DOs

1) The RO Plant should be operated by the trained operator only

2) Check the Voltage in all phases before start the RO Plant
3) Check the Pressure difference of the MCF and closely monitor
4) Change the MCF cartridge if the pressure difference exceeds above 1.0 Kg/cm2 or
once in 15 days which ever is earlier.
5) Monitor the pressure & Flow at different points of the process as recommended in our
manual
6) Adjust the recovery of RO product water flow as per the plant design.
7) Ensure system interlocks and protections are healthy.
8) Monitor and record product water quality and pressure difference across the RO
module.
9) Carry out minimum 15 minutes flushing before and after shutdown of the plant.
10) Calibrate pressure gauges, flow meters, LP.Switchs & TDS/ph meters at regular
intervals.
11) Keep records of all the data in log-sheet.
12) Maintain minimum inventory of original spares and consumable to reduce down time
of plant operation.
13) Regularly checked chlorine/Bleaching powder in RO raw water.
DONT S
1)
Do not operate the plant when slit Density Index of the feed water is more than the
specified limit. It should be <4.0
2)
Do not run the plant without checking the presence o free chlorine in raw water. it
will damage the membranes immediately
3)
Do not operate the plant when the pressure difference across the MCF is more
than 1.0 Kg/cm2.
4)
Do not operate the plant when feed water TDS is more than design TDS.
5)
Do not By pass any trip protection provided for the safety of operation
6)
Do not attempt to attend to any repair work during the operation o the plant.
7)
Do not attempt to draw more product than the design limits as it may damage the
membrane.
8)
Do not disturb Feed & reject valve setting without TPL permission

RO unit Technical Specification(Parameters)

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A) RO Water Purification unit 200 LPH at different TDS

Description
Units
TDS limits in PPM
2000
3000
5000
MCF inlet Pressure
Kg/cm2 2 - 3
2-3
2-3
MCF outlet Pressure
Kg/cm2 1 2.5
1 2.5 1 2.5
Suction Pressure at High Kg/cm2 >0.5
>0.5
>0.5
Pressure Pump
Feed to RO Pressure
Kg/cm2 6 - 10
7 - 11 9 - 12
Reject Pressure
Kg/cm2 5 - 9
6 - 10 8 - 11
Feed Flow
LPH
1200
1200
1200
Reject flow
LPH
>900
>900
>900
Free Chlorine level raw
Nil
Nil
Nil
Nil
water
Feed Water TDS
PPM
<2000
<3000 <5000
B) RO Water Purification unit 500 LPH at different TDS
Description
Units
TDS limits in PPM
2000
3000
5000
MCF inlet Pressure
Kg/cm2 2 - 3
2-3
2-3
MCF outlet Pressure
Kg/cm2 1 2.5
1 2.5 1 2.5
Suction Pressure at High Kg/cm2 >0.5
>0.5
>0.5
Pressure Pump
Feed to RO Pressure
Kg/cm2 6 - 10
7 - 11 10 - 15
Reject Pressure
Kg/cm2 4 - 8
5-9
8 - 13
Feed Flow
LPH
1500
1500
1500
Reject flow
LPH
>1000
>1000 >1000
Free Chlorine level raw
Nil
Nil
Nil
Nil
water
Feed Water TDS
PPM
<2000
<3000 <5000

C) RO Water Purification unit 1000 LPH at different TDS

Sl.
Description
Units
TDS limits in PPM
No
2000
3000
5000
1
MCF inlet Pressure
Kg/cm2 2 - 3
2-3
2-3
2
MCF outlet Pressure
Kg/cm2 1 2.5
1 2.5 1 2.5
3
Suction Pressure at High Kg/cm2 >0.5
>0.5
>0.5
Pressure Pump
4
Feed to RO Pressure
Kg/cm2 6 - 10
7 - 11 10 - 15
5
Reject Pressure
Kg/cm2 4 - 8
5- 9
8 - 13
6
Feed Flow
LPH
2200
2200
2200
7
Reject flow
LPH
>1200
>1200 >1200
8
Free Chlorine level raw
Nil
Nil
Nil
Nil

Remarks
7000
2-3
1 2.5
>0.5
14- 18
13 - 17
1200
>900
Nil
<7000
Remarks
7000
2-3
1 2.5
>0.5
14 - 19
12 - 17
1500
>1000
Nil
<7000
Remarks
7000
2-3
1 2.5
>0.5
14 - 19
12- 17
2200
>1200
Nil

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water
Feed Water TDS

PPM

<2000

<3000

<5000

D) RO Water Purification unit 1500 LPH at different TDS

Description
Units
TDS limits in PPM
2000
3000
5000
MCF inlet Pressure
Kg/cm2 2 - 3
2-3
2-3
MCF outlet Pressure
Kg/cm2 1 2.5
1 2.5 1 2.5
Suction Pressure at High Kg/cm2 >0.5
>0.5
>0.5
Pressure Pump
Feed to RO Pressure
Kg/cm2 7 - 11
8 - 12 10 - 15
Reject Pressure
Kg/cm2 6 - 10
7 - 11 9 - 14
Feed Flow
LPH
3000
3000
3000
Reject flow
LPH
>1500
>1500 >1500
Free Chlorine level raw
Nil
Nil
Nil
Nil
water
Feed Water TDS
PPM
<2000
<3000 <5000
E) RO Water Purification unit 2000 LPH at different TDS
Description
Units
TDS limits in PPM
2000
3000
5000
MCF inlet Pressure
Kg/cm2 2 - 3
2-3
2-3
MCF outlet Pressure
Kg/cm2 1 2.5
1 2.5 1 2.5
Suction Pressure at High Kg/cm2 >0.5
>0.5
>0.5
Pressure Pump
Feed to RO Pressure
Kg/cm2 7 - 12
8 - 14 12 - 16
Reject Pressure
Kg/cm2 5.5
6.5
10.5 - 14
10.5
12.5
Feed Flow
LPH
4000
4000
4000
Reject flow
LPH
>2000
>2000 >2000
Free Chlorine level raw
Nil
Nil
Nil
Nil
water
Feed Water TDS
PPM
<2000
<3000 <5000

F) RO Water Purification unit 3000 LPH at different TDS

Sl.
Description
Units
TDS limits in PPM
No
2000
3000
5000
1
MCF inlet Pressure
Kg/cm2 2 - 3
2-3
2-3
2
MCF outlet Pressure
Kg/cm2 1 2.5
1 2.5 1 2.5
3
Suction Pressure at High Kg/cm2 >0.5
>0.5
>0.5
Pressure Pump
4
Feed to RO Pressure
Kg/cm2 6 - 10
7 - 11 11 - 14
5
Reject Pressure
Kg/cm2 5 - 9
6 - 10 10 - 13

<7000

Remarks
7000
2-3
1 2.5
>0.5
12 - 19
11 - 18
3000
>1500
Nil
<7000
Remarks
7000
2-3
1 2.5
>0.5
14 - 20
13 - 18
4000
>2000
Nil
<7000

Remarks
7000
2-3
1 2.5
>0.5
14 - 19
13 - 18

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Feed Flow
Reject flow
Free Chlorine level raw
water
Feed Water TDS

LPH
LPH
Nil

6000
>2700
Nil

6000
>2700
Nil

6000
>2700
Nil

6000
>2700
Nil

PPM

<2000

<3000

<5000

<7000

G) RO Water Purification unit 4000 LPH at different TDS

Description
Units
TDS limits in PPM
2000
3000
5000
MCF inlet Pressure
Kg/cm2 2 - 3
2-3
2-3
MCF outlet Pressure
Kg/cm2 1 2.5
1 2.5 1 2.5
Suction Pressure at High Kg/cm2 >0.5
>0.5
>0.5
Pressure Pump
Feed to RO Pressure
Kg/cm2 6 - 10
7 - 11 10 - 15
Reject Pressure
Kg/cm2 5 - 9
6 - 10 9 - 14
Feed Flow
LPH
8000
8000
8000
Reject flow
LPH
>3000
>3000 >3000
Free Chlorine level raw
Nil
Nil
Nil
Nil
water
Feed Water TDS
PPM
<2000
<3000 <5000

H) RO Water Purification unit 5000 LPH at different TDS

Sl.
Description
Units
TDS limits in PPM
No
2000
3000
5000
1
MCF inlet Pressure
Kg/cm2 2 - 3
2-3
2-3
2
MCF outlet Pressure
Kg/cm2 1 2.5
1 2.5 1 2.5
3
Suction Pressure at High Kg/cm2 >0.5
>0.5
>0.5
Pressure Pump
4
Feed to RO Pressure
Kg/cm2 6 - 10
8 - 12 10 - 15
5
Reject Pressure
Kg/cm2 5 - 9
7 - 11 9 - 14
6
Feed Flow
LPH
9000
9000
9000
7
Reject flow
LPH
>4000
>4000 >4000
8
Free Chlorine level raw
Nil
Nil
Nil
Nil
water
9
Feed Water TDS
PPM
<2000
<3000 <5000
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2
3
4

I) RO Water Purification unit 350 LPH at different TDS

Description
Units
TDS limits in PPM
2000
3000
5000
MCF inlet Pressure
Kg/cm2 2 - 3
2-3
2-3
MCF outlet Pressure
Kg/cm2 1 2.5
1 2.5 1 2.5
Suction Pressure at High Kg/cm2 >0.5
>0.5
>0.5
Pressure Pump
Feed to RO Pressure
Kg/cm2 6 - 10
7 - 11 9 - 12

Remarks
7000
2-3
1 2.5
>0.5
14 - 20
13- 19
8000
>3000
Nil
<7000

Remarks
7000
2-3
1 2.5
>0.5
14 - 20
13 - 18
9000
>4000
Nil
<7000
Remarks
7000
2-3
1 2.5
>0.5
14- 18

5
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7
8
9

Reject Pressure
Feed Flow
Reject flow
Free Chlorine level raw
water
Feed Water TDS

Kg/cm2
LPH
LPH
Nil

5-9
1250
>900
Nil

6 - 10
1250
>900
Nil

8 - 11
1250
>900
Nil

13 - 17
1250
>900
Nil

PPM

<2000

<3000

<5000

<7000