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This paper presents the analytical method for increasing the performance of air conditioner using
a binary mixture of two refrigerant R152a and R134a. The two refrigerant are non toxic and
environmental friendly (zero ODP and low GWP) and also suitable for safety purpose.
Temperature composition diagram and enthalpy composition diagram of the above binary
mixture of R152a and R134a are calculated at 5 bar and 15 bar which is our operating pressure of
evaporator and condenser respectively. Then calculation of coefficient of performance (COP) of
air-conditioner is done by varying the compositions of our binary mixture. The COP calculation
is done for same AMTD in order to maintain condenser and evaporator size same as the size of
air-conditioning machine is not changed.
The most suitable composition of this binary mixture is hence calculated for which the
COP and power saving will be maximum in respect to R134a for same AMTD design.
Introduction
With the atmospheric threat such as ozone layer depletion and green house effect to the earth
environment hydro chlorofluorocarbons (most notably HCFC-22) gained in popularity in early
1974. While HCFCs were still damaging to the ozone layer, but much less so than CFCs. HCFCs
and HCFC mixtures were developed that could serve as drop-in replacements for most of the
CFCs in use. However, the excitement over HCFCs was short-lived, as the Vienna Convention of
1995 not only accelerated the HCFC-reduction timetable, but also required that their production
effectively cease by 2020, with a complete cessation by 2030. Japan and some European
countries have established cut-off dates that begin much earlier. In Switzerland, for example,
these are banned by 2005.
Once again, replacement refrigerants need to be found, but this time there are no obvious
solutions. While some single component refrigerants present no obvious solutions. While some
single component refrigerants present reduced-performance possibilities, the solution appears to
lie with synthetic mixtures. These mixtures may be azeotropic, near aezeotropic, or zeotropic.
So by considering all of the above discussed factors for selecting a suitable refrigerant we
have a choice of refrigerant mixture of R-134a and R-152a of class A1 and class A2.
R-152a
Non-flammable.
Evaporator pressure positive.
Discharge and winding temperature lower than R-12.
Zero GWP.
Energy consumption lower than R-134a.
Lower starting torque motor required in comparison to R-134a.
R-134a
CF3CH2F
HFC
-26.15
Non flammable
3.5
10.167
R-152a
CH3CHF2
HFC
-24.15
Slightly flammable
3.149
9.092
p1
p
sat
1
y1 p
p1sat
x1 M 1
x1 M 1+ x 2 M 2
V1 =
y1 M 1
y1 M 1 + y2 M 2
By using the above formulae a computer program is made for calculating the mass fractions
in liquid phase and vapor phase of R-152a with their respective bubble temperature.
Values obtained from above are tabulated for 5 bar and 15 bar as follows:
P1sat
13.512
13.643
13.775
13.908
14.042
14.117
14.313
14.450
14.558
14.727
14.866
15
P2sat
15
15.134
15.282
15.431
15.580
15.731
15.883
16.036
16.190
16.345
16.502
16.659
1L
0
0.055086
0.118576
0.185511
0.255861
0.330641
0.409874
0.493983
0.583446
0.678802
0.780782
0.889070
1.00
2L
0
0.049474
0.107223
0.168967
0.234851
0.306004
0.382698
0.465620
0.555578
0.653520
0.760683
0.877332
1.00
P1sat
4.5851
4.6433
4.7020
4.7613
4.8211
4.8816
4.9426
4.9733
5.0000
P2sat
5.00
5.1071
5.7123
5.2382
5.3046
5.3718
5.4395
5.5079
5.5424
1L
2L
0
0.143180
0.238211
0.341001
0.452379
0.573630
0.706141
0.851369
0.929333
1.000000
0
0.130454
0.219188
0.317166
0.425773
0.546990
0.683196
0.837139
0.921878
1.000000
Saturated liquid and vapor enthalpies of R-152a and R134a mixture at 15 bar
T (C)
55.2
55.6
56.0
56.4
56.8
57.2
57.6
58
58.4
58.8
59.2
59.6
60.0
1L
0
0.055086
0.118576
0.185511
0.255861
0.330641
0.409872
0.493983
0.583446
0.678802
0.780782
0.889070
1.00
1V
0
0.049474
0.107223
0.168967
0.234851
0.306004
0.383698
0.465620
0.555578
0.653520
0.760683
0.877332
1.00
h1L(KJ/Kg)
300.74
301.53
302.33
303.13
303.93
304.73
305.53
306.34
307.14
307.95
308.76
309.57
310.38
h2L(KJ/Kg)
279.79
280.42
281.06
281.70
282.34
282.98
283.62
284.27
284.91
285.56
286.21
286.85
287.50
hL(KJ/Kg)
279.8
281.6
283.6
285.7
287.9
290.2
292.6
295.2
297.9
300.8
303.8
307.1
310.4
hV(KJ/Kg)
425.2
431.1
437.8
445.0
452.7
460.9
469.7
479.2
489.5
500.6
512.7
525.9
539.7
Saturated liquid and vapor enthalpies of R-152a and R134a mixture at 5 bar
T (C)
16.0
16.4
16.8
17.2
17.6
18.0
18.4
1L
0
0.143180
0.238211
0.341001
0.452379
0.573630
0.706141
1V
0
0.130454
0.219188
0.317166
0.425773
0.546990
0.683196
h1L(KJ/Kg)
227.69
228.39
229.10
229.81
230.51
231.22
231.93
h2L(KJ/Kg)
221.87
222.43
222.99
223.54
224.10
224.66
225.22
hL(KJ/Kg)
221.9
223.3
224.4
225.7
227.0
228.4
230.0
hV(KJ/Kg)
407.6
422.1
432.2
443.2
455.5
469.1
484.3
18.8
19.0
19.2
0.851369
0.929333
1.000000
0.837139
0.921878
1.000000
232.64
233.0
233.35
225.78
226.06
226.34
231.6
232.5
233.4
501.5
511.0
519.6
From the tables of properties above the graph is plotted between enthalpy and composition
separately for 15 bar and 5 bar pressure for the binary mixture R-152a and R-134a.
Pressure
5 bar
tliquid
tf(C)
18.524
18.08
17.756
17.42
17.05
16.648
Pressure
5 bar
tvapor
ta(C)
18.58
18.164
17.858
17.52
17.13
16.72
Pressure
15 bar
tliquid
tc(C)
59.008
58.48
58.03
57.55
57.04
56.5
Pressure
15 bar
tvapor
te(C)
59.164
58.59
58.164
57.7
57.18
56.596
Pressure
5 bar
hliquid
(Kj/Kg)
230.5
228.5
227.5
226.5
225.5
223.75
Pressure
5 bar
hvapor
(Kj/Kg)
491.25
474.50
463.75
452.5
441.0
430.25
Pressure
15 bar
hliquid
(Kj/Kg)
303.0
298.50
295.0
292.25
289.0
286.25
Pressure
15 bar
hvapor
(Kj/Kg)
511.75
494.75
483.25
472.0
460.25
448.75
Calculation for binary mixture of 25% R-134a and 75% R-152a by mass:
The cycle abcd with the mixture is shown on p-h diagram
se = (s)R-152a + (s)R-134a + sm
= (0.752.0671) + (0.251.7268) + sm
= 1.9820 + sm
To solve the discharge temperature at b
At te = 59.164 C Cp1 = 1.13134 Kj/KgK Cp2 = 1.372824 Kj/KgK
sb = se + (1Cp1lnTb/Te) + (2 Cp2lnTb/Te) = sa
2.01174 + sm = 1.9820 + sm + (0.751.13134lnTb/332.164) +
(0.251.372824lnTb/332.16)
Solving this we get
Tb = 340.5576 K (tb = 67.55 C)
Enthalpy at b:
hb = he + 1Cp1(tb-te) + (2Cp2(tb-te)
= 511.75 + 751.13134(67.55-59.164) + 0.251.372824(67.55-59.164)
= 521.744 Kj/Kg
Temperature at d:
Overall composition and enthalpy during throttling process remain same. Hence
z = (hc - hf)/(ha - hf) ..(1)
z = (1L- 1d)/ 1L- 1V)(2)
The two equation can be solved for td by iteration td lies between tf and ta.
By iteration, td = 18.55 C
Theoretical COP of the cycle
E = (ha hd) / (hb ha)
= (491.25 303)/ (521.744 491.25)
= 6.1733
Estimating power saving and increment in COP of air-conditioner with R152a/R-134a mixture:
Result:
No increment in COP and power consumption increasing.
Calculation for binary mixture of 40% R-134a and 60% R-152a by mass:
The cycle abcd with the mixture is shown on p-h diagram
At te = 58.59 C
sR-152a = 2.049715 Kj/KgK
sR-134a = 1.703205 Kj/KgK
se = (s)R-152a + (s)R-134a + sm
= (0.62.049715) + (0.251.703205) + sm
= 1.911031 + sm
To solve the discharge temperature at b
At te = 58.59 C Cp1 = 1.60405 Kj/KgK Cp2 = 1.36354 Kj/KgK
sb = se + (1Cp1lnTb/Te) + (2 Cp2lnTb/Te) = sa
1.9460196 + sm = 1.911031 + sm + (0.61.60405lnTb/331.59) +
(0.41.36354lnTb/331.59)
Solving this we get
Tb = 339.3443 K (tb = 66.3443 C)
Enthalpy at b:
hb = he + 1Cp1(tb-te) + (2Cp2(tb-te)
= 494.75 + 0.61.60405(66.3743-58.59) + 0.41.36354(66.3743-58.59)
= 506.4875 Kj/Kg
Temperature at d:
Overall composition and enthalpy during throttling process remain same. Hence
z = (hc - hf)/(ha - hf) ..(1)
z = (1L- 1d)/ 1L- 1V)(2)
The two equation can be solved for td by iteration td lies between tf and ta.
By iteration, td = 18.12 C
Theoretical COP of the cycle
E = (ha hd) / (hb ha)
Estimating power saving and increment in COP of air-conditioner with R152a/R-134a mixture:
Calculation for binary mixture of 50% R-134a and 50% R-152a by mass:
The cycle abcd with the mixture is shown on p-h diagram
Estimating power saving and increment in COP of air-conditioner with R152a/R-134a mixture:
Calculation for binary mixture of 60% R-134a and 40% R-152a by mass:
The cycle abcd with the mixture is shown on p-h diagram
Estimating power saving and increment in COP of air-conditioner with R152a/R-134a mixture:
Calculation for binary mixture of 70% R-134a and 30% R-152a by mass:
The cycle abcd with the mixture is shown on p-h diagram
Estimating power saving and increment in COP of air-conditioner with R152a/R-134a mixture:
= 57.11 C
t0 = (ta + td)/2
= (17.13 + 17.07)/2
= 17.1 C
At t0 = 17.1 C
h1 = 408.205 Kj/Kg, s1 = 1.71915 Kj/KgK
At tk = 57.11 C
h3 = 282.836 Kj/Kg, h2 = 425.803 Kj/Kg, s2 = 1.703945 Kj/KgK,
Cp = 1.34055 Kj/KgK
s1 = s2 = s2 + Cp lnT2/T2
1.71915 = 1.703945 + 1.34055 lnT2/330.11
T2 = 333.875 K (t2 = 60.875 C)
h2 = h2 + Cp (t2 - t2)
= 425.803 + 1.34055 (60.875 57.11)
= 430.85 Kj/Kg
COP of equivalent R-134a cycle:
E = (h1 - h4)/(h2 - h1)
= (408.205 282.836)/(430.85 408.205)
= 5.536.
% increment in COP = no increment in COP is obtained
Power saving = (WR-134a Wmix)/WR-134a
=(1/ER134a-1/Emix)/(1/ER134a)
= no power saving i.e., power consumption is increasing.
Calculation for binary mixture of 80% R-134a and 20% R-152a by mass:
= (0.22.052104) + (0.81.704202) + sm
= 1.7737824 + sm
To solve the discharge temperature at b
At te = 56.596 C Cp1 = 1.574842 Kj/KgK Cp2 = 1.33284 Kj/KgK
sb = se + (1Cp1lnTb/Te) + (2 Cp2lnTb/Te) = sa
1.795344 + sm = 1.7737824 + sm + (0.21.57484lnTb/329.596) +
(0.81.3328lnTb/329.59)
Solving this we get
Tb = 334.7815 K (tb = 61.7815 C)
Enthalpy at b:
hb = he + 1Cp1(tb-te) + (2Cp2(tb-te)
= 448.75 + 0.21.57484(61.7815-56.596) + 0.81.33284(61.7815-56.596)
= 455.9124 Kj/Kg
Temperature at d:
Overall composition and enthalpy during throttling process remain same. Hence
z = (hc - hf)/(ha - hf) ..(1)
z = (1L- 1d)/ 1L- 1V)(2)
The two equation can be solved for td by iteration td lies between tf and ta.
By iteration, td = 16.66 C
Theoretical COP of the cycle
E = (ha hd) / (hb ha)
= (430.25 286.25)/ (455.9124 430.25)
= 5.61132
Estimating power saving and increment in COP of air-conditioner with R152a/R-134a mixture:
COMMENTS
Comments about the calculations done for respective compositions of binary mixture
R-152a/R-134a:
25%R-134a and 75%R-152a by mass: for this composition of binary mixture the
COP is decreasing and power consumption is increasing which is against to our
desired results. So this composition is not suitable to R-134a in air conditioning
machine, which is working between 5 bar evaporator pressure and 15 bar condenser
pressure.
40%R-134a and 60%R-152a by mass: for this composition of binary mixture the
COP is increasing by 0.152% and power saving is 0.1517% which is according to our
desired results. So this composition may be a substitute to R-134a in air conditioning
machine, which is working between 5 bar evaporator pressure and 15 bar condenser
pressure.
50%R-134a and 50%R152a by mass: for this composition of binary mixture the
COP is increasing by 2.318% and power saving is 2.2655% which is according to our
desired results. So this composition may be a substitute to R-134a in air conditioning
machine, which is working between 5 bar evaporator pressure and 15 bar condenser
pressure.
60%R-134a and 40%R-152a by mass: for this composition of binary mixture the
COP is increasing by 0.51% and power saving is 0.5089% which is according to our
desired results. So this composition may be a substitute to R-134a in air conditioning
machine, which is working between 5 bar evaporator pressure and 15 bar condenser
pressure.
70% R-134a and 30%R-152a by mass: for this composition of binary mixture the
COP is decreasing and power consumption is increasing which is against our desired
results. So this composition is not suitable substitute to R-134a in air conditioning
machine, which is working between 5 bar evaporator pressure and 15 bar condenser
pressure.
80%R-134a and 20%R-152a by mass: for this composition of binary mixture the
COP is increasing by 1.10% and power saving is 1.09279% which is according to our
desired results. So this composition may be a substitute to R-134a in air conditioning
machine, which is working between 5 bar evaporator pressure and 15 bar condenser
pressure.
CONCLUSION
After gone through the intricate steps of calculation and graphical analysis, we
finally become able to increase the performance of air conditioning machine by using
a binary mixture of composition 50% R-152a/50%R-134a.
This improves the performance by increasing COP 2.318% and power saving by
2.2655% with respect to single refrigerant R-134a.
Along with the advantage mention above the ingredients are non toxic and
environment friendly (zero ODP and low GWP) and also suitable for safety purposes.
REFERENCES
BOOKS:
Refrigeration and Air-conditioning by C.P. Arora
A text book of Refrigeration and Air-conditioning by R.S. Khurmi & J.K.
Gupta.
Refrigeration and Air-conditioning by R.K. Rajput.
A course in Refrigeration and Air-conditioning by S.C. Arora and S.
Domkundwar.
Thermal Engineering by P.L. Ballany.
Web sites:
http://webbook.nist.gov/
http://www.aircondition.com/
http://refrigerants.com/
http://icorinternational.com/