Operating Manual

for
Small Frame
Hydraulic
Power Packs

Wolverine Equipment is a Division of Concut, Inc.

Table of Contents
General Instructions

User Responsibilities

Uncrating and Assembly

Hydraulic System

Engine and Fueling

Operation in Closed Areas

Battery

Prohibition of Alternative Applications

Adjustment of Controls Engine

Operating Hydraulic Power Unit

Operation of Powered Equipment

Hydraulic Oil Cooler

Hydraulic Oil Tank

Hydraulic Oil System Maintenance

Suggested Engine Maintenance Guidelines

10

Warranty

11

Resource Guide

12

Power Pack Diagrams and Parts

13

Revised 9/6/2013

GENERAL INSTRUCTIONS
This instruction manual describes the operating procedures, care, maintenance,
adjustments, and safety precautions for proper use of Wolverine Equipments small
frame hydraulic power packs. Most of this information pertains to all three
versions of the power packs -- gas, diesel and electric. Specific instructions for a
particular type of power pack may also be noted. This equipment is intended for
industrial applications by experienced operators. It is to be operated in
conformance with applicable federal, state, and local codes or regulations
pertaining to safety, air pollution, noise, etc.
WARNING!
IMPROPER USE OF THIS EQUIPMENT
OR IMPROPER MACHINE ALTERATIONS
MAY BE EXTREMELY DANGEROUS
The operator is cautioned against using this machine before having read and fully
understood the instructions presented in this manual and in the component
manufacturers instructions provided separately. Those manufacturer instructions
take precedence.
USER RESPONSIBILITIES
It is the operators responsibility to use this machine under safe working conditions
and to be fully aware of requirements for operator safety and safety of co-workers,
observers, and the public at large. The operator must be aware of machines
capabilities and limitations and follow the safety precautions in each section of this
manual. Periodic maintenance is required, in accordance with instructions herein,
to promote safe and reliable operations.
Care is to be taken by the operator to see that all of the safety features furnished
with the machine are properly installed and operational.
It is the responsibility of the operator to provide a safe working environment and to
follow proper safety procedures when operating this equipment. Operators must

Revised 9/6/2013

use approved ear muffs or plugs, safety hat, eye protection, gloves, safety shoes,
and any other personal protective equipment required for compliance with standard
safety practices or federal, state and local codes and regulations.

UNCRATING AND ASSEMBLY

Uncrate the equipment carefully to prevent damage.
This machine was inspected and operated before shipment and should not require
any additional adjustments prior to its initial use. However, in the unlikely event
of damage during shipment, the operator is advised to check out the machine by
following the instructions of this manual in operating each of the equipment
subsystems.
HYDRAULIC SYSTEM
The reservoir of the hydraulic power pack must be filled with fluid prior to startup. A high quality petroleum based hydraulic oil with the following properties is
recommended: anti-wear, low foaming, rust and oxidation inhibitors, wide
temperature range. It should have a viscosity of approximately 300 SSU @ 100 F
(ISO 68) for use in higher ambient temperature climates, regularly above 80 F; the
oil should have a fluid viscosity of approximately 225 SSU @ 100F (ISO 46).
Check with local oil suppliers for availability.
The oil must be kept free of contamination to avoid damage to system components.
Quick disconnects must be cleaned before connection is made. Maximum
allowable oil temperature at pump inlet is 180F. Suggested maximum
temperature is 150F. The hydraulic system is compatible with components of
some manufacturers. Wolverine Equipment may be able to supply information as
to operational capabilities if sufficient specifications are available.

SAFETY PRECAUTION
IMPROPER USE OF THE HYDRAULIC SYSTEM OR IMPROPER
MACHINE ALTERATIONS MAY BE EXTREMELY DANGEROUS.

Revised 9/6/2013

INTRODUCTION OF CONTAMINANTS INTO THE SYSTEM WILL

REDUCE COMPONENT SERVICE LIFE AND VOID ANY WARRANTY.
ENGINE
This machine may be equipped with a gasoline or diesel engine. MAKE SURE
THE ENGINE CRANKCASE IS FILLED WITH OIL TO THE PROPER
LEVEL.
A dipstick is provided for gauging the oil level in the crankcase. Operating
without oil will ruin the engine.
FUELING
Regular grade gasoline is to be used with gas equipment, although Premium grade
can be used if necessary. Diesel fuel should be used with diesel engines. Add fuel
to the tank only when the engine is stopped and cool and take care to prevent
spilling fuel over any part of the equipment.
WARNING
IN THE EVENT OF FUEL SPILLAGE, DO NOT ATTEMPT TO START THE
ENGINE OR OPERATE ANY ELECTRICAL COMPONENT UNTIL THE
SPILLED FUEL HAS BEEN REMOVED. MAINTAIN AN APPROVED FIRE
EXTINGUISHER READILY AVAILABLE IN THE EVENT OF FIRE.
SAFETY PRECAUTION
DO NOT OVERFILL THE FUEL TANK. ALWAYS LEAVE ENOUGH
SPACE FOR EXPANSION DUE TO ENVIRONMENTAL HEATING.
The operator is advised to defuel the tank during temporary storage within an
enclosed area. This will reduce chances of fire.

Revised 9/6/2013

OPERATION IN CLOSED AREAS

The operator is cautioned not to use diesel or gas equipment within enclosed
spaces. Fumes from the engine contain carbon monoxide, a poisonous, odorless
and invisible gas, which, if breathed by operator or other occupants of the enclosed
space, causes serious illness and possibly death. Enclosed spaces include all areas
where natural ventilation is restricted, such as buildings, truck enclosures, and
access paths between buildings. Open skyways, windows and doorways are not
sufficient for preventing this hazard.
WARNING
DO NOT OPERATE ENGINE WITHIN ENCLOSED OR CONFINED SPACES.
FOR ELECTRIC POWER UNITS ONLY
Refer to instructions on motor to ensure proper motor rotation. The pump is
single-directional and will not operate if rotation is in the wrong direction.
BATTERY
A 12-volt dry charged battery is installed in the machine.

SAFETY PRECAUTION
THE SULFURIC ACID ELECTROLYTE IS CORROSIVE. READ AND
FOLLOW ALL SAFETY PRECAUTIONS AND INSTRUCTIONS ON THE
ELECTROLYTE. HAVE RUNNING WATER INSTANTLY AVAILABLE FOR
FLUSHING. IF THE ELECTROLYTE SHOULD COME IN CONTACT WITH
THE BODY, CLOTHING, BATTERY, ETC, NEUTRALIZE WITH BAKING
SODA OR AMMONIA SOLUTION. THOROUGHLY RINSE AND EMPTY

Revised 9/6/2013

ACID CONTAINER WITH WATER AND BAKING SODA BEFORE

DISCARDING.
PROHIBITION OF ALTERNATIVE APPLICATIONS
Use of this equipment as a vehicle for transporting personnel or equipment is
hazardous. No attempts to use the equipment for this purpose should be allowed.
This equipment was designed for a single purpose. Its modification for alternative
uses is not recommended and may cause an unrecognized hazard to the operator.
ADJUSTMENT OF CONTROLS ENGINE
Review the engine manual provided with the power unit for details of control
actions. The governor is adjusted at the factory to provide an idle speed of 1000
RPM and a maximum (no load) speed of 3600-3800 RPM.
OPERATING POWER UNIT
The following procedures must be adhered to when starting and operating the
power unit.
1. Connect hydraulic hoses to power unit. Connect tool to hoses. The flow
valve must be set at the off position
.
2. Pull out throttle control. Start engine - choke if necessary.
3. Idle engine at 1000 RPM gradually increasing speed to 2000 RPM over a 23 minute period to warm engine.
4. Turn knob counter clockwise on flow valve to engage flow.
5. Gradually increase engine speed from 2000 RPM to 3600 RMP over a 2-3
minute period to warm hydraulic system.
6. The power units are equipped with positive displacement gear pumps. All
tools must be equipped with an open-centered valve.
Note: The power unit has been factory adjusted to provide correct pressure
relief (approximately 2350 psi).

Revised 9/6/2013

OPERATING PRECAUTION
IT IS IMPERATIVE THAT THE QUICK DISCONNECTS BE CLEAN
WHEN CONNECTING HOSES AND DEVICES. FAILURE TO
THOROUGHLY CLEAN WILL RESULT IN PREMATURE FAILURE OF
SYSTEM COMPONENTS.
SAFETY PRECAUTION
PRIOR TO USE, THE OPERATOR MUST KNOW THE HYDRAULIC
REQUIREMENTS AND LIMITATIONS OF THE DRIVEN EQUIPMENT
TO BE OPERATED AND THE APPROPRIATE ADJUSTMENTS MUST BE
MADE ON THE CONTROLS.
FAILURE TO DO SO, OR THE INTRODUCTION OF OTHER CONTROL
DEVICES, MAY CAUSE SYSTEM HEATING OR MAY RENDER THE
SYSTEM INOPERATIVE.
OPERATION OF POWERED EQUIPMENT
Before running any tools or equipment with the Wolverine power pack, review the
instructions supplied with that equipment. Instructions must be followed to ensure
the correct connection and operation of each individual piece of equipment.
Equipment supplied by Wolverine Equipment will be capable of being connected
correctly and will be compatible with this power pack, provided neither has been
modified from original factory configuration. With equipment from other
manufacturers, it will be necessary to determine the following:
1. Correct direction of flow through the equipment.
2. Correct pressure and flow required by the equipment.
3. Compatibility of any valving or circuitry and quick disconnects. Some
hand-held equipment, such as handsaws or hammers, utilize trigger controls
which are operated frequently. These valves must be of the open center type
for correct operation.

Revised 9/6/2013

HYDRAULIC OIL COOLER

Most power units are equipped with an oil/air cooler. Power units which are
equipped with water/oil heat exchangers must be supplied, when used, with a
minimum of 4 GPM (7 LPM) water flow. The water supply hose is connected to
the cooler and then routed either to the driven tool or to a convenient drain point on
the job site. Routing the water to a drain normally provides higher cooling
capacity where required. It is recommended the heat exchanger be used at all
times.
HYDRAULIC OIL TANK
Hydraulic oil tanks are marked with a maximum and minimum oil level. DO NOT
EXCEED MAXIMUM LEVEL! Hydraulic oil needs room for expansion when
hot; over-filling may cause the hydraulic tank to rupture.
PLEASE NOTE: If the hydraulic oil level is near or below the minimum oil level
mark the power unit will completely shut off and will not re-start until the units
hydraulic oil level is restored to the maximum oil level.
HYDRAULIC OIL SYSTEM MAINTENANCE
Suggested Maintenance Schedule for Hydraulic Oil System
Every 200 Hours
Change Filter
Every 400 Hours
Change Hydraulic Oil

Revised 9/6/2013

CAUTION
MAXIMUM OPERATING TEMPERATURE FOR THE HYDRAULIC SYSTEM
IS 180F. MINIMUM FOR PROPER TOOL OPERATION IS 125F.
WARNING
IT IS THE OPERATORS RESPONSIBILITY TO CONNECT, MOUNT OR
OPERATE THIS UNIT AND ANY DRIVEN EQUIPMENT IN A CORRECT
AND SAFE MANNER. INCORRECT OPERATION OR MODIFICATION OF
THIS SYSTEM MAY BE EXTREMELY HAZARDOUS.

Revised 9/6/2013

GUIDELINES FOR MAINTENTANCE OF DIESEL AND GAS ENGINES

USED IN WOLVERINE POWER PACKS
Note: These guidelines are superseded by any instructions provided by the engine
manufacturer.

Suggested Engine Maintenance Schedule

Weekly
Check filter minder.
$IWHU)LUVW25 Hours
Change oil filter and oil
Service/replace low-profile precleaner if needed1.
Every 50 Hours
Replace low-profile air cleaner element1.
Change oil. Oil filter is recommended1.
Remove cooling shrouds and clean cooling areas1.
Check heavy-duty air cleaner element.
Replace fuel filter.
Check oil cooler fins; clean as necessary.
1
Perform these procedures more frequently under severe, dusty, dirty condition.
Refer to engine manufacturer maintenance guidelines for more information.

Revised 9/6/2013

EQUIPMENT AND PARTS

WARRANTY
Wolverine Equipment warrants all equipment manufactured by it against
defects in workmanship or materials for a period of one (1) year from the date
of shipment to Customer.
The responsibility of Wolverine Equipment under this Warranty is limited to
replacement or repair of defective parts at Wolverine Equipments Kent,
Washington location, or at a point designated by it. If after inspection, such
parts appear to us to have been defective in material or workmanship, such parts
will be replaced. Expense for transportation and labor are borne by Customer.
In no event shall Wolverine Equipment be liable for consequential or incidental
damages arising out of the failure of any product to operate properly.
Integral units such as engines, hydraulic motors, batteries, transmissions, etc.,
are excluded from this Warranty and are subject to the prime manufacturers
warranty.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES,
EXPRESSED OR IMPLIED, AND ALL SUCH OTHER WARRANTIES ARE
HEREBY DISCLAIMED.

Wolverine Equipment
6815 South 220th Street, Kent, Washington 98032
(253) 867-6209 fax (253) 867-6213

Revised 9/6/2013

Wolverine Equipment
Small Frame Hydraulic Power Packs
Resource Guide
Wolverine Equipment
Concut, Inc.
6815 S. 220th St.
Kent, WA 98032
Customer Service 253-867-6209
Email: info@wolverineequipment.com
Website: wolverinequipment.com
Kohler Engines
Customer Service: 800-544-2444
Website: kohlerengines.com
Kubota Engine
For Authorized Dealers and Service: 800-532-9808
Website: kubotaengine.com
Techtop Industries, Inc.
Main Phone: 678-436-5540
Email: info@techtopind.com
Website: techtopind.com
Leeson Electric
Main Phone: 262-377-8810
Website: leeson.com

Revised 9/6/2013

Power Pack Diagrams and Parts

Revised 9/6/2013

19

1
B

B
14

20

6
8

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xx =........... +/- .015
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Wolverine Equipment
Description

Power Pack

Angular ......+/- 0.5~

SIZE

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POWER PACK PARTS LIST

SHEET 1
OF 8
1

18
19

13
14

20

15
16

43
17
44

A
11

22

29
6
7
10
9
B

52

25

23

21

52
B

37
26
24

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47

40

29

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11

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Wolverine Equipment
Description

Exploded View

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SHEET 2
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ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52

QTY
1
1
1
1
1
1
1
2
1
1
1
2
1
1
2
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
6
6
10
2
2
2
2
1
1
1
1
1
1
6
17

PART NUMBER
WEI-PPF
WEI-0208-FV
WEI-0108-RG
WEI-0208-BB
WEI-0108-FG
WEI-0208-OFBKT
92199 10C
457221
02-359-123
WEI-0208-HT-BKT
WEI-0208-QK-DB
Foot Pad Support
9900217
405210-9901
WEI-1207-STRAP
WEI-0208-SHIELD
WEI-425X1BKT
ko4246780036
ko4298331098
4R946
0M3303405600000
WEI-PPF-CVIP
Cooler Assembly
WEI-0208-BS
WEI-0208-LBS
mt-mx-5 (370 CCA)
G33 PMM ADAPTER1
Hydraulic Pump
FEF-30-12-10-RV25
F301
F303
F302
F302
Hose Clamp 150
Hose Clamp 0125
Parker Triple-Lok Male NPT Bulkhead Connector, 8-8 WFTX-S
Parker Bulkhead Locknut, 8 WLN-S
HexBoltScrewInch
ANSI B18.22.1-1965, R1990
Nylock Nut
ANSI B18.22.1-1965, R1990
HexBoltScrewInch
Handle
97065K53P234
F305
F304
F307
Cable_Tie_Panduit_PLT_formed
Cable_Tie_Panduit_PLT_formed
Cable_Tie_Panduit_PLT_formed
1/4- 20 x 1 1-2 inch hex bolt with washer
WNBSN 1-0050

PARTS LIST

STOCK NUMBER
P0301
P0210
P0215
P0208
P0214
P0212
P228
457221
02-359-123
P0213
P0211
P238

A007
H094
P0218
H095
PCH 730 0040 / PCH 750 0050
PCH 980 0002 / PCH 1000 0002
P0217
A025
P0220
A008
P0209
WEI-0208-LBS
P0105 / P0206
A009
P67R, P68R, P69R
FEF-30-12-10-RV25
F301
F303
F302
F302
P221
P220
A044
8WLNS
A200
A201
A203
A201
A204
P0216
P234
F305
F304
F307
A400
A400
A400
A205
A206

DESCRIPTION
Frame, Power Pack
Bracket, Flow Control Valve
Rear Grill
Battery Tray
Front Grill
Oil Filter Bracket
Oil filter
Tire, Reliance 13 x 5.00-6
Hydraulic Tank
Hydraulic Tank Bracket
Bracket, Quick Disconnects
Foot Pad Support
Crosby Eyebolt 1/2-13 UNC
Fuel Tank, 6-1/2 Gallon
Strap, Fuel Tank
Heat Shield
Bracket, Fuel Tank
Kohler Engine, 25-30 HP
Kohler Engine CH-960 38-40 HP
3/8-16 Hold Fast Knob
Hydraulic Flow Control Valve
Indicator Plate, Control Valve
Cooler
Strap, Battery Holldown Short
Strap , Battery Holdown, Long
BATTERY 25-30 HP P0105 / 30-40 HP P0206
Pump Adapter 3-1/2"
Pump P67R (20 HP), P68R (25-30 HP), P69R (38-40 HP)
Filter Head
Hose, Pump to Hyd. Tank:1
Hose, Cooler to Hyd. Tank
Hose, Return Quick Disconnect to Hyd. Filter
Hose , Hyd. Filter to Cooler
1.5" Dia SS Hose Clamp
1.250" Dia SS Hose Clamp
Parker Triple-Lok Male NPT Bulkhead Connector, 8-8 WFTX-S
Parker Bulkhead Locknut, 8 WLN-S
1/4-20 X 3/4 UNC Hex Bolt
Type A Plain Washer
1/4 Std NC Nylock Nut
Type A Plain Washer
3/8 x 1 1/4 Hex Bolt Screw Inch
3/4" X 26" ZINC PLATED STEEL
Slide on round grip. Smooth Rubber
Cooler to Valve
Pump to Flow Valve
Flow Valve to Make Qd
Plastic pull tie
Plastic pull tie
Plastic pull tie
1/4- 20 x 1 1-2 inch hex bolt with washer
Hex Bolt 10-32 x .75 self tapping

30

33

28

47

32

45
23
35

34

47

43

30

31

27

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Otherwise Noted
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x =............. +/- .030
xx =........... +/- .015
xxx = ..........+/-.005

JOB
<Vendor>
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Wolverine Equipment
Description

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SHEET 4
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4
ITEM
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6
7
8

3
PARTS LIST
STOCK NUMBER

PART NUMBER
Flow Valve
8-8_ftx-s
8-8_vtx-s
8-8_ctx-s.stp

QTY
1
1
1
1

F008
F0H3
f010

DESCRIPTION

INDUSTRIAL FITTING TUBE TO PIPE 1/2"

INDUSTRIAL FITTING ELBOW, TUBE TO PIPE 1/2" Tube
INDUSTRIAL FITTING ELBOW, TUBE TO PIPE 1/2 Tube 90 Deg

B
6

8
6

7
A

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Description

Flow Valve

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SHEET 5
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1

4
ITEM

QTY
1
2
1
1

3
PARTS LIST
PART NUMBER
STOCK NUMBER
Hydac Fan
F1007
12-16_f5ox-s
12-8 TRTXN
F005
8_r6x-s
F001

DESCRIPTION
1" to 3/4 inch Fitting
1" TO 1/2" Reducer
1/2 Tee Male 37 Flare,37 Flare Swivel

B
9

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10

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Description

Cooler

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SHEET 6
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2
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2
3
4
5

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1
1
1
1
1

PARTS LIST
STOCK NUMBER

PART NUMBER
NONE1
NONE
NONE2
12_c5ox-s.stp
8-10-5OX-S

DESCRIPTION

STRAIGHT THREAD CONNECTION 37 Deg. Flare

5
4
5
4

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Description

Pump

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4

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7

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4
5
6
7

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1
1
1
1
1
1
1
4

PARTS LIST
PART NUMBER STOCK NUMBER
F301
F301
F303
F303
F302
F302
F302
F302
F305
F305
F304
F304
F307
F307

Created

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DESCRIPTION
Hose, Pump to Hyd. Tank:1
Hose, Cooler to Hyd. Tank
Hose, Return Quick Disconnect to Hyd. Filter
Hose , Hyd. Filter to Cooler
Cooler to Valve
Pump to Flow Valve
Flow Valve to Make Qd
3

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Description

Hose Runs

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SHEET 8
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1