruction
Details:
Replacement hydraulic pumps for existing installations using the Bosch-Rexroth A10V
will now be Sauer-Danfoss, and will follow the procedure(s) explained below. Escalating
lead times from Bosch-Rexroth necessitated the changes in order to provide exceptional
service to our valued customers.
Modifications Required:
New BTI part numbers are being used for all replacement pumps and the customer must
update their parts manual(s) to reflect this change.
Parts Required:
Below is a list showing the original hydraulic pump part numbers with the new
replacement part numbers.
A10V071
1004871 is replaced by 1010277
1004872 is replaced by 1010278
1004873 is replaced by 1010279
1004874 is replaced by 1010280
1005097 is replaced by 1010278
1005098 is replaced by 1010281
1007565 is replaced by 1010278
1009510 is replaced by 1010282
1009939 is replaced by 1010282

This product bulletin advises you of a product improvement / maintenance suggestion


And does not imply that its contents are subject to a campaign program.

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A10V100
1004827 is replaced by 1010283
1004828 is replaced by 1010284
1004829 is replaced by 1010283
1007791 is replaced by 1010286
1009694 is replaced by 1010283
1009866 is replaced by 1010285
1010017 is replaced by 1010286
A10V140
A bell housing/coupling kit is required to facilitate installation. The appropriate pump
and kit part numbers are shown below with the associated parts breakdown for the
different electric motor frame sizes.
1004859 is replaced by 1010299 plus appropriate adapter kit
1004860 is replaced by 1010300 plus appropriate adapter kit
1004861 is replaced by 1010301 plus appropriate adapter kit
1004862 is replaced by 1010302 plus appropriate adapter kit
1004863 is replaced by 1010303 plus appropriate adapter kit
1007792 is replaced by 1010303 plus appropriate adapter kit
1009685 is replaced by 1010304 plus appropriate adapter kit
1009873 is replaced by 1010301 plus appropriate adapter kit
Adapter Kit for 365TC applications: 1010355
Adapter Kit for 405TC applications: 1010356
Adapter Kit for 445TC applications: 1010357
See parts breakdown(s) for adapter kits on the following page.

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And does not imply that its contents are subject to a campaign program.

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All hydraulic pumps will be supplied with the volume stop set to the required
displacement, and the compensator set to the correct pressures. Refer to the following
pages for Flow Control adjustments. For additional hydraulic pump information, refer to
attached manual.

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Increase the flow by turning the flow adjustment Counter Clockwise.


Decrease the flow by turning the flow adjustment Clockwise.
Refer to the following page for adjustment values.

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Sauer-Danfoss from Bosch-Rexroth - Replacement Pump Conversion Chart and Required Flow Settings
71 cc Series Pumps
BTI
Motor Size
Breaker Size
(hp)
TB335
30
TB335
30
TB425
30
TB425
30
TB625/725
40
TB625/725
40
TB285-425
30
TB625/725
50
TB425
40

Frequency
(Hz)
50
60
50
60
50
60
60
60
60

Original Bosch-Rexroth
Pump Part No.
1005097
1005098
1004871
1004872
1004873
1004874
1007565
1009510
1009939

Sauer-Danfoss Pump
Stock Pump P/N
1010280
1010280
1010280
1010280
1010280
1010280
1010280
1010280
1010280

Pump Flow Adjustment


Turns + CCW / - CW
-2 1/3
-3 2/3
- 5/6
-2 1/3
2
0
-2 1/3
1 1/3
1 1/3

Final Displacement
Setting (cc/rev)
41
33
50
41
67
55
41
63
63

Theoretical Flow
Setting (gpm)
15.6
15.2
19.1
18.9
25.6
25.3
18.9
29.0
29.0

Final Sauer-Danfoss
Pump Part No.
1010278
1010281
1010277
1010278
1010279
1010280
1010278
1010282
1010282

100 cc Series Pumps


BTI
Motor Size
Breaker Size
(hp)
TB830
50
TB830
50
TB925
60
TB830
60
TB725/830
60/75
TB725
50
Pick
75

Frequency
(Hz)
50
60
60
50
60
50
50

Original Bosch-Rexroth
Pump Part No.
1004827
1004828
1004829
1007791
1009694
1009866
1010017

Sauer-Danfoss Pump
Stock Pump P/N
1010284
1010284
1010284
1010284
1010284
1010284
1010284

Pump Flow Adjustment


Turns + CCW / - CW
1 1/2
0
1 1/2
4 2/3
1 1/2
3/4
4 2/3

Final Displacement
Setting (cc/rev)
80
70
80
100
80
75
100

Theoretical Flow
Setting (gpm)
30.5
32.2
36.8
38.2
36.8
28.6
38.2

Final Sauer-Danfoss
Pump Part No.
1010283
1010284
1010283
1010286
1010283
1010285
1010286

140 cc Series Pumps


BTI
Motor Size
Breaker Size
(hp)
TB925
60
TB980
75
TB980
75
TB1430
75
TB1430
75
PC125/TB1680
100/125
TB980
100
TB1280
100

Frequency
(Hz)
50
50
60
50
60
60
60
60

Original Bosch-Rexroth
Pump Part No.
1004859
1004861
1004860
1004863
1004862
1007792
1009685
1009873

Sauer-Danfoss Pump
Stock Pump P/N
1010300
1010300
1010300
1010300
1010300
1010300
1010300
1010300

Pump Flow Adjustment


Turns + CCW / - CW
- 3/4
4 1/8
0
4 5/8
3/4
4 5/8
2 1/4
4 1/8

Final Displacement
Setting (cc/rev)
100
130
105
135
110
135
120
130

Theoretical Flow
Setting (gpm)
38.2
49.6
48.4
51.5
50.7
62.2
55.3
59.9

Final Sauer-Danfoss
Pump Part No.
1010299
1010301
1010300
1010303
1010302
1010303
1010304
1010301

All 140 Series Pumps must be supplied with a suitable Adapter Kit;

Motor Frame Size 365TC requires one only 1010355


Motor Frame Size 405TC requires one only 1010356
Motor Frame Size 445TC requires one only 1010357
From the three (3) Sauer-Danfoss "Stock" Pumps, a direct replacement for all Bosch-Rexroth Pumps can be obtained by making the Pump Flow Adjustment as listed above.

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