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EOI from Fabrication/ Demolition Yards/Jetty Owners

The Panna-Mukta- Tapti joint venture (PMT JV), consisting of ONGC, RIL and
BGEPIL as joint operators, carries out petroleum operations in the Panna & Mukta
and Mid & South Tapti Contract Areas situated in western India offshore, pursuant to
production sharing contracts executed with the Government of India.
The Tapti Block (1,471 km2) is located offshore, 160 km north-west of the city of
Mumbai and about 70 kms away from the Gulf of Khambhat. The Tapti block lies in
approximately 22m (72 feet) of water depth and contains two fields - South Tapti and
Mid Tapti. The Gujarat/ Maharashtra coastal line is located at about 80kms on East
side from Tapti fields. The South Tapti and Mid Tapti fields have five wellhead
platforms which are connected to the central processing complex TPP-TCPP via
subsea pipelines.
The PMT JV plans to carry out decommissioning of 5 well head platforms in the Tapti
field in 2018-19. Each platform consists of a Jacket (steel support structure ~ 25 m in
height resting on sea bed and extending above water, ~ 500 tonnes in weight) and
the Topsides (above water steel structure welded to the Jacket, carrying few
equipment, ~ 600 tonnes in weight).
These structures are proposed to be removed from the Tapti field and transported to
onshore by the PMT JVs offshore works contractor for further onshore
demolition/scrapping/ disposal.
Expression of Interest is sought from the fabrication yard contractors, scrapping yard
contractors or contractors having their own jetties, located on Indian coast, for
receiving in, providing temporary storage, and disposing the Tapti jackets and
topsides (incl. topsides equipments) as per regulatory requirements. These jackets
(5 nos.) and topsides (5 nos.) are proposed to be removed from Tapti offshore fields
and transported to onshore around post-monsoon 2018 by a separate contractor
appointed by Company.
The details, including dimensions and weight, of the Topsides and the Jacket for the
five well head platforms (named STA, STB, STC, STD & MTA respectively) is
provided below.

STA

General

Appurtenances

Jacket

Topsides Structural

Topsides Process

Topsides Mechanical
Topsides Electrical &
Instrumentation

Installed - 1996
Design Life 20 years
Designed for one year Operating and 100 year Extreme
storm conditions.
Water Depth at MSL- 23.0m (75 ft.)
8 conductors of Dia - 24 each
Risers - 1 no. of 10 dia. + 1 no. of 2 dia
Boat landing and two Barge bumpers
Four-legged steel space with base dimension of 18.6 m X
18.6 m in plan
Plan dimension at jacket work Point 10.67m x 10.67m
All Four jacket legs have double batter
Jacket supported by 4 Nos. open ended steel tubular
foundation (Piles)
Connection between Jacket & Pile through crown shim
plates, un-grouted connection
Pile Diameter 54 dia. x 2 thickness
Lift weight 430 tonne (Approximate as WCR not
available)
Two Decks (Main and Cellar deck) with helideck on the top
Main Deck Size (Approximate) 15.240m x 15.240m
Cellar Deck Size (Approximate) 15.240m x 14.478m
Helideck 10.6 x 10.6 m
Lift Weight - 540 tonne (Approximate)
Test Separator: 60O.D. x10 length 2160 psig @130F
Pig launcher: 12barrel
3 Chemical injection pumps
Chemical Storage tanks: 2 x 400 gal, 1x50 bbl
Skid drain sump: 30O.D. x 10 length
Slop oil tank: 24 O.D. x 10 length
Slop oil pump 5.5 GPM
Diesel storage: 5000 Gallon
Diesel transfer pump 20 GPM
Vent scrubber: 48O.D. x 10 length
CO2 snuffing
Instrument gas scrubber and filter separator- 0.5 MMSCFD
capacity
Deck crane capacity 13 tonne

Solar Panels, Controller and batteries for SCADA/RTU


systems
Portable D/G set and AC/DC distribution boards
Navigational aid system(Lanterns, Fog-Horn, Explosion
proof JB, Batteries, solar panels and controller)
Explosion proof Lighting system, power utilities and cables
trays
Earthing cables and helideck lighting/JB (Complying to
IEC/API/NFPA/NEMA standards)
Transmitter (Pressure ,Temperature), Pressure Switches
Control valves, Shutdown valves, Fire & Gas detectors
Well head control Panel , Gauges, Down Hole Gauge, Wet
Gas Flow meter, Junction Boxes, Sand Probe, Fire & Gas
system and RTU System

STB

General

Installed 1996
Design Life 20 years
Designed for one year Operating and 100 year Extreme
storm conditions
Water Depth at MSL- 23.0m (75 ft.)

Appurtenances

8 conductors of Diameter - 24 each


No risers/pipeline as it is bridge connected to TPP
Boat landing and barge bumpers (two numbers)

Jacket

Topsides Structural

Topsides Process

Topsides
Mechanical
Topsides Electrical &
Instrumentation

Four-legged steel space frame with base dimension 18.6


m x 18.6 m
Plan dimension at jacket work Point 10.67m x 10.67m
All Four jacket legs are having double batter
Jacket supported by 4 Nos. open ended steel tubular
foundation Main piles through legs
Connection between Jacket & Pile through crown shim
plates (Un-grouted jacket)
Pile Diameter 54 dia. x 2 thickness
Lift weight 437 tonne (Approximate as WCR not
available)
Two Decks (Main and Cellar)
Main Deck Size (Approximate) 15.240m x 15.240m
Cellar Deck Size (Approximate) 15.240m x 14.478m
Lift Weight 490 Tonne (Approximate)
Test Separator: 60O.D. x10 length (2160 psig @130F)
Three Chemical injection pumps
Chemical Storage tanks ( 2x 400 gal, 1x50 bbl)
Skid drain sump: 30O.D. x 10 length
Slop oil tank: 24 O.D. x 10 length and Slop oil pump 20
GPM
Diesel storage: 2800 Gallon and diesel transfer pump 20
GPM
Vent scrubber: 48O.D. x 10 length
Instrument gas scrubber and filter
Firewater pump package: 2200 gpm and 155 psig
Wet gas cooler
Deck crane capacity 13 tonne

Solar Panels, Controller and batteries for SCADA/RTU


systems
Portable D/G set and AC/DC distribution boards
Navigation Aid system(Lanterns, Fog-Horn , explosion
proof JB, Batteries, solar panels controller)
Explosion proof Lighting system, power utilities , cables
trays
Earthling cables, helideck lighting and JB (Complying to
IEC/API/NFPA/NEMA standards)
Transmitter (Pressure ,Temperature), Pressure Switches
Control valves, Shutdown valves, Fire & Gas detectors
Well head control Panel , Gauges, Down Hole Gauge, Wet
Gas Flow meter, Junction Boxes, Sand Probe, Fire & Gas
system and RTU System

STC

General

Appurtenances

Jacket

Topsides Structural

Topsides
Process

Topsides
Mechanical

Topsides Electrical &


Instrumentation

Installed 1996
Design Life 20 years
Designed for one year Operating and 100 year Extreme
storm conditions
Water Depth at MSL- 23.0m (75 ft.)
8 conductors of diameter - 24 each
Risers - 1 no. of 12 dia. + 1 no. of 2 diameter
Boat landing and Barge bumpers (two numbers)

Four-legged steel space frame with base dimension of


18.6 m X 18.6 m
Plan dimension at jacket Work Point 10.67m x 10.67m
All four jacket legs are having double batter
Jacket supported by 4 Nos. open ended steel tubular
foundation Main piles through legs
Connection between Jacket & Pile through crown shim
plates (Un-grouted jacket)
Pile Diameter 54 dia. x 2thickness
Lift weight 445 tonne (Approximate)
Two (Main and Cellar) with helideck on the top
Main Deck Size (Approximate) 15.240m x 15.240m
Cellar Deck Size (Approximate) 15.240m x 14.478m
Helideck 10.6 x 10.6 m
Lift weight 500 tonne (Approximate)
Test Separator: 60O.D. x10 length, 2160 psig @130F
Pig launcher: 14barrel
3 Chemical injection pumps
Chemical Storage tanks: 2x 400 gal, 1x50 bbl
Skid drain sump: 30O.D. x 10 length
Slop oil tank: 24 O.D. x 10 length, Slop oil pump 5.5 GPM
Diesel storage: 2800 Gallon, diesel transfer pump 20 GPM
Vent scrubber: 48O.D. x 10 length, Vent boom, CO2
snuffing
Instrument gas scrubber and filter separator, 0.5 MMSCFD
capacity
Deck crane capacity 13 tonne

Solar Panels, Controller and batteries for SCADA/RTU


systems
Portable D/G set and AC/DC distribution boards
Navigational Aid system(Lanterns, Fog-Horn, explosion
proof JB, Batteries , solar panels controller), explosion
proof Lighting system, power utilities/cables/trays
Earthing cables, helideck lighting/JB (Complying to
IEC/API/NFPA/NEMA standards)
Transmitter (Pressure ,Temperature), Pressure Switches,
Control valves
Shutdown valves, Fire & Gas detectors, Well head control
Panel used for shutdown functions Gauges
Down Hole Gauge, Wet Gas Flow meter, Junction Boxes,
Sand Probe, Fire & Gas system and RTU System

STD

General

Appurtenances

Jacket

Topsides Structural

Topsides
Process

Topsides
Mechanical

Topsides Electrical &


Instrumentation

Installed 2006
Design Life 25 years
Designed for one year Operating and 100 year Extreme
storm conditions
Water Depth at MSL 22.80m.
5 conductors of Diameter - 30 each
Risers - 1 no. of 18 diameter
Boat landing and Barge bumpers (two numbers)

Four-legged steel space frame with base dimension 18.77


m X 22.0 m
Plan Dimension at jacket work Point 10.67m x 18.0 m
Jacket supported by 4 Nos. open ended steel tubular
foundation Main piles through legs
Jacket having single batter on two legs on North face while
South side two legs with double batter
Connection between Jacket Pile through Crown shim
plates. Grouted jacket.
Lift weight = 617 tonne
Main Pile Diameter 54 dia. x 2 thick
Two Decks - Main and Cellar Deck with helideck on the top
Main Deck Size (Approximate) 24.0 m x 19.17 m
Cellar Deck Size (Approximate) 24.0 m x 19.17 m
Helideck 15 x 15 m
Lift weight = 645 tonne
Test Separator: 68O.D. x197 length, 3000 psig @230F
Pig launcher: 20barrel
3 Corrosion injection pumps
Chemical Storage tanks: 1x660 gallons
Skid drain sump: 2.7 m3
Slop oil tank: 1 m3, Slop oil pump 8 GPM
Diesel storage: 1.327 m3, diesel transfer pump 10.2 GPM,
potable water tank 3.785 M3
Vent scrubber: 1420mm O.Dx2500mm length, Glycol seal
pot 40 x 5 10, Vent boom, CO2 snuffing
Instrument gas scrubber and filter separator
Deck crane capacity 12 tonne

Solar Panels, Controller and batteries for SCADA/RTU


systems, Portable D/G set and AC/DC distribution boards
Navigational Aid system(Lanterns , Fog-Horn , explosion
proof JB, Batteries/solar panels/controller) and explosion
proof Lighting system
Power utilities/cables/trays, Earthing cables, helideck
lighting/JB (Complying to IEC/API/NFPA/NEMA standards)
Transmitter (Pressure ,Temperature), Pressure Switches,
Control valves, Shutdown valves, Fire & Gas detectors
Well head control Panel used for shutdown functions
Gauges, Down Hole Gauge, Wet Gas Flow meter, Junction
Boxes, Sand Probe, Fire & Gas system and RTU System

MTA

General

Appurtenances

Jacket

Topsides Structural

Topsides
Process

Topsides Mechanical
Topsides Electrical &
Instrumentation

Installed 2007
Design Life 25 years
Designed for one year Operating and 100 year Extreme
storm conditions.
Re-qualified to API RP2A incorporating the current design
condition.
Water Depth at MSL 21.0m
9 conductors ( 9 nos.x30 diameter each)
Risers - 1 no. of 20 dia and 1 no. 4 dia.
Boat landing and Barge bumpers (two numbers)
Four-legged steel space frame with base dimension 16.0
m X 18.3 m
Plan Dimension at jacket work Point - 10.67m x 12.2 m
Jacket supported by 4 Nos. open ended steel tubular
foundation Main piles through legs
Jacket having single batter on two legs on North face while
South side two legs with double batter
Connection between Jacket Pile through Crown shim
plates (Ungrouted jacket leg to pile).
Lift weight = 492 tonne
Pile Diameter 54 dia. x 2 thick
Two Decks - Main and Cellar decks with helideck on the top
Main Deck Size (Approximate) 24.2 m x 21.45 m
Cellar Deck Size (Approximate) 24.17 m x 19.20 m
Helideck size 18m
Lift weight = 785 tonne
Pig launcher (for handling intelligent pig), 24 major barrel
x 20 minor barrel
Chemical Injection package, 1 No. Chemical Storage tank
7.9 m3, 8 Nos. Corrosion injection pumps
Air receiver 2 m x 4 m
Hazardous drain vessel : 1829 mm IDx4300 mm length, 2
Nos. hazardous drain pumps 11 GPM each
Vent Scrubber: 1320 mm D x 4400 length, Vent boom,
CO2 snuffing system
Diesel storage tank: 2110 gallons and Diesel transfer pump
2.3 m3/h
Potable water tank: 5000 L
Deck crane capacity 12 tonne

Solar Panels, Controller and batteries for SCADA/RTU


systems, Portable D/G set and AC/DC distribution boards
Navigational -Aid system(Lanterns , Fog-Horn, explosion
proof JB, Batteries, solar panels controller)
Explosion proof Lighting system, power utilities, cables
trays, earthling cables, helideck lighting , JB (Complying to
IEC/API/NFPA/NEMA
Transmitter (Pressure ,Temperature), Pressure Switches,
Control valves, Shutdown valves, Fire & Gas detectors, and
Well head control Panel
Down Hole Gauge, Wet Gas Flow meter, Junction Boxes,
Sand Probe, Fire & Gas system , RTU System standards

Wet gas Meter is having a Gamma Radioactive 133 Barium


source assembly

The pre requisites for submitting your Expression of Interest are as follows:
1) Availability/ access of waterfront with adequate draft.
2) Availability/ access to yard space in proximity to waterfront. Minimum of
appx.12,000 m2 yard space.
3) Direct marine (jetty operations) or yard handling experience.
4) Load-in facility with load bearing strength of soil should be 10 t/m2 preferably,
with capability to strengthen if required.
5) Cranes and breaking/ recycling facilities.
6) Waste management (incl. hazardous waste) facilities and permits should be
available (if not available, Contractor shall be willing to develop facilities and
obtain the permits) for waste extraction, storage, treatment and disposal.
7) Previous experience of waste management steel, hydrocarbons, chemicals
etc, with a willingness to set-up necessary waste disposal facilities for such
decommissioned oil & gas assets meeting environmental and safety
requirements.
8) Infrastructure availability.
Interested entities should provide following details to demonstrate their expertise for
onshore disposal of Tapti Facilities:1) Interested to prequalify and work as single contractor for onshore disposal or
to only offer facilities available e.g. jetty/ yard etc.
2) Details of registered office and other branch offices.
3) Organization chart of office that will handle this work.
4) Experience and qualification of key personnel from this office.
5) Details of experience, including fabrication work / modification/ demolition/
disposal work (preferably of comparable scale to this project) done
successfully in last 5 years.
6) In case of Consortium, provide list of consortium partners, roles to be
executed by Consortium partners and previous experience of consortium
partners; previous experience of this consortium, if any.
7) Brief on Health, Safety, Environment, Quality Assurance and Control systems
followed.
8) HSSE statistics of last 5 years including manhours, incidents, near misses
and hazard reportings.
9) List of sub-contractors along with their role, previous experience; previous
experience in same contractor- subcontractor relationship.
10) References of clients in past five years with successful delivery of fabrication /
modification/ demolition/ disposal work type projects preferably of similar
scale as this project.
11) Last three years audited financial details to evaluate the financial health (and
if a Consortium/JV, submit for each of its members).
12) Latest external credit ratings and external credit rating reports where
available.
13) Is the Tenderer permanently established in India (PE for tax purposes)?
14) If the answer of 13) above is yes, the tenderer to provide income / corporate
tax registration number, Service Tax / Sales tax registration number and bank
details in India.

15) If the answer of 13) above is No, the tenderer to provide all the relevant
details for its registration at the place of its business.
16) In case of a Consortium/JV tender submission, Tenderer to provide
breakdown of the Consortium/JV by equity participation (i.e. percentage) and
legal entity status.
17) Any other information to establish that the entity is a competent service
provider.
Please submit your details to BGEPILC&P.Pre-Q Capital @bg-group.com on or
before 21 August 2015.
Submission of a response / expression of Interest shall not create any binding
commitment on the PMT JV to award the contract. The PMT JV reserves its right to
reject any expression of interest submitted pursuant to this invitation regardless of
whatsoever cause, including, without limitation, any expression of interest which is
incomplete or which is not in accordance with the terms of this invitation.
In case of any queries, please contact BGEPILC&P.Pre-Q Capital @bg-group.com
with reference of EOI -Yard in the subject of the email.

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