Académique Documents
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Date:
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Rev. 01 (9/2009)
b) Polypropylene
Beta (b
Beta (b ) Polypropylene
. . . the better PP
www.us.piping.georgefischer.com
05_ALL
5.1
6/7/02, 11:08 AM
Physical Properties
The physical properties of polypropylene combine strength, low weight,
abrasion resistance, impact strength
and a wide operating temperature
range, making it a very suitable material for use in load bearing products.
Combined with excellent all round
chemical resistance and low water
absorption, these properties combine to
provide a material that meets all of the
requirements for use in a piping system.
Good Temperature
Resistance
The George Fischer polypropylene
piping system is pressure rated to 150
psi (10 bar) at 70F (21C) with a long
term safety factor of 2.1. The upper long
term temperature limit for polypropylene
is 176F (80C) and the temperature limit
for short term use is 212F (100C).
However, as with all thermoplastic
piping systems, an increase in temperature is combined with a decrease in
operating pressure.
Chemical Resistance
The chemical resistance properties of
polypropylene are excellent. It is resistant
to aqueous solutions of acids, alkalis
and salts and to a large number of
organic solvents. This wide range of
chemical resistance allows this material
to be used for many piping systems that
handle different chemicals including
caustics, acids and solvents. Polypropylene is not suitable for handling
concentrated oxidizing acids and
halogens.
Purity
George Fischer polypropylene complies
with guidelines listed in the Federal
Register, CFR Title 21, chapter 1,
177.1520 a (1) for polypropylene and c
(1.1) for compounds. George Fischer
polypropylene is suitable for transport
of potable water, foodstuffs, and high
purity deionized water.
5.4
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6/7/02, 11:08 AM
b) Polypropylene
Beta (b
Daplen Beta (b
b )-PP ... the better PP
Greater Safety and
Economy
5
Conventional PP homopolymer surface
magnified 200 times
200
150
100
PP-H conventional
50
0
23 C
0 C
Regression curves
to ISO TR 9080
LTHS
LCL
Test interrupted
Measurements and
calculations (SEM) from TGM
plastics technology
years
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5.5
6/7/02, 11:08 AM
5.6
05_ALL
6/7/02, 11:08 AM
b) Polypropylene
Beta (b
Low internal stress
Microtome section magnified
40 times
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Conventional PP-H
5.7
6/7/02, 11:08 AM
5.8
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6/7/02, 11:08 AM
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05_ALL
b) Polypropylene
Beta (b
smaller internal and external beads,
and lower stresses due to very uniform
heating. This method is available for
pipe sizes 1/2" (20mm) through 9"
(225mm).
IR Plus Advantages:
Non-contact heating
Smaller internal and external beads
repeatability
Low stress joint
Ease of operation due to fully
automated fusion machinery
Automatic fusion joining record (if
desired) using optional printer
5.9
6/7/02, 11:08 AM
Polypropylene Applications
Waste
Over a period of many years, polypropylene has become a preferred
material for handling many different
types of liquid waste. This materials
wide range of chemical resistance
makes it very suitable for handling the
wide range of different chemicals and
mixtures that are found in different
waste streams. The unsuitability of
polypropylene for use with concentrated oxidizing acids is generally not
a problem because these acids will
usually be diluted before they are
disposed of. The high resistance of
polypropylene to solvents is particularly important, because many solvents
do not mix in water and often end up
floating in a concentrated form near
the top of the pipe. Thus, even
though a waste stream may contain
only 1% of a solvent, it is often not
possible to regard this dilution because most of the solvent will often
float to the top of the pipe. The
materials high temperature capabilities
are also important in enabling it to
handle any exothermic reactions that
may occur when different chemicals
mix.
5.10
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10
6/7/02, 11:08 AM
b) Polypropylene
Beta (b
Deionized Water
Large volumes of distilled or deionized
water are used by a wide range of
different industries. This water is often
used for diluting chemicals, washing
and rinsing. Polypropylene is
commonly used as a piping material
for conveying this water. Although it
does not have the ultra-purity of PVDF,
polypropylene piping systems are able
to maintain the purity required in all
but the most demanding installations.
Fusion joining gives fast reliable joining
without the use of hazardous and
noxious solvents that may contaminate
the water. The total quantity of
added lubricants and organic
materials in polypropylene is far less
than found in many other plastic
piping materials. The use of a pigmented material is recommended to
reduce degradation of the pipe
material from ultraviolet light. The
pigmented pipe wall will prevent the
transmission of ambient light into the
pipe material. This prevents possible
degradation of the pipe wall and
corresponding particulation of plastic into
the water stream.
Caustic Solutions
The chemical resistance of polypropylene to caustic solutions such as
potassium hydroxide and sodium
hydroxide is very good. The fusion
joining method gives strong joints that
are resistant to attack by these
strongly caustic solutions. This
contrasts to solvent cemented joints
which may be attacked by some
caustic solutions. For these reasons
polypropylene is often used to transport caustic soda used for neutralizing
acidic waste streams.
General Chemical Handling
The wide range of chemical resistance
of polypropylene makes it suitable for
use in applications where a piping
system may be required to carry
different chemicals or mixtures of
chemicals. In this case polypropylene
is often found to be one of the most
suitable materials for handling combinations of many chemicals.
www.us.piping.georgefischer.com
05_ALL
11
10
5.11
6/7/02, 11:08 AM
14
12.0
32
50
68
86
Temperature F
104 122 140 158 176 194 212
174
10.0
145
8.0
116
6.0
87
4.0
58
2.0
29
0.0
0
-10
10
20
30
40
50
60
70
80
PP-H PN 10
90 100
Temperature (C)
11
5.12
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6/7/02, 11:08 AM
b) Polypropylene
Beta (b
1.72
3.23
1.40
1.00
.88
.38
.63
.29
3.43 11.64
5.04
2.01 3.16
1.37
1.27
1.03
.45
.70
.32
.14
5.02 17.25
7.47
3.17
5.63
2.44
1.93
1.72
.75
1.22
.57
.25
25 mm
20 mm
16 mm
Flow
Rate
(GPM)
32 mm
.12
.35
.09
40 mm
.04
Flow
Rate
(GPM)
1
2
5
4.44 10.50
4.55
2.63
3.21
1.39
1.67
1.07
.46
10
6.34 20.33
8.80
3.86
6.22
2.69
2.44
2.07
.90
10
15
15.06131.93 57.11
20
5.79 13.18
5.71
3.67
4.38
1.90
15
7.72 22.46
9.72
4.89
7.47
3.23
20
25
6.22 11.29
4.89
25
30
7.44 15.83
6.85
30
35
8.67 21.06
9.12
35
40
40
45
45
Flow
Rate
(GPM)
50 mm
63 mm
75 mm
90 mm
110 mm
Flow
Rate
(GPM)
.78
.19
.08
.49
.06
.03
.35
.03
.01
1.06
.36
.16
.67
.12
.05
.47
.05
.02
10
1.56
.69
.30
.99
.23
.10
.69
.10
.04
.48
.04
.02
.32
.02
.01
10
15
2.34
1.47
.64
1.48
.49
.21
1.04
.20
.09
.72
.08
.03
.48
.03
.01
15
20
3.12
2.51
1.09
1.97
.82
.35
1.39
.35
.15
.96
.14
.06
.64
.05
.02
20
25
3.97
3.79
1.64
2.51 1.23
.53
1.77
.53
.23
1.22
.21
.09
.82
.08
.03
25
30
4.75
5.31
2.30
3.00 1.73
.75
2.11
.74
.32
1.46
.30
.13
.98
.11
.05
30
35
5.53
7.07
3.06
3.50 2.30
1.00
2.46
.98
.42
1.70
.40
.17
1.14
.15
.06
35
40
6.31
9.05
3.92
3.99 2.94
1.27
2.81
1.26
.55
1.94
.51
.22
1.30
.19
.08
40
45
7.09 11.26
4.87
4.48 3.66
1.58
3.15
1.57
.68
2.18
.64
.28
1.46
.24
.10
45
50
7.87 13.69
5.93
4.98 4.45
1.93
3.50
1.90
.82
2.42
.78
.34
1.62
.29
.13
50
60
9.50 19.18
8.30
6.01 6.24
2.70
4.23
2.67
1.16
2.93
1.09
.47
1.96
.41
.18
60
70
6.99 8.30
3.59
4.92
3.55
1.54
3.41
1.45
.63
2.28
.54
.23
70
7.98 10.62
4.60
5.61
4.64
2.01
3.89
1.85
.80
2.60
.70
.30
80
8.97 13.21
5.72
6.31
5.65
2.45
4.37
2.30
1.00
2.92
.87
.38
90
10.00 16.06
6.95
7.03
6.87
2.97
4.87
2.80
1.21
3.26
1.05
.45
100
125
8.77 10.39
4.50
6.07
4.23
1.83
4.06
1.59
.69
125
150
10.54 14.56
6.30
7.29
5.93
2.57
4.88
2.23
.97
150
175
8.51
7.89
3.42
5.69
2.97
1.29
175
200
9.74 10.11
4.38
6.51
3.80
1.65
200
250
12.16 15.28
6.61
80
90
100
300
350
8.13
5.74
2.48
250
9.75
8.05
3.48
300
11.39 10.71
4.64
350
=
=
=
=
=
www.us.piping.georgefischer.com
05_ALL
13
H=.2083
( )
100
C
1.852
GPM1.852
ID4.8655
P=H/2.31
12
V=
4 Q (.1337)
60
(12D )
5.13
6/7/02, 11:09 AM
Rate
Rate
160 mm
(GPM)
200 mm
.39
.01
.01
.25
.00
.00
.19
.00
.00
25
.77
.05
.02
.49
.02
.01
.39
.01
.00
50
100
1.54
.17
.07
.98
.06
.03
.78
.03
.01
100
150
2.31
.36
.16
1.48
.12
.05
1.17
.07
.03
150
200
3.08
.62
.27
1.97
.21
.09
1.56
.12
.05
200
260
4.01 1.00
.44
2.56
.34
.15
2.02
.19
.08
260
300
4.62 1.31
.57
2.95
.44
.19
2.34
.25
.11
300
360
5.55 1.84
.79
3.55
.62
.27
2.80
.35
.15
360
400
6.16 2.23
.97
3.94
.75
.33
3.11
.42
.18
400
450
6.93 2.77
1.20
4.43
.93
.40
3.50
.53
.23
450
500
7.70 3.71
1.46
4.92 1.14
.49
3.89
.64
.28
500
550
8.47 4.02
1.74
5.42 1.35
.59
4.28
.77
.33
550
600
9.24 4.73
2.05
5.91 1.59
.69
4.67
.90
.39
600
700
10.78 6.29
2.72
6.89 2.12
.92
5.45 1.20
.52
700
800
12.32 8.05
3.49
6.23 1.53
.66
800
7.01 1.90
.82
900
1000
1200
1400
1600
315 mm
100
.63
.02
.008
.5
.011
.005
.4
.006 .003
100
150
.95
.041
.018
.75
.024
.01
.6
.013 .006
150
200
1.26
.07
.03
1.01
.041
.018
.79
.023
.01
200
300
1.89
.149
.065
1.51
.086
.037
1.19
.048 .021
300
400
2.52
.254
.11
2.01
.146
.063
1.59
.082 .036
400
500
3.15
.384
.166
2.51
.221
.096
1.99
.125 .054
500
600
3.79
.539
.233
3.02
.31
.134
2.38
.175 .076
600
700
4.42
.717
.31
3.52
.412
.178
2.78
.233 .101
700
800
5.05
.918
.397
4.02
.528
.229
3.18
.298 .129
900
5.68 1.141
.494
4.52
.657
.284
3.57
.37
1000
6.31 1.387
.601
5.03
.798
.345
3.97
1200
7.57 1.944
.842
6.03 1.119
.484
4.77
8.83 2.587
1400
.16
800
900
1.12
7.04 1.488
.644
5.56
1600
8.04 1.906
.825
1800
11.36
9.05
2.37 1.026
2000
2400
2800
3200
4.12 1.784
13
14
(GPM)
50
250 mm
05_ALL
225 mm
25
900
5.14
Flow
6/7/02, 11:09 AM
b) Polypropylene
Beta (b
diameter
16mm 20mm 25mm 32mm 40mm 50mm 63mm 75mm 90mm 110mm 160mm 200mm 225mm
90 elbow
0.9
1.5
2.7
3.5
4.2
5.5
11
16
20
22.5
45 elbow
0.5
0.8
1.3
1.7
2.1
2.7
3.5
5.5
10
11.2
Tee with
flow through run
0.6
1.0
1.4
1.7
2.3
2.7
4.3
5.1
6.3
8.3
13
16.5
18.6
1.8
4.0
5.1
6.0
6.9
8.1
12.0
14.3
16.3
22.1
32
40
45
Reducer bushing
(one reduction)
1.0
1.1
1.2
1.4
1.7
2.6
3.6
4.4
5.2
10
11.2
Male/Female
Adaptor
0.5
1.0
1.3
1.6
2.2
2.6
3.5
/8 "
/2"
/4"
1"
11/4"
11/2"
2"
21/2"
3"
4"
6"
8"
9"
ID
O.D.
area
mm
cm
inch
inch
.675
inch
.675
inch
.488
inch
.493
inch
.423
area ratio
closest
16
12.4
1.208
.630
20
16.2
2.061
.787
.840
.840
.638
.622
.546
.320
25
20.4
3.269
.984
1.050
1.050
.803
.824
.742
.506
32
26.0
5.309
1.260
1.315
1.315
1.024
1.049
.957
.824
40
32.6
8.347
1.575
1.660
1.660
1.283
1.380
1.278
50
40.8
13.074
1.969
1.900
1.900
1.606
1.610
63
51.4
20.750
2.480
2.375
2.375
2.024
2.067
75
61.2
29.417
2.953
2.875
2.875
2.409
90
73.6
42.545
3.543
3.500
3.500
.187
inch
.191
inch
.141
.979
.304
.234
1.053
1.368
1/2
.533
.432
.949
1.171
3/4
.864
.719
.954
1.146
1.293
1.496
1.283
.864
1.008
1 1/4
1.500
2.026
2.036
1.767
.995
1.147
1 1/2
1.939
3.217
3.356
2.953
.959
1.089
2.469
2.323
4.558
4.788
4.238
.952
1.076
2 1/2
2.898
3.068
2.900
6.596
7.393
6.605
.892
.999
9.859
12.731
11.497
90.0
63.617
4.331
4.500
4.500
3.543
4.026
3.826
102.2
82.034
4.921
4.024
12.718
140
114.4
102.79
5.512
5.563
5.563
4.504
5.047
4.813
15.933
20.005
18.193
.796
.876
160
130.8
134.37
6.300
6.625
6.625
5.150
6.065
5.761
20.831
28.890
26.066
.721
.799
200
163.6
210.21
7.874
8.625
8.625
6.441
7.981
7.625
32.583
50.027
45.663
.714
225
184.0
265.90
8.858
7.244
41.214
250 **
204.4
328.13
9.843 10.750
9.564
50.858
www.us.piping.georgefischer.com
15
10.750
8.047 10.020
*
78.854
*
71.840
.651
*
.857
3/8
125
.774
1.326
110
05_ALL
I.D.
*
.645
4
*
9
.708
10
5.15
6/7/02, 11:09 AM
150
80
11.5
17
20
22
St Cu GFK AI PVC PP PE
2100
1250
700
300
30
St Cu
AI
12
GFK PVC PP PE
min. distance
= I max. +5 mm
.20 in.
min. distance
= I max. +5 mm
.20 in.
15
5.16
05_ALL
16
6/7/02, 11:09 AM
b) Polypropylene
Beta (b
0.15 mm/m C
or 0.00015 inch/inch C
or 0.0000837 inch/inch F
The length change can also be taken
directly from diagram 1 as shown on the
following pages.
Important: If the working temperature is
higher than the installation temperature
the pipe becomes longer. If, on the other
hand, it is lower than the installation
temperature, the pipe becomes shorter.
Therefore: the installation temperature as
well as the maximum and minimum
working temperatures must be taken into
account.
L
Installation temperature
working temperature
> installation temperature
working temperature
< installation temperature
+I
F fixed point
-I
05_ALL
17
F fixed point
Difference in temperature
T1 = Tv T1 = 27C
T2 = T2 Tv = 20C
expansion with "+" and contraction with
"".
2. The greater length change is applicable for determining the length of the
flexible section.
+ I2
F fixed point
a
16
5.17
6/7/02, 11:09 AM
3. If, on the other hand, the flexible sec tion is pre-stressed to L/2, the
required length of flexible section is
reduced to approx. 1500 mm (59 in.).
The length change, starting from the
zero position, then amounts to L/2
=97.5/2 (3.84/2) = 48.75 mm
(1 .92 in.).
-L=LT1= 8.270.15=32.4 mm
= 31527(.00015) = 1.28 in.
Installation Hints
The length changes in pipework sections
should be clearly controlled by the
arrangement of fixed brackets. It is
possible to distribute the length changes
in pipework sections by suitable positioning of fixed brackets (see adjoining
examples).
L
F
L/2
/2
not recommended
recommended
L
L/2
L/2
L/2
L/2
05_ALL
L/2
18
L/2
L = 10 m
F
a=2m
L = 10 m - L/2
L/2
F
a = 1,5 m
17
5.18
L/2
6/7/02, 11:09 AM
05_ALL
www.us.piping.georgefischer.com
19
18
6/7/02, 11:09 AM
=
=
=
=
L
(mm)
L
L
T
=
L
(m)
T
(C)
(mm/m C)
Example:
Material
Difference in temp.
Pipe length
Length change
PP
T = 60C
L=4m
L = 36 mm
b) Polypropylene
Beta (b
5.19
Length change
I
L
10
10
9
8
7
12
15
25
20
30
40
50
60
100
90
80
70
140
250
220
200
180
in. mm
.5
.1
6/7/02, 11:09 AM
20
05_ALL
19
5.20
b) Polypropylene
Beta (b
Table 1
Deflecting pipe dia.
d in inches
PP
3/8
1/2
3/4
1
1 1/4
1 1/2
2
2 1/2
3
4
6
8
10
Flexible section
length a in inches
1.54
1.22
.98
.79
.63
.49
.39
.31
.28
.22
.15
.12
.10
2.72
2.17
1.69
1.38
1.10
.86
.71
.59
.49
.39
.27
.22
.17
4.25
3.43
2.72
2.17
1.69
1.38
1.10
.91
.75
.63
.43
.34
.27
6.14
4.92
3.94
3.07
2.44
1.97
1.57
1.30
1.10
.91
.63
.50
.39
8.39
6.69
5.35
4.25
3.43
2.72
2.17
1.69
1.54
1.22
.83
.67
.55
10.94
8.74
7.01
5.35
4.37
3.50
2.76
2.32
1.97
1.57
1.10
.87
.71
20
30
40
50
60
70
80
PP
Flexible section
length a in mm
a = k L
39
31
25
20
16
12.5
10
8
7
5.5
3.9
3.1
2.5
69
55
44
35
28
22
18
15
12
10
6.9
5.6
4.4
108
87
69
54
43
35
28
23
19
16
11
8.7
6.9
156
125
100
78
62
50
40
33
28
23
16
12.5
10
213
170
136
106
85
68
54
45
38
31
21
17
14
278
222
178
139
111
89
70
59
49
40
28
22
18
500
750
1000
1250
1500
1750
2000
(All measurements
in mm)
www.us.piping.georgefischer.com
05_ALL
21
a
k
L
d
=
=
=
=
20
5.21
6/7/02, 11:09 AM
The Incorporation of
Compensators (Expansion
joints)
Due to the low modulus of elasticity of
PP, the reaction force of a plastic pipe
when subjected to variations in temperature is slight in comparison with metals.
The normal expansion joints intended for
metal pipes are, therefore, as a rule
unsuitable, due to their high resistance.
For this reason, only easily functioned
expansion joints may be incorporated in
plastic pipework, i.e. those with a low
resistance. In this respect the following
types may be considered: rubber
expansion joints, PTFE corrugated
expansion joints, or if chosen suitably,
metal multi-disc expansion joints.
21
5.22
05_ALL
22
6/7/02, 11:09 AM
b) Polypropylene
Beta (b
Pipe bracket spacing in the case of fluids with specific gravity 1g/cm3 as well
as for gases
Table 1
Material d
and PN mm inch
116
120
125
132
140
PP
150
163
PN 10 175
190
110
125
140
160
200
225
250
315
3/8
1/2
3/4
1
1 1/4
1 1/2
2
2 1/2
3
4
5
5 1/2
6
8
9
10
12
20 C
75
80
85
100
110
125
140
155
165
185
200
210
225
250
265
280
315
80 C
100 C
170
175
185
195
110
120
135
150
165
180
190
205
225
250
260
275
305
155
160
170
175
185
190
105
115
125
140
150
155
165
185
200
210
235
140
145
150
155
160
170
180
185
195
105
110
115
125
135
145
200
225
170
170
185
195
105
115
130
145
155
175
185
195
210
235
250
265
295
165
170
180
190
100
110
125
135
150
165
180
190
200
225
240
255
285
165
165
175
185
195
105
120
130
145
160
170
180
190
215
230
240
270
In the case of a vertical pipe run the pipe bracket spacing given in the table may
be increased by 30%, i.e. multiply the values given by 1 .3.
Pipe bracket spacing in the case of fluids with specific gravity > 1 g/cm3
Table 2
www.us.piping.georgefischer.com
05_ALL
23
Where fluids with a specific gravity exceeding 1g/cm3 are to be conveyed, the
pipe bracket centers given in Table 1 must
1.25
1.50
1.75
2.00
0.90
0.83
0.77
0.70
22
5.23
6/7/02, 11:09 AM
5.24
05_ALL
24
6/7/02, 11:09 AM
b) PP Butt and IR
Beta (b
05_ALL
25
24
5.25
6/7/02, 11:09 AM
Size (mm)
Inch
20
25
32
40
50
63
1/2
3/4
1
1 1/4
1 1/2
2
143
173
221
270
336
419
25
5.26
05_ALL
26
6/7/02, 11:09 AM
b) PP Butt and IR
Beta (b
IR-225 Plus
Size (mm)
Inch
63
75
90
110
160
200
225
2
2 1/2
3
4
6
8
9
284
361
424
523
750
947
1070
For polypropylene piping from 250 mm (10) through 315 mm (12) shall be
joined by use of either the GF 250 CNC or the GF 315 CNC microprocessor
controlled and fully automatic hydraulic butt fusion machines. These butt fusion
machines shall have a Silverstone coated heater element with built-in temperature indicator. The CNC machines shall also utilize a SUVI 100 CNC controller
unit which monitors and controls all fusion steps and has print-out capabilities.
Typical fusion times for welding polypropylene (SDR 11) on the GF 250 CNC and
GF 315 CNC are:
GF 250 CNC/
Size (mm)
Inch
GF 315 CNC
250
280
315
10
10/11
12
2443
2800
2883
05_ALL
27
26
27
5.46
05_ALL
46
6/7/02, 11:10 AM
b) PP Socket
Beta (b
05_ALL
47
28
5.47
6/7/02, 11:10 AM
29
5.48
05_ALL
48
6/7/02, 11:10 AM
b) PP Socket
Beta (b
05_ALL
49
30
5.49
6/7/02, 11:10 AM
31
5.64
05_ALL
64
6/7/02, 11:11 AM
Section 1
PROGEF Standard PP
Piping System
Serviced by GF Tustin
32
[mm]
16
20
25
32
40
50
63
75
90
110
160
200
225
250
315
355
400
450
500
[mm]
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
1.8
1.9
2.3
2.9
3.7
4.6
5.8
6.8
8.2
10.0
14.6
18.2
20.5
22.7
28.6
32.2
36.3
40.9
45.4
33
FM Part No.
[mm]
20
25
32
40
50
63
IR
IR
IR
IR
IR
IR
L1
[mm]
[mm]
[mm]
38
42
46
51
58
66
1,9
2,3
2,9
3,7
4,6
5,8
FM Part No.
[mm]
75
90
110
160
200
225
250
315
355
400
25
26
27
22
23
21
IR
IR
IR
IR
IR
IR
----
L1
[mm]
[mm]
[mm]
[mm]
100
100
141
175
215
262
256
321
380
435
20
20
25
15
15
20
48
48
15
25
90
90
130
160
200
225
232
297
355
400
6.8
8.2
10.0
14.6
18.2
20.5
22.7
28.6
32.2
36.3
FM Part No.
[mm]
20
25
32
40
50
63
75
90
110
160
200
225
250
315
IR
IR
IR
IR
IR
IR
IR
IR
IR
IR
IR
IR
L1
[mm]
[mm]
[mm]
32
34
36
39
42
47
49
57
70
100
124
140
225
255
24
25
25
25
26
29
29
34
43
60
75
85
133
154
34
1,9
2,3
2,9
3,7
4,6
5,8
6,8
8,2
10,0
14,6
18,2
20,5
22,7
28,6
FM Part No.
[mm]
20
25
32
40
50
63
75
90
110
160
200
225
250
315
355
400
IR
IR
IR
IR
IR
IR
IR
IR
IR
IR
IR
IR
----
L1
[mm]
[mm]
[mm]
38
42
46
51
58
66
75
90
110
160
200
220
276
353
345
360
24
26
26
22
22
21
20
20
20
28
35
35
92
118
103
105
1,9
2,3
2,9
3,7
4,6
5,8
6,8
8,2
10,0
14,6
18,2
20,5
22,7
28,6
32,2
36,3
d1
[mm]
[mm]
63
63
75
75
75
90
90
90
110
110
110
110
110
160
160
160
160
225
225
225
FM Part No.
32
50
32
50
63
50
63
75
32
50
63
75
90
63
75
90
110
90
110
160
IR
IR
IR
IR
IR
IR
IR
IR
IR
IR
IR
IR
IR
IR
IR
IR
IR
IR
IR
IR
L1
L2
L3
e1
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
65
65
70
70
70
80
80
80
90
90
90
90
90
142
142
142
142
155
155
155
70
70
75
75
75
85
85
85
95
95
95
95
95
135
135
135
135
165
165
165
35
25
25
25
25
25
25
25
25
30
30
30
30
30
50
50
50
50
40
40
40
25
25
25
25
25
25
25
25
25
25
25
25
25
30
30
30
30
30
30
30
5,8
5,8
6,8
6,8
6,8
8,2
8,2
8,2
10
10,0
10,0
10,0
10,0
14,6
14,6
14,6
14,6
20,5
20,5
20,5
2,9
4,6
2,9
4,6
5,8
4,6
5,8
6,8
2,9
4,6
5,8
6,8
8,2
5,8
6,8
8,2
10,0
8,2
10,0
14,6
d1
[mm]
[mm]
25
32
32
40
40
40
50
50
50
50
63
63
63
63
63
75
75
75
75
75
75
90
90
90
90
90
90
90
110
110
110
110
110
110
110
110
20
20
25
20
25
32
20
25
32
40
20
25
32
40
50
20
25
32
40
50
63
20
25
32
40
50
63
75
20
25
32
40
50
63
75
90
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
e1
L1
[mm]
[mm]
[mm]
[mm]
2.3
3.0
3.0
3.7
3.7
3.7
4.6
4.6
4.6
4.6
5.8
5.8
5.8
5.8
5.8
6.9
6.9
6.9
6.9
6.9
6.9
8.2
8.2
8.2
8.2
8.2
8.2
8.2
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
36
1.9
1.9
2.3
1.9
2.3
3.0
1.9
2.3
3.0
3.7
1.9
2.3
3.0
3.7
4.6
1.9
2.3
3.0
3.7
4.6
5.8
1.9
2.3
3.0
3.7
4.6
5.8
6.9
1.9
2.3
3.0
3.7
4.6
5.8
6.9
8.2
42
46
46
51
51
51
58
58
58
58
66
66
66
66
66
75
75
75
75
75
75
90
90
90
90
90
90
90
110
110
110
110
110
110
110
110
87
91
91
98
99
99
105
106
106
108
113
113
113
115
115
128
129
130
131
132
135
148
149
150
151
152
155
149
178
179
180
181
182
185
179
179
d1
[mm]
[mm]
160
160
160
160
200
200
200
200
200
225
225
225
225
225
225
250
250
250
250
250
250
250
315
315
315
315
315
315
315
315
63
75
90
110
63
75
90
110
160
63
75
90
110
160
200
63
75
90
110
160
200
225
63
75
90
110
160
200
225
250
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
e1
L1
[mm]
[mm]
[mm]
[mm]
14.6
14.6
14.6
14.6
18.2
18.2
18.2
18.2
18.2
20.5
20.5
20.5
20.5
20.5
20.5
22.8
22.8
22.8
22.8
22.8
22.8
22.8
28.7
28.7
28.7
28.7
28.7
28.7
28.7
28.7
5.8
6.9
8.2
10.0
5.8
6.9
8.2
10.0
14.6
5.8
6.9
8.2
10.0
14.6
18.2
5.8
6.9
8.2
10.0
14.6
18.2
20.5
5.8
6.9
8.2
10.0
14.6
18.2
20.5
22.8
37
160
160
160
160
200
200
200
200
200
220
220
220
220
220
220
276
276
276
276
276
276
276
353
353
353
353
353
353
353
353
250
244
244
243
310
304
304
303
311
340
334
334
333
341
339
387
383
384
386
386
386
386
499
495
496
493
493
496
498
502
L1
L2
[mm]
[inch]
[mm]
[mm]
[mm]
[mm]
50
50
50
50
63
63
63
63
75
75
75
75
90
90
90
90
110
110
110
110
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
4
1
2
3
4
1
1
4
1
2
3
4
1
1
4
1
2
3
4
1
1
4
1
2
3
4
1
1
4
1
2
3
4
1
1
4.6
4.6
4.6
4.6
5.8
5.8
5.8
5.8
6.9
6.9
6.9
6.9
8.2
8.2
8.2
8.2
10.0
10.0
10.0
10.0
38
132
132
132
132
146
146
146
146
170
170
170
170
200
200
200
200
238
238
238
238
58
58
58
58
66
66
66
66
75
75
75
75
90
90
90
90
110
110
110
110
74
74
74
74
80
80
80
80
95
95
95
95
110
110
110
110
128
128
128
128
d1
[mm]
[mm]
25
32
32
40
40
40
50
50
50
63
63
63
75
75
75
90
90
110
110
160
200
225
225
225
250
250
315
315
355
355
400
400
450
450
450
500
500
500
500
FM Part No.
20
20
25
20
25
32
25
32
40
32
40
50
40
50
63
63
75
75
90
110
160
110
160
200
160
225
225
250
250
315
315
355
315
355
400
315
355
400
450
IR
IR
IR
IR
IR
IR
IR
IR
IR
IR
IR
IR
IR
IR
IR
IR
IR
IR
IR
IR
IR
IR
IR
IR
---------------
L1
L2
e1
[mm]
[mm]
[mm]
[mm]
[mm]
50
50
50
58
55
55
60
60
60
65
65
65
68
65
65
75
75
90
90
120
145
160
160
160
194
182
130
100
245
245
260
260
230
230
230
230
230
230
230
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
22
22
28
28
39
50
55
55
55
60
60
30
30
90
90
95
95
60
60
60
60
60
60
60
39
20
20
20
23
20
20
20
20
20
20
20
20
20
20
20
19
19
18
30
27
40
35
40
50
55
55
20
20
60
80
80
90
80
90
95
80
90
95
60
2,3
2,9
2,9
3,7
3,7
3,7
4,6
4,6
4,6
5,8
5,8
5,8
6,8
6,8
6,8
8,2
8,2
10,0
10,0
14,6
18,2
20,5
20,5
20,5
22,7
22,7
28,6
28,6
32,3
32,2
36,3
36,3
40,9
40,9
40,9
45,4
45,4
45,4
45,4
1,9
1,9
2,3
1,9
2,3
2,9
2,3
2,9
3,7
2,9
3,7
4,6
3,7
4,6
5,8
5,8
6,8
6,8
8,2
10,0
14,6
10,0
14,6
18,2
14,6
20,5
20,5
22,7
22,7
28,6
28,6
32,2
28,6
32,2
36,3
28,6
32,2
36,3
40,9
d2
[mm]
[mm]
40
40
40
50
50
50
50
63
63
63
63
63
75
75
75
75
75
75
90
90
90
90
90
90
90
110
110
110
110
110
110
110
110
20
25
32
20
25
32
40
20
25
32
40
50
20
25
32
40
50
63
20
25
32
40
50
63
75
20
25
32
40
50
63
75
90
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
e1
e2
L1
L2
[mm]
[mm]
[mm]
[mm]
[mm]
3.7
3.7
3.7
4.6
4.6
4.6
4.6
5.8
5.8
5.8
5.8
5.8
6.9
6.9
6.9
6.9
6.9
6.9
8.2
8.2
8.2
8.2
8.2
8.2
8.2
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
40
1.9
2.3
3.0
1.9
2.3
3.0
3.7
1.9
2.3
3.0
3.7
4.6
1.9
2.3
3.0
3.7
4.6
5.8
1.9
2.3
3.0
3.7
4.6
5.8
6.9
1.9
2.3
3.0
3.7
4.6
5.8
6.9
8.2
52
53
53
52
53
53
55
52
52
52
54
54
58
59
60
61
62
65
63
64
65
66
67
70
64
73
74
75
76
77
80
74
74
24
23
22
24
23
22
21
24
23
22
20
19
27
27
27
27
27
28
32
32
32
32
32
33
31
42
42
42
42
42
43
41
39
25
26
26
25
26
26
28
25
26
26
28
28
25
26
26
28
28
28
25
26
26
28
28
28
23
25
26
26
28
28
28
23
23
d2
[mm]
[mm]
160
160
160
160
200
200
200
200
200
225
225
225
225
225
225
250
250
250
250
250
250
250
315
315
315
315
315
315
315
315
63
75
90
110
63
75
90
110
160
63
75
90
110
160
200
63
75
90
110
160
200
225
63
75
90
110
160
200
225
250
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
e1
e2
L1
L2
[mm]
[mm]
[mm]
[mm]
[mm]
14.6
14.6
14.6
14.6
18.2
18.2
18.2
18.2
18.2
20.5
20.5
20.5
20.5
20.5
20.5
22.8
22.8
22.8
22.8
22.8
22.8
22.8
28.7
28.7
28.7
28.7
28.7
28.7
28.7
28.7
5.8
6.9
8.2
10.0
5.8
6.9
8.2
10.0
14.6
5.8
6.9
8.2
10.0
14.6
18.2
5.8
6.9
8.2
10.0
14.6
18.2
20.5
5.8
6.9
8.2
10.0
14.6
18.2
20.5
22.8
41
95
89
89
88
115
109
109
108
116
125
119
119
118
126
124
119
115
116
118
118
118
118
154
150
151
148
148
151
153
157
58
56
54
50
78
76
74
70
61
88
86
84
80
71
64
85
80
80
80
70
67
64
100
100
100
100
100
100
99
86
28
23
23
23
28
23
23
23
33
28
23
23
23
33
33
28
23
23
28
38
38
38
28
23
23
23
23
33
33
48
d2
[mm]
[mm]
40
40
40
50
50
50
50
63
63
63
63
63
75
75
75
75
75
75
90
90
90
90
90
90
90
110
110
110
110
110
110
110
110
20
25
32
20
25
32
40
20
25
32
40
50
20
25
32
40
50
63
20
25
32
40
50
63
75
20
25
32
40
50
63
75
90
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
e1
e2
L1
L2
[mm]
[mm]
[mm]
[mm]
[mm]
727909604E *
727909605E *
727909606E *
727909607E *
727909608E *
727909609E *
727909610E *
727909611E *
727909612E *
727909613E *
727909614E *
727909615E *
727909616E *
727909617E *
727909618E *
727909619E *
727909620E *
727909621E *
727909622E *
727909623E *
727909624E *
727909625E *
727909626E *
727909627E *
727909628E *
727909629E *
727909630E *
727909631E *
727909632E *
727909633E *
727909634E *
727909635E *
727909636E *
3.7
3.7
3.7
4.6
4.6
4.6
4.6
5.8
5.8
5.8
5.8
5.8
6.9
6.9
6.9
6.9
6.9
6.9
8.2
8.2
8.2
8.2
8.2
8.2
8.2
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
42
1.9
2.3
3.0
1.9
2.3
3.0
3.7
1.9
2.3
3.0
3.7
4.6
1.9
2.3
3.0
3.7
4.6
5.8
1.9
2.3
3.0
3.7
4.6
5.8
6.9
1.9
2.3
3.0
3.7
4.6
5.8
6.9
8.2
52
53
53
52
53
53
55
52
52
52
54
54
58
59
60
61
62
65
63
64
65
66
67
70
64
73
74
75
76
77
80
74
74
24
23
22
24
23
22
21
24
23
22
20
19
27
27
27
27
27
28
32
32
32
32
32
33
31
42
42
42
42
42
43
41
39
25
26
26
25
26
26
28
25
26
26
28
28
25
26
26
28
28
28
25
26
26
28
28
28
23
25
26
26
28
28
28
23
23
d2
[mm]
[mm]
160
160
160
160
200
200
200
200
200
225
225
225
225
225
225
250
250
250
250
250
250
250
315
315
315
315
315
315
315
315
63
75
90
110
63
75
90
110
160
63
75
90
110
160
200
63
75
90
110
160
200
225
63
75
90
110
160
200
225
250
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
e1
e2
L1
L2
[mm]
[mm]
[mm]
[mm]
[mm]
727909656E *
727909657E *
727909658E *
727909659E *
727909662E *
727909663E *
727909664E *
727909665E *
727909668E *
727909669E *
727909670E *
727909671E *
727909672E *
727909675E *
727909676E *
727909677E *
727909678E *
727909679E *
727909680E *
727909683E *
727909684E *
727909685E *
727909696E *
727909697E *
727909698E *
727909699E *
727909702E *
727909703E *
727909704E *
727909705E *
14.6
14.6
14.6
14.6
18.2
18.2
18.2
18.2
18.2
20.5
20.5
20.5
20.5
20.5
20.5
22.8
22.8
22.8
22.8
22.8
22.8
22.8
28.7
28.7
28.7
28.7
28.7
28.7
28.7
28.7
5.8
6.9
8.2
10.0
5.8
6.9
8.2
10.0
14.6
5.8
6.9
8.2
10.0
14.6
18.2
5.8
6.9
8.2
10.0
14.6
18.2
20.5
5.8
6.9
8.2
10.0
14.6
18.2
20.5
22.8
95
89
89
88
115
109
109
108
116
125
119
119
118
126
124
119
115
116
118
118
118
118
154
150
151
148
148
151
153
157
58
56
54
50
78
76
74
70
61
88
86
84
80
71
64
85
80
80
80
70
67
64
100
100
100
100
100
100
99
86
28
23
23
23
28
23
23
23
33
28
23
23
23
33
33
28
23
23
28
38
38
38
28
23
23
23
23
33
33
48
[mm]
20
25
32
50
63
90
110
10
10
10
10
10
10
10
43
PSI FM EPDM
Part No.
FPM
Part No.
10
10
10
10
10
10
10
10
10
IR
IR
IR
IR
IR
IR
IR
IR
IR
G (R/Rp BS Thread) L
L1
L2
[mm]
[mm]
[inch]
[mm]
[mm]
[mm]
[mm]
20
25
32
40
50
63
75
90
110
48
58
65
79
91
111
135
135
158
20
25
32
40
50
63
75
90
110
1
1 1/4
1 1/2
2
2 1/4
2 3/4
S107,5x3,6
S107,5x3,6
S127,5x3,6
107
113
119
126
131
137
131
131
131
54.0
57.0
60.0
63.0
65.5
69.0
66.0
65.5
65.5
53.0
56.0
59.0
63.0
65.5
68.0
65.5
65.5
65.5
1,9
2,3
2,9
3,7
4,6
5,8
6,8
8,2
10,0
Part No.
[mm]
[mm]
[mm]
20
25
32
40
50
63
30
38
45
56
63
78
6
6
6
6
6
6
PSI FM EPDM
Part No.
FPM
Part No.
20
25
32
40
50
63
10
10
10
10
10
10
IR
IR
IR
IR
IR
IR
L1
L2
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
20
25
32
40
50
63
48
58
65
79
91
105
112
121
128
136
147
158
224
242
256
272
294
316
90
100
110
110
120
130
52
53
55
60
66
70
44
76
78
81
85
89
95
Sensor Type
1.9
2.3
2.9
3.7
4.6
5.8
flow X0, pH XX
flow X0, pH XX
flow X0, pH XX
flow X0, pH XX
flow X0, pH XX
flow X0, pH XX
[mm]
20
25
32
40
50
10
10
10
10
10
L1
[mm]
[mm]
[mm]
[mm]
[mm]
1.9
2.3
3.0
3.7
4.6
140
140
140
140
140
71
75
81
88
97
58
63
70
78
88
40
40
40
40
40
[mm]
63
75
90
110
160
200
225
10
10
10
10
10
10
10
L1
[mm]
[mm]
[mm]
[mm]
[mm]
5.8
6.9
8.2
10.0
14.6
18.2
20.5
140
140
140
140
140
140
140
109
120
134
153
191
223
243
101
113
128
148
187
220
240
40
40
40
40
40
40
40
[mm]
20
25
32
40
50
63
75
90
110
10
10
10
10
10
10
10
10
10
H1
H2
L1
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
1.9
2.3
3.0
3.7
4.6
5.8
6.9
8.2
10.0
140
140
140
140
140
140
140
140
140
71
75
81
88
97
109
120
134
153
28
31
34
38
43
50
56
63
73
29
32
35
39
44
51
57
64
74
40
40
40
40
40
40
40
40
40
[mm]
20
25
32
40
50
63
75
90
110
10
10
10
10
10
10
10
10
10
H1
H2
L1
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
1.9
2.3
3.0
3.7
4.6
5.8
6.9
8.2
10.0
140
140
140
140
140
140
140
140
140
71
75
81
88
97
109
120
134
153
45
28
31
34
38
43
50
56
63
73
29
32
35
39
44
51
57
64
74
40
40
40
40
40
40
40
40
40
Rad I Rad J
[mm]
[inch]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
20
25
32
40
50
63
75
90
110
160
200/225
2
3
4
1
1 1 4
1 1 2
2
2 1 2
3
4
6
8
9
1
FM Part No.
[mm]
20
25
32
40
50
63
75
90
110
160
200
225
250
315
355
400
450
500
44
54
63
73
79
99
119
133
158
200
268
28
36
43
54
64
83
99
115
138
191
250
22
29
36
47
56
75
91
106
128
181
240
16
20
26
33
41
51
61
74
90
131
164
69
83
97
118
171
230
7
9
10
11
12
14
16
17
18
25
32
14
16
17
19
20
24
26
27
28
38
48
1.0
1.5
1.5
2.0
2.0
2.5
2.5
3.0
3.0
4.0
4.0
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.5
1.0
1.0
IR
IR
IR
IR
IR
IR
IR
IR
IR
IR
IR
IR
d1
d2
d3
d4
L1
L2
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
1.9
2.3
3.0
3.7
4.6
5.8
6.9
8.2
10.0
14.6
18.2
20.5
22.7
28.6
32.2
36.3
40.9
45.4
26
33
40
50
61
75
89
105
125
175
232
235
285
335
373
427
514
530
45
54
63
73
82
102
122
133
158
212
268
268
320
370
430
482
585
587
16
20
26
32
40
51
61
73
90
131
163
184
204
257
290
327
368
409
66
78
100
151
203
210
250
300
340
385
400
440
50
85
85
85
85
68
80
140
80
92
100
100
100
100
180
187
141
138
29
41
44
49
55
38
43
85
40
45
30
35
25
35
40
46
64
62
7
9
10
11
12
14
16
17
18
25
32
32
35
35
40
46
60
61
Part No.
[mm]
d1
d2
d3
d4
L1
L2
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
250
315
355
400
22,7
28,6
32.2
36.3
285
335
373
427
320
370
430
482
254
309
346
404
204
257
291
328
100
100
153
176
25
25
40
55
35
35
80
87
[mm]
26
32
40
49
60
75
89
105
125
175
232
50
63
75
90
110
160
10
10
10
10
10
10
L1
D1
[mm]
[mm]
[mm]
[mm]
71
94
115
127
153
208
35
47
57
63
76
104
40
51
61
73
90
130
82
102
121
133
158
212
[mm]
200
225
250
315
D1
[mm]
[mm]
[mm]
265
265
317
368
132
132
158
184
163
184
204
257
268
268
320
370
L1
[mm]
[inch]
[mm]
[mm]
[mm]
[mm]
20
25
32
40
50
63
10
10
10
10
10
10
2
3
4
1
1 14
1 12
2
1
IR
IR
IR
IR
IR
IR
51
52
55
58
60
67
23
23
23
24
23
26
32
36
46
55
65
80
1,9
2,3
2,9
3,7
4,6
5,8
L1
[mm]
[inch]
[mm]
[mm]
[mm]
[mm]
20
25
32
40
50
63
L1
10
10
10
10
L
[mm]
10
10
10
10
10
10
2
3
4
1
1 14
1 12
2
1
IR
IR
IR
IR
IR
IR
49
51
54
56
60
62
23
23
23
23
23
23
32
36
46
55
65
80
1,9
2,3
2,9
3,7
4,6
5,8
L1
L2
[mm]
[inch]
[mm]
[mm]
[mm]
[mm]
[mm]
20
20
20
20
25
25
25
25
25
32
32
32
10
10
10
10
10
10
10
10
10
10
10
10
4
3
8
1
2
3
4
1
4
3
8
1
2
3
4
1
1
2
3
4
1
1.9
1.9
1.9
1.9
2.3
2.3
2.3
2.3
2.3
3.0
3.0
3.0
19
22
25
34
19
22
25
34
37
25
34
37
74
77
79
83
74
77
79
83
84
79
83
89
43
46
48
52
43
46
48
52
58
48
52
58
31
31
31
31
31
31
31
31
31
31
31
31
d1
L1
[mm]
[inch]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
20
25
32
40
50
63
10
10
10
10
10
10
4
1
1 12
1 12
2
2 12
3
1.9
2.3
3.0
3.7
4.6
5.8
25
50
50
50
64
77
28
35
43
53
66
44
44
44
57
71
49
50
52
54
61
67
22
35
35
48
60
47
2.6
2.6
2.6
2.6
2.6
[mm]
[inch]
[mm]
[mm]
[mm]
75
90
110
3
3
4
6.9
8.2
10.0
91
91
119
67
76
76
d1
[mm]
[mm]
20
25
32
40
50
63
20
25
32
40
50
60
10
10
10
10
10
10
IR
IR
IR
IR
IR
IR
[mm]
[mm]
FM Part No.
[mm]
20
25
32
40
50
63
75
90
110
160
200
225
250
315
355
400
IR
IR
IR
IR
IR
IR
IR
IR
IR
IR
IR
IR
----
64
75
82
84
90
100
27
36
36
42
48
50
L1
[mm]
[mm]
[mm]
42
50
55
65
70
80
90
105
120
76
100
103
220
258
291
318
30
35
40
45
50
55
60
70
80
40
50
60
140
158
175
195
[mm]
[mm]
20
25
32
40
50
63
75
90
10
10
10
10
10
10
10
10
1.9
2.3
3.0
3.7
4.6
5.8
6.9
8.2
1,9
2,3
2,9
3,7
4,6
5,8
1,9
2,3
2,9
3,7
4,6
5,8
6,8
8,2
10,0
14,6
18,2
20,5
22,7
28,6
32,2
36,3
L1
L
[mm]
[mm]
[mm]
110
160
200
225
10
10
10
10
10.0
14.6
18.2
20.5
[mm]
50
63
75
90
110
160
200
225
250
315
10
10
10
10
10
10
10
10
10
10
L1
[mm]
[mm]
[mm]
4.6
5.8
6.9
8.2
10.0
14.6
18.2
20.5
22.8
28.7
140
140
140
140
140
140
140
140
301
301
183
189
194
201
210
235
254
266
278
308
[mm]
50
63
75
90
110
160
200
225
250
315
10
10
10
10
10
10
10
10
10
10
L1
[mm]
[mm]
[mm]
4.6
5.8
6.9
8.2
10.0
14.6
18.2
20.5
22.8
28.7
140
140
140
140
140
140
140
140
301
301
49
215
221
227
233
242
268
287
294
310
340
2
3
4
2
3
4
2
3
4
3
4
3
4
3
4
2
1
2
1
2
3
4
3
4
3
4
1
1
1
1 14
1 14
1 12
1 12
2
2
1
[inch]
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
50
[mm]
16
20
25
32
40
50
63
75
90
110
[mm]
[mm]
26
31
36
44
54
66
82
93
110
134
25
28
32
38
44
51
62
76
88
106
12
14
16
20
24
28
35
45
53
65
z1
z2
[mm]
[inch]
[mm]
[mm]
[mm]
[mm]
20
25
32
40
10
10
10
10
2
3
4
1
1 14
1
30
35
44
54
28
32
38
44
14
16
20
24
[mm]
16
20
25
32
40
50
63
75
90
110
10
10
10
10
10
10
10
10
10
10
[mm]
[mm]
[mm]
23
31
36
44
53
64
82
93
114
134
20
21
24
28
33
36
43
51
58
68
7
7
8
10
13
13
16
20
23
27
[mm]
16
20
25
32
40
50
63
75
90
110
10
10
10
10
10
10
10
10
10
10
[mm]
[mm]
[mm]
26
31
36
44
54
66
82
93
114
134
25
28
32
38
44
51
62
76
88
106
12
14
16
20
24
28
35
45
53
65
51
14
16
20
24
10
10
10
10
10
10
10
10
10
10
D
[mm]
z1
z2
[mm]
[inch]
[mm]
[mm]
[mm]
[mm]
20
25
32
40
10
10
10
10
2
3
4
1
1 14
1
31
36
44
54
28
32
38
44
14
16
20
24
14
16
20
24
d1
[mm]
[mm]
20
25
25
32
32
40
40
40
50
50
50
50
63
63
63
63
75
90
90
110
16
16
20
20
25
20
25
32
20
25
32
40
25
32
40
50
63
63
75
90
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
[mm]
[mm]
35
38
37
43
43
48
48
48
54
54
54
54
64
64
64
64
62
88
70
81
22
25
23
29
27
34
32
30
40
38
36
34
46
46
44
41
35
61
39
46
[mm]
16
20
25
32
40
50
63
75
90
110
10
10
10
10
10
10
10
10
10
10
[mm]
[mm]
[mm]
26
31
36
44
54
66
82
93
112
134
33
35
39
43
48
54
62
70
81
96
52
7
7
7
7
8
8
8
8
11
14
[mm]
20
25
32
40
50
63
75
90
110
10
10
10
10
10
10
10
10
10
D1
L1
[mm]
[mm]
[mm]
[mm]
[mm]
27
33
41
50
61
76
90
108
131
[mm]
16
20
25
32
40
50
63
75
90
110
10
10
10
10
10
10
10
10
10
10
[mm]
5
5
5
5
5
5
5
5
7
[mm]
[mm]
25
30
36
44
53
65
80
91
111
137
20
27
30
34
38
44
51
65
77
93
PSI EPDM
Part No.
FPM
Part No.
G (R/Rp BS Thread) L1
L2
z1
[mm]
[inch]
[mm]
[mm]
[mm]
[mm]
16
20
25
32
40
50
63
75
90
110
10
10
10
10
10
10
10
10
10
10
35
48
58
65
79
91
111
135
158
188
3/4
1
1 1/4
1 1/2
2
2 1/4
2 3/4
S107,5x3,6
S127,5x3,6
S152,5x3,6
18
19
21
23
25
28
32
36
42
49
24
26
28
30
34
39
47
51
55
54
5
5
5
5
5
5
5
5
7
7
d2
[mm]
20
25
32
40
50
63
10
10
10
10
10
10
2
3
4
1
1 14
1 12
2
1
G (R/Rp BS Thread) L1
L2
z1
z2
[mm]
[inch]
[mm]
[mm]
[mm]
[mm]
48
58
65
79
91
111
1
1 1/4
1 1/2
2
2 1/4
2 3/4
53
19
21
23
25
28
32
26
28
30
34
39
47
5
5
5
5
5
5
12
12
12
14
16
20
11
12
12
12
14
16
20
20
20
12
7
7
7
8
8
14
16
16
18
19
21
23
25
28
32
36
36
48
45
54
63
73
82
102
122
133
158
[mm]
16
20
25
32
40
50
63
75
90
110
10
10
10
10
10
10
10
10
10
10
L1
[mm]
[mm]
[mm]
[mm]
24
30
39
45
57
63
79
101
121
146
[mm]
16
20
25
32
40
50
63
75
90
110
10
10
10
10
10
10
10
10
10
10
22
28
36
42
53
59
74
91
108
131
18
19
21
23
25
28
32
36
42
49
4
5
5
6
6
7
8
10
11
12
3
3
3
3
3
3
3
3
5
6
G (R/Rp BS Thread) L
[inch]
[mm]
[mm]
3/4
1
1 1/4
1 1/2
2
2 1/4
2 3/4
S107,5x3,6
S127,5x3,6
S152,5x3,6
24
26
28
30
34
39
47
51
55
54
11
12
12
12
14
16
20
18
18
22
[mm]
[mm]
Part No.
[mm]
[mm]
16
20
25
32
40
50
63
75 - 90
110
10
10
10
10
10
10
10
10
10
10
3/4
1
1 1/4
1 1/2
2
2 1/4
2 3/4
S107,5x3,6
S127,5x3,6
S152,5x3,6
35
48
58
65
77
84
111
135
158
188
[mm]
[inch]
[mm]
[mm]
[mm]
16
20
25
32
40
50
63
10
10
10
10
10
10
10
8
1
2
3
4
1
1 14
1 12
2
3
[inch]
16
20
25
32
40
50
63
75
90
110
D1
[mm]
27
32
36
46
55
65
80
54
37
42
46
52
56
60
69
13
13
13
12
14
15
16
21
24
26
28
27
30
39
40
43
48
[mm]
[inch]
[mm]
[mm]
[mm]
20
25
32
40
50
63
[mm]
FPM
Part No.
10
10
10
10
10
10
7
7
7
7
9
9
L1
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
48
58
65
79
91
105
50
55
60
60
65
70
128
142
156
160
176
194
20
25
32
40
50
63
90
100
110
110
120
130
76
78
81
85
89
95
[pl/l]
[pl/l]
[pl/l]
X0
X0
X0
X0
X0
X0
[mm]
20
25
32
40
50
63
75
90
110
10
10
10
10
10
10
10
10
10
[mm]
[mm]
37
41
45
50
55
64
76
90
108
1.9
2.3
2.9
3.7
4.6
5.8
6.8
8.2
10.0
d1
[mm]
[mm]
20
25
32
40
50
63
20
25
32
40
50
60
10
10
10
10
10
10
L1
L2
[mm]
[mm]
[mm]
78
91
100
104
90
100
27
36
36
42
48
50
55
14
16
18
20
23
27
32
36
46
55
65
80
PSI EPDM
Part No.
20
25
32
40
50
63
40
42
48
53
54
62
10
10
10
10
10
10
2
3
4
1
1 14
1 12
2
1
20
25
32
40
50
63
10
10
10
10
10
10
PTFE with
EPDM
supporting
diaphragm
Part No.
D2
H1
H2
L2
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
Lift
= Hx
[mm]
80
80
94
117
117
152
90
101
117
127
139
172
14
18
22
26
32
39
12
12
12
15
15
15
124
144
154
174
194
223
25
25
25
45
45
45
M6
M6
M6
M8
M8
M8
7
10
12
16
19
27
Lift
= Hx
PSI EPDM
Part No.
20
25
32
40
50
63
PSI EPDM
Part No.
10
10
10
10
10
10
PTFE with
EPDM
supporting
diaphragm
Part No.
D2
H1
H2
L2
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
80
80
94
117
117
152
90
101
117
127
139
172
14
18
22
26
32
39
12
12
12
15
15
15
124
144
154
174
194
223
25
25
25
45
45
45
M6
M6
M6
M8
M8
M8
7
10
12
16
19
27
PSI EPDM
Part No.
PTFE with
EPDM
supporting
diaphragm
Part No.
D2
H1
H2
L2
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
20
25
32
40
50
63
10
10
10
10
10
10
80
80
94
117
117
152
90
101
117
127
139
172
14
18
22
26
32
39
12
12
12
15
15
15
124
144
154
174
194
223
Lockable Handwheel
For Diaphragm Valve Type 314/315/317/319
d-d
DN-DN
d-d
[mm]
[mm]
[inch]
20 - 25
32 40 - 50
63 - 75
15 - 20
25 32 - 40
50 - 65
Part No.
2 - 34
1 1 14 - 1 12
2 - 2 12
1
56
25
25
25
45
45
45
M6
M6
M6
M8
M8
M8
d1
[mm]
[mm]
20
25
25
32
32
32
40
50
50
50
63
63
63
90
90
90
90
90
110
110
110
110
110
D2
L1
L2
L3
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
20
20
25
20
25
32
20
20
25
32
20
25
32
20
25
32
50
63
20
25
32
50
63
15
20
20
25
25
25
25
25
25
25
25
25
25
20
25
25
50
50
25
25
25
50
50
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
80
80
80
94
94
94
94
94
94
94
94
94
94
94
94
94
152
152
94
94
94
152
152
83
91
91
105
105
105
105
105
105
105
105
105
105
105
105
105
151
151
105
105
105
151
151
106
121
121
137
137
137
149
159
159
159
175
175
175
204
204
204
252
252
226
226
226
274
274
96
108
108
120
120
120
128
134
134
134
144
144
144
159
159
159
207
207
171
171
171
219
219
30
36
36
43
43
43
51
57
57
57
67
67
67
82
82
82
95
95
94
94
94
107
107
140
150
150
160
160
160
180
180
180
180
180
180
180
160
160
160
220
220
160
160
160
220
220
PTFE
Part No.
10
10
10
10
10
10
10
10
10
7
2
3
4
1
1 14
1 12
2
2 12
3
4
6
1
Size D
D1
D2
D3
L1
L2
L3
H1
H2
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
AL Lift
= Hx
[mm]
2
95
60
80
3
4 105
70
80
1 115
79
94
1 14 140
89 117
1 12continued
150 next
98 page
117
table
1
16
16
16
16
16
130
150
160
180
200
57
25
25
25
45
45
90
101
117
127
139
14
18
22
26
32
12
12
12
15
15
M6
M6
M6
M8
M8
4
4
4
4
4
7
10
12
16
19
D1
D2
D3
L1
L2
L3
H1
H2
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
AL Lift
= Hx
[mm]
2
2 12
3
4
6
165
185
200
225
282
121
140
160
190
241
152
152
270
270
400
19
19
18
19
23
230
290
310
350
480
45
70
120
120
100
35
38
29
172
210
265
304
437
200
39
46
57
69
108
15 M8
15 M8
23 M12
23 M12
23 M12
4
4
8
8
8
27
35
40
50
70
Lockable Handwheel
For Diaphragm Valve Type 314/315/317/319
d-d
DN-DN
d-d
[mm]
[mm]
[inch]
20 - 25
32 40 - 50
63 - 75
15 - 20
25 32 - 40
50 - 65
Part No.
2 - 34
1 1 14 - 1 12
2 - 2 12
1
PSI EPDM
Part No.
PTFE with
EPDM
supporting
diaphragm
Part No.
20
25
32
40
50
63
10
10
10
10
10
10
D2
L1
L2
H1
H2
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
Lift
= Hx
[mm]
20
25
32
40
50
63
100
118
126
144
164
194
47
57
64
78
89
109
80
80
94
117
117
152
128
150
162
184
210
248
90
108
116
134
154
184
58
25
25
25
45
45
45
90
101
117
127
139
172
14
18
21
26
33
39
12
12
12
15
15
15
M6
M6
M6
M8
M8
M8
8
11
13
16
21
28
PSI EPDM
Part No.
PTFE with
EPDM
supporting
diaphragm
Part No.
20
25
32
40
50
63
10
10
10
10
10
10
D2
L1
L2
H1
H2
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
Lift e
= Hx [mm]
[mm]
20
25
32
40
50
63
47
57
64
78
89
109
80
80
94
117
117
152
196
221
234
260
284
321
90
108
116
134
154
184
25
25
25
45
45
45
90
102
119
126
139
172
14
18
21
26
33
39
12
12
12
15
15
15
M6
M6
M6
M8
M8
M8
8
11
13
16
21
28
1,9
2,3
3
3,7
4,6
5,8
PSI EPDM
Part No.
PTFE with
EPDM
supporting
diaphragm
Part No.
20
25
32
40
50
63
10
10
10
10
10
10
D2
L2
H1
H2
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
Lift
= Hx
[mm]
20
25
32
40
50
63
100
118
126
144
164
194
47
57
64
78
89
109
80
80
94
117
117
152
128
150
162
184
210
248
25
25
25
45
45
45
90
101
117
127
139
172
59
14
18
21
26
33
39
12
12
12
15
15
15
M6
M6
M6
M8
M8
M8
8
11
13
16
21
28
PSI EPDM
Part No.
PTFE with
EPDM
supporting
diaphragm
Part No.
20
25
32
40
50
63
10
10
10
10
10
10
D2
L2
H1
H2
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
Lift e
= Hx [mm]
[mm]
20
25
32
40
50
63
47
57
64
78
89
109
80
80
94
117
117
152
196
221
234
260
284
321
25
25
25
45
45
45
90
102
119
126
139
172
60
14
18
21
26
33
39
12
12
12
15
15
15
M6
M6
M6
M8
M8
M8
8
11
13
16
21
28
1,9
2,3
3
3,7
4,6
5,8
PSI EPDM
Part No.
FPM
Part No.
16
20
25
32
40
50
63
75
90
110
10
10
10
10
10
10
10
10
10
10
H1
H2
L1
L2
L4
L5
L6
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
16
20
25
32
40
50
63
75
90
110
50
50
58
68
84
97
124
166
200
238
57
57
67
73
90
97
116
149
161
178
27
27
30
36
44
51
64
85
105
123
12
12
12
12
15
15
15
15
15
22
93
95
109
119
135
147
168
233
254
301
77
77
97
97
128
128
152
270
270
320
56
56
65
71
85
89
101
136
141
164
25
25
25
25
45
45
45
70
70
120
32
32
39
39
54
54
66
64
64
64
67
66
77
83
99
105
117
167
180
215
61
45 M6
45 M6
58 M6
58 M6
74 M8
74 M8
87 M8
206 M8
206 M8
256 M12
[mm]
FPM
Part No.
10
10
10
10
10
10
10
8
1
2
3
4
1
1 14
1 12
2
3
NPT D
H1
H2
L1
L2
L4
L5
L6
[inch]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
50
50
58
68
84
97
124
8
1
2
3
4
1
1 14
1 12
2
3
57
57
67
73
90
97
116
27
27
30
36
44
51
64
12
12
12
12
15
15
15
96
99
111
127
146
157
183
62
77
77
97
97
128
128
152
56
56
65
71
85
89
101
25
25
25
25
45
45
45
32
32
39
39
54
54
66
[mm]
45
45
58
58
74
74
87
M6
M6
M6
M6
M8
M8
M8
71
64
76
83
100
111
134
PSI EPDM
Part No.
FPM
Part No.
20
25
32
40
50
63
75
90
110
10
10
10
10
10
10
10
10
10
H1
H2
L1
L2
L4
L5
L6
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
20
25
32
40
50
63
75
90
110
50
58
68
84
97
124
166
200
238
57
67
73
90
97
116
149
161
178
27
30
36
44
51
64
85
105
123
12
12
12
15
15
15
15
15
22
130
143
150
171
191
220
266
264
301
77
97
97
128
128
152
270
270
320
56
65
71
85
89
101
136
141
164
25
25
25
45
45
45
70
70
120
32
39
39
54
54
66
64
64
64
1,9
2,3
3
3,7
4,6
5,8
8.2
9.9
12
63
45 M6
58 M6
58 M6
74 M8
74 M8
87 M8
206 M8
206 M8
256 M12
[mm]
FPM
Part No.
2
3
4
1
1 14
1 12
2
2 12
3
4
1
Size D
D3
H1
H2
L1
L2
L4
L5
L6
[inch]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
50
58
68
84
97
124
166
200
238
2
3
4
1
1 14
1 12
2
2 12
3
4
1
16
16
16
16
16
16
19
19
19
57
67
73
90
97
116
149
161
178
26
30
36
44
51
64
85
105
123
12
12
12
15
15
15
64
166
177
191
209
229
253
416
414
451
77
97
97
128
128
152
379
419
456
56
65
71
85
89
101
136
141
164
25
25
25
45
45
45
70
70
120
32
39
39
54
54
66
64
64
64
45
58
58
74
74
87
206
506
206
6
6
6
6
6
6
8
8
12
PSI EPDM
Part No.
FPM
Part No.
16
20
25
32
40
50
63
75
90
110
10
10
10
10
10
10
10
10
10
10
H1
H2
L1
L2
L4
L5
L6
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
16
20
25
32
40
50
63
75
90
110
50
50
58
68
84
97
124
166
200
238
57
57
67
73
90
97
116
149
161
178
27
27
30
36
44
51
64
85
105
123
12
12
12
12
15
15
15
15
15
22
93
95
108
118
137
147
168
233
254
301
77
77
97
97
128
128
152
270
270
320
56
56
65
71
85
89
101
136
141
164
25
25
25
25
45
45
45
70
70
120
32
32
39
39
54
54
66
64
64
64
67
66
77
83
99
105
117
167
180
215
65
45 M6
45 M6
58 M6
58 M6
74 M8
74 M8
87 M8
206 M8
206 M8
256 M12
[mm]
PSI EPDM
Part No.
FPM
Part No.
20
25
32
40
50
63
75
90
110
10
10
10
10
10
10
10
10
10
H1
H2
L1
L2
L4
L5
L6
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
20
25
32
40
50
63
75
90
110
50
58
68
84
97
124
166
200
238
57
67
73
90
97
116
149
161
178
27
30
36
44
51
64
85
105
123
12
12
12
15
15
15
15
15
22
130
143
150
171
191
220
266
264
301
77
97
97
128
128
152
270
270
320
56
65
71
85
89
101
136
141
164
25
25
25
45
45
45
70
70
120
32
39
39
54
54
66
64
64
64
1,9
2,3
3
3,7
4,6
5,8
8.2
9.9
12
66
45 M6
58 M6
58 M6
74 M8
74 M8
87 M8
206 M8
206 M8
256 M12
[mm]
PSI EPDM
Part No.
FPM
Part No.
16
20
25
32
40
50
63
10
10
10
10
10
10
10
L1
L2
L3
L4
L5
L6
H1
H2
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
16
20
25
32
40
50
63
50
50
58
68
84
97
124
110
112
129
146
170
193
244
77
77
97
97
128
128
152
72
72
85
98
118
135
176
36
36
43
49
59
68
88
25
25
25
25
45
45
45
32
32
39
39
54
54
66
45
45
58
58
74
74
87
57
57
67
73
90
97
116
28
28
32
36
45
51
65
8
8
8
8
9
9
9
z1
[mm]
[mm]
6
6
6
6
8
8
8
82
82
97
110
132
151
188
67
41
41
49
55
66
76
94
d
[mm]
FPM
Part No.
20
25
32
40
50
63
PSI EPDM
Part No.
10
10
10
10
10
10
L1
L2
L3
L4
L5
L6
H1
H2
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
20
25
32
40
50
63
50
58
68
84
97
124
146
163
178
204
237
296
77
97
97
128
128
152
72
85
98
118
135
176
36
43
49
59
68
88
25
25
25
45
45
45
32
39
39
54
54
66
45
58
58
74
74
87
57
67
73
90
97
116
28
32
36
45
51
65
8
8
8
9
9
9
1.9
2.3
3.0
3.7
4.6
5.8
68
6
6
6
8
8
8
[mm]
FPM
Part No.
10
10
10
10
10
10
10
8
1
2
3
4
1
1 14
1 12
2
3
NPT D
L1
L2
L3
L4
L5
L6
H1
H2
[inch]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
50
50
58
68
84
97
124
8
1
2
3
4
1
1 14
1 12
2
3
112
114
131
154
180
203
258
77
77
97
97
128
128
152
72
72
85
98
118
135
176
36
36
43
49
59
68
88
25
25
25
25
45
45
45
32
32
39
39
54
54
66
45
45
58
58
74
74
87
57
57
67
73
90
97
116
28
28
32
36
45
51
65
8
8
8
8
9
9
9
z1
[mm]
[mm]
6
6
6
6
8
8
8
86
80
95
110
132
157
210
69
43
40
48
55
66
79
105
PSI EPDM
Part No.
FPM
Part No.
16
20
25
32
40
50
63
10
10
10
10
10
10
10
L1
L2
L3
L4
L5
L6
H1
H2
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
16
20
25
32
40
50
63
50
50
58
68
84
97
124
110
112
129
146
170
193
244
77
77
97
97
128
128
152
72
72
85
98
118
135
176
36
36
43
49
59
68
88
25
25
25
25
45
45
45
32
32
39
39
54
54
66
45
45
58
58
74
74
87
57
57
67
73
90
97
116
28
28
32
36
45
51
65
8
8
8
8
9
9
9
z1
[mm]
[mm]
6
6
6
6
8
8
8
82
82
97
110
132
151
188
70
41
41
49
55
66
76
94
d
[mm]
FPM
Part No.
20
25
32
40
50
63
PSI EPDM
Part No.
10
10
10
10
10
10
L1
L2
L3
L4
L5
L6
H1
H2
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
20
25
32
40
50
63
50
58
68
84
97
124
146
163
178
204
237
296
77
97
97
128
128
152
72
85
98
118
135
176
36
43
49
59
68
88
25
25
25
45
45
45
32
39
39
54
54
66
45
58
58
74
74
87
57
67
73
90
97
116
28
32
36
45
51
65
8
8
8
9
9
9
1.9
2.3
3.0
3.7
4.6
5.8
71
6
6
6
8
8
8
[mm]
FPM
Part No.
10
10
10
10
10
10
10
8
1
2
3
4
1
1 14
1 12
2
3
NPT D
L1
L2
L3
L4
L5
L6
H1
H2
[inch]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
50
50
58
68
84
97
124
8
1
2
3
4
1
1 14
1 12
2
3
112
114
131
154
180
203
258
77
77
97
97
128
128
152
72
72
85
98
118
135
176
36
36
43
49
59
68
88
25
25
25
25
45
45
45
32
32
39
39
54
54
66
45
45
58
58
74
74
87
57
57
67
73
90
97
116
28
28
32
36
45
51
65
8
8
8
8
9
9
9
z1
[mm]
[mm]
6
6
6
6
8
8
8
86
80
95
110
132
157
210
43
40
48
55
66
79
105
PSI EPDM
Part No.
FPM
Part No.
L2
[mm]
[mm]
[mm]
[mm]
16
20
25
32
40
50
63
10
10
10
10
10
10
10
46
46
56
67
82
98
120
72
98
101
119
130
149
162
195
62
62
74
78
88
94
113
72
73
87
94
109
118
143
FPM
Part No.
L2
[mm]
[mm]
[mm]
20
25
32
40
50
63
PSI EPDM
Part No.
10
10
10
10
10
10
46
56
67
82
97
119
130
144
150
171
191
220
62
74
78
88
94
113
FPM
Part No.
L2
[mm]
[mm]
[mm]
[mm]
10
10
10
10
10
10
10
8
1
2
3
4
1
1 14
1 12
2
75
68
89
88
111
109
136
46
46
56
67
82
98
120
111
111
130
140
165
169
199
62
62
74
78
88
94
113
PSI EPDM
Part No.
FPM
Part No.
L2
[mm]
[mm]
[mm]
[mm]
16
20
25
32
40
50
63
10
10
10
10
10
10
10
46
46
56
67
82
98
120
98
101
119
130
149
162
195
62
62
74
78
88
94
113
72
73
87
94
109
118
143
PSI EPDM
Part No.
FPM
Part No.
L2
[mm]
[mm]
[mm]
20
25
32
40
50
63
10
10
10
10
10
10
46
56
67
82
97
119
73
119
140
150
171
191
220
62
74
78
88
94
113
FPM
Part No.
63
75
90
110
140
160
225
280
315
2
2 12
3
4
5
6
8
10
12
[mm]
[mm]
63
75
90
110
140
160
225
280
315
10
10
10
10
10
10
10
8
8
D1
min.
D1
max.
[mm]
[mm]
19
19
19
19
23
24
23
25
25
120.0
139.7
150.0
175.0
210.0
241.3
290.0
353.0
400.0
d2
H1
H2
H3
L1
L2
Q1
Q2
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
125.0
145.0
160.0
190.5
215.9
241.3
295.0
362.0
432.0
104
115
131
161
187
215
267
329
379
264
277
289
325
352
373
435
554
598
77
83
89
104
117
130
158
205
228
134
140
146
167
181
189
210
264
285
54
54
54
55
55
55
67
85
85
45
46
49
56
64
72
73
113
113
106
106
106
106
106
106
140
149
149
205
205
205
255
255
255
408
408
408
40
54
67
88
113
139
178
210
256
35
50
74
97
123
169
207
253
FPM
Part No.
63
75
90
110
140
160
225
280
315
[mm]
[mm]
63
75
90
110
140
160
225
280
315
2
2 12
3
4
5
6
8
10
12
D1
min.
D1
max.
[mm]
[mm]
19
19
19
19
23
24
23
25
25
Q2
[mm]
[mm]
63
75
90
110
10
10
10
10
10
10
10
8
8
120.0
139.7
150.0
175.0
210.0
241.3
290.0
353.0
400.0
d2
D3
H1
H2
H3
L1
L2
L3
Q1
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
125.0
145.0
160.0
190.5
215.9
241.3
295.0
362.0
432.0
104
115
131
160
187
215
267
329
379
160
160
160
160
160
160
160
160
160
35
50
74
278
291
303
339
365
387
436
529
573
77
83
89
104
117
130
158
205
228
134
140
146
167
181
189
210
264
285
60
60
60
60
60
60
60
60
60
45
46
49
56
64
72
73
113
113
120
120
120
120
120
120
120
134
134
132
132
132
132
132
132
132
151
151
236
236
236
236
236
236
236
261
261
40
54
67
88
113
139
178
210
256
Q2
[mm]
[mm]
140
160
225
280
315
97
123
169
207
253
FPM
Part No.
2
2 12
3
4
5
6
8
10
10
10
10
10
10
10
Size d2
2
2 12
3
4
5
6
8
[mm]
150
170
177
216
246
273
334
D1
H1
H2
H3
L1
L2
L3
Q1
Q2
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
UNC 5/8
UNC 5/8
UNC 5/8
UNC 5/8
UNC 3/4
UNC 3/4
UNC 3/4
121
138
152
191
216
241
298
265
277
289
326
353
374
435
77
83
89
104
117
130
158
134
140
146
167
181
189
210
54
54
54
55
55
55
67
45
46
49
56
64
72
73
106
106
106
106
106
106
140
205
205
205
255
255
255
408
150
160
175
244
272
297
360
40
54
67
88
113
139
178
75
35
50
74
97
123
169
FPM
Part No.
2
2 12
3
4
5
6
8
10
10
10
10
10
10
10
[mm]
2
2 12
3
4
5
6
8
Size d2
150
170
177
216
246
273
334
D3
H1
H2
H3
L1
L2
L3
L4
Q1
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
UNC 5/8
UNC 5/8
UNC 5/8
UNC 5/8
UNC 3/4
UNC 3/4
UNC 3/4
Size Q2
D1
121
138
152
191
216
241
298
160
160
160
160
160
160
160
279
291
303
339
366
387
436
77
83
89
104
117
130
158
134
140
146
167
181
189
210
60
60
60
60
60
60
60
45
46
49
56
64
72
73
120
120
120
120
120
120
120
132
132
132
132
132
132
132
236
236
236
236
236
236
236
150
160
175
244
272
297
360
40
54
67
88
113
139
178
[mm]
2
2 12
3
4
5
6
8
35
50
74
97
123
169
[inch]
[mm]
[mm]
28
31
[inch]
[mm]
65
76
[mm]
PSI EPDM
Part No.
FPM
Part No.
L2
[mm]
[mm]
[mm]
[mm]
[mm]
20
25
32
40
50
63
10
10
10
10
10
10
52
62
68
85
85
102
168
192
206
230
256
294
130
150
160
180
200
230
75
80
90
110
125
150
140
160
170
190
210
240
PSI EPDM
Part No.
FPM
Part No.
L2
[mm]
[mm]
[mm]
[mm]
20
25
32
40
50
63
10
10
10
10
10
10
52
62
68
85
85
102
77
238
264
280
306
332
368
130
150
160
180
200
230
75
80
90
110
125
150
Section 6
Accessories
Serviced by GF Tustin
78
Accessories
Flange Rings
[inch]
[mm]
20
25
32
40
50
63
75
90
110
160
200
225
2
3
4
1
1 14
1 12
2
2 12
3
4
6
8
8
1
16
16
16
16
16
16
16
16
16
16
16
16
D1
D2
D3
[mm]
[mm]
[mm]
[mm]
[mm]
95
105
115
140
150
165
185
200
229
285
340
340
60
70
79
89
98
121
140
152
190
240
298
298
28
34
42
51
62
78
92
108
128
178
235
238
16
16
16
16
16
19
19
19
19
22
22
22
AL
12
12
16
16
18
18
18
20
20
24
27
27
4
4
4
4
4
4
4
4
8
8
8
8
AL
[inch]
[mm]
20
25
32
40
50
63
75
90
110
2
3
4
1
1 14
1 12
2
2 12
3
4
1
16
16
16
16
16
16
16
16
16
D1
D2
D3
[mm]
[mm]
[mm]
[mm]
[mm]
60
70
79
89
98
121
140
152
190
28
34
42
51
62
78
92
110
133
16
16
16
16
16
19
19
19
19
95
105
115
140
150
165
185
200
229
4
4
4
4
4
4
4
4
8
79
12
12
16
16
18
18
18
20
20
Accessories
V-Flange Ring
Butt Fusion
Size PSI Part No.
16
16
16
16
16
16
16
16
16
16
16
16
16
16
2
3
4
1
1 14
1 12
2
2 12
3
4
6
8
9
10
12
1
D1
D2
D3
[mm]
[mm]
[mm]
[mm]
[mm]
95
105
115
140
150
165
185
200
229
285
340
340
406
483
60
70
79
89
98
121
140
152
190
241
295
295
362
432
28
34
42
51
62
78
92
108
128
178
235
238
294
338
16
16
16
16
16
19
19
19
19
22
22
22
26
26
AL SC
16
17
18
20
22
24
26
27
28
32
34
34
38
42
4
4
4
4
4
4
4
4
8
8
8
8
12
12
M12
M12
M12
M16
M16
M16
M16
M16
M16
M20
M20
M20
M20
M20
[mm]
25
32
40
50
63
75
90
110
160
200
225
250
315
16
16
16
16
16
16
16
16
16
6
6
10
6
D1
D2
D3
[mm]
[mm]
[mm]
[mm]
98
108
117
127
152
178
190
229
279
348
343
406
483
70
79
89
98
121
140
152
190
241
298
298
362
432
80
34
42
51
62
78
92
110
133
178
235
238
288
338
AL SC
16
16
16
16
19
19
19
19
22
22
22
22
22
4
4
4
4
4
4
4
8
8
8
8
12
12
M12x60
M12x60
M12x70
M12x75
M16x80
M16x85
M16x90
M16x95
M20x120
M20x150
M20x150
M20x240
M20x260
Accessories
[mm]
20
25
32
40
50
63
75
90
110
160
200
225
250
315
355
400
2
3
4
1
1 14
1 12
2
2 12
3
4
6
8
9
10
12
14
16
1
Weight D
[lb]
[inch]
[inch]
[inch]
[inch]
[inch]
0.50
0.75
0.75
1.13
1.31
2.13
2.94
3.19
4.56
7.34
13.12
12.64
16.76
23.00
25.00
28.00
3.50
3.86
4.25
4.61
5.00
5.98
7.01
7.48
9.02
10.98
13.50
13.50
16.00
19.00
21.00
23.50
1.10
1.34
1.65
2.01
2.44
3.07
3.62
4.33
5.24
7.05
9.30
9.42
11.35
13.31
14.80
16.93
2.36
2.76
3.11
3.50
3.86
4.76
5.51
5.98
7.48
9.48
11.73
11.73
14.25
17.00
18.75
21.25
0.28
0.28
0.28
0.32
0.32
0.39
0.39
0.39
0.39
0.50
0.63
0.63
0.88
1.00
1.00
1.13
Bolt
Holes
0.63
0.63
0.63
0.63
0.63
0.75
0.75
0.75
0.75
0.88
0.88
0.88
0.88
1.00
1.00
1.13
4
4
4
4
4
4
4
4
8
8
8
8
12
12
12
16
[mm]
20
25
32
40
50
63
75
90
110
160
200
225
250
315
2
3
4
1
1 14
1 12
2
2 12
3
4
6
8
9
10
12
1
D1
D2
BC
[mm]
[mm]
[mm]
[mm]
[mm]
28
34
42
51
62
78
92
110
133
179
236
239
288
338
89
98
108
117
127
152
178
190
229
279
343
343
406
483
10
10
10
10
10
10
11
11
11
19
19
19
29
29
60
70
79
89
98
121
140
152
190
241
298
298
362
432
Bolt
Holes
4
4
4
4
4
4
4
4
8
8
8
8
12
12
81
16
16
16
16
16
19
19
19
19
22
22
22
22
25
Accessories
Gaskets
Flange Gaskets
ANSI
d
Size
[mm]
25
32
40
50
63
75
90
110
160 / 180
225
250
315
355
400
3/4
1
11/4
11/2
2
21/2
3
4
10
12
14
16
EPDM
Part No.
FPM
Part No.
D1
H1
[mm]
[mm]
[mm]
[mm]
27
33
42
48
60
73
89
115
160
220
273
325
356
406
4
4
4
4
5
5
5
6
8
8
8
8
10
10
L1
[mm]
[inch]
[inch]
[inch]
[inch]
25
32
40
50
63
75
90
110
160
200/225
250
3/4
1
1 1/4
1 1/2
2
2 1/2
3
4
6
8/9
10
2.99
3.58
3.98
4.33
5.04
5.83
6.34
7.44
9.61
11.81
14.17
0.79
0.98
0.98
0.98
0.98
0.98
0.98
0.98
1.18
1.18
1.38
Sanitary Gasket
Size
[inch]
20
25
32/40
50
63
4
1
1 12
2
2 12
3
82
0.51
0.63
0.63
0.63
0.63
0.63
0.63
0.63
0.79
0.79
0.87
54
64
73
83
102
121
133
171
218
273
337
406
448
512
3
3
3
3
4
4
4
5
6
6
6
6
7
7
Accessories
O-Rings
Part No.
Part No.
[mm]
20
25
32
40
50
63
75
90
110
[mm]
20
25
32
40
50
63
90
110
16
16
16
16
16
16
16
16
D2
[mm]
[mm]
31
35
40
51
58
70
93
112
134
23
28
33
41
47
60
82
101
120
D1
D2
[mm]
[mm]
[mm]
20.8
27.3
33.6
41.6
51.1
63.0
92.6
111.7
15.5
20.2
26.6
34.5
44.0
55.0
81.9
101.0
2.6
3.5
3.5
3.5
3.5
4.0
5.3
5.3
EPDM
Part No.
FPM
Part No.
D1
D2
[mm]
[mm]
[mm]
20
20
32
40
40
63
D1
D
[mm]
83
20
27
32
42
51
61
15
20
25
31
41
50
2.62
3.53
3.53
5.34
5.34
5.34
Accessories
Pipe Support
Part No.
[mm]
16
20
25
32
40
50
63
D1
L1
L2
H1
H2
H3
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
6
6
6
6
7
7
9
11
11
11
11
14
14
17
14
17
19
24
34
37
45
17
19
22
27
34
37
45
27
27
30
36
44
51
64
10
10
10
10
10
10
10
6
6
6
6
7
7
10
SC
16
16
16
16
22
22
25
M5
M5
M5
M5
M6
M6
M8
[mm]
[inch]
75
90
110
160
Part No.
D1
L1
L2
H1
H2
H3
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
9
9
9
9
17
17
17
17
52
65
79
109
52
65
79
109
58
65
75
108
10
10
10
10
10
10
10
10
SC
M8
M8
M8
M8
84
25
28
28
32
Accessories
Inch
[mm]
[inch]
16
20
25
32
40
50
63
75
90
110
160
Part No.
8
1
2
3
4
1
1 14
1 12
2
2 12
3
4
6
3
L1
L2
H1
H2
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
6
6
6
6
7
7
9
9
9
9
9
14
17
19
24
34
37
45
52
65
79
109
85
17
19
22
27
34
37
45
52
65
79
109
20
20
20
20
20
20
20
20
20
20
20
10
10
10
10
10
10
10
10
10
10
10
SC
16
16
16
16
22
22
25
25
28
28
32
M5
M5
M5
M5
M6
M6
M8
M8
M8
M8
M8
Accessories
Miscellaneous
Part No.
Part No.
Part No.
86
IR63 Plus
Fusion Training
GF Piping Systems
2882 Dow Avenue
Tustin, CA 92780
# 236 IR 63
PM-402 IR63 Level1 Rev.002
87
IR-Fusion Technology
88
Material Handling
To Avoid Pipe Damage and Ovaling:
Always store material in a safe, stable enviroment away from direct sunlight.
Avoid dropping or scratching pipe when handling
High purity products should remain in protective bags until the material is in
a clean enviroment
Pipe should not be stacked higher than 3 feet
GF Piping Systems
89
20mm =
25mm =
32mm = 1
40mm = 1
50mm = 1
63mm = 2
75mm = 2
90mm = 3
110mm = 4
160mm = 6
200mm = 8
225mm = 9
250mm = 10
315mm = 12
GF Piping Systems
90
6 Bar = 87 PSI
16 Bar = 232 PSI
91
Appearance
Different
Materials
Unterschiedeofvon
PVDF Pipe
HP/Std
und PP-n/PP-H
SYGEF
Plus PVDF
Packaging
Appearance
SYGEF
Standard PVDF
single
white
translucent
white
translucent
Marking on
the Pipe
colorless
heat stamped
colorless
heat stamped
Indication
on the
Pipe
SYGEF
Plus
SYGEF
STD
GF Piping Systems
92
PROGEF
Natural PP
PROGEF
Standard PP
single
single
translucent
grey
Black ink
yellow ink
+GF+ PP-n
(Natural)
+GF+ PP-H
Airflow
Cold
Dust
Temperature & Clean Environment
Rain
Sun
GF Piping Systems
93
IR315 Plus
IR63 Plus
d20-d63mm
d250-d315mm
IR225 Plus
d63-d225mm
GF Piping Systems
94
GF Piping Systems
95
GF Piping Systems
96
GF Piping Systems
97
GF Piping Systems
98
Power on the IR63 Plus via the switch on the back of the machine.
Verify machine No. Appears on the display
Check the Serial # on the Machine Base, Clamping Carriage,
Heater and Facing Tool. All 4 components must have the same Serial #.
Components are not interchangeable with parts from different machines
because all the components are aligned and calibrated to each other.
Press ENTER, after you checked the Serial Numbers.
GF Piping Systems
99
Service Information
The machine displays the Date for the next service and the remaining
fusions for a few seconds. Day/Month/Year
Machines can be used for 18 Months or 2500 fusions until next service.
Regular cleaning and maintenance is still necessary when operating the
machine. Once the machine is overdue for service the machine will display:
Service !!!
===> +GF+ <===
GF Piping Systems
GF Piping Systems
101
102
d25
d32
1
d40
1
d50
1
d63
2
Press ENTER
103
GF Piping Systems
104
GF Piping Systems
105
502.5mm
502.5mm
PVDF
Facing
(-2 mm each side)
500.5mm
500.5mm
PVDF
PVDF
ca. 1000mm
PVDF
106
PVDF
Press ENTER
to start the fusion process.
Optional:
Press MENUE/STOP
To enter an operator name
and a work site location or
company name.
Press ENTER
to proceed to the next
step.
GF Piping Systems
107
IR Fusion Process
Check if the chosen
material, size and pressure
rating corresponds with
the material you are going
to fuse.
Press ENTER
GF Piping Systems
108
IR Fusion Process
At the beginning of each work day
the following components need to
be cleaned.
Use lint-free cleaning tissues and
alcohol IPA at 70% concentration
or higher.
GF Piping Systems
109
IR Fusion Process
Clean the fusion ends of the
pipe/fittings.
Use lint-free cleaning tissues and
alcohol IPA at 70% concentration or
higher, or per contract specifications.
Latex gloves are recommended for all
applications and required for high
purity fusions.
110
IR Fusion Process
Insert the PVC spacer block between
the inside clamps and place the
heater shield against the heater.
Clamp the components to be fused
against the PVC spacer block.
Always close the inside clamps first.
Whenever possible, use all 4 clamps
to support the parts. The two outside
clamps are movable.
The clamping tension can be
adjusted by the thumbscrew.
Clamp the components firmly, but
not too tight. The outside clamps
should always be a little tighter then
the inside clamps.
GF Piping Systems
111
Spannen von
Schweissteilen
Clamping
of Components
(Examples)
Flange
Adapter
End Cap!
Reducer
Pipe
Support
End Cap!
Inner
Clamp
Outer
Clamp
GF Piping Systems
112
GF Piping Systems
113
IR Fusion Process
Press ENTER
to proceed to the next step.
GF Piping Systems
114
IR Fusion Process
Remove the PVC spacer between
the two inner clamps.
GF Piping Systems
115
IR Fusion Process
Hold the two handles and press the
facing tool ON button with your left
thumb.
Add pressure to the right handle and
close it until you reach the stops.
Once these stops are reached, the
facing tool rotates freely not allowing
further material to be removed (2mm
each side).
Remove the facing tool from the
fusion area by unlocking the rod
tensioner.
Clean all the plastic shavings out of
the fusion area with a brush or
vacuum. Do not touch the pipe ends
with the brush since contamination
will occur and could result in a
rejectable fusion.
GF Piping Systems
116
IR Fusion Process
Remove the plastic
shavings from the pipe
ends with your fingers
without touching the pipe.
The length of the pipe
shavings need to be at
least as long as the
circumference of the pipe.
Visually check if both pipe ends
are faced properly on the entire
circumference.
Proceed to the next step if its o.k.
If an insufficient amount of
material was faced, re-clamp this
component and repeat the facing
process.
GF Piping Systems
117
IR Fusion Process
Close the clamp carriage and
apply slight pressure with two
fingers on the right handle.
The reading on the display
should be +0.00 mm.
The machine will allow you to
advance if the facing position is
+0.05 or -0.05 mm.
Press ENTER
to confirm the proper facing
position.
GF Piping Systems
118
IR Fusion Process
Front
Top
119
Wandversatz
/ Planparallelitt
/ Wandstrken
Wall
Offset / Maximum
Gap / Wall
Thickness
Wall Offset
s
s
max. 10
s max. = 0.1 x s
s max. = 0.2
mm with IR-Fusion
incorrect
GF Piping Systems
correct
120
IR Fusion Process
Close all pipe ends with end caps.
If there are not enough pipe end
caps, close the ends with plastic
bags and tape. Refrain from
applying tape directly to the pipe
ends.
Press ENTER,
to confirm all pipe ends
have been closed.
GF Piping Systems
121
Wrmebertragung
Fusion Method / Heat Transfer
Contact Butt Fusion, BF
Heat Conduction
240C
(464F)
PVDF
Solid Body
Infrared, IR
Heat Radiation
507C
(945F)
GF Piping Systems
Beginning at 68F
PVDF
rising to 464F
122
Chimney effect
Draft
GF Piping Systems
123
GF Piping Systems
124
End Caps
IR Fusion Process
Clean the ends of the
pipe/fitting to be fused.
Use lint-free cleaning tissues
and alcohol IPA at 70%
concentration or higher, or
per contract specifications.
Use a new lint-free cleaning
tissue every time!
Press ENTER,
to confirm pipe ends are
cleaned.
GF Piping Systems
125
IR Fusion Process
Wait until the alcohol is
completety evaporated!
The display shows the current
heater temperature if it has not
reached the fusion temperature
yet. Once the temperature is
reached, the display shows
ready for fusion, insert heater.
126
IR Fusion Process
The machine will beep the last 5 seconds
of the heating time to warn the user that
the changeover time is coming up.
GF Piping Systems
127
IR Fusion Process
Place the heater shield against
the heater to protect the fusion
area.
The cooling time will count
down and show the remaining
time on the display.
Once the cooling time is up,
you will see the OK message on
the display.
Press ENTER, to save
the fusion protocol. If
printers are connected,
the fusion protocol will be
printed.
GF Piping Systems
128
IR Fusion Process
The fused components can be
removed from the machine.
GF Piping Systems
129
Check for.... OK
OK--Message
Message
on weld report
on display
GF Piping Systems
130
Label Printout
131
Bead Formation
Every fusion has to be visually inspected!
GF Piping Systems
132
OK (Control Protocol/Label)
K- value
wall offset
Display
OK
Contamination
Not OK
REJECT THE
FUSION!
Yes
No
Double bead
circumference
No
OK
Fusion OK
GF Piping Systems
133
Not OK
GF Piping Systems
134
Clamping of Components
=
=
=
1
1
2
Note:
Do not clamp material too tight!
Adjust clamp lever screws to control pressure on components.
Close fusions must be separated by the clamp due to the nature of the machines.
GF Piping Systems
135
Unacceptable:
GF Piping Systems
136
PVDF = 10 x Steel
0.15
0.13
0.12
0.1
0.08
0.07
0.0115
Fe
0.017
Cu
GF Piping Systems
0.02
GFK
0.022
Al
PVC-C
137
PVC-U
ABS
PVDF
PB
PP
PE
Length of Temperature
Material:
pipe L
change
Expansion
coefficient
[mm/m x 1/C)
Length
change
l [mm]
Steel
10m/33ft
10C/18F
0.012
1.2 (0.05in)
PVC-C
10m/33ft
10C/18F
0.070
7 (0.3in)
PVC-U
10m/33ft
10C/18F
0.080
8 (0.3in)
ABS
10m/33ft
10C/18F
0.100
10 (0.4in)
PVDF
10m/33ft
10C/18F
0.120
12 (0.5in)
PB
10m/33ft
10C/18F
0.130
13 (0.5in)
PP - H
10m/33ft
10C/18F
0.150
15 (0.6in)
PE 80
10m/33ft
10C/18F
0.200
20 (0.8in)
GF Piping Systems
138
139
Angle Iron
Channel
Tray
Within another pipe
GF diaphragm and ball valves have mounting holes for ease of installation.
GF Piping Systems
140
GF Piping Systems
141
GF Piping Systems
142
Plastic Buildup
GF Piping Systems
143
Troubleshooting
Fault
Cause
Remedy
GF Piping Systems
Fuse defective
Fuse defective
Heater frame is
contaminated with
melted plastic
Wrong printer driver
144
Place the machine base, heater and facing tool in their designated spots
in the transportation box. Make sure everything is securely fastened to
avoid transportation damage.
Do not pack the power converter in this box!
Weight with box and power converter: 150 pounds
Dimensions: 32x24x24 inches
GF Piping Systems
145
Contact Information
Please contact your local
Area Sales Manager with general
questions about the machines
and material.
If you have specific questions about
machines or their service, contact
our Machine Department
Address of Machine Service Center:
Georg Fischer LLC
Machine Service Department
2882 Dow Avenue
Tustin, CA 92780
Phone:
Fax:
(714) 368-4280
(714) 731-9056
GF Piping Systems
146
GF Piping Systems
2882 Dow Avenue
Tustin, CA 92780
# 236 IR 225
PM-403 IR225 Level1 Rev.002
147
IR-Fusion Technology
148
Material Handling
To Avoid Pipe Damage and Ovaling:
Always store material in a safe, stable enviroment away from direct sunlight.
Avoid dropping or scratching pipe when handling
High purity products should remain in protective bags until the material is in
a clean enviroment
Pipe should not be stacked higher than 3 feet
GF Piping Systems
149
20mm =
25mm =
32mm = 1
40mm = 1
50mm = 1
63mm = 2
75mm = 2
90mm = 3
110mm = 4
160mm = 6
200mm = 8
225mm = 9
250mm = 10
315mm = 12
GF Piping Systems
150
6 Bar = 87 PSI
16 Bar = 232 PSI
151
Appearance
Different
Materials
Unterschiedeofvon
PVDF Pipe
HP/Std
und PP-n/PP-H
SYGEF
Plus PVDF
Packaging
Appearance
SYGEF
Standard PVDF
single
white
translucent
white
translucent
Marking on
the Pipe
colorless
heat stamped
colorless
heat stamped
Indication
on the
Pipe
SYGEF
Plus
SYGEF
STD
GF Piping Systems
152
PROGEF
Natural PP
PROGEF
Standard PP
single
single
translucent
grey
Black ink
yellow ink
+GF+ PP-n
(Natural)
+GF+ PP-H
Airflow
Cold
Dust
Temperature & Clean Environment
Rain
Sun
GF Piping Systems
153
IR315 Plus
IR63 Plus
d20-d63mm
d250-d315mm
IR225 Plus
d63-d225mm
GF Piping Systems
154
110V
Hot #1 (X)
Black 1, Black 2 &
Black 3 or Brown
(Hot # 1- Hot # 2, 220V)
220V
Hot #2 (Y)
Black 4 or Blue
155
110V
Hot #1 (X)
Black 1 & Black 2
(Hot # 1-Hot # 2, 220V)
(Hot # 1-Hot # 3, 220V)
110V
220V
Hot #3 (Z)
Black 4 or Blue
Hot #2 (Y)
Y Black 3 or Brown
220V
All voltage can be +/- 10%
GF Piping Systems
156
1.
2.
GF Piping Systems
157
GF Piping Systems
158
90
GF Piping Systems
159
160
Service Information
The machine displays the Date for the next service and the remaining
fusions for a few seconds. Day/Month/Year
Machines can be used for 18 Months or 2500 fusions until next service.
Regular cleaning and maintenance is still necessary when operating the
machine. Once the machine is over due for service the machine will display:
Service !!!
===> +GF+ <===
GF Piping Systems
GF Piping Systems
162
163
164
165
GF Piping Systems
166
502.5mm
502.5mm
PVDF
Facing
(-2 mm each side)
500.5mm
500.5mm
PVDF
PVDF
ca. 1000mm
PVDF
167
PVDF
Press ENTER
to start the fusion process.
Optional:
Press MENUE/STOP
To enter an operator name
and a work site location or
company name.
Press ENTER
to proceed to the next
step.
GF Piping Systems
168
IR Fusion Process
Check if the chosen
material, size and pressure
rating corresponds with
the material you are going
to fuse.
Press ENTER
GF Piping Systems
169
IR Fusion Process
At the beginning of each work day
the rotating discs and blades on
both sides of the facing tool need
to be cleaned.
Use lint-free cleaning tissues and
alcohol IPA at 70% concentration
or higher.
GF Piping Systems
170
IR Fusion Process
Clean the fusion ends of the
pipe/fittings.
Use lint-free cleaning tissues and
alcohol IPA at 70% concentration or
higher, or per contract specifications.
Latex gloves are recommended for all
applications and required for high
purity fusions.
171
IR Fusion Process
Clamp the U- shaped facer stop to
the designated location on the
facing tool.
GF Piping Systems
172
IR Fusion Process
Clamp the components to be fused
with the cleaned end against the
facing tool.
Always close the inside clamps first.
Whenever possible, use all 4 clamps
to support the parts. The two outside
clamps are movable.
1.
173
2.
Spannen von
Schweissteilen
Clamping
of Components
(Examples)
Flange
Adapter
End Cap!
Reducer
Pipe
Support
End Cap!
Inner
Clamp
Outer
Clamp
GF Piping Systems
174
GF Piping Systems
175
IR Fusion Process
Press ENTER
to proceed to the next step.
GF Piping Systems
176
IR Fusion Process
Remove the U- shaped facer stop
from the facing tool.
177
IR Fusion Process
Open the clamp carriage with the
lever and move the facing tool out
of the fusion area.
GF Piping Systems
178
IR Fusion Process
Remove the plastic shavings
from the pipe ends with your
fingers without touching the
pipe.
The length of the pipe shavings
need to be at least as long as
the circumference of the pipe.
GF Piping Systems
179
IR Fusion Process
Close the clamp carriage and
apply slight pressure with two
fingers to the lever.
Do not lock down the lever!
The reading on the display
should be +0.00 mm.
The machine will allow you to
advance if the facing position is
+0.05 or -0.05 mm.
Press ENTER
to confirm the proper facing
position.
GF Piping Systems
180
IR Fusion Process
Front
Top
181
Wandversatz
/ Planparallelitt
/ Wandstrken
Wall
Offset / Maximum
Gap / Wall
Thickness
Wall Offset
s
s
max. 10
s max. = 0.1 x s
s max. = 0.2
mm with IR-Fusion
incorrect
GF Piping Systems
correct
182
IR Fusion Process
Close all pipe ends with end caps.
If there are not enough pipe end caps,
cover the ends with plastic bags and
tape. Refrain from applying tape
directly to the pipe ends.
Press ENTER,
to confirm all pipe ends
have been closed.
GF Piping Systems
183
75mm
90mm
110mm
125mm
140mm
160mm
200mm
225mm
250mm
280mm
315mm
3/16
1/4
5/16
5/16
3/8
1/2
1/2
1/2
1/2
1/2
1/2
All caps furnished with the IR 225 and 315 Plus are pre-drilled.
GF Piping Systems
184
Wrmebertragung
Fusion Method / Heat Transfer
Contact Butt Fusion, BF
Heat Conduction
240C
(464F)
PVDF
Solid Body
Infrared, IR
Heat Radiation
507C
(945F)
GF Piping Systems
Beginning at 68F
PVDF
rising to 464F
185
Chimney effect
Draft
GF Piping Systems
186
GF Piping Systems
187
End Caps
IR Fusion Process
Clean the ends of the pipe/fitting to be
fused.
Use lint-free cleaning tissues and
alcohol IPA at 70% concentration or
higher, or per contract specifications.
Use a new lint-free cleaning tissue
every time!
Press ENTER,
to confirm pipe ends are
cleaned.
GF Piping Systems
188
IR Fusion Process
Wait until the alcohol is
completety evaporated!
The display shows the current
heater temperature if it has not
reached the fusion temperature
yet. Once the temperature is
reached, the display shows
ready for fusion, insert heater.
Pull the heater between the
inside clamps, and close the
clamping carriage with the
lever. Do not lock down the
lever!
The heating time will start and
counts down.
GF Piping Systems
189
IR Fusion Process
The machine will beep the
last 5 seconds of the heating
time to warn the user that the
changeover time is coming up.
Once the time is up, open the
clamp carriage with the lever,
manually push the heater in the
rear position, close the clamp
carriage and lock it!
The time allowed for changeover
is only 4 seconds.
Act quickly but calmly and
bring the parts slowly together
allowing the material to flow and
create the fusion bead.
GF Piping Systems
190
IR Fusion Process
The cooling time will count
down and show the remaining
time and actual pipe
temperature in C on the
display.
The cooling fan will
automatically turn on and has
to be placed over the two
inside clamps as shown in the
picture. The cooling fan helps
to speed up the cooling
process.
GF Piping Systems
191
IR Fusion Process
Once the cooling time is up
you will see the OK message
on the display.
Press ENTER, to save the
fusion protocol and if you have
printers connected the fusion
protocol will be printed.
The fusion components can be
removed from the machine.
The machine is ready for the next
fusion. The pipe data needs to be
reset only when material or size is
changed, not for every fusion.
GF Piping Systems
192
Check for.... OK
OK--Message
Message
on weld report
on display
GF Piping Systems
193
Label Printout
194
Bead Formation
Every fusion has to be visually inspected!
GF Piping Systems
195
OK (Control Protocol/Label)
K- value
wall offset
Display
OK
Contamination
Not OK
REJECT THE
FUSION!
Yes
No
Double bead
circumference
No
OK
Fusion OK
GF Piping Systems
196
Not OK
Clamping of Components
=
=
=
1
1
2
Note:
Do not clamp material too tight!
Adjust clamp lever screws to control pressure on components.
Close fusions must be separated by the clamp due to the nature of the machines.
GF Piping Systems
197
Flange Adaptor
with Flange
Length of
Pipe Extension
(mm/inch)
including weld loss
d63
not possible
110 / 4 5/16
d75
not possible
105 / 4 1/8
d90
not possible
75 / 3 1/16
d110
not possible
55 / 2 5/32
d125
not possible
40 / 1 5/8
d140
OK
--
d160
OK
--
d200
OK
--
d225
OK
--
Pipe Extension
198
Unacceptable:
GF Piping Systems
199
PVDF = 10 x Steel
0.15
0.13
0.12
0.1
0.08
0.07
0.0115
Fe
0.017
Cu
GF Piping Systems
0.02
GFK
0.022
Al
PVC-C
200
PVC-U
ABS
PVDF
PB
PP
PE
Length of Temperature
Material:
pipe L
change
Expansion
coefficient
[mm/m x 1/C)
Length
change
l [mm]
Steel
10m/33ft
10C/18F
0.012
1.2 (0.05in)
PVC-C
10m/33ft
10C/18F
0.070
7 (0.3in)
PVC-U
10m/33ft
10C/18F
0.080
8 (0.3in)
ABS
10m/33ft
10C/18F
0.100
10 (0.4in)
PVDF
10m/33ft
10C/18F
0.120
12 (0.5in)
PB
10m/33ft
10C/18F
0.130
13 (0.5in)
PP - H
10m/33ft
10C/18F
0.150
15 (0.6in)
PE 80
10m/33ft
10C/18F
0.200
20 (0.8in)
GF Piping Systems
201
202
Angle Iron
Channel
Tray
Within another pipe
GF diaphragm and ball valves have mounting holes for ease of installation.
GF Piping Systems
203
GF Piping Systems
204
GF Piping Systems
205
Troubleshooting
Fault
Cause
Remedy
GF Piping Systems
Fuse defective
Fuse defective
Heater frame is
contaminated with
melted plastic
Wrong printer driver
206
Contact Information
Please contact your local
Area Sales Manager with general
questions about the machines
and material.
If you have specific questions about
machines or their service, contact
our Machine Department
Address of Machine Service Center:
Georg Fischer LLC
Machine Service Department
2882 Dow Avenue
Tustin, CA 92780
Phone:
Fax:
(714) 368-4280
(714) 731-9056
GF Piping Systems
207
Socket Fusion
Training
GF Piping Systems
2882 Dow Avenue
Tustin, CA 92780
# 236 SCK
PM-404 Socket Fusion Level1 Rev.002
208
Material Handling
Properties of Plastic
Joint Inspection
GF Piping Systems
209
Always store material in a safe, stable enviroment away from direct sunlight.
Avoid dropping or scratching pipe when handling
High purity products should remain in protective bags until the material is in
a clean enviroment
Pipe should not be stacked higher than 3 feet
GF Piping Systems
210
20mm =
25mm =
32mm = 1
40mm = 1
50mm = 1
63mm = 2
75mm = 2
90mm = 3
110mm = 4
160mm = 6
200mm = 8
225mm = 9
250mm = 10
315mm = 12
GF Piping Systems
211
6 Bar = 87 PSI
16 Bar = 232 PSI
212
Appearance
Different
Materials
Unterschiedeofvon
PVDF Pipe
HP/Std
und PP-n/PP-H
SYGEF
Plus PVDF
Packaging
Appearance
SYGEF
Standard PVDF
single
white
translucent
white
translucent
Marking on
the Pipe
colorless
heat stamped
colorless
heat stamped
Indication
on the
Pipe
SYGEF
Plus
SYGEF
STD
GF Piping Systems
213
PROGEF
Natural PP
PROGEF
Standard PP
single
single
translucent
grey
Black ink
yellow ink
+GF+ PP-n
(Natural)
+GF+ PP-H
Socket Fusion
Socket Fusion
PROGEF Standard (PP-H), PROGEF Natural (PP-n)
SYGEF PVDF, PE, PB
Power : 1200 Watt, 5 Amp
Voltage: 115 V AC (230V tools are also available)
214
Finished Fusion
GF Piping Systems
Spigot
Bushing
Fitting
Fitting
Pipe
215
230C / 446F
260C / 500F
Tendency
PP-n, PE
hot environment
Beta PP
20C / 68F
PVDF
cold
environment
270C / 518F
GF Piping Systems
216
260
GF Piping Systems
217
GF Piping Systems
218
GF Piping Systems
219
Clean bushing after every fusion with a dry cloth (No Tangit or IPA)
GF Piping Systems
220
Step 1:
After pipe preparation and cleaning, insert pipe and fitting
into heated Teflon coated bushings.
GF Piping Systems
221
Step 2:
Once bead has formed to 1/3 of the pipe wall thickness,
remove pipe and fitting from heater bushings.
(Use time chart on page 29 & 30 as reference)
GF Piping Systems
222
Step 3:
Insert pipe into fitting as quick as possible to prevent cooling of material.
Insert pipe until both beads touch.
GF Piping Systems
223
Lightweight construction
GF Piping Systems
224
MSE 63 T
16mm to 63mm
(shown)
MSE
110 T
16mm to 110mm
Hand Socket Fusion is only recommended up to 50mm, 1 on systems with few fusions.
A fusion machine should be used for sizes larger than 50mm to provide the necessary fusion
force. The machine should also be used when performing more than a few fusions.
GF Piping Systems
225
GF Piping Systems
226
GF Piping Systems
227
Fusion inspection is
according to:
DVS 2201-1
GF Piping Systems
228
Unacceptable:
GF Piping Systems
229
PVDF = 10 x Steel
0.15
0.13
0.12
0.1
0.08
0.07
0.0115
Fe
0.017
Cu
GF Piping Systems
0.02
GFK
0.022
Al
PVC-C
230
PVC-U
ABS
PVDF
PB
PP
PE
Length of Temperature
Material:
pipe L
change
Expansion
coefficient
[mm/m x 1/C)
Length
change
l [mm]
Steel
10m/33ft
10C/18F
0.012
1.2 (0.05in)
PVC-C
10m/33ft
10C/18F
0.070
7 (0.3in)
PVC-U
10m/33ft
10C/18F
0.080
8 (0.3in)
ABS
10m/33ft
10C/18F
0.100
10 (0.4in)
PVDF
10m/33ft
10C/18F
0.120
12 (0.5in)
PB
10m/33ft
10C/18F
0.130
13 (0.5in)
PP - H
10m/33ft
10C/18F
0.150
15 (0.6in)
PE 80
10m/33ft
10C/18F
0.200
20 (0.8in)
GF Piping Systems
231
232
Angle Iron
Channel
Tray
Within another pipe
GF diaphragm and ball valves have mounting holes for ease of installation.
GF Piping Systems
233
GF Piping Systems
234
GF Piping Systems
235
GF Piping Systems
236
GF Piping Systems
237
Contact Information
Please contact your local
Area Sales Manager with general
questions about the machines
and material.
If you have specific questions about
machines or their service, contact
our Machine Department
Address of Machine Service Center:
Georg Fischer LLC
Machine Service Department
2882 Dow Avenue
Tustin, CA 92780
Phone:
Fax:
(714) 368-4280
(714) 731-9056
GF Piping Systems
238
Installation
Instructions
PROGEF Standard PP
PROGEF Natural PP
Flange
PM450
239
Introduction
Easy to install
Materials
Polypropylene (PP) Flange Adapters
Visually inspect flange adapters for cracks, deformities,
and solvent cement or other obstructions on the sealing
surfaces.
Flange Seals
A seal must be used between the flange adapter faces in
order to ensure a good seal. The seal can be a flat gasket
or gasket with profile. Select the seal material based on
the chemical resistance requirements of your system.
For applications with maximum 90 PSI (6 Bar), working
pressures the flat gaskets can be used. Steel-reinforced
Table 1
ANSI Class 150 Flat Flange Dimensions
Size
mm
25
3.88
99
1.06
27
0.12
32
4.25
108
1.31
33
0.12
40
4.63
118
1.66
42
0.12
50
5.00
127
1.90
48
0.12
63
6.00
152
2.38
60
0.12
75
7.00
178
2.88
73
0.12
90
7.50
191
3.50
89
0.12
110
9.00
229
4.50
114
0.12
160
11.00
280
6.63
168
0.12
8/9
200/225 13.50
343
8.63
219
0.12
10
250
16.00
407
10.75
273
0.12
12
315
19.00
483
12.75
324
0.12
14
355
21.00
534
14
356
0.12
16
400
23.50
597
16
406
0.12
240
in
OD
mm
in
ID
mm
Thickness
in
mm
H1
D1
D
Table 3
PP-V Flange Fastener Specifications
Table 2
ANSI Class 150 Profile Flange Dimensions
in
Size
mm
25
1.06
27
2.13
54
0.12
32
1.30
33
2.52
64
0.12
40
1.65
42
2.87
73
0.12
50
1.89
48
3.27
83
0.12
63
2.36
60
4.01
102
0.16
75
2.87
73
4.76
121
0.16
90
3.50
89
5.23
133
0.16
110
4.53
115
6.73
171
0.2
160
6.30
160
8.58
218
0.24
8/9
200/225 8.62
220
10.86
273
0.24
10
250
10.74
273
13.26
337
0.24
12
315
12.79
325
15.98
406
0.24
14
355
14.36
356
17.63
448
0.27
16
400
15.98
406
20.15
512
0.27
in
DI
mm
in
D
mm
in
Flange No. of
Size (in) Bolts
H1
mm
Length1
(in)
Washer
Bolt Size (in)
Size (in) &
& Type
Type2
-13-UNC
SAE3
-13-UNC
SAE
-13-UNC
SAE
-13-UNC
SAE
-13-UNC
SAE
8 and 9
-10-UNC
10
12
12
12
/8-11-UNC
/8-11-UNC
/8 SAE
/8-11-UNC
/8-11-UNC
-10-UNC
F4364
/8 SAE
/8 SAE
/8 SAE
F436
/8-9-UNC
/8-9-UNC
/8 F436
/8 F436
Table 4
PP Steel Flange Fastener Specifications
Fasteners
Flange No. of
Size (in) Bolts
Length1
(in)
Washer
Bolt Size (in)
Size (in) &
& Type
Type2
-13-UNC
SAE3
-13-UNC
SAE
-13-UNC
SAE
-13-UNC
SAE
-13-UNC
2
2
241
/8-11-UNC
/8 SAE
/8-11-UNC
/8-11-UNC
-10-UNC
F4364
/8 SAE
/8 SAE
/8 SAE
8 and 9
-10-UNC
10
12
12
12
14
12
16
16
1-8-UNC
1 F436
F436
/8-9-UNC
/8-9-UNC
/8 F436
/8-9-UNC
/8 F436
/8 F436
SAE
/8-11-UNC
A washer must be used under each bolt head and nut. The
than 1/8.
Torque Wrench
Compared to metals, plastics are relatively flexible and
deform slightly under stress. Therefore, not only must
bolt torque be controlled in order to avoid cracking the
flange, but continuing to tighten the bolts beyond the
recommended torque levels may actually make the seal
settings.
Installation
pull the flange faces together, then stop the installation and
before proceeding.
242
of a leak.
holing procedure.
ANSI B16.5:
Tighten all nuts by hand. As you tighten each nut, the nuts
tighten all of the nuts until none remain loose. Now the
flange assembly will remain in place as you prepare to fully
tighten it.
243
Table 5
Flat Gasket Multiple-Pass Bolt Torque
Torque Sequence
(ft-lb, lubed*)
2nd 3rd
4th
1st
Torque Sequence
(ft-lb, unlubed**)
1st
2nd 3rd
4th
10
15
10
15
10
15
10
15
10
15
15
25
15
30
15
32
15
38
10
30
35
10
30
40
15
25
15
30
10
20
35
45
20
30
40
50
20
30
40
50
20
30
40
55
10
20
30
45
50
20
30
45
60
12
15
30
50
66
20
45
60
75
14
15
30
50
66
20
45
60
75
16
20
45
60
75
20
45
60
80
Table 6
Profile Gasket Multiple-Pass Bolt Torque
Documentation
Keep Instructions Available
Installation Tags
Best practices include tagging each flange with
installers initials
installation date
final torque value (e.g., 29.2-31.5)
Size (in)
Torque Sequence
(ft-lb, lubed*)
2nd 3rd
4th
1st
Torque Sequence
(ft-lb, unlubed**)
1st
2nd 3rd
4th
10
10
10
10
10
10
15
10
20
10
18
10
23
10
20
25
10
20
30
13
18
10
15
23
10
20
26
10
20
33
10
20
26
10
20
33
10
15
30
33
15
30
40
12
15
30
40
15
30
40
50
14
15
30
40
20
30
40
50
16
10
20
35
45
20
30
40
55
Note that the torques listed in Tables 5 and 6 are for flange
adapter to flange adapter connections. For other types
of connections, such as between a flange and a butterfly
valve, where the full face of the flange is not in contact with
the mating component, less torque will be required. Do
not apply the maximum listed torque to the bolts in such
244
substitutions.
245
End Connectors
Introduction
Always remove the union nut and end connectors from the
Make sure that you slide the union nut onto the pipe, with
the threads facing the proper direction, BEFORE installing
the end connector.
Solvent Cementing
properly.
Valve Support
O-Ring Placement
Union Connection
System Alignment
The major contributor to union nut failures is misalignment.
Uneven compression of the o-ring will cause leaks to occur.
Union nuts can be damaged by the stress of holding a
Sealing Mechanism
GF union connections use an o-ring as the sealing
mechanism which is highly effective under relatively low
tightening force.
Installation
Understand and carefully follow these installation steps
in order to ensure a seal that is sufficient to guard against
leaks while avoiding excessive forces that can damage the
union nut.
246
(see Table 1)
Your grip should be firm but not aggressive. The nut should
To do this, use a strap wrench to turn the nut 1/8 turn past
turn easily until it bottoms out and brings the mating faces
Do not use any metallic tools. Tool marks on the union nut
will void manufacturers warranty.
247
Table 1
Tightening Guide for Union and
Ball Valve Nuts
Additional,
Pre-Test
Additional,
Post-Test
3/8
Hand- Tight
None
1/2
Hand-Tight
None
3/4
Hand-Tight
None
Hand-Tight
None
Hand-Tight
None
Hand-Tight
None
Hand-Tight
Consult Factory
Hand-Tight
Consult Factory
Hand-Tight
Consult Factory
Hand-Tight
Consult Factory
Documentation
Keep Instructions Available
Installation Tags
(see Table 1)
installers initials
installation date
operating conditions.
In the unlikely event that a leak occurs, the union nut at the
leaking joint may be tightened an additional 1/8 turn, as
installed by
date
248
Introduction
NPT threaded connections are not recommended for high
pressure systems or those greater than two inches. They
also should be avoided in systems where leaks would be
dangerous or costly.
When properly installed, threaded connections offer the
benefit of an easy and inexpensive transition to metal
systems. They can also be used for joining plastic where
the installation is expected to be modified or moved later.
Design Considerations
Preparation
Thread Sealant
A thread sealant (or pipe dope) approved for use with
plastic or PTFE (Teflon) tape must be used to seal
threads. Use either sealant or tape, not both, on the
connection.
Installation
Thread Sealant
Use a thin, even coat of sealant.
Next Step
Plastic to Plastic
Tighten up to turn
Tighten up to turn
Consult Factory
Alignment
Threaded connections are susceptible to fracture or leaking
due to misalignment. Pipe should be installed without
bending. See GF technical information on guides, support
spacing, and allowance for thermal expansion.
PTFE taped must be installed in a clockwise direction,
starting at the bottom of the thread and overlapping each
Item #M279mg (9/09)
Georg Fischer LLC 2009
249
Warranty Statement
Always check for the most current General Terms and Conditions and Warranty Statement at www.gfpiping.com under "Price Lists."
GENERAL WARRANTY
Sellers Products are carefully inspected for manufacturing defects; however, it is not always possible to detect hidden defects.
Said Products are warranted to the extent that Seller will repair or replace without charge or issue a credit, should this be the most practical resolution to a validated
warranty claim. Engineered Piping Products, Valves and Actuation Products (excluding the Type 546 manual valve), Waste and Containment Products, and Vinyl Piping
Products proved to have manufacturing defects within twelve (12) months, Signet products twenty-four (24) months, from of the date of shipment per invoice and provided
Seller has been given an opportunity to inspect the Product alleged to be defective and the installation and/or use thereof. The Type 546 manual valve has a Limited
Lifetime Warranty. Details of this Limited Lifetime Warranty can be found below. Seller does not warrant any Products obtained through an unauthorized Distributor,
Dealer or Agent.
For Signet Products moving parts, such as meter movements, are warranted from manufacturing defects for twelve (12) months from date of shipment per invoice. Signet
pH and ORP electrodes are warranted out of box but not warranted against any post calibration damage, due to process or application failures (e.g. high temperature,
chemical poisoning, dry-out) or mishandling (e.g. broken glass, freezing temperatures).
Limitations of Remedy
Damages, warranties, and liability in the event of any breach of warranty by the Seller, the exclusive remedy of the
customer shall be the REPAIR OR REPLACEMENT of the non-conforming goods in the manner and for the period
of time as provided in the warranty section above. No warranty is included against any expense for removal,
reinstallation, or consequential damages of any nature arising from any defect. Seller shall not be liable for special,
incidental or consequential damages, such as (but not limited to) damage or loss of other property of equipment,
business interruption, or loss of profits or revenue. The warranties set out above are the only warranties made
by Seller and are expressly in lieu of all other warranties, expressed or implied, including the warranties or
merchantability and fitness for a particular purpose. Any and all warranties implied by any course of dealing or
usage of trade between the parties are expressly excluded. Any action for breach of any contract made by seller
for the sale of goods must be commenced within twelve (12) months (Signet Instrumentation products twenty-four
months) of Sellers tender of delivery of the subject goods.
Type 546 Manual Valve Limited Lifetime Warranty
What This Warranty Covers
This Limited Lifetime Warranty is provided only to the original user of the Type 546 Manual Valve, or a Type 546 Manual Valve distributor authorized by Georg Fischer
Piping Systems Americas (hereinafter Seller). Seller warrants to the original user or to the authorized distributor that the Type 546 Manual Valve, if used in accordance
with these instructions, will be free of defects in material and workmanship. This limited lifetime warranty is not applicable to any other Georg Fischer Piping products, or
to any products not manufactured by Georg Fischer Piping.
How Long This Warranty Lasts
This Limited Lifetime Warranty lasts as long as the original user or authorized distributor owns the Type 546 Manual Valve.
What Georg Fischer Piping Systems Americas Will Do
At Sellers option, Seller will repair, replace, or substitute a defective Type 546 Manual Valve with a Type 546 Manual Valve of equal value. Repair or replacement as
provided under this Limited Lifetime Warranty is the EXCLUSIVE remedy under this Limited Lifetime Warranty.
What This Warranty Does Not Cover
This Limited Lifetime Warranty does not apply to Type 546 Manual Valves characterized by one or more of the following:
1. Valves that have been subject to abuse, misuse, neglect, accident, fire,improper installation, storage, handling or adjustment, or corrosion.
2. Acts of God, including, but not limited to fire, flood, hurricane, tornado, earthquake, electro-static or any other similar natural cause beyond the control of Seller.
3. Valves that have been modified or altered outside of or beyond Seller specifications.
4. Valves used in application other than those recommended by Seller, either in its most recent catalog or in the instructions accompanying the Type 546 Manual Valve.
5. Freight charges, installation cost, labor cost, damage to related components, and cost incurred due to down time, from normal wear and tear of the valve.
What To Do To Make A Claim
To make a claim under this Limited Lifetime Warranty, product must be returned to Seller for evaluation and disposition. Please contact Seller for a Return Material
Authorization (RMA) number prior to sending product back. When returning the product, please include (i) written proof of purchase, which includes the date, amount,
and place of purchase; (ii) a written description of the claimed defect(s) using the GF Material Evaluation Form with a photo of the application if practical; and (iii)
completed GF Material Safety Disclosure Form. Seller shall have 48 hours following receipt of any Type 546 valve returned for warranty claim to investigate the claimed
defects, and the original user or authorized distributor shall give Seller (or its agents) reasonable access to the application of the valve for inspection purposes. Sellers
address for warranty services is:
Returns Department
2882 Dow Ave
Tustin, CA 92780
Each of the above mentioned terms must be met in order to qualify for Limited Lifetime Warranty coverage.
Application of Additional Warranties
GEORG FISCHER PIPING SYSTEMS AMERICAS LIMITED LIFETIME WARRANTY AND REMEDIES SET FORTH HEREIN ARE THE ORIGINAL USERS, AND AUTHORIZED
DISTRIBUTORS, SOLE AND EXCLUSIVE REMEDIES, AND ARE OFFERED BY SELLER IN LIEU OF ALL OTHER WARRANTIES, GUARANTEES, AND/OR REMEDIES
WHATSOEVER, INCLUDING, BUT NOT LIMITED TO, IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR PURPOSE, OR OTHER
WARRANTIES OR GUARANTEES ARISING BY OPERATION OF LAW, WHICH ARE HEREBY EXPRESSLY DISCLAIMED.
In no event shall Seller be liable to the original user or authorized distributor or third parties for lost profits, consequential, incidental, punitive, exemplary or other similar
damages.
This Limited Lifetime Warranty may not be modified except in a written instrument signed by an officer of Georg Fischer Piping Systems Americas. Seller shall not
be bound by, and the original user or authorized distributor shall not rely upon, representations made by individuals or agents of Seller (including, without limitation,
authorized distributors of GF Type 546 Manual Valve) in regards to GF Type 546 Manual Valves, except as contained in this Limited Lifetime Warranty. This Limited Lifetime
Warranty is only valid in the United States of America. This Limited Lifetime Warranty gives the original user and authorized distributor certain specific legal rights, and
the original user or authorized distributor may also have other rights that vary from state to state. Some states laws do not allow the limitation/exclusion of incidental or
consequential damages, or otherwise restrict the limitations contained herein, so some of the exclusions above may not apply to you.
#95977
Rev. 7/2006
250