DE

Dev.
No.

Date

04.12.14

04.12.14

8.12.14

8.12.14

8.12.14

8.12.14

12.12.14

22.12.14

31.12.14

10

05.01.15

11

03.03.15

12

25.04.15

13

30.04.15

14

30.04.15

15

19.05.15

16

23.05.15

17

28.05.15

18

30.06.15

19

28.07.15

20

30.07.15

21

03.08.15

22

04.08.15

23

04.08.15

24

30.08.15

25

31.08.15

DEVIATION SUMMERY
Deviation Description

Lot of 4.0mm, spool no.-85409,856126,85690,85762,86019,85222,85935,85188,84852 are failed in WPT after 12 Hrs

and found some variation in LOI as per standard ration
Spool No-746/Ex No.-9708 of 3.5 contains 3 joints (13.7+6.0+5.2+12.8). Only two joints as acceptable in case of export
dispatch

Paremeter/Properties

WPT / LOI

Joint / Spliceing

Spool No.- 1976 of 4.0 coated contains 2 joints(2.9+9.5+5.9) . Only one joint is acceptable in 4.0 mm
Spool No.-14101, exp-9795, 2.90mm has 3 joints (11.0+3.5+5.9+5.5).

Spool No.- 85811(3.56-2.57), 86198 (3.04-3.06), 86082 (3.04-3.07) have dia tolerance out of the customer HFCL

Joint / Spliceing

Dia Tolerance

Print Marking is not readable on the top layer of the 2.03,2.90,3.2 mm FRP rod going to m/s AFL USA, all spools
ran on rewinder no.-04

Printing

Print Marking is not readable on the top layer of the 3.5 mm FRP rod going to m/s Corning USA, all spools ran on
rewinder no.-04

Printing

Spool No.- A14133 contains 4 joints (24+7.6+11.3+2.3+6.5)

Joint / Spliceing

Spool No.-83592 (3.05-3.07) , 80551 (3.05-3.07) Dia variation

Dia Tolerance

Spool No.- 1741(1.12-1.21), 1711 (1.12-1.19), 1722 (1.13-1.18) Out of spec, to Odessa Cable

Dia Tolerance

spool no. a84717 contains 10 joints (7.4+5.0+5.8+6.3+4.2+2.0+4.6+9.4+5.2+2.2+2.0) in 1.8mm FRP for customer
AKSH Bhiwadi

Joint / Spliceing

E-Glass roving pallets exposed in rain water during transit

wetting of glass roving

splicing of coating thickness out of spec, spool no.-A4240, Splicing 2.41-2.43+2.45-2.48, coating thicknessuncoated=2.45-2.47, coated =2.48-2.49, thickness 15 micron. Customer Smeets

coating thickness

spool no 40555 (1.63-1.70) ,10283 (1.64-1.71). Sapmle not received for following 2.0 spools-2366,2364,2365.
Customer- Tchnolar Russia

Ovality & sample not

received

Rough Surface and inadequate EAA Coating Spool No.60559,30297,701029,30299,30295,701028,701034,701033,30298,701035,30302,70992,30290,30296,30292,30293,30294

,30300,30301,30291. all 20no's spools of25.10 Km are hold as the coating surface is not good in al of the spools. but
dispatched by rewinding & coating team without quality approval in night shift

roung surface

spool no.-A20520 (2.346-2.357) customer-Teranova

Dia Tolerance

Rough surface,lump & loose fibre coming in UV material spool no.- 40794,800329

roung surface

Ovality out of abnormal values >0.05 found spool no.-80089,80102,2466,

Dia Tolerance

Ovality found in 1.0, actual diameter 0.96-1.04mm

Dia Tolerance

spool no.-80201 dia 1.64-1.73mm, , 2748 dia 1.64-1.71mm, ovality out of specification

Dia Tolerance

spool no. A8288,8291 dia 0.97-1.04mm, dia out of spec

Dia Tolerance
spool no.- 3547,5249 coated dia out of spec 1.10-1.12mm
33 no's of spool have inadequate printingon bottom length

Printing

dia out of spec, 1.0 (0.96-1.04) spool no-89354,86227. 3.5 (3.44-3.52) spool no.-2999,2998,3000,3001. 2.30 (2.272.29) spool no.-93779,93780. 2.0 (1.96-2.07) spool no.-2045,2046

Dia Tolerance

dia out of spec, 2.0(1.96-2.02) spool no.-2047,2048. 2.20 (2.19-2.21) spool no.-2050,2051,2052,2053,2054.
1.0(0.96-1.04) spool no.-51744,51753,86571,87589,51754,89394,108. customer Aksh Bhiwadi

Dia Tolerance

dia out of spec, 0.7C- actual dia 0.80-0.81mm for STL, spool no.- 3648,3649,3654

Dia Tolerance

dia out of spec, 1.0 actual dia 0.96-1.04mm for APAR, spool no.- 7 spools

Dia Tolerance

dia out of spec 2.1 is coming 2.15-2.16, spool no.- 95376,94146

Dia Tolerance

out of spec , 2.0C , spool no 2376-2.12-2.13mm, max dia 2.10 mm for Finolex Cable

Dia Tolerance

ON SUMMERY
Approving Authority
Specification

Actual Situation

No Water
Droplet

Found Non
Compliance

832%

Below 81%

Max 2 Joints

3 Joints

Quantity

QAD Remark

9*16.8 Km

PK Gupta

P. Singh / M
Batham

PK Pandey

M. Chandra

Not fullfilling the

standard
requirements

No Acceptable in
Export

No Acceptable in
Export

3 Spools

No Acceptable in
Export

Must be readable found not readable

Printing not
readable

Must be readable found not readable

Printing not
readable

Max 1 Joints

2 Joints

Max 2 Joints

3 Joints

0.05mm

avg >0.055mm

25.2 Km
16.8 Km

Max 3 Joints

4 Joints

50.4 Km

4 Joints not
acceptable

0.05mm

plus 0.07

2*25.2 Km

Not fullfilling the

standard
requirements

0.05mm

1.12-1.21 & 0.09

Ovality

3 spools

Not fullfilling the

standard
requirements

50km/5

10 joints

43.0 Km

not acceptable

not sighned

must be dry

found wet in water

12 Pallets

not acceptable

20 micron

15 micron

1 spool

Not fullfilling the

standard
requirements

0.05mm

>0.05mm

5 spools

not acceptable

20*25.1 Km

not acceptable, and

dispatched
forcefully

1*60.0 Km

Not fullfilling the

standard
requirements

Not fullfilling the

standard
requirements

smooth surface totally rough surface

0.05

2.346-2.37

smooth surface totally rough surface

2 spools

0.05

>0.05mm

3 Spools

0.05

0.06-0.08

Out of
specifications

0.05

>0.05mm

2 spools

Out of
specifications

0.05

0.97-1.04

49.6*2

Out of
specifications

1.0+1.0/-0.0

1.10-1.12

49.6*2

Out of
specifications

Must be readable

not readable

33*25.2km

Printing not
readable

0.05

variation

10 spools

Out of
specifications

0.05

variation

0.7+0.1-0.0

0.80-0.81

As per customer's
given spec CS1250.4km,161.7Km,19
10-01, the diameter
4.80km
is lower then the
required

151.20 Km

Out of
specifications

1.0+0.1-0.0

0.96-1.04

529.20+403.2 Km

0.05

2.15-2.16

Out of
specifications

2.0+0.1/-0.0

2.12-2.13

50.4*1 Km

Out of
specifications

Remark

not sighned
by any one

not sighned
by any one