Sump Pipe Nps 12 SCH 100

Table of Contents
Cover Sheet............................................................................................................................ 2
Title Page.............................................................................................................................. 4
Warnings and Errors :......................................................................................................... 6
Input Echo :.......................................................................................................................... 7
XY Coordinate Calculations :.......................................................................................... 18
Internal Pressure Calculations :.................................................................................. 19
Element and Detail Weights :.......................................................................................... 26
Nozzle Flange MAWP :......................................................................................................... 29
Center of Gravity Calculation :.................................................................................... 30
Nozzle Calcs. : N9A 2 in. LLC........................................................................................ 31
Nozzle Calcs. : DRAIN PIPE 1.......................................................................................... 38
Nozzle Calcs. : N8A........................................................................................................... 53
Nozzle Calcs. : N8B........................................................................................................... 58
Nozzle Calcs. : N12 B(2 in.).......................................................................................... 63
Nozzle Calcs. : N12 A(2 in.).......................................................................................... 69
Nozzle Calcs. : N7A........................................................................................................... 75
Nozzle Calcs. : N7 B......................................................................................................... 80
Nozzle Calcs. : N6A........................................................................................................... 85
Nozzle Calcs. : N6B........................................................................................................... 90
Nozzle Calcs. : N9A 2 in. LLC........................................................................................ 95
Nozzle Schedule :............................................................................................................ 102
Nozzle Summary :.............................................................................................................. 105
MDMT Summary :.................................................................................................................. 107
Vessel Design Summary :................................................................................................. 109
Cover Page
DESIGN CALCULATION
In Accordance with ASME Section VIII Division 1
ASME Code Version
: 2013
Analysis Performed by : SPLM Licensed User
Job File
: E:\FREE LANCING\DDFC\SSGC\VERTICAL SCUBBER\MODEL
Date of Analysis
: Oct 2,2015
6:21pm
Cover Page
PV Elite 2015 SP2,
3
May 2015
Title Page
Title Page
Note: PV Elite performs all calculations internally in Imperial Units

to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The finalized results are reflected to show
the users set of selected units.
PV Elite 2015 SP2 Licensee: SPLM Licensed User

FileName : Sump pipe NPS 12 SCH 100
Warnings and Errors :
Step:
0
6
6:21pm
Oct 2,2015
Class From To : Basic Element Checks.

==========================================================================
Class From To: Check of Additional Element Data

==========================================================================
There were no geometry errors or warnings.
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2015

Input Echo :
Step:
1
7
6:21pm
Oct 2,2015
PV Elite Vessel Analysis Program: Input Data
Design Internal Pressure (for Hydrotest)

Design Internal Temperature
1440.0
Type of Hydrotest
170
psig
F
User Entered Pressure
Hydrotest Position
Horizontal
Projection of Nozzle from Vessel Top
0.0000
mm
Projection of Nozzle from Vessel Bottom
0.0000
mm
32
Minimum Design Metal Temperature

Type of Construction
Welded
Special Service
None
Degree of Radiography
RT 1
Use Higher Longitudinal Stresses (Flag)
Select t for Internal Pressure (Flag)
Select t for External Pressure (Flag)
Select t for Axial Stress (Flag)
Select Location for Stiff. Rings (Flag)
Consider Vortex Shedding
Perform a Corroded Hydrotest
Is this a Heat Exchanger
No
User Defined Hydro. Press. (Used if > 0)
2160.0
psig
User defined MAWP
1440.0
psig
User defined MAPnc
0.0000
psig
Load Case 1
NP+EW+WI+FW+BW
Load Case 2
NP+EW+EE+FS+BS
Load Case 3
NP+OW+WI+FW+BW
Load Case 4
NP+OW+EQ+FS+BS
Load Case 5
NP+HW+HI
Load Case 6
NP+HW+HE
Load Case 7
IP+OW+WI+FW+BW
Load Case 8
IP+OW+EQ+FS+BS
Load Case 9
EP+OW+WI+FW+BW

Input Echo :
Step:
1
8
6:21pm
Load Case 10
EP+OW+EQ+FS+BS
Load Case 11
HP+HW+HI
Load Case 12
HP+HW+HE
Load Case 13
IP+WE+EW
Load Case 14
IP+WF+CW
Load Case 15
IP+VO+OW
Load Case 16
IP+VE+EW
Load Case 17
NP+VO+OW
Load Case 18
FS+BS+IP+OW
Load Case 19
FS+BS+EP+OW
Wind Design Code
ASCE-7 93
Basic Wind Speed
[V]
Surface Roughness Category
112.65
km/hr
C: Open Terrain
Importance Factor
1.0
Type of Surface
Moderately Smooth
Base Elevation
0.0000
Percent Wind for Hydrotest
33.0
Using User defined Wind Press. Vs Elev.
Damping Factor (Beta) for Wind (Ope)
0.0100
Damping Factor (Beta) for Wind (Empty)
0.0000
Damping Factor (Beta) for Wind (Filled)
0.0000
Seismic Design Code
UBC 94
UBC Seismic Zone (1=1,2=2a,3=2b,4=3,5=4)
0.000
UBC Importance Factor
1.000
UBC Soil Type
S1
UBC Horizontal Force Factor
3.000
UBC Percent Seismic for Hydrotest
0.000
Design Nozzle for Des. Press. + St. Head
Consider MAP New and Cold in Noz. Design
Consider External Loads for Nozzle Des.
Use ASME VIII-1 Appendix 1-9
Material Database Year
Oct 2,2015
Current w/Addenda or Code Year
mm

Input Echo :
Step:
1
9
6:21pm
Oct 2,2015
Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37
No
Use Table G instead of exact equation for "A"
Yes
Shell Head Joints are Tapered
Yes
Compute "K" in corroded condition
Yes
Use Code Case 2286
No
Use the MAWP to compute the MDMT
Yes
Using Metric Material Databases, ASME II D
No
Complete Listing of Vessel Elements and Details:
Element From Node
10
Element To Node
20
Element Type
Description
Elliptical
PIPE CAP 12 " SCH 80
Distance "FROM" to "TO"
88.000
mm
Inside Diameter
288.89
mm
Element Thickness
17.480
mm
Internal Corrosion Allowance
3.0000
mm
Nominal Thickness
17.480
mm
External Corrosion Allowance
0.0000
mm
Design Internal Pressure
1440.0
psig
Design Temperature Internal Pressure

Design External Pressure
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name
170
0.0000
0
F
psig
F
1.2
SA-234 WPB
Allowable Stress, Ambient
117.90
N/mm
Allowable Stress, Operating
117.90
N/mm
Allowable Stress, Hydrotest
217.19
N/mm
Material Density
7750.4
kg/m
P Number Thickness
30.988
mm
Yield Stress, Operating
224.64
N/mm
UCS-66 Chart Curve Designation

Input Echo :
Step:
1
External Pressure Chart Name
6:21pm
Oct 2,2015
CS-2
UNS Number
Product Form
10
K03006
Smls. & wld. fittings
Efficiency, Longitudinal Seam
1.0
Efficiency, Circumferential Seam
1.0
Elliptical Head Factor
2.0
Element From Node
10
Detail Type
Liquid
Detail ID
Liquid 10
Dist. from "FROM" Node / Offset dist
0.0000
mm
Height/Length of Liquid
288.89
mm
Liquid Density
999.54
kg/m
Element From Node
10
Detail Type
Nozzle
Detail ID
N9A 2" LLC
0.0000
mm
Nozzle Diameter
3.625
in.
Nozzle Schedule
None
Nozzle Class
None
Layout Angle
0.0
Blind Flange (Y/N)

Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl
N
0.01971
kN
None
SA-105
--------------------------------------------------------------------
Element From Node
20
Element To Node
30
Element Type
Description
Cylinder
SUMP PIPE 12" SCH 100
2438.0
mm
Inside Diameter
288.89
mm
Element Thickness
18.867
mm

Input Echo :
Step:
1
11
6:21pm
Oct 2,2015
3.0000
mm
Nominal Thickness
21.440
mm
0.0000
mm
1440.0
psig

Material Name
170
0.0000
0
F
psig
F
1.2
SA-106 B
117.90
N/mm
117.90
N/mm
217.20
N/mm
Material Density
7750.4
kg/m
P Number Thickness
30.988
mm
224.60
N/mm

UNS Number
Product Form
B
CS-2
K03006
Smls. pipe
1.0
1.0
Element From Node

Detail Type
Detail ID
20
Liquid
WATER
0.0000
mm
288.89
mm
Liquid Density
999.54
kg/m
Element From Node

Detail Type
Detail ID
20
Nozzle
DRAIN PIPE 1
648.00
Nozzle Diameter
2.0
Nozzle Schedule
160
Nozzle Class
None
mm
in.

Input Echo :
Step:
1
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
Element From Node

Detail Type
Detail ID
12
6:21pm
0.0
N
0.03864
SA-106 B
20
Nozzle
DRAIN PIPE 2
1147.0
2.0
Nozzle Schedule
160
Nozzle Class
None
Layout Angle
0.0

Nozzle Matl
Element From Node

Detail Type
Detail ID
0.1076
20
Nozzle
DRAIN PIPE 3
1719.0
160
Nozzle Class
None
Layout Angle
0.0
Nozzle Matl
Element From Node

Detail Type
Detail ID
kN
SA-106 B
Nozzle Schedule
in.
None
2.0
mm
Nozzle Diameter
Blind Flange (Y/N)
kN
None
Nozzle Diameter
Blind Flange (Y/N)
Oct 2,2015
mm
in.
N
0.1076
kN
None
SA-106 B
20
Nozzle
N8A
543.00
mm

Input Echo :
Step:
1
13
6:21pm
Nozzle Diameter
1.75
Nozzle Schedule
None
Nozzle Class
None
Layout Angle
0.0
Blind Flange (Y/N)

Nozzle Matl
Element From Node

Detail Type
Detail ID
0.003834
SA-105
20
Nozzle
N8B
543.00
Nozzle Schedule
None
Nozzle Class
None
Layout Angle
180.0

Nozzle Matl
Element From Node

Detail Type
Detail ID
0.003834
in.
kN
None
SA-105
20
Nozzle
N12 B(2")
871.00
2.0
Nozzle Schedule
XXS
Nozzle Class
900
Layout Angle
180.0
mm
in.
0.1640
GR 1.1
Nozzle Matl
SA-105
Element From Node
mm
Nozzle Diameter
Blind Flange (Y/N)
kN
None
1.75
in.
Nozzle Diameter
Blind Flange (Y/N)
Oct 2,2015
20
kN

Input Echo :
Step:
1
Detail Type
Detail ID
14
6:21pm
Nozzle
N12 A(2")
1434.0
Nozzle Diameter
2.0
Nozzle Schedule
XXS
Nozzle Class
900
Layout Angle
180.0
Blind Flange (Y/N)
0.1640
GR 1.1
Nozzle Matl
SA-105
Detail Type
Detail ID
N7A
1878.0
Nozzle Schedule
None
Nozzle Class
None
Layout Angle
0.0

Nozzle Matl
Element From Node

Detail Type
Detail ID
0.003834
kN
SA-105
20
Nozzle
N7 B
1878.0
Nozzle Schedule
None
Nozzle Class
None
Layout Angle
180.0
in.
None
1.75
mm
Nozzle Diameter
Blind Flange (Y/N)
kN
Nozzle
1.75
in.
20
Nozzle Diameter
Blind Flange (Y/N)
mm
Element From Node
Oct 2,2015
mm
in.
N
0.003834
None
kN

Input Echo :
Step:
1
Nozzle Matl
Element From Node

Detail Type
Detail ID
15
6:21pm
SA-105
20
Nozzle
N6A
675.00
Nozzle Diameter
2.25
Nozzle Schedule
None
Nozzle Class
None
Layout Angle
270.0
Blind Flange (Y/N)

Nozzle Matl
Element From Node

Detail Type
Detail ID
SA-105
20
Nozzle
N6B
1163.0
None
Nozzle Class
None
Layout Angle
270.0
Nozzle Matl
kN
None
Nozzle Schedule
in.
0.007744
2.25
mm
Nozzle Diameter
Blind Flange (Y/N)
Oct 2,2015
mm
in.
N
0.0000
kN
None
SA-105
--------------------------------------------------------------------
Element From Node
30
Element To Node
40
Element Type
Description
Elliptical
PIPE CAP 12" SCH 80
88.000
mm
Inside Diameter
288.89
mm

Input Echo :
Step:
1
16
6:21pm
Oct 2,2015
Element Thickness
17.480
mm
3.0000
mm
Nominal Thickness
17.480
mm
0.0000
mm
1440.0
psig
170
0.0000
F
psig
F
1.2
Material Name
SA-234 WPB
117.90
N/mm
117.90
N/mm
217.19
N/mm
Material Density
7750.4
kg/m
P Number Thickness
30.988
mm
224.64
N/mm
CS-2
UNS Number
Product Form
K03006
Smls. & wld. fittings
1.0
1.0
Elliptical Head Factor
2.0
Element From Node

Detail Type
Detail ID
30
Liquid
Liquid 30
0.0000
mm
288.89
mm
Liquid Density
999.54
kg/m
Element From Node

Detail Type
Detail ID
Nozzle Diameter
30
Nozzle
N9A 2" LLC
0.0000
mm
3.625
in.

Input Echo :
Step:
1
17
6:21pm
Nozzle Schedule
None
Nozzle Class
None
Layout Angle
0.0
Blind Flange (Y/N)

Nozzle Matl
Oct 2,2015
N
0.02476
None
SA-105
kN

XY Coordinate Calculations :
Step:
2
18
6:21pm
XY Coordinate Calculations
From| To |
X (Horiz.)|
mm
Y (Vert.) |DX (Horiz.)| DY (Vert.) |

mm
mm
mm
-------------------------------------------------------------PIPE CAP 1|
88.0000 |
... |
88.0000 |
... |
SUMP PIPE|
2526.00 |
... |
2438.00 |
... |
PIPE CAP 1|
2614.00 |
... |
88.0000 |
... |
Oct 2,2015

Internal Pressure Calculations :
Step:
3
19
6:21pm
Oct 2,2015
Element Thickness, Pressure, Diameter and Allowable Stress :
| Int. Press |
From| To | + Liq. Hd
|
psig
Nominal | Total Corr|
Element |
Allowable |
Thickness | Allowance |
Diameter |
Stress(SE)|
mm
mm
mm
N/mm
--------------------------------------------------------------------------PIPE CAP 1|
1440.4 |
17.480 |
3.0000 |
288.89 |
117.90 |
SUMP PIPE|
1440.4 |
21.440 |
3.0000 |
288.89 |
117.90 |
PIPE CAP 1|
1440.4 |
17.480 |
3.0000 |
288.89 |
117.90 |
M.A.P. |
Minimum |
Required |
| New & Cold |
Thickness |
Thickness |
Element Required Thickness and MAWP :
Design |
From| To |
Pressure |
psig
M.A.W.P. |
Corroded
psig
psig
mm
mm
---------------------------------------------------------------------------PIPE CAP 1|
1440.00 |
1585.46 |
2044.61 |
17.4800 |
15.1958 |
SUMP PIPE|
1440.00 |
1728.11 |
2071.17 |
18.8672 |
16.0817 |
PIPE CAP 1|
1440.00 |
1585.46 |
2044.61 |
17.4800 |
15.1958 |
Minimum
1440.000
2044.611
MAWP: 1440.000 psig, limited by: DESIGN (user specified)
Internal Pressure Calculation Results :
ASME Code, Section VIII, Division 1, 2013
Elliptical Head From 10 To 20 SA-234 WPB , UCS-66 Crv. B at 170 F
PIPE CAP 12 " SCH 80
Material UNS Number:
K03006
Required Thickness due to Internal Pressure [tr]:

Step:
3
20
6:21pm
= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)

= (1440.415*294.8900*0.974)/(2*117.90*1.00-0.2*1440.415)
= 12.1958 + 3.0000 = 15.1958 mm
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Less Operating Hydrostatic Head Pressure of 0.415 psig
= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*117.90*1.00*14.4800)/(0.974*294.8900+0.2*14.4800)
= 1707.502 - 0.415 = 1707.087
psig
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*117.90*1.00*17.4800)/(1.000*288.8900+0.2*17.4800)
= 2044.612 psig
Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(Kcor*D+0.2*t))/(2*E*t)
= (1440.415*(0.974*294.8900+0.2*14.4800))/(2*1.00*14.4800)
= 99.462 N/mm
Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c
per UG-27 (c)(1)
= (1440.415*147.4450)/(117.90*1.00-0.6*1440.415)+3.000
= 16.081 mm
Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (117.90 * 1.00 * 14.4800 )/(147.4450 + 0.6 * 14.4800 )
= 1585.879 - 0.415 = 1585.464
psig
Factor K, corroded condition [Kcor]:

= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))2)/6
= ( 2 + ( 294.890/( 2 * 75.222 ))2)/6
= 0.973677
Oct 2,2015

Step:
3
21
6:21pm
MDMT Calculations in the Knuckle Portion:
Govrn. thk, tg = 17.480 , tr = 12.196 , c = 3.0000 mm , E* = 1.00

Stress Ratio = tr * (E*)/(tg - c) = 0.842 , Temp. Reduction = 16 F
Min Metal Temp. w/o impact per UCS-66, Curve B
11 F
Min Metal Temp. at Required thickness (UCS 66.1)
-4 F
MDMT Calculations in the Head Straight Flange:

11 F
Cylindrical Shell From 20 To 30 SA-106 B , UCS-66 Crv. B at 170 F
K03006

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (1440.415*147.4450)/(117.90*1.00-0.6*1440.415)
= 13.0817 + 3.0000 = 16.0817 mm

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (117.90*1.00*15.8672)/(147.4450+0.6*15.8672)
= 1728.527 - 0.415 = 1728.112
psig
2 F
Oct 2,2015

Step:
3
22
6:21pm
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)

= (117.90*1.00*18.8672)/(144.4450+0.6*18.8672)
= 2071.172 psig

= (P*(R+0.6*t))/(E*t)
= (1440.415*(147.4450+0.6*15.8672))/(1.00*15.8672)
= 98.248 N/mm
Minimum Design Metal Temperature Results:

16 F
-2 F
Elliptical Head From 30 To 40 SA-234 WPB , UCS-66 Crv. B at 170 F
PIPE CAP 12" SCH 80
K03006

= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (1440.415*294.8900*0.974)/(2*117.90*1.00-0.2*1440.415)
= 12.1958 + 3.0000 = 15.1958 mm

= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*117.90*1.00*14.4800)/(0.974*294.8900+0.2*14.4800)
= 1707.502 - 0.415 = 1707.087
psig
Oct 2,2015

Step:
3
23
6:21pm
= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)

= (2*117.90*1.00*17.4800)/(1.000*288.8900+0.2*17.4800)
= 2044.612 psig

= (P*(Kcor*D+0.2*t))/(2*E*t)
= (1440.415*(0.974*294.8900+0.2*14.4800))/(2*1.00*14.4800)
= 99.462 N/mm
Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c
per UG-27 (c)(1)
= (1440.415*147.4450)/(117.90*1.00-0.6*1440.415)+3.000
= 16.081 mm
Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (117.90 * 1.00 * 14.4800 )/(147.4450 + 0.6 * 14.4800 )
= 1585.879 - 0.415 = 1585.464
psig
Factor K, corroded condition [Kcor]:

= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))2)/6
= ( 2 + ( 294.890/( 2 * 75.222 ))2)/6
= 0.973677
MDMT Calculations in the Knuckle Portion:

11 F
-4 F
MDMT Calculations in the Head Straight Flange:
Oct 2,2015

Step:
3
24
6:21pm
Oct 2,2015

11 F
2 F
Hydrostatic Test Pressure Results:
Pressure per UG99b
= 1.3 * M.A.W.P. * Sa/S
1872.000
psig
Pressure per UG99b[36] = 1.3 * Design Pres * Sa/S
1872.000
psig
Pressure per UG99c
= 1.3 * M.A.P. - Head(Hyd)
2657.584
psig
Pressure per UG100
= 1.1 * M.A.W.P. * Sa/S
1584.000
psig
Pressure per PED
= 1.43 * MAWP
2059.200
psig
2160.000
psig
User Defined Hydrostatic Test Pressure at High Point
Horizontal Test performed per: User Hydro Pressure
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
Stresses on Elements due to Test Pressure:
From To
Stress
Allowable
Ratio
Pressure
---------------------------------------------------------------------PIPE CAP 12 " SCH 80
124.6
217.2
0.574
2160.41
123.0
217.2
0.566
2160.41
PIPE CAP 12" SCH 80
124.6
217.2
0.574
2160.41
----------------------------------------------------------------------
Stress ratios for Nozzle and Pad Materials:
Description
Pad/Nozzle
Ambient
Operating
ratio
---------------------------------------------------------------------N9A 2" LLC
Nozzle
137.90
137.90
1.000

Step:
3
25
6:21pm
Oct 2,2015
DRAIN PIPE 1
Nozzle
117.90
117.90
1.000
DRAIN PIPE 2
Nozzle
117.90
117.90
1.000
DRAIN PIPE 3
Nozzle
117.90
117.90
1.000
N8A
Nozzle
137.90
137.90
1.000
N8B
Nozzle
137.90
137.90
1.000
N12 B(2")
Nozzle
137.90
137.90
1.000
N12 B(2")
Pad
117.90
117.90
1.000
N12 A(2")
Nozzle
137.90
137.90
1.000
N12 A(2")
Pad
117.90
117.90
1.000
N7A
Nozzle
137.90
137.90
1.000
N7 B
Nozzle
137.90
137.90
1.000
N6A
Nozzle
137.90
137.90
1.000
N6B
Nozzle
137.90
137.90
1.000
N9A 2" LLC
Nozzle
137.90
137.90
1.000
---------------------------------------------------------------------Minimum
1.000
Stress ratios for Vessel Elements:
Description
Ambient
Operating
ratio
---------------------------------------------------------------------PIPE CAP 12 " SCH 80
117.90
117.90
1.000
117.90
117.90
1.000
PIPE CAP 12" SCH 80
117.90
117.90
1.000
---------------------------------------------------------------------Minimum
Elements Suitable for Internal Pressure.
1.000

Element and Detail Weights :
Step:
5
26
6:21pm
Oct 2,2015
Element and Detail Weights
Element |
Element |
From| To | Metal Wgt. | ID

|
kgm
Corroded |
Volume |Metal Wgt. |

m
kgm
Corroded | Extra due
ID Volume | Misc %
m
kgm
--------------------------------------------------------------------------10|
20|
26.6946 |
0.0089258 |
22.1131 |
0.0093687 |
... |
20|
30|
394.968 |
0.15983 |
342.986 |
0.16654 |
... |
30|
40|
26.6946 |
0.0089258 |
22.1131 |
0.0093687 |
... |
--------------------------------------------------------------------------Total
448
0.18
387
0.19
Weight of Details
From|Type|
|
Weight of |
X Offset, | Y Offset, |
Detail | Dtl. Cent. |Dtl. Cent. | Description

kgm
mm
mm
------------------------------------------------10|Liqd|
8.92031 |
-24.0742 |
... |
Liquid 10
10|Nozl|
2.01011 |
-72.2225 |
... |
N9A 2" LLC
20|Liqd|
159.736 |
1219.00 |
... |
WATER
20|Nozl|
3.94095 |
648.000 |
165.870 |
DRAIN PIPE 1
20|Nozl|
10.9753 |
1147.00 |
165.870 |
DRAIN PIPE 2
20|Nozl|
10.9753 |
1719.00 |
165.870 |
DRAIN PIPE 3
20|Nozl|
0.39103 |
543.000 |
166.670 |
N8A
20|Nozl|
0.39103 |
543.000 |
166.670 |
N8B
20|Nozl|
16.7236 |
871.000 |
174.607 |
N12 B(2")
20|Nozl|
16.7236 |
1434.00 |
174.607 |
N12 A(2")
20|Nozl|
0.39103 |
1878.00 |
166.670 |
N7A
20|Nozl|
0.39103 |
1878.00 |
166.670 |
N7 B
20|Nozl|
0.78969 |
675.000 |
173.020 |
N6A
20|Nozl|
0.78969 |
1163.00 |
173.020 |
N6B
30|Liqd|
8.92031 |
112.074 |
... |
Liquid 30
30|Nozl|
2.52497 |
160.223 |
... |
N9A 2" LLC

Step:
5
27
6:21pm
Oct 2,2015
Total Weight of Each Detail Type
Total Weight of Liquid
177.6
Total Weight of Nozzles
67.0
--------------------------------------------------------------Sum of the Detail Weights
244.6 kgm
Weight Summation
Fabricated
Shop Test
Shipping
Erected
Empty
Operating
-----------------------------------------------------------------------------448.4
515.4
448.4
515.4
448.4
515.4
...
177.6
...
...
...
177.6
67.0
...
67.0
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
67.0
...
-----------------------------------------------------------------------------515.4
693.0
515.4
515.4
515.4
693.0 kgm
Note: The shipping total has been modified because some items have
been specified as being installed in the shop.
Weight Summary
Fabricated Wt.
- Bare Weight W/O Removable Internals
515.4 kgm
Shop Test Wt.
- Fabricated Weight + Water ( Full )
693.0 kgm
Shipping Wt.
- Fab. Wt + Rem. Intls.+ Shipping App.
515.4 kgm
Erected
- Fab. Wt + Rem. Intls.+ Insul. (etc)
515.4 kgm
Ope. Wt. no Liq - Fab. Wt + Intls. + Details + Wghts.
515.4 kgm
Operating Wt.
- Empty Wt + Operating Liq. Uncorroded
693.0 kgm
Oper. Wt. + CA
- Corr Wt. + Operating Liquid
631.8 kgm
Field Test Wt.
- Empty Weight + Water (Full)
693.0 kgm
Wt.

Step:
5
28
6:21pm
Note: The Corroded Weight and thickness are used in the Horizontal
Vessel Analysis (Ope Case) and Earthquake Load Calculations.
Outside Surface Areas of Elements
Surface
From| To |
Area
mm
---------------------------10|
20|
203219. |
20|
30|
2.541E+06 |
30|
40|
203219. |
----------------------------Total
2947531.500 mm
Oct 2,2015

Nozzle Flange MAWP :
Step:
6
29
6:21pm
Oct 2,2015
Nozzle Flange MAWP Results :
Nozzle
----- Flange Rating
Description
Operating
psig
Ambient
Temperature
psig
Class
Grade|Group
---------------------------------------------------------------------------N12 B(2")
2090.5
2220.0
170
900
GR 1.1
N12 A(2")
2090.5
2220.0
170
900
GR 1.1
---------------------------------------------------------------------------Minimum Rating 2090.500
2220.000
psig
(for Core Elements)
Note: ANSI Ratings are per ANSI/ASME B16.5 2009 Edition

Center of Gravity Calculation :
Step:
7
30
6:21pm
Oct 2,2015
Shop/Field Installation Options :
Note : The CG is computed from the first Element From Node
Center of Gravity of Liquid
1307.000 mm
Center of Gravity of Nozzles
1313.654 mm
Center of Gravity of Bare Shell New and Cold
1307.000 mm
Center of Gravity of Bare Shell Corroded
1307.000 mm
Vessel CG in the Operating Condition
1307.706 mm
Vessel CG in the Fabricated (Shop/Empty) Condition
1307.865 mm

Nozzle Calcs. : N9A 2" LLC
Nozl:
14
6:21pm
INPUT VALUES, Nozzle Description: N9A 2" LLC
10
From :
Pressure for Reinforcement Calculations

Temperature for Internal Pressure
31
1440.205
Temp
170
Shell Material
Oct 2,2015
psig
F
Shell Allowable Stress at Temperature
SA-234 WPB
S
117.90
N/mm
Sa
117.90
N/mm
288.89
mm
Ar
2.00
Head Finished (Minimum) Thickness
17.4800
mm
Head Internal Corrosion Allowance
3.0000
mm
Head External Corrosion Allowance
co
0.0000
mm
Distance from Head Centerline
L1
0.0000
mm
32.00
Shell Allowable Stress At Ambient
Inside Diameter of Elliptical Head

Aspect Ratio of Elliptical Head
User Entered Minimum Design Metal Temperature
Type of Element Connected to the Shell : Nozzle
Material
SA-105
Material UNS Number
K03504
Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient
Forgings
Sn
137.90
N/mm
Sna
137.90
N/mm
Diameter Basis (for tr calc only)
OD
Layout Angle
Diameter
Size and Thickness Basis

Actual Thickness
0.00
deg
3.6250
in.
Actual
tn
15.8750
mm

Nozl:
14
Corrosion Allowance
32
6:21pm
can
3.0000
Joint Efficiency of Shell Seam at Nozzle
E1
1.00
Joint Efficiency of Nozzle Neck
En
1.00
Outside Projection
ho
85.7250
mm
Weld leg size between Nozzle and Pad/Shell
Wo
10.0000
mm
Groove weld depth between Nozzle and Vessel Wgnv
15.8750
mm
ASME Code Weld Type per UW-16
mm
None
The Pressure Design option was Design Pressure + static head.
Nozzle Sketch (may not represent actual weld type/configuration)
|\ |
__________/|_\|
|
|______________|
Abutting/Set-on Nozzle No Pad
Reinforcement CALCULATION, Description: N9A 2" LLC
ASME Code, Section VIII, Div. 1, 2013, UG-37 to UG-45
Actual Outside Diameter Used in Calculation
3.625
in.
Actual Thickness Used in Calculation
0.625
in.
Nozzle input data check completed without errors.
Oct 2,2015

Nozl:
14
33
6:21pm
Oct 2,2015
Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press]

= (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3)
= (1440.21*0.883*294.8900)/(2 *117.90*1.00-0.2*1440.21)
= 11.0571 mm
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (1440.21*46.0375)/(138*1.00+0.4*1440.21)
= 3.2224 mm
UG-40, Limits of Reinforcement : [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit)
132.6500
mm
66.3250
mm
Tlnp
32.1875
mm
Parallel to Vessel Wall, opening length
Dl
Normal to Vessel Wall (Thickness Limit), no pad
Weld Strength Reduction Factor [fr1]:

= 1.000

= min( 1, Sn/S )
= min( 1, 137.9/117.9 )
= 1.000

= min( fr2, fr4 )
= min( 1.0 , 1.0 )
= 1.000
Results of Nozzle Reinforcement Area Calculations:

AREA AVAILABLE, A1 to A5
Design
External
Mapnc
Area Required
Ar
733.364
NA
NA
mm
Area in Shell
A1
227.022
NA
NA
mm
Area in Nozzle Wall
A2
621.389
NA
NA
mm
Area in Inward Nozzle
A3
0.000
NA
NA
mm
A41+A42+A43
100.000
NA
NA
mm
A5
0.000
NA
NA
mm
Area in Welds
Area in Element

Nozl:
14
TOTAL AREA AVAILABLE
Atot
948.411
34
6:21pm
NA
NA
Oct 2,2015
mm
The Internal Pressure Case Governs the Analysis.
Nozzle Angle Used in Area Calculations
90.00
Degs.
The area available without a pad is Sufficient.
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (66.3250*11.0571*1.0+2*12.8750*11.0571*1.0*(1-1.00))
= 733.364 mm
Reinforcement Areas per Figure UG-37.1
Area Available in Shell [A1]:

= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 66.325 ( 1.00 * 14.4800 - 1.0 * 11.057 ) - 2 * 12.875
( 1.00 * 14.4800 - 1.0 * 11.0571 ) * ( 1 - 1.000 )
= 227.022 mm
Area Available in Nozzle Projecting Outward [A2]:

= ( 2 * tlnp ) * ( tn - trn ) * fr2
= ( 2 * 32.19 ) * ( 12.88 - 3.22 ) * 1.0000
= 621.389 mm
Area Available in Inward Weld + Outward Weld [A41 + A43]:

= Wo * fr2 + ( Wi-can/0.707 ) * fr2
= 10.0000 * 1.0000 + ( 0.0000 ) * 1.0000
= 100.000 mm
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures
Wall Thickness per UG16(b),
tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure

Wall Thickness
ta = 6.2224 mm
trb1 = 15.1940 mm
tb1 = max(trb1, tr16b) = 15.1940 mm

Nozl:
14
Wall Thickness
35
6:21pm
Oct 2,2015
tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45
tb3 = 8.0200 mm
Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 8.020 , max( 15.1940 , 4.5000 ) ]
= 8.0200 mm
Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 6.2224 , 8.0200 )
= 8.0200 mm
Available Nozzle Neck Thickness = 15.8750 mm --> OK
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: B

---------------------------------------------------------------------Govrn. thk, tg = 15.875 , tr = 3.222 , c = 3.0000 mm , E* = 1.00
6 F
Governing MDMT of all the sub-joints of this Junction
-134 F
-134 F
Weld Size Calculations, Description: N9A 2" LLC
Intermediate Calc. for nozzle/shell Welds
Tmin
12.8750
mm
Results Per UW-16.1:

Required Thickness
Nozzle Weld
Actual Thickness
6.0000 = Min per Code 7.0700 = 0.7 * Wo mm

Nozl:
14
36
6:21pm
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= ( Ar - A1 )* Sv
= ( 733.3641 - 227.0218 ) * 118
= 59.69 kN
Note: F is always set to 1.0 throughout the calculation.
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
= ( 621.3890 + 0.0000 + 100.0000 - 0.0000 * 1.00 ) * 118
= 85.05 kN
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 92.0750 * 10.0000 * 0.49 * 118
= 84. kN
Shear, Nozzle Groove Weld [Sngw]:

= (pi/2) * (Dlr+Wgnva) * (Wgnva-Can) * 0.60 * Sng
= (3.14/2)*(66.325 +15.875 )*(15.875 -3.0000 )*0.6*138
= 138. kN
Strength of Failure Paths:
PATH11 = ( SONW + SNGW )= ( 84 + 138 ) = 221 kN
Summary of Failure Path Calculations:

Path 1-1 = 221 kN , must exceed W = 59 kN
or W1 = 85 kN
Maximum Allowable Pressure for this Nozzle at this Location:
Oct 2,2015

Nozl:
14
Converged Max. Allow. Pressure in Operating case
37
6:21pm
1440.205
Note: The MAWP of this junction was limited by the parent Shell/Head.
The Drop for this Nozzle is : 3.8955 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 107.1005 mm
Oct 2,2015
psig

Nozzle Calcs. : DRAIN PIPE 1
Nozl:
15
INPUT VALUES, Nozzle Description: DRAIN PIPE 1

38
6:21pm
From :
20
1440.000
Temp
170
Shell Material
Oct 2,2015
psig
F
SA-106 B
S
117.90
N/mm
Sa
117.90
N/mm
Inside Diameter of Cylindrical Shell
288.89
mm
Shell Finished (Minimum) Thickness
18.8672
mm
Shell Internal Corrosion Allowance
3.0000
mm
Shell External Corrosion Allowance
co
0.0000
mm
736.0001
mm
32.00
Distance from Bottom/Left Tangent
Material
SA-106 B
Material UNS Number
K03006
Smls. pipe
Sn
117.90
N/mm
Sna
117.90
N/mm
ID
Layout Angle
Diameter

Nominal Thickness
Corrosion Allowance
0.00
deg
2.0000
in.
Nominal
tn
160
can
3.0000
mm

Nozl:
15
39
6:21pm
E1
1.00
En
1.00
Outside Projection
ho
359.0750
mm
Wo
10.0000
mm
17.4800
mm
0.0000
mm
Wi
0.0000
mm
Inside Projection
Weld leg size, Inside Element to Shell
None
____________/|
\ |
|____________\|__|
Insert/Set-in Nozzle No Pad, no Inside projection
Reinforcement CALCULATION, Description: DRAIN PIPE 1
Actual Inside Diameter Used in Calculation
1.687
in.
0.344
in.
Oct 2,2015

Nozl:
15
40
6:21pm
Oct 2,2015
Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (1440.00*147.4450)/(118*1.00-0.6*1440.00)
= 13.0777 mm

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (1440.00*24.42)/(118*1.00-0.6*1440.00)
= 2.1663 mm
Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: DRAIN PIPE 1.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.

ta = 5.1663 mm
tr16b = 4.5000 mm
trb1 = 16.0777 mm
Wall Thickness
tb1 = max(trb1, tr16b) = 16.0777 mm
Wall Thickness
tb2 = max(trb2, tr16b) = 4.5000 mm

= min[ 6.420 , max( 16.0777 , 4.5000 ) ]
= 6.4200 mm

= max( ta, tb )
tb3 = 6.4200 mm

Nozl:
15
41
6:21pm
Oct 2,2015
= max( 5.1663 , 6.4200 )

= 6.4200 mm
Available Nozzle Neck Thickness = 0.875 * 8.738 = 7.645 mm --> OK

-20 F
-55 F
-55 F
Weld Size Calculations, Description: DRAIN PIPE 1
Tmin
5.7376
mm

Required Thickness
Nozzle Weld
4.0163 = 0.7 * tmin.
Actual Thickness
7.0700 = 0.7 * Wo mm
NOTE : Skipping the nozzle attachment weld strength calculations.

Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

1440.000
psig

Nozl:
15
42
6:21pm
Oct 2,2015

Nozl:
16

43
6:21pm
From :
20
1440.000
Temp
170
Shell Material
Oct 2,2015
psig
F
SA-106 B
S
117.90
N/mm
Sa
117.90
N/mm
288.89
mm
18.8672
mm
3.0000
mm
co
0.0000
mm
1235.0000
mm
32.00
Material
SA-106 B
Material UNS Number
K03006
Smls. pipe
Sn
117.90
N/mm
Sna
117.90
N/mm
ID
Layout Angle
Diameter

Nominal Thickness
Corrosion Allowance
0.00
deg
2.0000
in.
Nominal
tn
160
can
3.0000
mm

Nozl:
16
44
6:21pm
E1
1.00
En
1.00
Outside Projection
ho
359.0750
mm
Wo
10.0000
mm
17.4800
mm
0.0000
mm
Wi
0.0000
mm
Inside Projection
None
____________/|
\ |
|____________\|__|
1.687
in.
0.344
in.
Oct 2,2015

Nozl:
16
45
6:21pm
Oct 2,2015

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (1440.00*147.4450)/(118*1.00-0.6*1440.00)
= 13.0777 mm

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (1440.00*24.42)/(118*1.00-0.6*1440.00)
= 2.1663 mm
Note:


ta = 5.1663 mm
tr16b = 4.5000 mm
trb1 = 16.0777 mm
Wall Thickness
tb1 = max(trb1, tr16b) = 16.0777 mm
Wall Thickness
tb2 = max(trb2, tr16b) = 4.5000 mm

= min[ 6.420 , max( 16.0777 , 4.5000 ) ]
= 6.4200 mm

= max( ta, tb )
tb3 = 6.4200 mm

Nozl:
16
46
6:21pm
Oct 2,2015
= max( 5.1663 , 6.4200 )

= 6.4200 mm

-20 F
-55 F
-55 F
Tmin
5.7376
mm

Required Thickness
Nozzle Weld
4.0163 = 0.7 * tmin.
Actual Thickness
7.0700 = 0.7 * Wo mm


1440.000
psig

Nozl:
16
47
6:21pm
Oct 2,2015

Nozl:
17

48
6:21pm
From :
20
1440.000
Temp
170
Shell Material
Oct 2,2015
psig
F
SA-106 B
S
117.90
N/mm
Sa
117.90
N/mm
288.89
mm
18.8672
mm
3.0000
mm
co
0.0000
mm
1807.0000
mm
32.00
Material
SA-106 B
Material UNS Number
K03006
Smls. pipe
Sn
117.90
N/mm
Sna
117.90
N/mm
ID
Layout Angle
Diameter

Nominal Thickness
Corrosion Allowance
0.00
deg
2.0000
in.
Nominal
tn
160
can
3.0000
mm

Nozl:
17
49
6:21pm
E1
1.00
En
1.00
Outside Projection
ho
359.0750
mm
Wo
10.0000
mm
17.4800
mm
0.0000
mm
Wi
0.0000
mm
Inside Projection
None
____________/|
\ |
|____________\|__|
1.687
in.
0.344
in.
Oct 2,2015

Nozl:
17
50
6:21pm
Oct 2,2015

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (1440.00*147.4450)/(118*1.00-0.6*1440.00)
= 13.0777 mm

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (1440.00*24.42)/(118*1.00-0.6*1440.00)
= 2.1663 mm
Note:


ta = 5.1663 mm
tr16b = 4.5000 mm
trb1 = 16.0777 mm
Wall Thickness
tb1 = max(trb1, tr16b) = 16.0777 mm
Wall Thickness
tb2 = max(trb2, tr16b) = 4.5000 mm

= min[ 6.420 , max( 16.0777 , 4.5000 ) ]
= 6.4200 mm

= max( ta, tb )
tb3 = 6.4200 mm

Nozl:
17
51
6:21pm
Oct 2,2015
= max( 5.1663 , 6.4200 )

= 6.4200 mm

-20 F
-55 F
-55 F
Tmin
5.7376
mm

Required Thickness
Nozzle Weld
4.0163 = 0.7 * tmin.
Actual Thickness
7.0700 = 0.7 * Wo mm


1440.000
psig

Nozl:
17
52
6:21pm
Oct 2,2015

Nozzle Calcs. : N8A
Nozl:
18
INPUT VALUES, Nozzle Description: N8A
From :

53
6:21pm
20
1440.000
Temp
170
Shell Material
Oct 2,2015
psig
F
SA-106 B
S
117.90
N/mm
Sa
117.90
N/mm
288.89
mm
18.8672
mm
3.0000
mm
co
0.0000
mm
631.0000
mm
32.00
Material
SA-105
Material UNS Number
K03504
Forgings
Sn
137.90
N/mm
Sna
137.90
N/mm
OD
Layout Angle
Diameter

Actual Thickness
Corrosion Allowance
0.00
deg
1.7500
in.
Actual
tn
8.8900
mm
can
3.0000
mm

Nozzle Calcs. : N8A
Nozl:
18
54
6:21pm
E1
1.00
En
1.00
Outside Projection
ho
50.8000
mm
Wo
10.0000
mm
8.7376
mm
None
|\ |
__________/|_\|
|
|______________|
Reinforcement CALCULATION, Description: N8A
1.750
in.
0.350
in.
Oct 2,2015

Nozzle Calcs. : N8A
Nozl:
18
55
6:21pm
Oct 2,2015

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (1440.00*147.4450)/(118*1.00-0.6*1440.00)
= 13.0777 mm

= (1440.00*22.2250)/(138*1.00+0.4*1440.00)
= 1.5554 mm
Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: N8A.


ta = 4.5554 mm
tr16b = 4.5000 mm
trb1 = 16.0777 mm
Wall Thickness
tb1 = max(trb1, tr16b) = 16.0777 mm
Wall Thickness
tb2 = max(trb2, tr16b) = 4.5000 mm

= min[ 6.220 , max( 16.0777 , 4.5000 ) ]
= 6.2200 mm

= max( ta, tb )
tb3 = 6.2200 mm

Nozzle Calcs. : N8A
Nozl:
18
56
6:21pm
Oct 2,2015
= max( 4.5554 , 6.2200 )

= 6.2200 mm

-20 F
-155 F
-155 F
Weld Size Calculations, Description: N8A
Tmin
5.8900
mm

Required Thickness
Nozzle Weld
4.1230 = 0.7 * tmin.
Actual Thickness
7.0700 = 0.7 * Wo mm


1440.000
psig

Nozzle Calcs. : N8A
Nozl:
18
57
6:21pm
Oct 2,2015

Nozzle Calcs. : N8B
Nozl:
19
INPUT VALUES, Nozzle Description: N8B
From :

58
6:21pm
20
1440.411
Temp
170
Shell Material
Oct 2,2015
psig
F
SA-106 B
S
117.90
N/mm
Sa
117.90
N/mm
288.89
mm
18.8672
mm
3.0000
mm
co
0.0000
mm
631.0000
mm
32.00
Material
SA-105
Material UNS Number
K03504
Forgings
Sn
137.90
N/mm
Sna
137.90
N/mm
OD
Layout Angle
180.00
deg
Diameter
1.7500
in.

Actual Thickness
Corrosion Allowance
Actual
tn
8.8900
mm
can
3.0000
mm

Nozzle Calcs. : N8B
Nozl:
19
59
6:21pm
E1
1.00
En
1.00
Outside Projection
ho
50.8000
mm
Wo
10.0000
mm
8.7376
mm
None
|\ |
__________/|_\|
|
|______________|
Reinforcement CALCULATION, Description: N8B
1.750
in.
0.350
in.
Oct 2,2015

Nozzle Calcs. : N8B
Nozl:
19
60
6:21pm
Oct 2,2015

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (1440.41*147.4450)/(118*1.00-0.6*1440.41)
= 13.0816 mm

= (1440.41*22.2250)/(138*1.00+0.4*1440.41)
= 1.5558 mm
Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: N8B.


ta = 4.5558 mm
tr16b = 4.5000 mm
trb1 = 16.0816 mm
Wall Thickness
tb1 = max(trb1, tr16b) = 16.0816 mm
Wall Thickness
tb2 = max(trb2, tr16b) = 4.5000 mm

= min[ 6.220 , max( 16.0816 , 4.5000 ) ]
= 6.2200 mm

= max( ta, tb )
tb3 = 6.2200 mm

Nozzle Calcs. : N8B
Nozl:
19
61
6:21pm
Oct 2,2015
= max( 4.5558 , 6.2200 )

= 6.2200 mm

-20 F
-155 F
-155 F
Weld Size Calculations, Description: N8B
Tmin
5.8900
mm

Required Thickness
Nozzle Weld
4.1230 = 0.7 * tmin.
Actual Thickness
7.0700 = 0.7 * Wo mm


1440.411
psig

Nozzle Calcs. : N8B
Nozl:
19
62
6:21pm
Oct 2,2015

Nozzle Calcs. : N12 B(2")
Nozl:
20
INPUT VALUES, Nozzle Description: N12 B(2")
6:21pm
From :

63
20
1440.411
Temp
170
Shell Material
Oct 2,2015
psig
F
SA-106 B
S
117.90
N/mm
Sa
117.90
N/mm
288.89
mm
18.8672
mm
3.0000
mm
co
0.0000
mm
959.0000
mm
32.00
Material
SA-105
Material UNS Number
K03504
Forgings
Sn
137.90
N/mm
Sna
137.90
N/mm
OD
Layout Angle
180.00
deg
Diameter
2.0000
in.

Nominal Thickness
Flange Material
Nominal
tn
XXS
SA-105

Nozl:
20
64
6:21pm
Flange Type
Weld Neck Flange
Corrosion Allowance
can
3.0000
E1
1.00
En
1.00
Outside Projection
ho
150.0000
mm
Wo
10.0000
mm
17.4800
mm
0.0000
mm
Wi
0.0000
mm
Inside Projection
Pad Material
Oct 2,2015
mm
SA-106 B
Pad Allowable Stress at Temperature
Sp
117.90
N/mm
Spa
117.90
N/mm
Diameter of Pad along vessel surface
Dp
160.3250
mm
Thickness of Pad
te
14.0000
mm
Weld leg size between Pad and Shell
Wp
10.0000
mm
Wgpn
14.0000
mm
50.0000
mm
Pad Allowable Stress At Ambient
Groove weld depth between Pad and Nozzle

Reinforcing Pad Width
None
Class of attached Flange
900
Grade of attached Flange
GR 1.1

|
__________/|
____/|__________\|
\ |

Nozl:
20
65
6:21pm
Oct 2,2015
|________________\|__|
Insert/Set-in Nozzle With Pad, no Inside projection
Reinforcement CALCULATION, Description: N12 B(2")
2.375
in.
0.436
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (1440.41*147.4450)/(118*1.00-0.6*1440.41)
= 13.0816 mm

= (1440.41*30.1625)/(138*1.00+0.4*1440.41)
= 2.1115 mm
Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: N12 B(2").


ta = 5.1115 mm

Nozl:
20
66
6:21pm
Oct 2,2015
tr16b = 4.5000 mm
trb1 = 16.0816 mm
Wall Thickness
tb1 = max(trb1, tr16b) = 16.0816 mm
Wall Thickness
tb2 = max(trb2, tr16b) = 4.5000 mm
tb3 = 6.4200 mm

= min[ 6.420 , max( 16.0816 , 4.5000 ) ]
= 6.4200 mm

= max( ta, tb )
= max( 5.1115 , 6.4200 )
= 6.4200 mm
MDMT of the Nozzle Neck to Flange Weld, Curve: B


-20 F
-155 F
MDMT of Nozzle Neck to Pad Weld for the Nozzle, Curve: B


-20 F
-155 F

Nozl:
20
67
6:21pm
Oct 2,2015
MDMT of Nozzle Neck to Pad Weld for Reinforcement pad, Curve: B

-20 F
-155 F
MDMT of Shell to Pad Weld at Pad OD for pad, Curve: B

---------------------------------------------------------------------Govrn. thk, tg = 14.000 , c = 3.0000 mm , E* = 1.00
Pad governing, Conservatively assuming Pad stress = Shell stress(Div. 1 L-9.3)
-1 F
-18 F

-20 F
-155 F
Governing MDMT of the Nozzle
-155 F
Governing MDMT of the Reinforcement Pad
-18 F
-18 F
ANSI Flange MDMT including Temperature reduction per UCS-66.1:
Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c)
-20 F
Flange MDMT with Temp reduction per UCS-66(b)(1)(b)
-55 F
Flange MDMT with Temp reduction per UCS-66(b)(1)(c)
-155 F

Nozl:
20
68
6:21pm
Oct 2,2015
Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :

Design Pressure/Ambient Rating = 1440.41/2220.00 = 0.649
Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above
as the calculated nozzle flange MDMT.
Weld Size Calculations, Description: N12 B(2")
8.0744
mm
TminPad
14.0000
mm
Intermediate Calc. for pad/shell Welds
Tmin

Required Thickness
Actual Thickness
Nozzle Weld
5.6521 = 0.7 * tmin.
7.0700 = 0.7 * Wo mm
Pad Weld
7.0000 = 0.5*TminPad
7.0700 = 0.7 * Wp mm


1440.411

psig

Nozzle Calcs. : N12 A(2")
Nozl:
21
INPUT VALUES, Nozzle Description: N12 A(2")
6:21pm
From :

69
20
1440.411
Temp
170
Shell Material
Oct 2,2015
psig
F
SA-106 B
S
117.90
N/mm
Sa
117.90
N/mm
288.89
mm
18.8672
mm
3.0000
mm
co
0.0000
mm
1522.0001
mm
32.00
Material
SA-105
Material UNS Number
K03504
Forgings
Sn
137.90
N/mm
Sna
137.90
N/mm
OD
Layout Angle
180.00
deg
Diameter
2.0000
in.

Nominal Thickness
Flange Material
Nominal
tn
XXS
SA-105

Nozl:
21
70
6:21pm
Flange Type
Weld Neck Flange
Corrosion Allowance
can
3.0000
E1
1.00
En
1.00
Outside Projection
ho
150.0000
mm
Wo
10.0000
mm
17.4800
mm
0.0000
mm
Wi
0.0000
mm
Inside Projection
Pad Material
Oct 2,2015
mm
SA-106 B
Pad Allowable Stress at Temperature
Sp
117.90
N/mm
Spa
117.90
N/mm
Diameter of Pad along vessel surface
Dp
160.3250
mm
Thickness of Pad
te
14.0000
mm
Weld leg size between Pad and Shell
Wp
10.0000
mm
Wgpn
14.0000
mm
50.0000
mm
Pad Allowable Stress At Ambient
Groove weld depth between Pad and Nozzle

Reinforcing Pad Width
None
Class of attached Flange
900
Grade of attached Flange
GR 1.1

|
__________/|
____/|__________\|
\ |

Nozl:
21
71
6:21pm
Oct 2,2015
|________________\|__|
Insert/Set-in Nozzle With Pad, no Inside projection
Reinforcement CALCULATION, Description: N12 A(2")
2.375
in.
0.436
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (1440.41*147.4450)/(118*1.00-0.6*1440.41)
= 13.0816 mm

= (1440.41*30.1625)/(138*1.00+0.4*1440.41)
= 2.1115 mm
Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: N12 A(2").


ta = 5.1115 mm

Nozl:
21
72
6:21pm
Oct 2,2015
tr16b = 4.5000 mm
trb1 = 16.0816 mm
Wall Thickness
tb1 = max(trb1, tr16b) = 16.0816 mm
Wall Thickness
tb2 = max(trb2, tr16b) = 4.5000 mm
tb3 = 6.4200 mm

= min[ 6.420 , max( 16.0816 , 4.5000 ) ]
= 6.4200 mm

= max( ta, tb )
= max( 5.1115 , 6.4200 )
= 6.4200 mm
MDMT of the Nozzle Neck to Flange Weld, Curve: B


-20 F
-155 F
MDMT of Nozzle Neck to Pad Weld for the Nozzle, Curve: B


-20 F
-155 F

Nozl:
21
73
6:21pm
Oct 2,2015
MDMT of Nozzle Neck to Pad Weld for Reinforcement pad, Curve: B

-20 F
-155 F
MDMT of Shell to Pad Weld at Pad OD for pad, Curve: B

---------------------------------------------------------------------Govrn. thk, tg = 14.000 , c = 3.0000 mm , E* = 1.00
Pad governing, Conservatively assuming Pad stress = Shell stress(Div. 1 L-9.3)
-1 F
-18 F

-20 F
-155 F
Governing MDMT of the Nozzle
-155 F
Governing MDMT of the Reinforcement Pad
-18 F
-18 F
ANSI Flange MDMT including Temperature reduction per UCS-66.1:
Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c)
-20 F
Flange MDMT with Temp reduction per UCS-66(b)(1)(b)
-55 F
Flange MDMT with Temp reduction per UCS-66(b)(1)(c)
-155 F

Nozl:
21
74
6:21pm
Oct 2,2015
Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :

Design Pressure/Ambient Rating = 1440.41/2220.00 = 0.649
Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above
as the calculated nozzle flange MDMT.
Weld Size Calculations, Description: N12 A(2")
8.0744
mm
TminPad
14.0000
mm
Intermediate Calc. for pad/shell Welds
Tmin

Required Thickness
Actual Thickness
Nozzle Weld
5.6521 = 0.7 * tmin.
7.0700 = 0.7 * Wo mm
Pad Weld
7.0000 = 0.5*TminPad
7.0700 = 0.7 * Wp mm


1440.411

psig

Nozzle Calcs. : N7A
Nozl:
22
From :

75
6:21pm
20
1440.000
Temp
170
Shell Material
Oct 2,2015
psig
F
SA-106 B
S
117.90
N/mm
Sa
117.90
N/mm
288.89
mm
18.8672
mm
3.0000
mm
co
0.0000
mm
1966.0000
mm
32.00
Material
SA-105
Material UNS Number
K03504
Forgings
Sn
137.90
N/mm
Sna
137.90
N/mm
OD
Layout Angle
Diameter

Actual Thickness
Corrosion Allowance
0.00
deg
1.7500
in.
Actual
tn
8.8900
mm
can
3.0000
mm

Nozzle Calcs. : N7A
Nozl:
22
76
6:21pm
E1
1.00
En
1.00
Outside Projection
ho
50.8000
mm
Wo
10.0000
mm
8.7376
mm
None
|\ |
__________/|_\|
|
|______________|
1.750
in.
0.350
in.
Oct 2,2015

Nozzle Calcs. : N7A
Nozl:
22
77
6:21pm
Oct 2,2015

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (1440.00*147.4450)/(118*1.00-0.6*1440.00)
= 13.0777 mm

= (1440.00*22.2250)/(138*1.00+0.4*1440.00)
= 1.5554 mm
Note:


ta = 4.5554 mm
tr16b = 4.5000 mm
trb1 = 16.0777 mm
Wall Thickness
tb1 = max(trb1, tr16b) = 16.0777 mm
Wall Thickness
tb2 = max(trb2, tr16b) = 4.5000 mm

= min[ 6.220 , max( 16.0777 , 4.5000 ) ]
= 6.2200 mm

= max( ta, tb )
tb3 = 6.2200 mm

Nozzle Calcs. : N7A
Nozl:
22
78
6:21pm
Oct 2,2015
= max( 4.5554 , 6.2200 )

= 6.2200 mm

-20 F
-155 F
-155 F
Tmin
5.8900
mm

Required Thickness
Nozzle Weld
4.1230 = 0.7 * tmin.
Actual Thickness
7.0700 = 0.7 * Wo mm


1440.000
psig

Nozzle Calcs. : N7A
Nozl:
22
79
6:21pm
Oct 2,2015

Nozzle Calcs. : N7 B
Nozl:
23
INPUT VALUES, Nozzle Description: N7 B
From :

80
6:21pm
20
1440.411
Temp
170
Shell Material
Oct 2,2015
psig
F
SA-106 B
S
117.90
N/mm
Sa
117.90
N/mm
288.89
mm
18.8672
mm
3.0000
mm
co
0.0000
mm
1966.0000
mm
32.00
Material
SA-105
Material UNS Number
K03504
Forgings
Sn
137.90
N/mm
Sna
137.90
N/mm
OD
Layout Angle
180.00
deg
Diameter
1.7500
in.

Actual Thickness
Corrosion Allowance
Actual
tn
8.8900
mm
can
3.0000
mm

Nozl:
23
81
6:21pm
E1
1.00
En
1.00
Outside Projection
ho
50.8000
mm
Wo
10.0000
mm
8.7376
mm
None
|\ |
__________/|_\|
|
|______________|
Reinforcement CALCULATION, Description: N7 B
1.750
in.
0.350
in.
Oct 2,2015

Nozl:
23
82
6:21pm
Oct 2,2015

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (1440.41*147.4450)/(118*1.00-0.6*1440.41)
= 13.0816 mm

= (1440.41*22.2250)/(138*1.00+0.4*1440.41)
= 1.5558 mm
Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: N7 B.


ta = 4.5558 mm
tr16b = 4.5000 mm
trb1 = 16.0816 mm
Wall Thickness
tb1 = max(trb1, tr16b) = 16.0816 mm
Wall Thickness
tb2 = max(trb2, tr16b) = 4.5000 mm

= min[ 6.220 , max( 16.0816 , 4.5000 ) ]
= 6.2200 mm

= max( ta, tb )
tb3 = 6.2200 mm

Nozl:
23
83
6:21pm
Oct 2,2015
= max( 4.5558 , 6.2200 )

= 6.2200 mm

-20 F
-155 F
-155 F
Weld Size Calculations, Description: N7 B
Tmin
5.8900
mm

Required Thickness
Nozzle Weld
4.1230 = 0.7 * tmin.
Actual Thickness
7.0700 = 0.7 * Wo mm


1440.411
psig

Nozl:
23
84
6:21pm
Oct 2,2015

Nozzle Calcs. : N6A
Nozl:
24
From :

85
6:21pm
20
1440.205
Temp
170
Shell Material
Oct 2,2015
psig
F
SA-106 B
S
117.90
N/mm
Sa
117.90
N/mm
288.89
mm
18.8672
mm
3.0000
mm
co
0.0000
mm
763.0000
mm
32.00
Material
SA-105
Material UNS Number
K03504
Forgings
Sn
137.90
N/mm
Sna
137.90
N/mm
OD
Layout Angle
270.00
deg
Diameter
2.2500
in.

Actual Thickness
Corrosion Allowance
Actual
tn
11.8745
mm
can
3.0000
mm

Nozzle Calcs. : N6A
Nozl:
24
86
6:21pm
E1
1.00
En
1.00
Outside Projection
ho
60.3250
mm
Wo
10.0000
mm
8.7376
mm
None
|\ |
__________/|_\|
|
|______________|
2.250
in.
0.468
in.
Oct 2,2015

Nozzle Calcs. : N6A
Nozl:
24
87
6:21pm
Oct 2,2015

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (1440.21*147.4450)/(118*1.00-0.6*1440.21)
= 13.0797 mm

= (1440.21*28.5750)/(138*1.00+0.4*1440.21)
= 2.0001 mm
Note:


ta = 5.0001 mm
tr16b = 4.5000 mm
trb1 = 16.0797 mm
Wall Thickness
tb1 = max(trb1, tr16b) = 16.0797 mm
Wall Thickness
tb2 = max(trb2, tr16b) = 4.5000 mm

= min[ 6.420 , max( 16.0797 , 4.5000 ) ]
= 6.4200 mm

= max( ta, tb )
tb3 = 6.4200 mm

Nozzle Calcs. : N6A
Nozl:
24
88
6:21pm
Oct 2,2015
= max( 5.0001 , 6.4200 )

= 6.4200 mm

-10 F
-150 F
-150 F
Tmin
8.8745
mm

Required Thickness
Nozzle Weld
Actual Thickness
6.0000 = Min per Code 7.0700 = 0.7 * Wo mm


1440.205
psig

Nozzle Calcs. : N6A
Nozl:
24
89
6:21pm
Oct 2,2015

Nozzle Calcs. : N6B
Nozl:
25
INPUT VALUES, Nozzle Description: N6B
From :

90
6:21pm
20
1440.205
Temp
170
Shell Material
Oct 2,2015
psig
F
SA-106 B
S
117.90
N/mm
Sa
117.90
N/mm
288.89
mm
18.8672
mm
3.0000
mm
co
0.0000
mm
1251.0000
mm
32.00
Material
SA-105
Material UNS Number
K03504
Forgings
Sn
137.90
N/mm
Sna
137.90
N/mm
OD
Layout Angle
270.00
deg
Diameter
2.2500
in.

Actual Thickness
Corrosion Allowance
Actual
tn
11.8745
mm
can
3.0000
mm

Nozzle Calcs. : N6B
Nozl:
25
91
6:21pm
E1
1.00
En
1.00
Outside Projection
ho
60.3250
mm
Wo
10.0000
mm
8.7376
mm
None
|\ |
__________/|_\|
|
|______________|
Reinforcement CALCULATION, Description: N6B
2.250
in.
0.468
in.
Oct 2,2015

Nozzle Calcs. : N6B
Nozl:
25
92
6:21pm
Oct 2,2015

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (1440.21*147.4450)/(118*1.00-0.6*1440.21)
= 13.0797 mm

= (1440.21*28.5750)/(138*1.00+0.4*1440.21)
= 2.0001 mm
Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: N6B.


ta = 5.0001 mm
tr16b = 4.5000 mm
trb1 = 16.0797 mm
Wall Thickness
tb1 = max(trb1, tr16b) = 16.0797 mm
Wall Thickness
tb2 = max(trb2, tr16b) = 4.5000 mm

= min[ 6.420 , max( 16.0797 , 4.5000 ) ]
= 6.4200 mm

= max( ta, tb )
tb3 = 6.4200 mm

Nozzle Calcs. : N6B
Nozl:
25
93
6:21pm
Oct 2,2015
= max( 5.0001 , 6.4200 )

= 6.4200 mm

-10 F
-150 F
-150 F
Weld Size Calculations, Description: N6B
Tmin
8.8745
mm

Required Thickness
Nozzle Weld
Actual Thickness
6.0000 = Min per Code 7.0700 = 0.7 * Wo mm


1440.205
psig

Nozzle Calcs. : N6B
Nozl:
25
94
6:21pm
Oct 2,2015

Nozl:
26
6:21pm
INPUT VALUES, Nozzle Description: N9A 2" LLC
30
From :

95
1440.205
Temp
170
Shell Material
Oct 2,2015
psig
F
SA-234 WPB
S
117.90
N/mm
Sa
117.90
N/mm
288.89
mm
Ar
2.00
Head Finished (Minimum) Thickness
17.4800
mm
Head Internal Corrosion Allowance
3.0000
mm
Head External Corrosion Allowance
co
0.0000
mm
Distance from Head Centerline
L1
0.0000
mm
32.00
Inside Diameter of Elliptical Head

Aspect Ratio of Elliptical Head
Material
SA-105
Material UNS Number
K03504
Forgings
Sn
137.90
N/mm
Sna
137.90
N/mm
OD
Layout Angle
Diameter

Actual Thickness
0.00
deg
3.6250
in.
Actual
tn
15.8750
mm

Nozl:
26
Corrosion Allowance
96
6:21pm
can
3.0000
E1
1.00
En
1.00
Outside Projection
ho
85.7250
mm
Wo
10.0000
mm
15.8750
mm
mm
None
|\ |
__________/|_\|
|
|______________|
Reinforcement CALCULATION, Description: N9A 2" LLC
3.625
in.
0.625
in.
Oct 2,2015

Nozl:
26
97
6:21pm
Oct 2,2015
Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press]

= (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3)
= (1440.21*0.883*294.8900)/(2 *117.90*1.00-0.2*1440.21)
= 11.0571 mm

= (1440.21*46.0375)/(138*1.00+0.4*1440.21)
= 3.2224 mm
UG-40, Limits of Reinforcement : [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit)
132.6500
mm
66.3250
mm
Tlnp
32.1875
mm
Parallel to Vessel Wall, opening length
Dl
Normal to Vessel Wall (Thickness Limit), no pad

= 1.000

= min( 1, Sn/S )
= min( 1, 137.9/117.9 )
= 1.000

= min( fr2, fr4 )
= min( 1.0 , 1.0 )
= 1.000
Results of Nozzle Reinforcement Area Calculations:

AREA AVAILABLE, A1 to A5
Design
External
Mapnc
Area Required
Ar
733.364
NA
NA
mm
Area in Shell
A1
227.022
NA
NA
mm
Area in Nozzle Wall
A2
621.389
NA
NA
mm
Area in Inward Nozzle
A3
0.000
NA
NA
mm
A41+A42+A43
100.000
NA
NA
mm
A5
0.000
NA
NA
mm
Area in Welds
Area in Element

Nozl:
26
TOTAL AREA AVAILABLE
Atot
948.411
98
6:21pm
NA
NA
Oct 2,2015
mm
The Internal Pressure Case Governs the Analysis.
Nozzle Angle Used in Area Calculations
90.00
Degs.
The area available without a pad is Sufficient.
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (66.3250*11.0571*1.0+2*12.8750*11.0571*1.0*(1-1.00))
= 733.364 mm
Reinforcement Areas per Figure UG-37.1
Area Available in Shell [A1]:

= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 66.325 ( 1.00 * 14.4800 - 1.0 * 11.057 ) - 2 * 12.875
( 1.00 * 14.4800 - 1.0 * 11.0571 ) * ( 1 - 1.000 )
= 227.022 mm
Area Available in Nozzle Projecting Outward [A2]:

= ( 2 * tlnp ) * ( tn - trn ) * fr2
= ( 2 * 32.19 ) * ( 12.88 - 3.22 ) * 1.0000
= 621.389 mm
Area Available in Inward Weld + Outward Weld [A41 + A43]:

= Wo * fr2 + ( Wi-can/0.707 ) * fr2
= 10.0000 * 1.0000 + ( 0.0000 ) * 1.0000
= 100.000 mm

tr16b = 4.5000 mm

Wall Thickness
ta = 6.2224 mm
trb1 = 15.1940 mm
tb1 = max(trb1, tr16b) = 15.1940 mm

Nozl:
26
Wall Thickness
99
6:21pm
Oct 2,2015
tb2 = max(trb2, tr16b) = 4.5000 mm
tb3 = 8.0200 mm

= min[ 8.020 , max( 15.1940 , 4.5000 ) ]
= 8.0200 mm

= max( ta, tb )
= max( 6.2224 , 8.0200 )
= 8.0200 mm

6 F
-134 F
-134 F
Weld Size Calculations, Description: N9A 2" LLC
Tmin
12.8750
mm

Required Thickness
Nozzle Weld
Actual Thickness
6.0000 = Min per Code 7.0700 = 0.7 * Wo mm

Nozl:
26
100
6:21pm
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= ( Ar - A1 )* Sv
= ( 733.3641 - 227.0218 ) * 118
= 59.69 kN
Note: F is always set to 1.0 throughout the calculation.
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
= ( 621.3890 + 0.0000 + 100.0000 - 0.0000 * 1.00 ) * 118
= 85.05 kN
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 92.0750 * 10.0000 * 0.49 * 118
= 84. kN
Shear, Nozzle Groove Weld [Sngw]:

= (pi/2) * (Dlr+Wgnva) * (Wgnva-Can) * 0.60 * Sng
= (3.14/2)*(66.325 +15.875 )*(15.875 -3.0000 )*0.6*138
= 138. kN
Strength of Failure Paths:
PATH11 = ( SONW + SNGW )= ( 84 + 138 ) = 221 kN
Summary of Failure Path Calculations:

Path 1-1 = 221 kN , must exceed W = 59 kN
or W1 = 85 kN
Oct 2,2015

Nozl:
26
101
6:21pm
1440.205

Oct 2,2015
psig

Nozzle Schedule :
Step:
21
102
6:21pm
Oct 2,2015
Nozzle Schedule:
Nominal Flange
Description
Size
in.
Sch/Type
Noz.
Wall
O/Dia
Thk
mm
Cls
in.
Re-Pad
Cut
ODia
Thick
Length
mm
mm
mm
-----------------------------------------------------------------------------N8A
1.750 -
None
1.750 8.890
71.39
N8B
1.750 -
None
1.750 8.890
71.39
N7A
1.750 -
None
1.750 8.890
71.39
N7 B
1.750 -
None
1.750 8.890
71.39
DRAIN PIPE 1
2.000 160
None
2.375 8.738
381.13
DRAIN PIPE 2
2.000 160
None
2.375 8.738
381.13
DRAIN PIPE 3
2.000 160
None
2.375 8.738
381.13
N12 B(2")
2.000 XXS
WNF
2.37511.074
160.32 14.000
172.05
N12 A(2")
2.000 XXS
WNF
2.37511.074
160.32 14.000
172.05
N6A
2.250 -
None
2.25011.875
82.05
N6B
2.250 -
None
2.25011.875
82.05
N9A 2" LLC
3.625 -
None
3.62515.875
107.10
N9A 2" LLC
3.625 -
None
3.62515.875
107.10
General Notes for the above table:
The Cut Length is the Outside Projection + Inside Projection + Drop +

In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
In the case of Oblique Nozzles, the Outside Diameter must

be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.
Nozzle Material and Weld Fillet Leg Size Details:

Nozzle Schedule :
Step:
21
Shl Grve
Nozzle
Material
Weld
mm
103
6:21pm
Noz Shl/Pad Pad OD

Weld
mm
Oct 2,2015
Weld
Pad Grve Inside
mm
Weld
mm
Weld
mm
-----------------------------------------------------------------------------N8A
SA-105
8.738
10.000
N8B
SA-105
8.738
10.000
N7A
SA-105
8.738
10.000
N7 B
SA-105
8.738
10.000
DRAIN P
SA-106 B
17.480
10.000
DRAIN P
SA-106 B
17.480
10.000
DRAIN P
SA-106 B
17.480
10.000
N12 B(2
SA-105
17.480
10.000
10.000
14.000
N12 A(2
SA-105
17.480
10.000
10.000
14.000
N6A
SA-105
8.738
10.000
N6B
SA-105
8.738
10.000
N9A 2"
SA-105
15.875
10.000
N9A 2"
SA-105
15.875
10.000
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
Elevation/Distance
Nozzle
From Datum
mm
Layout
Angle
deg.
Projection
Installed In
Outside
Inside
mm
mm
Component
---------------------------------------------------------------------------N8A
543.000
0.00
50.80
0.00
SUMP PIPE 12
N8B
543.000
180.00
50.80
0.00
SUMP PIPE 12
N7A
1878.000
0.00
50.80
0.00
SUMP PIPE 12
N7 B
1878.000
180.00
50.80
0.00
SUMP PIPE 12
DRAIN PIPE 1
648.000
0.00
359.08
0.00
SUMP PIPE 12
DRAIN PIPE 2
1147.000
0.00
359.08
0.00
SUMP PIPE 12
DRAIN PIPE 3
1719.000
0.00
359.08
0.00
SUMP PIPE 12
N12 B(2")
871.000
180.00
150.00
0.00
SUMP PIPE 12
N12 A(2")
1434.000
180.00
150.00
0.00
SUMP PIPE 12
675.000
270.00
60.33
0.00
SUMP PIPE 12
N6A

Nozzle Schedule :
Step:
21
N6B
1163.000
104
6:21pm
Oct 2,2015
270.00
60.33
0.00
SUMP PIPE 12
N9A 2" LLC
0.00
85.72
0.00
PIPE CAP 12
N9A 2" LLC
0.00
85.72
0.00
PIPE CAP 12"
Note: The Description of Nozzle: N9A 2" LLC is DUPLICATED
Note: For best performance, please do not duplicate nozzle

descriptions.

Nozzle Summary :
Step:
22
105
6:21pm
Oct 2,2015
Nozzle Calculation Summary:
Description
MAWP
Ext
MAPNC
psig
UG45 [tr]
psig
Weld
Areas or
Path
Stresses
--------------------------------------------------------------------------N9A 2" LLC
1440.00
...
...
OK
8.02
OK
Passed
DRAIN PIPE 1
1440.00
...
...
OK
6.42
OK
NoCalc[*]
DRAIN PIPE 2
1440.00
...
...
OK
6.42
OK
NoCalc[*]
DRAIN PIPE 3
1440.00
...
...
OK
6.42
OK
NoCalc[*]
N8A
1440.00
...
...
OK
6.22
OK
NoCalc[*]
N8B
1440.00
...
...
OK
6.22
OK
NoCalc[*]
N12 B(2")
1440.00
...
...
OK
6.42
OK
NoCalc[*]
N12 A(2")
1440.00
...
...
OK
6.42
OK
NoCalc[*]
N7A
1440.00
...
...
OK
6.22
OK
NoCalc[*]
N7 B
1440.00
...
...
OK
6.22
OK
NoCalc[*]
N6A
1440.00
...
...
OK
6.42
OK
NoCalc[*]
N6B
1440.00
...
...
OK
6.42
OK
NoCalc[*]
N9A 2" LLC
1440.00
...
...
OK
8.02
OK
Passed
--------------------------------------------------------------------------Min. -
Nozzles
Min. Shell&Flgs
1440.00 N9A 2" LLC

1440.00
Computed Vessel M.A.W.P.
30
40
1440.00
2044.61
psig
[*] - This was a small opening and the areas were not computed or
the MAWP of this connection could not be computed because
the longitudinal bending stress was greater than the hoop stress.
Note: MAWPs (Internal Case) shown above are at the High Point.
Check the Spatial Relationship between the Nozzles
From Node
10
Nozzle Description
N9A 2" LLC
X Coordinate,
0.000
Layout Angle,
Dia. Limit
0.000
132.650

Nozzle Summary :
Step:
22
106
6:21pm
Oct 2,2015
20
DRAIN PIPE 1
736.000
0.000
97.700
20
DRAIN PIPE 2
1235.000
0.000
97.700
20
DRAIN PIPE 3
1807.000
0.000
97.700
20
N8A
631.000
0.000
76.184
20
N8B
631.000
180.000
76.184
20
N12 B(2")
959.000
180.000
92.059
20
N12 A(2")
1522.000
180.000
92.059
20
N7A
1966.000
0.000
76.184
20
N7 B
1966.000
180.000
76.184
20
N6A
763.000
270.000
88.884
20
N6B
1251.000
270.000
88.884
30
N9A 2" LLC
0.000
0.000
132.650
The nozzle spacing is computed by the following:

= Sqrt( ll + lc ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.

No interference violations have been detected !

MDMT Summary :
Step:
23
107
6:21pm
Oct 2,2015
Minimum Design Metal Temperature Results Summary :
Curve
Description
Notes
Basic
Reduced
UG-20(f)
Thickness
Gov
MDMT
MDMT
MDMT
ratio
Thk
E*
mm
---------------------------------------------------------------------------PIPE CAP 12 "[10]
11
-4
0.842
17.480
1.000
PIPE CAP 12 " [7]
11
0.903
17.480
1.000
SUMP PIPE 12" [8]
16
-2
0.824
18.867
1.000
PIPE CAP 12" [10]
11
-4
0.842
17.480
1.000
PIPE CAP 12" S[7]
11
0.903
17.480
1.000
N9A 2" LLC
[1]
-134
0.250
15.875
1.000
DRAIN PIPE 1
[1]
-20
-55
0.466
7.645
1.000
DRAIN PIPE 2
[1]
-20
-55
0.466
7.645
1.000
DRAIN PIPE 3
[1]
-20
-55
0.466
7.645
1.000
N8A
[1]
-20
-155
0.264
8.890
1.000
N8B
[1]
-20
-155
0.264
8.890
1.000
N12 B(2")
[1]
-1
-18
0.824
14.000
1.000
Nozzle Flg
[4]
-20
-155
0.316
N12 A(2")
[1]
-1
-18
0.824
14.000
1.000
Nozzle Flg
[4]
-20
-155
0.316
N7A
[1]
-20
-155
0.264
8.890
1.000
N7 B
[1]
-20
-155
0.264
8.890
1.000
N6A
[1]
-10
-150
0.225
11.875
1.000
N6B
[1]
-10
-150
0.225
11.875
1.000
N9A 2" LLC
[1]
-134
0.250
15.875
1.000
---------------------------------------------------------------------------Required Minimum Design Metal Temperature

Warmest Computed Minimum Design Metal Temperature
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(c).
32

MDMT Summary :
Step:
23
108
6:21pm
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(b).

[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material
UG-84(b)(2) was not considered.

UCS-66(g) was not considered.
UCS-66(i) was not considered.
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.
Oct 2,2015

Vessel Design Summary :
Step:
24
109
6:21pm
Oct 2,2015
ASME Code, Section VIII, Division 1, 2013
Diameter Spec : 288.890 mm ID

Vessel Design Length, Tangent to Tangent
Specified Datum Line Distance
2614.00
mm
88.00
mm
Shell Material
SA-106 B
Head Material
SA-234 WPB
Nozzle Material
SA-105
Nozzle Material
SA-106 B
Re-Pad Material
SA-106 B
Internal Design Temperature
170
Internal Design Pressure
1440.000
External Design Temperature
psig
Maximum Allowable Working Pressure
1440.000
psig
Hydrostatic Test Pressure
2160.000
psig
Required Minimum Design Metal Temperature
Warmest Computed Minimum Design Metal Temperature
32
Wind Design Code
ASCE-93
Earthquake Design Code
UBC-94
Element Pressures and MAWP: psig
Element Desc
| Design Pres. | External |
M.A.W.P
| + Stat. head | Pressure |
| Corrosion
| Allowance
--------------------------------------------------------------------PIPE CAP 12 " SCH 80
1440.415
0.000
1585.464
3.0000
1440.415
0.000
1728.112
3.0000
PIPE CAP 12" SCH 80
1440.415
0.000
1585.464
3.0000

Vessel Design Summary :
Step:
24
Liquid Level: 288.89 mm
Element
Type
"To" Elev
mm
Dens.: 999.542 kg/m
Length
mm
Element Thk
mm
R e q d
Int.
110
6:21pm
Oct 2,2015
Sp. Gr.: 1.000
T h k
Ext.
Joint Eff
Long
Circ
----------------------------------------------------------------------Ellipse
0.0
88.0
17.5
15.2
Cylinder
2438.0
2438.0
21.4
16.1
Ellipse
2526.0
88.0
17.5
15.2
4.5
1.00
1.00
No Calc 1.00
1.00
4.5
1.00
Element thicknesses are shown as Nominal if specified, otherwise are Minimum
Weights:
Fabricated - Bare
W/O Removable Internals
515.4
kgm
Shop Test
- Fabricated + Water ( Full )
693.0
kgm
Shipping
- Fab. + Rem. Intls.+ Shipping App.
515.4
kgm
Erected
- Fab. + Rem. Intls.+ Insul. (etc)
515.4
kgm
Empty
- Fab. + Intls. + Details + Wghts.
515.4
kgm
Operating
- Empty + Operating Liquid (No CA)
693.0
kgm
693.0
kgm
Field Test - Empty Weight + Water (Full)
1.00

Sump Pipe Nps 12 SCH 100

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Table of Contents

In Accordance with ASME Section VIII Division 1

ASME Code Version

Analysis Performed by : SPLM Licensed User

: E:\FREE LANCING\DDFC\SSGC\VERTICAL SCUBBER\MODEL

Note: PV Elite performs all calculations internally in Imperial Units

PV Elite 2015 SP2 Licensee: SPLM Licensed User

Class From To : Basic Element Checks.

Class From To: Check of Additional Element Data

There were no geometry errors or warnings.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2015

PV Elite 2015 SP2 Licensee: SPLM Licensed User

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest)

User Entered Pressure

Projection of Nozzle from Vessel Top

Projection of Nozzle from Vessel Bottom

Minimum Design Metal Temperature

Use Higher Longitudinal Stresses (Flag)

Select t for Internal Pressure (Flag)

Select t for External Pressure (Flag)

Select t for Axial Stress (Flag)

Select Location for Stiff. Rings (Flag)

Consider Vortex Shedding

Perform a Corroded Hydrotest

Is this a Heat Exchanger

User Defined Hydro. Press. (Used if > 0)

User defined MAWP

User defined MAPnc

PV Elite 2015 SP2 Licensee: SPLM Licensed User

Wind Design Code

Basic Wind Speed

Surface Roughness Category

Percent Wind for Hydrotest

Using User defined Wind Press. Vs Elev.

Damping Factor (Beta) for Wind (Ope)

Damping Factor (Beta) for Wind (Empty)

Damping Factor (Beta) for Wind (Filled)

Seismic Design Code

UBC Seismic Zone (1=1,2=2a,3=2b,4=3,5=4)

UBC Importance Factor

UBC Soil Type

UBC Horizontal Force Factor

UBC Percent Seismic for Hydrotest

Design Nozzle for Des. Press. + St. Head

Consider MAP New and Cold in Noz. Design

Consider External Loads for Nozzle Des.

Use ASME VIII-1 Appendix 1-9

Material Database Year

Current w/Addenda or Code Year

PV Elite 2015 SP2 Licensee: SPLM Licensed User

Do not use Nozzle MDMT Interpretation VIII-1 01-37

Use Table G instead of exact equation for "A"

Shell Head Joints are Tapered

Compute "K" in corroded condition

Use Code Case 2286

Use the MAWP to compute the MDMT

Using Metric Material Databases, ASME II D

Complete Listing of Vessel Elements and Details:

Element From Node

Distance "FROM" to "TO"

Internal Corrosion Allowance

External Corrosion Allowance