700 psig for IP 250 psig for IP 50 psig for FWKO Metering Protection of pumps and compressors Booster compressor unit Fig. 2 shows the associated booster compressor unit Fig. 2 Typical three-stage compressor train (courtesy of CDS Separation Technologi es Inc.). Dehydration unit Fig. 3 the glycol dehydration unit. Both systems make use of separators as a maj or component in their design. Fig. 3 Typical Glycol dehydration system courtesy of CDS Separation Technologies I nc.). Separator orientation Table 2 compares the advantages and disadvantages of vertical and horizontal sep arators. This table should be used as a guideline in selection. Table 2 Design Consideration The oil/gas separators are typically sized by the settling theory or retention t ime for the liquid phase. To handle the liquid surges or production fluctuation frequenctly encountered during oil/gas production, it is a common practice to si ze the oil/gas separators with a sufficient margin. The separator is generally d ivided into the following functional zones, Inlet zone Flow distribution zone Gravity separation/coalescing zone Outlet zone Each zone has to be carefully designed to achieve the designated overall separat ion performance. More details show on the separator sizing page. Inlet zone Appropriate inlet device is needed to obtain an initial bulk separation of liqui d/gas. In most cases, gas will have already come out of solution in the pipeline , leading to the separator (because of pressure drop across an upstream choke or a control valve). Hence, the majority of the gas is separated from the liquid i n the inlet zone. Because of foaming issues and the need for higher capacities, cyclonic inlets are now becoming increasingly popular. For applications with inl et momentum saying less than 9 kPa, a vane inlet can be used. Typical inlets include:
Flat impact plates
Dished-head plates Half-open pipes Vane-type inlet Cyclone-cluster inlet These inlets, although inexpensive, may have the shortcoming of negatively affec ting separation performance. However, for higher-momentum fluids, these inlets c an cause problems. The flat or dished-head plates can result in small drops and foam. The open-pipe designs can lead to fluid short-circuiting or channeling. Al though inlet momentum is a good starting guideline for selection, the process co nditions, as well as the demister choice, should also be considered. For example , if the liquid loading is low enough that a demister can handle all the liquid, then inlet devices can be applied beyond their typical momentum ranges. Flow distribution Zone Regardless of the size of the vessel, short-circuiting can result in poor separa tion efficiency. Integral to any inlet device is a flow straightener such as a s ingle perforated baffle plate. A full-diameter plate allows the gas/liquid to fl ow more uniformly after leaving the vane-type inlet, inlet cyclones, or even the impact plates. The plate also acts as an impingement demister and foam breaker as well. Typical net-free area (NFA) ranges in the 10 to 50% range. As the NFA l owers, the shear of the fluids gets higher, so the NFA should be matched to the particular application. One concern of these plates is solids buildup on the ups tream side. Generally, the velocities are high enough in the inlet zone to carry the solids through the perforations. In any case, a flush nozzle should be inst alled in the inlet zone. Other designs include flow straightening vanes. However , the open area is generally too high to be effective. Gravity/coalescing zone