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V. Steffen, Jr; D.A. Rade; W.M. Bessa (Editors), ABCM, Natal, RN, Brazil, February 22-27, 2015
Vibrational Powerflow Analysis to the Hermectic Compressor Housing through the Discharge Tube made of Polymeric Material
Paulo Martins1 and Arcanjo Lenzi1
1
LVA - Laboratory of Acoustic & Vibrations, UFSC - Federal University of Santa Catarina, Mechanical Engineering
Abstract: This documents main objective is to analyse the vibrational powerflow between the discharge tube, made
of polymeric material, and the compressor housing. Hence, the mechanical properties of elasticity modulus and loss
factor were determined for the new material. Therefore were presented formulations which allowed these properties to
be calculated, such as the natural frequencies of a cantilever beam by Timoshenkos theory and the loss factor by half
power bandwidth method. Thus, there is a detailed description of how the experiments were conducted for obtaining the
frequency response curves from the polymer samples. These curves were used to determine the mechanical properties, in
which the elasticity modulus was given by the adjust of natural frequencies and the loss factor was given by half power
bandwidth calculation. Later on, these properties were used as parameters to feed a finite element model, which gave
the vibrational powerflow of the polymer tube. Finally, these results were compared with the powerflow from typical
coppered steel tube and conclusions were presented and discussed.
Keywords: compressor housing, discharge tube, powerflow, polymer, mechanical properties determination
NOMENCLATURE
E = elasticity modulus, Pa
Fi = complex force in point i, N
fn = natural frequency, Hz
G = shear modulus, Pa
I = cross-sectional moment of inertia,
m4
L = beams length, m
Mi = complex moment in point i, N/m
n = vibration modes order, dimensionless
r = internal radius of tubes crosssection, m
Greek Symbols
fn = half power bandwidth, Hz
= loss factor, dimensionless
= complex angular velocity in point
i, rad/s
INTRODUCTION
The hermetic alternative compressor have the electric motor and the compressing unit assembled on the same axis,
which is installed inside a housing made of steel composed by a base and a cover welded together hermetically. The
dynamic behaviour of the motor-compressing unit set, when in operating condition, excites the housing by mechanisms
of propagation such as the springs that supports the set, the inlet tube, responsible for taking the used cooling gas, and
the discharge tube, responsible for sending the same gas at higher pressure and temperature to the condenser, both linking
the compressing set to the housing. This is a basic description of a commom compressors power production and power
transmission mechanisms (HEINKLEIN, 2006).
The compressing unit consists in a solid block that holds a crank-connecting rod device, which gives the system
a typical imbalance effect and generates a substantial ammount of vibrational energy. This power is transmitted to the
other components linked to this excitation set, also it is radiated to the housings internal cavity and some is dissipated by
structural or material damping. All vibrational energy sent through these propagation mechanisms are subject to become
radiated noise by the compressor. The discharge tube is particularly important because its singular features such as to be
able to endure pressures up to 13 Bar and temperatures in the order of 120 C, making it an interesting component to be
analyzed separately from the others (SILVA, 2004).
Furthermore, one wish to reduce the total power that is flowing through the discharge tube by making it from a different
material than coppered-steel (commonly addressed as Bundy). A very good candidate and the object of study as well, is
a polymeric material, which can dissipate high levels of energy through viscous and hysteretic damping, thus decreasing
the vibrations transmitted to the housing.
This work was motivated by the possibility to enhance the compressors used in cooling systems, in order to achieve
lower levels of radiated noise, hence to empower customers well-being and satisfaction.
USED FORMULATIONS
The present work deals with a new kind of material, so one must guarantee that the mechanical properties used on
numerical simulations are according to reality. Thus the paper is based in two main formulations for the polymers
mechanical properties determination: the Timoshenkos beam theory to aid in the adjust of elasticity modulus, and the
half power bandwidth method to determine the loss factor. Thereafter, one must calculate the vibrational powerflow for
both the responses from discharge tubes made of coppered-steel and polymeric material, for comparison purposes. These
formulations are given in the following.
1 2
2
"
2
#
EI
1 I 2 n 21
E
1
1+ 0
,
S
2
SL2
G
(1)
where n is the vibrational modes order, L is the beams total length, E is the elasticity modulus, I is the crosssectional moment of inertia, is the density by unit length, S is the cross-sectional area, the shear modulus G is given by
E/2( + 1) and 0 is the effective shear area coefficient (TIMOSHENKO et al., 1974).
Figure 1 A cantilever beams schema.
For this research, the effective shear area coefficient used was for a tubular cross-section, that can be written in the
form:
0 =
6(r2 + R2 )2 (1 + )2
,
7r4 + 34r2 + R4 + (12r4 + 48r2 + R2 + 12R4 ) + 2 (4r4 + 16r2 + R2 + 4R4 )
(2)
in which r is the tubes internal radius, R is the external radius and the Poissons coefficient. Therefore the Equation
(1) was used to adjust the elasticity modulus E, with respect to the natural frequencies, obtained through the experimental
curves.
fn
,
fn
(3)
where fn is the half power bandwidth from nth mode of vibration and fn is the central frequency, of resonance,
from the same mode.
P. Martins, A. Lenzi
Wi =
1
Re{Fi u i },
2
(4)
1
Re{Mi i }.
2
(5)
As one knows, the loads will be divided in forces and moments on x, y and z directions so the i-points total power
can be written as:
Wi =
i
1h
(6)
The Equation (6) will be posterily used to evaluate the vibrational power flow, from the discharge tube to the housing,
with simulated forces and velocities from harmonic analysis using finite element method. The point of interest is the
tube-housing intersection, from which the forces, moments, linear and angular velocities will be measured only in nodes
and alements common to both components.
Initially, the specimens were tested at room temperature (circa 23 C) and then they were submitted to a controlled
variation of temperature, from 0 C to 50 C, 5 C steps. Without temperature variation, the the frequency range was from
10 Hz to 5000 Hz with a digital resolution of approximatelly 0.78 Hz. For temperature variation tests, the range was from
10 Hz to 2000 Hz (0.31 Hz freq. resolution), because the used transducers limitations. Figure 3(a) shows the assembly
of experiment without temperature variation.
At room temperature, the test specimens were excited with a white noise signal. The vibration on the input edge,
which the fixation apparatus is attached to the shaker, was measured using an accelerometer (B&K 4517, 5 g mass) for
reference signal, and the response on the free end was obtained with a Laser vibrometer (Ometron VH-1000-D). With
varying temperature, because of shaker diameter and instrumentation limitations, only the 139.51 mm lengths sample
was measured. The same accelerometer was used as reference but, on the free end, a magnetic transducer (B&K Type
MM 0002) were used instead of Laser (Figure 3(b)).
Thereafter, evaluating the response and reference spectras ratio, one obtained the typical frequency responce functions, with well spaced peaks, which can be used for mechanical properties determination.
Figure 3 Experiments assembly for frequency response tests: (a) at room temperature, (b) with temperature
variation.
(a)
(b)
Elasticity3Modulus3E3[GPa]
Figure 4 Elasticity moduli adjusted mode-to-mode using Timoshenkos beam theorys analytic formulation.
139.51 mm length by green #, 86.65 mm lenght by blue #
1.0
0.8
0.6
0.4
0.2
0
1000
2000
3000
4000
5000
Frequency3[Hz]
Figure 5 Loss factors obtained from half power bandwidth. 139.51 mm length by green #, 86.65 mm lenght by
blue #
0.05
Loss Factor
0.04
0.03
0.02
0.01
0
1000
2000
3000
4000
5000
Frequency [Hz]
P. Martins, A. Lenzi
Elasticity5Modulus5E5[GPa]
10
20
30
40
50
Temperature5[C]
Figure 7 Finite element model of a typical compressors housing and discharge tube.
Figure 8 Coppered-steel (Bundy) and polymeric tubes power flows with a typical geometry of a compressors
discharge tube, with internal pressure of 13 Bar
S
100
100
S
Coppered-Steel
Polymer
80
50
60
20
-50
-20
trans
S[dB]
40
-40
-100 S
-60
1000
2000
3000
FrequencyS[Hz]
4000
5000
S
102
103
FrequencyS[Hz]
ature variation from 0 C and 50 C, 5 C steps. The measured elasticity modulus were considered frequency-dependent,
with an average value of 0.7 GPa. The loss factor were considered constant with average value equal to 0.03.
One concluded that the polymer reduce the total transmitted power in about 16 dB with respect to the metal. Notwithstanding, is recommended to take in consideration others compressors components, in order to verify if the polymeric
tubes high powerflow frequencies are fairly distant of modal regions, so that internal resonances do not interfere on the
power transmission.
The power flows reduction by the new material is even more interesting if analised through an healthy individuals
aural perceptions curves. As this work was motivated by hearing comfort, knowing that the humans auditory system
is more sensitive to frequencies next to 3000 Hz (Figure 9), the polimeric material turns to be an excelent candidate in
lowering noise levels, being very accurate for this works main objective.
Figure 9 Equal loudness curves for humans auditory system
With respect to the materials characterization, one suggests as future researches, the verification of values of Poissons
coefficient and polymers density, because these data were obtained from the literature and its confirmation would be
essential to corroborate the results.
One recommends as well, the analysis of new geometries for the polymeric discharge tube, as the polymers mechanical properties gives a whole new perspective in how it could fit inside the compressor. The use of optimization algorithms
could aid a lot in this aspect.
REFERENCES
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P. Martins, A. Lenzi
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RESPONSIBILITY NOTICE
The author(s) is (are) the only responsible for the printed material included in this paper.