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TECHNICAL SPECIFICATIONS
FOR
3 x 200 KVA UPS SYSTEM
TECHNICAL SPECIFICATIONS
FOR
3 X 200 KVA UPS SYSTEM
INDEX
S. NO.
SECTION
DESCRIPTION
SECTION 1
SCOPE OF WORK
SECTION 2
SECTION 3
SECTION 4
5
6
SECTION 5
SECTION 6
SECTION 7
LIST OF DRAWINGS
PAGE
NO.
3
13
21
30
35
42
45
SCOPE OF WORK
FOR
3 x 200 KVA UPS SYSTEM
SECTION 1
SCOPE OF WORK
1.
INTRODUCTION
CDRI has taken up a project for construction of new campus at Sitapur Road, Lucknow.
This portion of tender is for works related to supply, installation, testing & commissioning
of 3x 200 KVA UPS System with 15 minutes battery back-up & required accessories,
MCCB panels for UPS input power, MCCB panels for UPS output power distribution,
flexible XLPE insulated copper conductor power cables. All these equipment/items shall be
installed in main substation of new CDRI campus. The UPS system planned under this
contract shall cater to meet power requirements of laboratory equipment, sensitive
electronic equipment, computers and networking devices in new CDRI campus.
2.
SCOPE OF WORK
In general the scope of works to be performed under this contract shall include but not
limited to:
(i)
(a)
3 nos. UPS of 200KVA to be run in 2+1 parallel redundant load sharing configuration,
complete in all respects with Lead Acid SMF batteries to provide 15 minutes back-up at full
load to feed UPS power to laboratory equipment, networking devices and computers etc. in
different buildings.
(b)
Single core flexible copper conductor XLPE insulated power cable 1c x 185sqmm
(minimum size) conforming to IS 7098, Part-1 (latest revision) and other applicable relevant
IS for cables. This cable shall be used for interconnection between UPS and MCCB panels
(Ref. Drg.No:NI-499-I-001-Rev 00 ). Termination of power cable at both ends ( UPS and
MCCB panels) with required hardware and accessories shall be in the scope. Bidder to
check & confirm the suitability cable ( size- 1c x 185 sqmm) for interconnection between
UPS & MCCB panels.
(c)
UPS input power supply panel (MCCB Panels) and UPS outgoing power supply panel(
MCCB panels)) with required accessories. (Ref. Drg.No:NI-499-I-001,Rev.00)
Designing, engineering, providing all materials, equipment and services specified or
otherwise, which are required to fulfill the intent of ensuring operability, maintainability,
completeness and reliability of the total work shall be in the scope of the bidder.
Item wise bill of quantity (BOQ) as indicated in price schedule based on which work shall
be executed. Any equipment, material, component, accessories which are not specifically
mentioned in price bid and technical specifications, but necessary for satisfactory
installation and trouble free operational and maintenance of the equipment / system
adopting good engineering practice shall be in the scope of the bidder .
( ii )
( iii )
Supply, installation, testing & integrated commissioning of the complete system as per the
approved drawings/documents.
( iv )
(v)
( vi )
All statutory approvals / license for the equipment(s) / system(s) shall be obtained by the
contractor as needed including approval of relevant drawings from the electrical
inspectorate of UP Govt. / competent authority & approval of the entire installation, after
completion of work as per the approved drawings/documents.
( vii ) Effective co-ordination with the other agencies ( internal & external) to carry out the work
smoothly.
( viii ) Proper handing over of the installations in satisfactory working conditions alongwith
required as built drawings, documents and items as specified in the tender.
( ix )
The work shall also include all incidental job connected with the installation of equipment.
(x)
(xi)
(xii)
(xiii)
Providing complete set of final drawings & documents ( 6 sets of hard copy & 2 soft
copy)
( xiv ) Any work like chipping/breaking of existing structure like walls ,floors, fabrications etc.
required for installation shall be done without any extra cost and after prior approval of the
EPI/CDRI representative.
(xv) Repairing of the damaged structure to the satisfaction of the EPI/CDRI representative
without extra claim, in case any existing structure is affected/damaged due to the
installation work.
( xvi ) Any modification/rework required to be done on account of wrong practices .No extra claim
is admissible for this type of work.
3.
The specification defines the requirements for a continuous duty; highly reliable, latest and
state of art technology; solid state type microprocessor based true on-line double conversion
Uninterruptible Power Supply System. The UPS shall provide high quality AC power to
sensitive electronic equipment, laboratory equipment, computers , servers and networking
devices etc. The output load for UPS system (3X200 KVA) shall be 400KVA ( Approx.).
The UPS system and components shall comply in all respects with the requirements of the
latest editions of the relevant codes and Indian Standards./International Standards .
The UPS system shall conform to the latest issue of relevant applicable International
standards/IEC standard /Indian standards for design, manufacturing, safety, inspection and
installation.
The system shall also conform/comply to the provision of Indian electricity rules and other
statutory regulations in force time to time and IEEE requirementsfor UPS and battery
design.
4.
SITE CONDITIONS:
The system should be suitable for installation and satisfactory operation in the indoor
substation building with restricted natural air ventilation in humid and corrosive atmosphere
Max. ambient temp
Min. ambient temp
Max. R.H.
Min R.H.
Altitude above means sea level
5.
POWER SUPPLY :
LT supply
6.
-- 43C
-- 5C
-- 97%
-- 30%
-- 1000 mtrs.
INSPECTION OF SITE :
The bidder to inspect and examine the site and its surrounding and shall satisfy as to the
nature of the ground and sub soil, the quantities and nature of work, materials necessary for
completion of the work and their availability, means of access to site and in general to
obtain all necessary information as to risks, contingencies and other circumstances which
may influence or affect his offer. No extra claim consequent on any misunderstanding or
otherwise shall be allowed.
7.
PRICE :
Price shall be inclusive of all taxes & duties whatsoever, excise duty, sales tax,
CST/VAT, service tax, octroi (if any), work contract tax, commissioning spares,
labour, tools & plants, packing, freight/ transportation & insurance up to the site,
loading, unloading, fee (s) for testing, license, inspection, documents, etc, where
applicable.
CDRI does not give any confessional forms/ certificates/ permits towards any taxes,
duties & other levies like sales tax, customs duty, road taxes/ permits, etc.
Prices shall be firm through out the contract period.
8.
BOQ QUANTITIES:
The quantities given in the tender BOQ may vary as per the site / system/CDRIs
requirements. Only required items & quantities are to be supplied/ installed. The rate shall
remain valid for any variations in the estimated quantities given in price bid. Contractor
shall take detailed site measurements for the items like supply of power cables; earth
strips/wire etc., before placing purchase order/taking procurement action.
9.
10.
MAKES :
In general make of various items shall be as per the list enclosed. Wherever makes have
not been indicated in the list, the items shall be of ISI marked subject to approval by
EPI/CDRI.
Sample of the items or makes or the items for manufacture/ supply/ use in the work
irrespective of appearing in the approved list shall be got approved from Engineer- incharge before incorporation.
SPARES :
The bidder shall indicate and include in quoted price, all the start-up and commissioning
spares. The bidder shall also furnish the complete list of recommended spares with unit rate
of each item for 3 years of normal operation of all equipments alongwith the bid.
11.
NEW MATERIALS:
All equipment, materials used in the work shall be brand new and free from manufacturing
defects.
12.
13.
14.
All the required special tools & tackles for executing this work shall be in the scope of
the vendor
MAN POWER:
15.
16.
17.
18.
19.
-All acceptance and routine tests as per relevant standards and specifications shall be carried
out. Charges for all the tests shall be deemed to be included in the bid price. Routine
test/acceptance test shall be carried out in the presence of the inspecting officer
fromEPI/CDRI.
All major items listed in list of approved makes for electrical items
shall be factory inspected. The decision to inspect/waive shall rest with the CDRI/EPI. .The
list of approved makes enclosed is indicative, CDRI/EPI can add/delete/modify the same in
the interest of organization/work from time to time considering cost, quantity, significance,
completion schedules etc.
20.
21.
Due care to be taken for loading, handling, unloading, shifting, lifting, jacking etc by
suitable means like Cranes, Fork lifts, Chain pulley blocks, mechanized means etc. and
experienced man power.
SECURITY NORMS/GUIDELINES:
Contractor shall obtain necessary entry pass/ token/ identity card for work force from
CDRI/BCAS/CISF/CRPF etc who is in charge of security matters. It is the responsibility of
the contractor to fulfill all the relevant formalities viz. police verification, photographs,
addresses and keeping in safe custody etc and bear the fee, if any.
22.
23.
24.
10
25.
STATUTORY LAWS/RULES/APPROVALS/LICENSE:
The contractor/agency shall abide by the relevant statutory rules, laws, and guidelines and
arrange for the approvals, if any required. That include adhering to labour laws, abiding
local electricity rules etc.
Where ever formal approvals/ license are essential like CEA approval, clearance by the
Electrical inspectorate etc,. the same shall be arranged by the bidder
26.
27
28
29
30
COMPLETION PLANS:
On completion of work 10 sets of following as built drawings/documents.to be submitted
11
31
Details of Inventory
2 sets of Photographs, 4x6 size, of all the major equipment to be submitted. One set
shall be displayed in the substation and one set shall be submitted in a good quality
photo album.
32
GUARANTEED PERFORMANCE:
The performance figures quoted in Guaranteed Technical Particulars shall be with in the
tolerance permitted by relevant Indian Standards unless otherwise stated in Technical
Specification. Incase of failure of the equipment to meet the guarantee parameters the
equipment may be liable for rejection.
12
TECHNICAL SPECIFICATIONS
FOR
UPS
(3 X 200KVA PARALLEL REDUNDANT)
13
SECTION 2
General:
The specification defines the requirements for a continuous duty, three phase, highly
reliable, latest and state of art technology, solid state true on-line double conversion fully
microprocessor controlled, IGBT based ( Rectifier and Inverter) Uninterruptible Power
Supply system to provide high quality AC power to sensitive electronic equipment,
laboratory equipment, computers and networking devices etc. The output load for UPS
system shall be 400 KVA (approx.).The UPS system design should be based on latest
generation of technology with proven performance.
The UPS system should be suitable for installation and satisfactory operation in a closed
substation building with restricted natural air ventilation in a humid & corrosive
atmosphere, ambient temperature upto 43C, relative humidity 95% and altitude to 1000m
above MSL.
2.0
Applicable Standards:
The UPS system shall conform to the latest issue of relevant applicable International
Standards/IEC standard /Indian standards for design, manufacturing, safety, inspection and
installation. The system shall also be conforming to the provision of Indian electricity rules
and other statutory regulations in force time to time and IEEE requirements for UPS and
battery design.
3.0
14
The input raw power to UPS shall be fed from MCCB panels and the output power shall
be distributed to load through common output panel ( Ref: Drg no. NI-499-I-001-Rev.00).
Both input and output panels shall have all required electrical protection swithes, Isolators,
MCCBs and metering devices etc.
The UPS system shall have redundant communication cable and control with paralleling kit
for synchronization among each other. When a disturbance/fault occurs, the faulty unit
should be isolated and power to entire load should be fed from the other two UPS.. When
two UPS develop fault, the complete load should be transferred to bypass supply through
static switch (If static bypass switch is in enabled condition) with status indications.
3.1
Static bypass switch and manual bypass switch (for each UPS)
3.2
Control system to control all the three phases individually in case of unbalancing. there
should not be any change in regulation in phase voltage. with 100% unbalancing.
3.3
Forced ventilation through redundant fan for UPS cabinet for normal as well as emergency
conditions. All the air entries to the cabinet shall be protected with cleanable filters.
3.4
3.5
3.6
a) Inbuilt alarm record facility with capacity to store minimum 100 events.
b) Inbuilt digital fault diagnostic facility through stored events to supervise the UPS
operation & failure with printout facility of faults and input/output voltage and current
waveforms display.
3.7
3.8
3.9
Surge protective devices at Input/Output to protect system and load equipment against any power
surges due to lightning, switching etc.
3.10
3.11
3.12
A suitably sized earth bus at the bottom of the UPS panel with provision for earth
connection at both ends.
3.13
When battery taken out for maintenance during that period inverter should continue to
operate taking power from rectifier.
15
3.14
All the control wiring in plastic channels, neatly bunched together, each wire should be
identified at both ends by self sticking wire maker tapes or PVC ferrules as per the
standard.
3.15
Inside the panel power and control wiring with suitably sized PVC insulated copper
conductors.
.
3.16
3.17
Provision for on-line automatic battery testing facility and display of status indications (in
battery mode) with connected load for:
(i)
Actual battery AH capacity left.
(ii)
Actual battery back-up time available in battery mode.
(iii)
Bad battery status.
4.0
4.1
Technology
4.2
Standard
4.3.
Input PF
> 0.99
4.4.
Input Voltage
4.5.
Input Frequency
50 Hz 5%
4.6
125%
4.7.
THDI
<3%
4.8
Output Voltage
415, 3, 4 wire
4.9
Voltage regulation
+ 1%
16
4.10
> 91 %
4.11.
Output Frequency
50 Hz
4.12.
Wave form
4.13
Duty
Continuous
4.14
0.8 lag.
4.15.
4.16.
To be provided
4.17
< 2%
4.18.
Switch over
4.19
Computer/Network
Communication
4.20.
4.21.
Humidity
4.22.
4.23.
Protections
17
4.25.
Control Circuitry
Microprocessor based.
4.26.
Metering/Display
:
-
4.27
Controls
4.28.
Battery
4.29.
Cooling
4.30.
UPS failure
4.31.
4.32.
4.33.
Static bypass:
4.34.
Quality Assurance:
18
4.35.
Product Documentation
This should include complete outline and external connection drawings and schematic and
physical wiring diagrams as well as parts list and parts layout down to the smallest
components level. It should include startup and service manuals with complete privation
and remedial maintenance and trouble showing instructions. This should include all
ancillary equipment and accessories.
4.36.
4.37.
Battery
4.37.1 The battery shall be lead acid, sealed maintenance free (SMF).
4.37.2
Batteries shall conform to all type test as per relevant applicable IS/IEC standards. All
acceptance tests as required by the relevant applicable IS/IEC shall be carried out at site after
completion of installation work.
4.37.3
The contractor shall arrange all necessary equipment including the variable resistor, tools,
tackles and instruments. A set of special tools & tackles which are necessary for maintenance
and overhauling of the batteries shall be supplied.
4.37.4
The battery shall be supplied with racks, connecting hardware and standard
service
resistance material, accessories. The battery shall be delivered charged and ready for service
alongwith accessories, mats etc.
4.37.5
The UPS should continue to function and meet all the performance criteria
specified, If
the batteries are taken out for maintenance by manually disconnecting the switch.
5.0
19
UPS system shall be inspected and tested as per the relevant applicable standards and
approved QAP. Quality assurance plan shall be submitted by the supplier for approval
before the inspection, alongwith all the internal test reports, type test
reports/certificates and necessary documents.
6.0
*
*
(i)
(ii)
(iii)
(iv)
*
*
(v)
(vi)
(vii)
(viii)
(ix)
(x)
(xi)
(xii)
(xiii)
(xiv)
(xiv)
(xvi)
(xvii)
(vii)
20
TECHNICAL SPECIFICATIONS
FOR
415V MCCB PANELS
SECTION 3
21
DESCRIPTION OF WORK :
This section covers the detailed requirements for design, manufacture, inspection,
transportation to site, installation testing & commissioning of MCCB. Panels
suitable for 415 Volts, 3 phase, 50 HZ, 4 wire system, in line with single line
diagram ( NI-499-I-001), schedule of quantities and as specified.
2.
IS : 1248
IS : 8623
IS : 3072
Current Transformers
IEC : 61643-12
IEC : 60947-7-1
Terminal Blocks
and
3.
SPECIFICATIONS :
3.1
3.1.1
GENERAL
The panels shall be capable of fault withstand capacity of 35 KA for duration of one
second.
3.1.2
The panel shall be metal enclosed, indoor type having sectionalisation of incoming,
and outgoing supply. The design shall be cubicle type as specified.
22
3.1.3
The panel shall be floor mounted free standing totally enclosed and extensible type.
The panel shall be with lockable arrangement with degree of protection IP - 54 and
shall be suitable for the climate conditions as specified. The design shall include all
provisions for safety of operating and maintenance personnel.
3.2
CONSTRUCTION
3.2.1
The panel shall be shall be fabricated out of CRCA sheet steel 2.0 mm thick.
Wherever necessary, such sheet steel member shall be stiffened by angle iron
frame work. General construction shall employ the principle of
compartmentalization and segregation for each circuit. Unless otherwise approved,
incomer and bus section panels or sections shall be separate and independent and
shall not be mixed with sections required for feeders. Each section of the rear
accessible type board shall have hinged access doors at the rear. Overall height of
the board shall not exceed 2.40 meters. Operating levers, handle etc. of highest unit
shall not be at a height more than 1.8 m, and that of the lowest unit shall not be less
than 300 mm above finished floor level. Multi-tier mounting of feeders is
permissible. The general arrangement for multi-tier construction shall be such that
the horizontal tiers formed present a pleasing and asthetic look. The general
arrangement shall be got approved before fabrication. Cable entries for various
feeders shall be either rear or from the front through cable alleys located in between
two sections of minimum 300 mm width. There shall be separate gland plate for
each cable entry so that there will not be dislocation of already wired circuit when
new feeders are added. Cable entry plates shall therefore be sectionalised. The
construction shall include necessary cable supports for clamping the cable in the
cable alley or in rear cable chamber.All cable entries shall be from the top/bottom as
specified. Gland plate shall be minimum 3 mm thick.The panels colour shall be
-7032 siemenes gray ( Subject to approval of CDRI/EPI). Enclosure protection class
of panel shall be IP-54.
3.2.2
3.2.3
Instruments
All meters shall be Digital type flush mounted type conforming to class 1.0 for
accuracy and of size of 96 mm2 for incoming feeders and outgoing feeders.
3.2.4
Indicator Lamps
23
ON/OFF and phase indicator lamps shall be provided suitable for operation on AC
230 Volts supply. Necessary filter G/Y/R/A shall be provided depending upon the
function. All lamps shall be protected by proper HRC fuses. All lamps shall be LED
type.
3.2.5
Wiring
All wiring controls, indication etc. shall be with minimum 2.5 sq. mm suitable
stranded copper conductor cables PVC insulated. Wiring shall be suitably protected
within the panels. Runs of wires shall be neatly bunched and suitably supported and
clamped. Means shall be provided for easy identification of the wires. Identification
ferrules shall be used at both ends of the wires. All control wiring meant for external
connection are to be brought out on terminal board. Brass/Copper thinbles,
insulation tape etc. shall be provided at joints & terminations as required.
3.2.6
Terminal Blocks
i.
All control terminal blocks shall be unbreakable and IP 20 compliant. The metal
parts of the terminal block including the captive screw shall be of Cu. Alloy and its
housing shall be Polyamide class V0/V2 as per UL94. It shall be suitable for
mounting on both C&G type rail and shall be capable to withstand vibration level
upto 5g.
ii.
High current carrying terminal blocks suitable for 25-240 sq. mm wire shall contain
individual terminal sleeve cover on each termination which is also individually
separatable, to avoid accidental touch. It housing material shall be Polyamide as per
UL 94 and shall be separated from each other by separating/partition plate.
3.3
a.
The bus bar shall be of copper (electrolytic grade) and of adequate section.
The bus bar system shall comprise a system of totally enclosed main
horizontal bus bars run at the top and vertical bus bars serving all modules in
vertical section on either side in cable entries. In case of rear access,
horizontal bus system shall run suitably either at the top or bottom. All
connections to individual circuits from the bus bar shall be with solid
connections. All horizontal bus bar, vertical bus bar and connections shall be
suitably sleeved with PVC sleeves or suitably insulated in an approved
manner.
b.
The bus bar temperature should not exceed 90o C i.e. 40oC temperature rise
over 50oC ambient. The calculation for temperature rise and bus bar sizing
should be furnished along with shop drawing for approval.
c.
Wherever copper bus bar and Aluminum bus bar are connected to each other,
bimetallic strip shall be used.
24
ii.
iii.
iv.
Clearances
The minimum clearances to be maintained for open and closed indoor air
insulated bus bars/electrically non-exposed and working at system voltages
upto 600 volts shall be as follows :
-------------------------------------------------------------------------------------------Between .................................................
Minimum Clearances
v.
25
4.
5.
6.
Neutral Connection
Connection to
earth
Phase variable
(Such as connections
to reversible motors)
vi
Black
Green
N
E
Grey
Gy.
Red, Blue
R, B.
3.4
3.4.1
PROTECTIVE DEVICES
26
3.4.2
3.4.2.1
Moulded case circuit breakers shall comply with the latest Indian Standards and
IEC standards. They shall have the voltage and current ratings, rated duty, rated
short circuit service breaking capacity and rated short-time withstand current as
indicated. All the MCCBs shall be provided with electronic releases
(microprocessor based)
3.4.2.2
MCCB's shall be of the independent manual closing air-break type, rated for an
uninterrupted duty, unless otherwise indicated.
3.4.2.3
Each MCCB shall have a facility for padlocking in the "OFF" position.
3.4.2.4
3.5
CURRENT TRANSFORMERS
Current Transformers shall be cast resin type.
a) All phases shall be provided with current transformers of accuracy Class I and
suitable VA burden to operate associated metering.
b) Separate C.T's shall be used for protective devices.
3.6
VOLTAGE TRANSFORMER :
Voltage transformers shall be cast resin type with accuracy class of 1.0.
3.7
RELAYS :
The vendor shall furnish, install and co-ordinate all relays to meet the requirement
of protection, interlock and bus transfer scheme as indicated in BOQ, Drawing,
Specification and system requirement. Relays shall be Microprocessor type.
3.8
EARTHING
All components, frame etc. shall be properly earthed. Al. earth bars of 50 mm x 6
mm shall be provided for the MCCB panels for the full length of the panel and
27
connected to the frame work. Provisions shall be made for connection from this
earth bar to the main earthing bar on both sides of MCCB Panels.
3.9
PAINTING
All steel work used in the construction of the MCCB panels shall have undergone a
rigorous metal treatment process as follows :-
LABELS
Anodised Aluminium labels shall be provided on all incoming and outgoing feeder
switches. Circuit diagram showing the arrangement of the circuit inside the LT
panel shall be pasted on inside of the panel door and covered with transparent
laminated plastic sheet. Caution notice place shall be affixed at the back of each
vertical panel.
3.11
4.1
28
4.2
Test witness
Tests shall be performed in the presence of the Engineer-in-Charge. The vendor
shall give at least fifteen days advance notice of the date when the tests are proposed
to be carried out.
5.
(v)
(vi)
(vii)
(viii)
\(ix)
(x)
(xi)
(xii)
(xiii)
(iv)
Routine test certificates carried out on the panel. (All internal test
reports/certificates)
(v)
(vi)
(vii)
Installation drawing
29
TECHNICAL SPECIFICATIONS
FOR
FLEXIBLE XLPE INSULATED
POWER CABLES
SECTION 4
30
SCOPE
This section covers supply and laying of 1c x185 sqmm size XLPE flexible copper
conductor power cables.( UPS supplier to check size and suitability of cable)
2.
3961
IS :
7098 (Part-1) Cross linked polyethylene insulated PVC sheathed cables for
working voltages upto and including 1100V
IS :
8130
IS :
10418
IS :
10810
3.
INSTALLATION OF CABLES
Cables in UPS room and battery room shall be laid in trench on multi tier trays
covered with trench cover. All cables shall be bent in radius not less than 15 times or
as prescribed by the manufacturer which ever is higher. Cable laying shall be
carried out as per CPWD specifications.
POWER CABLE
The cable shall conform to IS: 7098 (Part I) and as specified in schedule.
4.1
GENERAL
LT power cable shall be supplied inspected, laid, tested and commissioned in
accordance with drawings, specifications, relevant Indian Standards Specifications
and cable manufacturers instructions. The cable shall be delivered at site in
original drums with manufacturers name clearly written on the drum.
31
4.2
MATERIAL
The power cable of 1c x 185 sqmm size shall be XLPE insulated Copper conductor
flexible cable conforming to IS : 7098 (Part-I). Vendor to ensure the suitability of
the cable size specified.
4.3
INSPECTION
All cables shall be inspected upon receipt at site and checked by the Engineer-inCharge for any damage during transit.
INSTALLATION
5.1
GENERAL
The cable installation shall be carried out in accordance with the specifications
given herein. For details not covered in these specifications, I.S. 1255 shall be
followed.
5.2
ROUTE
i.
Before the cable laying work is undertaken, the route of the cable shall be
decided by the Engineer-in-Charge.
ii.
iii. As far as possible, the alignment of the cable route shall be decided taking into
consideration the present and future requirements of other agencies
iv. Whenever cables are laid along well demarcated or established roads, the MV
cables shall be laid further from the kerb line than HV cables.
vi. Cables of different voltages and also power and control cables shall be kept in
different trenches with adequate separation.
v
5.3
Where cables cross one another the cable of higher voltage shall be laid at a
lower level than the cable of lower voltage.
32
5.3.1
Power and communication cables shall as far possible cross at right angles. Where
power cables are laid in proximity communication cables the horizontal and vertical
clearances shall not normally be less than 60 cms.
5.4
LAYING METHODS
5.4.1
Cables shall generally be laid in trenches, pipes/closed ducts, in open ducts, direct in
ground or on surface depending on site conditions.
5.4.2
CABLE TAGS
Cable tags shall be made out of 2mm thick aluminum sheets, each tag 1-1/2 inch in
dia with one hole of 2.5mm dia, 6mm below the periphery. Cable designations are
to be punched with letter / number punches and the tags are to be tied inside the
panels beyond the glanding as well as below the glands at cable entries. Trays tags
are to be tied at all bends. On straight lengths, tags shall be provided at every 5
meters.
5.4.3
Testing of Cables
Prior to installation of cables,the following tests shall be carried out. Insulation test
between phases, phase & neutral, phase & earth for each length of cable.
Before laying.
At the time of issue of cables for laying, the cable shall be tested for continuity and
insulation resistance.
Testing before covering
The cables shall be tested for continuity of cores and insulation resistance and the
cable length shall be measured, before closing the trench. The cable end shall be
sealed /covered.
After laying.
Insulation Resistance Test (Sectional and overall)
Continuity Resistance Test.
Earth Test.
All tests shall be carried out in accordance with relevant Indian Standard code of
practice and Indian Electricity Rules. The Vendor shall provide necessary
instruments; equipments and labour for conducting the above tests & shall bear all
expenses of conducting such tests.
5.5.
33
a) After completion of the work the vendor shall draw completion plans to a
suitable scale and shall submit to the Engineer-in-Charge.The completion plans
shall, inter-alia, give the following details :i
6.0
(i)
34
TECHNICAL PARTICULARS
(TO BE FILLED-IN BY THE BIDDER)
SECTION 5
Sl. No.
Description
Page
01
UPS SYSTEM
36
02
MCCB PANELS
38
03
40
04
BATTERY
41
35
UPS Technology
Input THDI
Inverter Type
Rectifier Type
10
11
TO BE FILLED IN
BY TENDERER
13
Phase Displacement
-With linear load
-With nonlinear load
Output Voltage Regulation
-Balance Load
-Unbalnce Load
Output Frequency
14
15
16
17
UPS PF (Designed)
18
12
36
REMARKS
(If Deviation
from Tech.
Particulars)
19
20
Transient Response at
-Dynamic condition
-Static condition
Recovery Time to Steady State
21
Display Type
22
Load PF Range
23
MTBF
24
Noise Level
25
Communication Protocols
26
27
28
29
30
32
33
Expandability (nos)
34
35
36
Battery Isolation
37
38
Make of Battery
39
40
31
37
Description
Quoted Data
1.0
Assembly
1.1
Make
1.2
Type
1.3
Reference standard
1.4
Voltage
1.5
Phase, frequency
1.6
1.7
1.8
Enclosure
a) Degree of protection
b) Thickness of sheet metal (mm)
2.0
Construction
2.1
Completely compartmentalized
2.2
2.3
2.4
2.5
2.6
3.0
Busbar
3.1
Make
38
Sl.
No.
Description
3.2
3.3
Reference standard
3.4
Quoted Data
a) Main busbar
b) Vertical busbar
4.0
MCCB
4.1
Make
4.2
Type
4.3
Reference standard
5.0
Current transformer
5.1
Make
5.2
Type
5.3
Reference standard
5.4
Ratio
5.5
VA rating
5.6
Class
a) Metering CT
6.0
Meter
6.1
Make
6.2
Type
6.3
Reference standard
6.4
Size
39
( C ) TECHNICAL PARTICULARS
FOR
XLPE POWER CABLES
Sl.
No.
Description
Quoted Data
1.1
1.2
Applicable Standards
1.3
Voltage Grade
1.4
a)
Continuous C
b)
Short Time C
1.5
Conductor
a)
Material
b)
Size in mm2
1.6
Insulation
a)
Material
b)
Thickness (mm)
1.7
Overall Sheath
a)
Material
b)
Thickness (mm)
1.8
1.9
1.10
a) In Ground
b) In Air
40
( D ) TECHNICAL PARTICULARS
FOR BATTERY
Sl.
No.
Description
Quoted Data
1.0
Battery Type
1.1
Make
1.2
Reference Standard
1.3
1.4
1.5
1.6
Service life
1.7
1.8
1.9
1.10
1.11
1.12
1.13
1.14
1.15
1.16
41
42
S. No.
Items
Recommended Makes
A.
1.
BATTERIES
2.
POWER CABLES
3.
4.
MOULDED
BREAKERS
L&T (Desine)
/ SIEMENS (Sentron)
SCHNEIDER (Compact-N) / ABB
5.
6.
HRC FUSES
7.
AMMETER, VOLTMETER
8.
SELECTOR
SWITCH,
PUSH
BUTTON SWITCH / EMERGENCY
SWITCH
9.
10.
CTS
11.
12.
RELAYS
13.
CONTACTORS
CASE
CIRCUIT
43
SIEMENS /
S. No.
Items
Recommended Makes
SCHNEIDER
14.
15.
PUSH BUTTONS
16.
TIMERS
17.
MCB
18.
DIGITAL
METERS,
MULTIFUNCTION METER
19.
CABLES GLANDS
20.
DOWELLS / JAINSON
21.
INSULATING MATS.
ISI MARKED.
Note : Items which are not covered in the above list shall be supplied subject to approval of make
by EPI / CDRI (before procurement)
44
LIST OF DRAWINGS
SECTION 7
45
List of Drawings
UPS SYSTEM
S.No.
Drawing No.
Title
1.
NI-499-I-001, Rev.00
2.
NI-499-I-002, Rev. 01
46