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e paper
HP
P Pag
geWide Te
echnolog
gy
Features and user bene
efits
Based on
o reliable HP Thermaal Inkjet Teechnology aand HP
pigment inks, HP PageWide
P
Technolog
T
gy offers high quality at high printing
mance
speeds. It is scalable to meeet a wide raange of appplication and perform
ments, and
d offers rob
bust operation with eeconomical print prod
duction.
requirem
Introdu
uction
In 2006, HP introduced a verrsatile 4.25-inch
h Thermal Inkjet pprinthead platfoorm that has beeen used in wide w
writing systems
in HPs large
e format Latex Printers and in HP
P Color Inkjet Weeb Presses.1 HP Scalable Printing
g Technology alllows this
printhead to
o be customized to a wide range of applications iincluding different drop weights and inks. In 201
13, HP
introduced HP
H PageWide Technology in a hig
gh-performancee family of desktoop multifunction
n printers: the HP
P Officejet Pro X-Series. Usin
ng an 8.57-inch, 4-color
4
printhead these MFPs arre capable printinng up to 42 US LLetter A/A4 pagees per minute.2
HP Large Fo
ormat PageWide Technology Prin
ntersa family oof high-producti vity 40-inch (1,0
016 mm) color p
printers for
technical graaphics and repro
oduction servicesshave unique operating and p erformance requ
uirements that aare not optimally
y
provided by HPs 4.25- and 8.57-inch
8
printhead platforms. For example, thee 4.25-inch printthead delivers 1 or 2 colors of
ink, and makking a wide 4-color printer by staacking these prinntheads along annd across the weeb (of printing m
material) requires
a print zone larger than desiirable for a techn
nical graphics pr inter. The four-ccolor 8.57-inch p
printhead module was not
designed to be stackable or user-replaceablle.
Both the strengths and limittations of these earlier
e
generatioons of wide printtheads provided an opportunity tto develop a new
w
HP printhead platform: the HP PageWide Prrinthead with a 55.08-inch (127.5 mm) print swath.
de Thermal Inkjet printheads aree shown to scale in Figure 1. Notte that each usess multiple,
Three generrations of HP wid
staggered HP
H Thermal Inkjet chipscalled dies.
Click h
here to verify the
e latest version off this document
A new printhead
p
platform for
f HP Pag
geWide printing
Performance objectives and features for HP PageWide Printtheads were drivven both by the n
needs of HP PageeWide
Technology Printers and exttensibility to futu
ure HP PageWidee printing solutioons:
High sustained drop ratess for reliable prin
nt quality in high productivity appplications;
Reliable drop
d
ejection to reduce
r
print quality defects from
m nozzle outs;
Extended
d time between service
s
station cyycles for sustain ed productivity;
High printt density in high--speed, one-passs printing for higgh black/color saaturation at high
h productivity;
Long life to reduce interveention rates and
d provide lower t otal cost of operration in high duty-cycle applicattions;
d dot placement accuracy to meeet the requiremeents of technical graphics;
Improved
Stackabiliity for a more co
ompact 4-color print
p
zone with thhe versatility to ssupport a range of print widths;
Compact print zone for beetter media conttrol, precise coloor-to-color alignm
ment, and to red
duce printer size.
Printhead de
esigns, ink deliveery systems, ink technologies, seervice station funnctions, and matterials proven in service by HPs
4.25-inch an
nd 8.57-inch prin
ntheads were levveraged into the HP PageWide P rinthead Modulee, shown in Figurre 2.
Figure 2 HP PageWide Prin
nthead Module
5.08
8-inch (129mm) print swath
4-ccolors (CMYK), HP
P PageWide Pigm
ment Inks
1,20
00 nozzles per in
nch native resolu
ution
6,33
36 nozzles per co
olor
Improved stackability is obtaained by the S-sshape design off the modules. TThis shape allow
ws them to fit tog
gether in a
compact, lin
near printbar sho
own in Figure 3. Printing configu rations of differeent widths are avvailable in 5-inch
h increments.
For instance
e, eight HP PageW
Wide Printheads are stacked toggether to make a 40-inch printbaar, but scalabilityy supports
narrower or wider formats.
3
When the 4.25-inch printheaads are configured to print two ccolors of ink, twoo printheads are required along tthe paper feed
g system. In HPs Color Inkjet Weeb Presses, this is implemented with two tandem
m printbars.
direction in a 4-color printing
Unlike HP PaageWide Printheeads, HPs 4.25-inch printheads w
were not designeed to directly staack together and
d so they must be
staggered and offset as sho
own in Figure 4.
de Printheads staack together on a single printbarr to provide a moore compact prin
nt zone. A compact print zone
HP PageWid
gives better control of the media
m
during prin
nting. For exampple, maintaining precise spacing between the printheads and the
e
m
importan
nt both to dot plaacement accuraccy and to prevent the media from
m striking (and
mediaon the order of 1 mmis
t printhead. When
W
the nozzle arrays for each iink are placed cloose together, an
nd especially wheen all are on the
damaging) the
same die, co
olor-to-color alig
gnment is easier to maintain beccause dot placem
ment errors from
m media deformaation and skew
are reduced. This is importaant when using water-based
w
inkss on plain paperss, because thesee papers can sweellwet
cocklean
nd stretch when water
w
is applied..
One-pass printing
While one-p
pass printing offeers high throughput, it faces manny challenges coompared to the sscanning printhead designs used
in HPs large
e-format Designjjet printers. Tab
ble 1 outlines som
me of the differeences between sscanning and pag
gewide printhead
d
configuratio
ons.
Table 1 Co
omparison of scaanning and pagewide writing sysstems
Scanniing printheads
HP PageWide Tech
hnology
Printhead mo
otion
Bi-direectional scanning
acrosss the print zone
Media motion
n
Interm
mittent,
precision position advan ce
Continuous,
precision velocity control
Print modes
Spit-on-page,
decap up to 10 minutes
Error hiding
Multiple passes,
nozzle substitution
Maximum drops/sec
These characteristics of pagewide writing systems will be discussed in more detail in the following sections.
Media
A technical graphics printer must support a range of media commonly found in practical applications. These media include
bond paper, vellum, thick bond paper, low-cost photo papers, poster papers, natural tracing papers, and polypropylene. HP
PageWide Pigment Inks were designed to provide high line, text, and graphics quality on these materials.
Printhe
ead serviciing
In a pagewid
de printhead, nozzzles are subjectted to extended decap time and can be fully-serrviced only by intterrupting
printing. Wh
hen servicing is required,
r
the prin
ntbar is automattically retracted ffrom its printing position so thatt the service
station mod
dule can operate in the space bettween the printhhead and the media. The printheeads are also cap
pped in this
retracted po
osition.
The time req
quired for serviciing may reduce productivity
p
und er high use condditions, and so it should be perfo
ormed as
infrequentlyy as possible. Ussually, servicing can be performeed while the prinnter is idle. HP PageWide Printheeads and HP
PageWide Pigment Inks are designed for con
ntinuous printingg for up to 10 minutes.
t issues presentted by extendedd decap time andd infrequent acceess to the servicee station involves
An element of the solution to
spitting ink onto
o
the media while
w
printing. So-called spit-onn-page (SoP) seervicing refreshees the ink in the n
nozzles. If dropss
from every nozzle
n
are placed randomly, and
d not too many aare required, then SoP effects aree practically invissible to the user.
HP PageWid
de Technology acchieves robust operation by com
mbining a low rate of SoP with thee properties of H
HP PageWide
Pigment Inkks designed for sustained printing
g and longer deccap times.3
Testing the
t nozzles
The nozzless fire drops onto the absorbent web
w through an ooptical drop deteector module. Th
he optical drop d
detector is
mounted ab
bove the web wip
pe cassette. Thee module containns twelve (12) paairs of LEDs and photodetectors allowing
measureme
ent of multiple no
ozzles at the sam
me time. On-boaard signal processing electronicss digitize and pro
ocess the
measureme
ent data to determine the health of each nozzle aas the service staation scans acro
oss the printbar. The error rate
for failing to
o detect a missing drop is 1 part per
p billion. All prrinthead nozzless202,752caan be tested in a minute. Nonfunctioning nozzles are flagged in a nozzle-out lookup tabble used by the im
mage processing
g pipeline for acttive nozzle
substitution.
Printer and
a printhea
ad calibratio
on
A three-channel densitometter developed byy HP is mounted on the bottom oof the scanning sservice station. T
This sensor is
D
Officejet, and Photosm
mart printers. It pperforms three important functio
ons.
used in HP Designjet,
Error hiiding in on
ne-pass prrinting
Essential to achieving high quality
q
in one-pass printing is rel iable drop ejecti on and nozzle su
ubstitution. HP PageWide
Printheads and
a HP PageWide Pigment Inks were
w
designed toogether for reliable drop ejection
n. HP Thermal In
nkjets capability
to produce high
h drop rates and
a its high nozzzle density of 1,2200 nozzles per inch provide botth active and passsive nozzle
substitution to suppress thee effects of failed
d nozzles. A faileed nozzle could leave an unprintted dot row alon
ng the media feed
direction. Fo
or example, this could be seen as a white streak in a black area ffill.
The choice of
o where to placee ink drops to produce smooth teext and lines andd area-fills of a sspecified densityyas well as the
e
selection of nozzles to substitute for a failed
d nozzleinvolvves sophisticatedd algorithms to ccontrol ink load aand to minimize
image artifaacts (such as edg
ge roughness in text
t and lines, im
mage grain, and bbanding).
Passive nozzle substitution makes direct use of HP Thermall Inkjets high nozzle density: if a nozzle fails, thee surrounding
nozzles com
mpensate for thee missing dot row
w. Two neighborr nozzles are onlly 1/1,200th of an inch (21 um) frrom the center
of the missin
ng dot row. The dot size from HP PageWide Prinntheads allows innk to spread from
m adjacent dot rrows to make a
nozzle failurre practically invisible. Passive nozzle
n
substitutioon suppresses pprint defects betw
ween service staation cycles,
where bad nozzles
n
can eitheer be recovered or
o a persistent faailure identified aand flagged by tthe drop detecto
or. In the latter
case, active nozzle substituttion is employed
d.
Active nozzlle substitution usses a nozzle-ou
ut lookup table compiled from ddrop detection m
measurements. S
Some nozzles
may remain out while otherss recover after printhead
p
servicinng. The lookup ttable is processeed to select neighbor nozzles to
a appropriate lo
ocations to comp
pensate for a misssing nozzle.
eject drops at
Media drive
d
More than 20 years of HP Deesignjet product development prrovided assets foor building a high-precision med
dia transport for
ormat PageWide Technology Prin
nters. The mediaa drive consists oof six (6) perforaated belts backed
d up by three (3)
HP Large Fo
print platenss. Under each pllaten is a plenum
m that is partiallyy-evacuated by a vacuum fan. This provides precise media hold-down and co
ontrol of printhead-to-media spaacing. The vacuuum in each plenuum is controlled by a pressure seensor.
The media drive
d
system is sh
hown schematiccally in Figure 6.
Figure 6 Me
edia drive system
m
Image processing
p
g pipeline
HP leverage
ed assets originally developed for high-bandwidtth image processsing in HPs famiily of Color Inkjett Web Presses.
These 4-color presses print on webs as widee as 42 inches (1 ,067 mm) at speeds up to 600 ffeet (244 m) perr minute.
nts for a 40-inch technical color graphics
g
printer
such as low haardware cost, hig
gh integrated fun
nctionality, high
Requiremen
sustained drrop rates, and exxtensibility to wid
der (and more) pprintbarsdrovee key advances in electronics hardware, imaging
algorithms, and data processsing architecturees. The result iss a new generatioon of scalable an
nd extendable im
mage processing
solutions with capabilities to
o support a wide range of HP PaggeWide Technoloogy Printers.
ustrated in Figuree 7. To give a seense of the amouunt of data proceessing required tto print an
Image data processing is illu
P
Techno
ology in an HP Laarge Format PaggeWide Technoloogy Printer is com
mpared to a mon
nochrome
image, HP PageWide
pagewide LE
ED printer and a scanning TIJH
HP Thermal Inkjeetprinter, for example the HP T
T7200 Designjett printer.
In a monoch
hrome LED printeer, only about 80
0 operations are performed on eeach pixel compaared to 1,100 operations on each
h
pixel in a collor inkjet printer.. HP Large Form
mat PageWide Teechnology Printers process about 7.5-times as m
many pixels per
second as a pagewide mono
o LED printer and
d 19-times as m any pixels per seecond as the HP Designjet T7200
0 printer.
Figure 7 - Co
omparison of image processing performance
p
The modular architecture off the image proceessing pipeline ffor HP Large For mat Pagewide P
Printers is shown
n schematically in
n
Figure 8. Wiider (or narrower) printbars can be
b built by addinng (or removing) print module co
ontrollers. As witth the printhead
and ink supp
ply modules, thee image processing pipeline is moodular and scalaable along the prrintbar. By addin
ng hub
controllers for
f each printbarr, multiple printbars can be suppoorted in future pproduct platform
ms.
The digital front end (DFE) of
o HP PageWide Technology
T
Printters employs thee latest version o
of the Adobe reendering
enginethe
e raster image processor (RIP). This
T ensures tha t the rendered ooutput to the prin
nt engine contro
oller is
completely compliant with PDF
P specification
ns. The Linux-baased DFE uses Inntel CoreTM i3 or i7 processors.
r
PDF filees along with layo
out and impositiion instructions ffrom the HP Dessignjet SmartStreeam job preview
The printer receives
and submitttal application. Processing
P
PDF files
f
in the printeercompared too using an extern
nal RIPsignificaantly reduces
the amount of data to be sent to the printer and ensures thaat the printer do es not run out o
of data while prrinting under high
h
network loading conditions.
Summa
ary
HPs vertical integration in th
he R&D and man
nufacture of inkjeet printheads, inks, writing systeems, and image p
processing
dvanced, integratted printing soluutions.
underlies the design and devvelopment of ad
de Technology acchieves productivity significantlyy higher than cann be obtained witth scanning printthead systems.
HP PageWid
The reliable operation of mo
ore than 200,000
0 nozzles arrangged over a 40-in ch printbar invollves many challeenges in the
design, deve
elopment, and in
ntegration of prin
ntheads, inks, prrinthead servicin g, nozzle testing
g, writing system
ms, and the image
processing pipeline.
p
HP PageWid
de Pigment Inks are
a a new generation of HP pigm
ment inks design ed for single-pass, pagewide priinting. They
produce high black optical density and high color saturation and allow HP PaageWide Printheeads to operate rreliably with
s
cycles to deliver sustained, high-quality pproductivity.
infrequent service
HP PageWid
de Technology in the new family of HP Large Form
mplementation of
o
mat PageWide TTechnology Printters is the first im
a third-gene
eration HP Therm
mal Inkjet printing platform that w
will form the fouundation for HP ssolutionsnow and in the
futureoffe
ering high-speed
d, reliable, robusst, and economiccal printing on a w
wide range of m
media. HP PageW
Wide Technology
solutions are scalable and versatile in design
n and performannce to meet the nneeds of a broad
d range of appliccations in office,
p
commercial, and industrial printing.