VOLKSWAGEN

Passat 1.6i
1995 to 1996

Engine &
Cooling

Fuel

Ignition

Electrical

Running
gear

Torque
settings

Capacities

Notes &
Illustrations
VOLP3001626

Automotive
Technical

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Engine and cooling system

Passat 1.6i

Type
Capacity (cm3) / number of cylinders
Compression ratio / pressure
Oil pressure
Oil temperature
Valve clearance - inlet
Valve clearance - exhaust
Firing order
No 1 cylinder position
Thermostat opening temperature
Radiator cap pressure

bar
bar
C
mm
mm

C
bar

Passat 1.6i
rpm
rpm
%
ppm
%
%

bar
bar
RON

Passat 1.6i

ohms
ohms
V
mm
(%)
F
Crankshaft @ rpm
Crankshaft
Crankshaft
Crankshaft
Crankshaft
Crankshaft
Crankshaft

@ rpm
@ rpm
@ rpm
@ rpm
@ rpm
@ rpm
mbar
Crankshaft

mm

1
2
3
4

Notes and Illustrations

Passat 1.6i

1995 to 1996

7.0 with backing

2.5

Size
Size
bar
bar

185/65x14:195/60x14:205/50x15
185/65x14:195/60x14:205/50x15
_
_

mm []

[010]
-12020
14030 N/A
_

mm []

[2010] N/A
-13010 N/A
Passat 1.6i

Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm

Passat 1.6i
litres
litres
litres
litres
litres
litres

1995 to 1996

40 N
60
+90
+90
30, +90 oiled
65, +90
_
60 N
WSM
WSM
110
30

Capacities
Engine oil & filter
Gearbox - 4-speed [5-speed]
Automatic transmission - refill
Final drive
Cooling system
Fuel tank

1995 to 1996

mm
mm

Torque wrench settings

Cylinder head - stage
Cylinder head - stage
Cylinder head - stage
Cylinder head - stage
Big-end bearings
Main bearings
Clutch cover
Flywheel [driveplate]
Front hubs
Rear hubs
Wheel nuts / bolts
Spark plugs

Passat 1.6i
_
_
_
_

Running gear
Brakes Front (min. friction material thickness)
Rear (min. friction material thickness)
Tyres
Saloon
Estate / Van
Pressure - front / rear - Saloon
Pressure - front / rear - Estate / Van
Front suspension / wheel alignment
Toe-in (+) / Toe-out ()
Camber
Castor
King pin inclination
Rear suspension / wheel alignment
Toe-in (+) / Toe-out ()
Camber

1995 to 1996

Motronic
_
0.5 to 1.2
_
_
_
_
_
_
_
0 to 15 BTDC fluctuating N/A
_
Computer control
_
_
Computer control
_
_
Computer control
_
NGK
BKUR5ET
0.70 to 0.90

Electrical system
Battery
V / CC / RC
Alternator voltage / full load current / engine rpm
Starter motor current / voltage - cranking
A/V
Starter motor current / voltage - locked
A/V

1995 to 1996

800 to 880 N/A

2500 to 2800
0.5 {0.3} N/A
200
_
_
_Volkswagen
Simos
_
2.5
3.0
95[U]

Ignition system
Type
Ignition coil
Primary resistance
Ballast resistor
Voltage - Tmnl 15(+) to earth
Distributor
Points gap (air gap)
Dwell angle
Condenser capacity
Rotation
Ignition timing - basic [static

V = Vacuum NV = No Vacuum
Total ignition advance

Centrifugal check.

Vacuum range check

Maximum vacuum advance
Spark plugs
Type
Electrode gap

1995 to 1996

AFT SOHC 8V 74kW

1595 / 4
10.3 / 7.5
[2.0 @ 2000rpm]
80
0: Hyd.
0: Hyd.
1-3-4-2
TBE
87 to 102
1.3 to 1.5

Fuel system
Idle speed - manual [auto]
Fast idle speed - manual [auto]
CO @ idle speed [3000 rpm] - see page VI
HC @ idle speed [3000 rpm] - see page VI
CO2 @ idle speed [3000 rpm] - see page VI
O2 @ idle speed [3000 rpm] - see page VI
Carburettor / fuel injection
Type / ref
Main jet / needle
Injection pressure
Pump pressure
Octane rating

HELP

3.8
2.0
_
WT
6.0
_

1995 to 1996