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Vital Diagnostics
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Vital Diagnostics
INDEX
Page
GENERAL ..................................................................................................................................................... 5
CPU BOARD ................................................................................................................................................. 5
I.R. SENSORS BOARD ..................................................................................................................................... 6
COVER SENSOR BOARD AND MIXER MOTOR .................................................................................................... 6
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A mechanical support body for test tubes, under which the reading plate moves.
A reading plate consisting of an electronic circuit composed of 20 selected pairs of infrared light
transmitters and receivers. The infrared sensors check the transparency of samples. An additional
pair of infrared sensors on the reading plate, detect the home position.
A mechanism, with reading plate, that is moved up and down from a geared stepper motor where the
position and speed is controlled by the CPU unit.
In the Mixrate-X20 there is a mechanism with a geared motor to control the mixing of tubes.
In the Mixrate-X20 there is cover a sensor board to detect the position of the plastic cover and the
position of the mixer.
An external switching power supply that power the instrument and the printer, if connected.
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2. PARTS DESCRIPTION
2.1 General
The equipment consists of three basic
solid connected parts: a bottom panel
containing the CPU board (fig.1); a
central mechanical unit (M) and a
plastic case .
Fig.1
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Fig.2
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Fig. 4
Fig.5
Close the plastic cover and rotate the racks by lifting vertically the back panel (fig.4)
Remove the plastic panel letting it slide gently up. Be careful with the internal cabling (fig.5).
Remove vertically the plastic case . It is necessary, disconnect cables as for fig. 7
Mixer motor
Fig.6
Fig. 8
Fig.7
Fig.9
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Fig.10
Fig. 11
SCREWS
Fig.13
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Fig.14
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R
A
C
B
T
Fig. 15
Inclination alignment
Assembled the mechanical show the pictures
beside. Be sure that the plate is placed in the
correct horizontal position as in fig. 16 .
A bubble, must be used for this control .
NOTE: Be sure that the table is flat and
horizontal.
Fig.16
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12
13
Fig.18
29
21
28
14
9
10
11
22
Fig. 19
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21
17
23
16
19
Fig.20
Fig.21
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This message appear when the mixer during the movement has found
mechanical resistence.
This message appear when during the Path. ID , all the 20 channels are
identified and dont permit to enter more ID.
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5. MAINTENANCE
5.1 Maintenance
The Instrument does not require special maintenance, due to instrument and component parts simplicity. The
most sensitive parts are the infrared sensors inside the instrument.
Please pay attention to the cleanliness of the upper part (test tube positioning plate), which must be covered
(when the instrument is not used) with the dust cover, supplied as an accessory.
Do not clean the upper plate with liquids or damp cloths.
The entry of liquids or solid material into the channels can cause considerable damage to the instrument.
6. SELF TEST
6.1 Introduction
The "SELF TEST TOOL" can be used to control Mixrate-X20
Analyzers. The tool is made up of 3 tubes containing 3 black
plastic columns which have a height of 60 mm, 50 mm and 30
mm. The control system simulates a blood sedimentation in
order to check the correct functioning of the analyzer.
With this test the operator can check:
- the internal temperature sensor
- the calibration of the level detector
- level reading at room temperature
- results conversion at reference temperature of 18C
- correction factor
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24 +/-5;
93+/-6
d- Values of the row marked with 18 C, represent the values in mm/h of the theoretical level of
sedimentation of tubes inserted in channel 1 2 and 3, converted to the reference temperature of
18C. To know if the conversion is correct, please consider the table below:
Theor.
Value
Temp.
<= 16.3
24
93
27
103
Temp
16.4
18.7.
Temp
18.8
21.2
Temp
21.3
23.7
Temp
23.8
26.2
Temp
26.3
28.7
Temp
28.8
31.2
Temp
> 31.3
24
96
23
91
21
86
19
81
17
75
15
70
15
70
7. FACTOR
The correction factor is usually not used and it is set to 100 ( 1,00) by default.
In case of use, the service engineer can only change the factor by entering in the function
using the hidden function.
Enter in the SETUP menu (instrument in Stand by), digit 111 the screen will change
as:
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R
A
C
B
T
Then check the detection by opening and closing some times the cover.
9. TROUBLESHOOTING GUIDE
ERROR/ALARM
lev
rem
Temp. "T.ERR"
System stopped
Data result is not printed
Memory error
Keyboard malfunction
CAUSE
a) Sample level high or low
b) The label was not placed in its proper
position
Sample has been removed
Temperature sensor malfunction
Motor or mechanical defect
a) Printer setup turned off
b) Printer cable
c) Printer malfunction
a) Sample clot
b) Sample has foam
c) Sample measured after 4
hours from sample collection
d) Incorrect sample mixing
a) Scanner configuration wrong
b) Driver board malfunction
c) Scanner malfunction
a) Host cable
b) Configuration disabled
a) Power switch on?
b) Power supply working?
c) Internal problem
Memory battery discharged
Keyboard broken
REMEDY
a) Repeat sample collection
b) Replace label and repeat analysis
Re-insert sample
Call Technical Support
Call Technical Support
a) Check setup and turn on
b) Check cable
c) Replace printer
a) Repeat sample collection
b) Re-mix gently
c) Repeat sample collection and
promptly process
d) Follow mixing instructions found in
Section 5.3
a) Check setup and turn on
b) Call Technical Support
c) Call Technical Support
a) Check if cable is connected
b) Check setup
a) Switch power on
b) Check power supply
c) Call Technical Support
Call Technical Support
Call Technical Support
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A. HARDWARE SPECIFICATIONS
A.1 Power Supply Units Specification
Manufacturer: Dee Van Enterprises (DVE)
Model:
DSA-0421S-12
Input:
Output:
+12Vdc, 3.5A
Warning: For user's security and instrument safety, use only original power supply unit.
NOTE: In case of power supply cord substitution, use only power supply cord listed/certified minimum 18
AVG, 3C VW-1 Min. 75C, minimum SVT type.
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B. HOST SPECIFICATIONS
B.1 Host Connector Description
Instrument 9 pin male connector:
PIN DIRECTION NAME
DESCRIPTION
-----------------------------------------------------1 ----(Do not connect!)
2 INPUT
RXD
Serial data input
3 OUTPUT
TXD
Serial data output
4 OUTPUT
DTR
Data Terminal Ready
5 --GND
Ground
6 ----(Do not connect!)
7 ----(Do not connect!)
8 INPUT
CTS
Clear to send
9 ----(Do not connect!)
NAME
DESCRIPTION
-----------------------------------------------------1
2
3
4
5
6
7
8
9
--INPUT
--OUTPUT
-----------
--RXD
--DTR
GND
---------
-------------------------------------------------------------
3
2
8
4
5
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Device configuration: "MODE: 15' T.CORRECTION ON", "MODE: 30' T.CORRECTION ON"
or "MODE: 60' T.CORRECTION ON"
NOTE: Values 15, 30 and 60 depend on the analysis time mode, respectively 15', 30' or 60'. The string
"~T.CORRECTION ON" is transmitted only if the temperature correction is enabled.
Date and Time: "DATE: GG/MM/AAAA~~HH:MM"
Operating temperature: "TEMPERATURE: gg.rC"
where: gg.r is the operating temperature value with one decimal. Transmitted only if the temperature
correction is enabled.
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Using the following frame as an example, the checksum for this frame is calculated.
Example:
<STX>ABCDEFGHI<ETX>70
Character
ASCII value
A
B
C
065
066
067
068
etc
E
F
G
H
I
069
070
071
072
073
etc
etc
etc
etc
etc
003
<ETX>
etc
If ECC length is 1 character, the resultant ECC is adding a zero character (ASCII 48) on the left.
Example: First ECC: A
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C.4.2 Configuration
The Excyte 20 can be interfaced to an external computer system using a 9 pin serial cable. The Excyte 20
host settings can be configured in 3 modes, these are:
1 No
2 Yes
3 Auto
In Auto mode, the Excyte sends data when results are ready, or the host computer can request a data dump
of the complete Excyte memory by sending a ? character to the Excyte. This request will be ignored if the
Excyte is busy.
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C.4.5 Troubleshooting
5.1 If data is not displayed in the host PC application, check the application configuration with reference to
section 5. The application must be able to accept data in the format of section 5.
5.2 Check the interface cable by testing it with an ohm meter or using it with a system that is known to be
working. This does not need to be an Excyte; it can be two computer systems.
5.3 Try using a different COM port. Check and verify COM port settings and COM port properties in
Windows device manager.
5.4 Check Excyte settings.
5.5 Verify communications and cable integrity by running HyperTerminal and interrogating the Excyte.
This procedure is described below; example screenshots are for a Windows 2000 System. Other systems
may differ slightly. The Excyte must be ON, and it must NOT be measuring samples.
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TRM3
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TP2
TP1
TRM2
EPROM
TRM1
CPU Board
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