Académique Documents
Professionnel Documents
Culture Documents
Z-018
Edition 1, May 2013
This NORSOK standard is developed with broad petroleum industry participation by interested parties in the Norwegian
petroleum industry and is owned by the Norwegian petroleum industry represented by The Norwegian Oil and Gas
Association and The Federation of Norwegian Industry. Please note that whilst every effort has been made to ensure the
accuracy of this NORSOK standard, neither The Norwegian Oil and Gas Association nor The Federation of Norwegian
Industry or any of their members will assume liability for any use thereof. Standards Norway is responsible for the
administration and publication of this NORSOK standard.
Standards Norway
Strandveien 18, P.O. Box 242
N-1326 Lysaker
NORWAY
Copyrights reserved
Telephone: +47 67 83 86 00
Fax: +47 67 83 86 01
E-mail: petroleum@standard.no
Website: www.standard.no/petroleum
Contents
Page
Foreword ............................................................................................................................................................ iv
1
Scope ......................................................................................................................................................1
Abbreviations .........................................................................................................................................4
5
5.1
5.2
5.3
5.4
5.5
6
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
7
7.1
7.2
7.3
7.4
7.5
7.6
7.7
7.8
7.9
7.10
7.11
7.12
7.13
7.14
7.15
7.16
7.17
7.18
7.19
7.20
7.21
8
8.1
8.2
8.3
8.4
9
9.1
9.2
ii
9.3
10
10.1
10.2
10.3
10.4
10.5
11
11.1
11.2
11.3
11.4
11.5
11.6
11.7
11.8
Annex
A.1
A.2
A.3
A.4
A.5
A.5.1
A.5.2
A.5.3
A.5.4
A.5.5
A.6
A.6.1
A.6.2
A.6.3
A.7
A.8
iii
Foreword
The NORSOK standards are developed by the Norwegian petroleum industry to ensure adequate safety,
value adding and cost effectiveness for petroleum industry developments and operations. Furthermore,
NORSOK standards are, as far as possible, intended to replace oil company specifications and serve as
references in the authorities regulations.
The NORSOK standards are normally based on recognised international standards, adding the provisions
deemed necessary to fill the broad needs of the Norwegian petroleum industry. Where relevant, NORSOK
standards will be used to provide the Norwegian industry input to the international standardisation process.
Subject to development and publication of international standards, the relevant NORSOK standard will be
withdrawn.
The NORSOK standards are developed according to the consensus principle generally applicable for most
standards work and according to established procedures defined in NORSOK A-001.
The NORSOK standards are prepared and published with support by The Norwegian Oil and Gas
Association , The Federation of Norwegian Industry, Norwegian Shipowners Association and The Petroleum
Safety Authority Norway.
NORSOK standards are administered and published by Standards Norway.
iv
Scope
This NORSOK standard specifies the documentation process and deliverables for petroleum industry
equipment.
This NORSOK standard defines life cycle documentation such as
describing/evaluating a bid,
This NORSOK standard gives an overall description of different types of documents and a way to group these.
It describes deliverables at different phases of a delivery. Further detailing is foreseen, where suitable.
This NORSOK standard applies to documentation on any media.
This standard is based on NS 5820 and will replace the standard within the petroleum industry.
Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.
NS-EN ISO 12100, Safety of machinery Basic concepts, general principles for design Part 1: Basic
terminology, methodology
NORSOK Z-008, Risk based maintenance and consequence classification Rev. 3, June 2011
For the purposes of this document, the following terms and definitions apply:
3.1
as built
last revision of a life cycle information item updated to reflect the true status of completed work
Note 1 to entry:
3.2
can
verbal form used for statements of possibility and capability, whether material, physical or casual
3.3
certificate
document which confirms that a product conforms to a given standard or specification information prepared for
a special purpose, e.g. to describe, specify, report or verify
3.4
certificate of conformity
document issued under the rules of a certification system, indicating that adequate confidence is provided that
a duly identified product, process or service is in conformity with a specific standard or other normative
document
3.5
contractor
provider of one or more of the following services directly to customer: Engineering (E), Procurement (P),
Construction (C), Installation (I) and Hook-up (H)
3.6
customer/client
contract party which in its own name or on behalf of others, issues an inquiry or places an order
3.7
DFI, design, fabrication and installation rsum
documents only applicable for permanently installed load bearing structures to provide a concentrated
summary containing the most relevant data from the design, fabrication and installation phase, including which
areas are the most critical and a general description of the installation at the start of the operational phase
3.8
dispatch dossier
documents relevant for handling, transportation and preparation prior to commissioning and start up
Note 1 to entry:
3.9
document
A limited amount of information stored on various types of media
3.10
documentation
information prepared for a special purpose, e.g. to describe, specify, report or verify
3.11
final documentation/documentation for operation
documentation that consists of the latest revision of the documentation required to operate maintain the
delivery
3.12
International System of Units
SI
system of units, based on the International System of Quantities, their names and symbols, including a series
of prefixes and their names and symbols, together with rules or their use, adopted by the General Conference
on Weights and Measures (CGPM)
[SOURCE: ISO 80000-1:2009, Quantities and units-Part 1: General]
3.13
LCI, Life cycle information
all information necessary in all phases of the project execution and equipment life span including both
information delivered to customer and information retained on behalf of customer
3.14
may
verbal form used to indicate a course of action permissible within the limits of this NORSOK standard
3.15
native format
original editable file format used to produce and update the document/drawing
3.16
packaged units
system consisting of equipment, components, instruments and structure elements pre-assembled into a
functional unit on a transportable skid or frame
3.17
recipient
person or organization who receives, unpacks and installs the equipment
Note 1 to entry:
The recipient may also take responsibility for intermediate storage, preservation and preparation of the
equipment and documentation prior to take over by user.
Note 2 to entry:
3.18
retained documentation
documentation which is not submitted to the customer, but available on request for information purposes for
an agreed period of time
Note 1 to entry:
This does not include supplier or contractor internal documents which can be reviewed on suppliers or
contractors premises.
3.19
shall
verbal form used to indicate requirements strictly to be followed in order to conform to this NORSOK standard
and from which no deviation is permitted, unless accepted by all involved parties
3.20
should
verbal form used to that among several possibilities one is recommended as particularly suitable, without
mentioning or excluding others, or that a certain course of action is preferred but not necessarily required
3.21
standard documents
documents which supports standard equipment/products, and general documents that support tailor made
equipment/products
Note 1 to entry:
3.22
standard equipment and tools
Manufacturer's equipment/unit typically ordered from manufacturer's catalogue
Note 1 to entry:
Standard equipment is identified with a unique type/model identification built up by the manufacturer.
Standard equipment may include reused part numbers from previous delivery without being a part of a standard
catalogue.
3.23
sub-contractor
provider of services directly to Contractor(s)
3.24
sub-supplier
provider of services directly to Supplier(s)
3.25
supplier
party that is responsible for the product, process and/or service and is able to ensure that quality assurance is
exercised
Note 1 to entry:
etc.
The definition may apply to manufacturers, distributers, importers, assemblers, service organizations,
3.26
traceability
ability to trace the history, application or location of an item or activity, or similar items or activities, by means
of recorded identification
3.27
user
person or organization responsible for the equipment in operation
Note 1 to entry:
3.28
user documentation
all documentation required to lift, handle, install, operate and maintain the equipment
3.29
verification of conformity
confirmation, by examination of evidence, that a product, process or service fulfils specified requirements
3.30
verifying documentation
documentation which confirms that verification has taken place and that certain defined requirements or
results have been achieved
Abbreviations
CDRL
CMDL
DFI
DFO
DN
DRL
EN
ENS
FAT
FRB
HSE
IEC
IOM
ISO
MRB
MSDS
NDE
NDT
NS
SDRL
SMDL
SPIR
WPS
General guideline
5.1 General
The figure below describes relevant information required in the different project phases and when the
information shall be started and released.
The figure emphasis the importance of establishing a maintenance philosophy early, as this is the basis for
determination of relevant content and information in all project phases.
Project phase
De-commissioning
MRB Index
Commissioning
User Documentation
Installation
Dispatch
Mechanical completion
Testing
Construction
Contract
Tender/Bid
Information/documentation
----- ----- ---------------- ------- ------- ------- ----- ----- ---------- ---
-------------------- ------- ------- ------- ----- ---
-
--
-----
--- ------- ----- -----
--
-----------------------------------------------------------------Maintenance Philosophy----------------------------------------------------------
Code 1: Accepted;
b)
Code 2: Accepted with comments incorporated. Revise and resubmit. For Code 2 documents the work
can continue;
c)
d)
Code 4: For information only. For Code 4 the documents shall not be resubmitted;
Parts of final documentation shall be updated to Final or As built as agreed upon between the parties.
For equipment specially designed to suit the customers plant the supplier shall await the customers
acceptance before the documents concerned can be released for manufacturing.
The customers acceptance code for received documentation shall be submitted to the supplier within 10
working days after receipt, or within the time frame the parties agree upon.
10 working days shall also apply to all revisions for both the customer and the supplier.
The different lists applicable are included in the recommended process diagram in Figure 2.
a)
b)
c)
d)
e)
g)
Documentation not needed for operation and maintenance shall be retained by supplier or contractor.
NOTE
5.4.4 The document list shall cover technical and other relevant documents to be submitted to the
customer. The standard procedure for working out a document list is as follows:
a)
the customer shall in his inquiry state his requirements to the documentation, or refer to this NORSOK
standard and let the supplier make a proposal;
b)
the supplier shall in his bid comment and adjust the document list proposed by the customer, or prepare
his own proposal if requested in the inquiry;
c)
the customer and the supplier shall during the contract negotiations agree upon a document list, which
shall be a part of the order;
d)
the document list shall be kept updated until the delivery is completed.
brochures catalogues, data sheets and product general arrangement and interface drawings for the
particular equipment: These should give sufficient information about performance, function, consumption,
main dimensions, weight and materials;
b)
installation, operation and maintenance manuals: These cover all handling, installation, preparation,
operation, maintenance, special tools and spare parts in a comprehensive manner.
Bid documentation
6.1 General
A description of documentation following the principles in this NORSOK standard shall be included in the bid.
In the proposed document lists (see Annex B) types of documents, which shall be included in the bid, are
noted.
If other documentation is requested this shall be specified in the inquiry.
The bid documentation shall be in reasonable proportion to the value/complexity of a possible delivery. The
documentation shall be limited to information necessary to determine whether the equipment is technically
acceptable.
consumption data;
b)
personnel requirements and estimated time for installation, preparation, commissioning and operation;
c)
Engineering documentation
7.1 General
The documentation shall enable the customer to perform the detailed engineering of all his systems which
concern or depend on the product or system to be delivered. Such documentation shall be included in the
document list.
The supplier may combine different information types in the same drawing or document.
If all documentation cannot be completed within the time limit, the customer and the supplier can agree the
issuing of preliminary versions.
Customers requirements shall be followed and no deviation will be accepted without an accepted deviation
request.
manufacture of equipment;
tag number1)
heat-tracing cables and insulation for pipelines, valves, instruments, vessels, etc.
cooling/heating medium;
chemical substances that may be hazardous to personnel or environment. For all these chemicals data
sheets shall be available during installation, operation and maintenance;
substances that in connection with maintenance, discarding or similar, require special precautions for
safe destruction;
noise;
vibration;
dust;
main dimensions;
foundation data;
total weight.
General arrangement drawings shall be prepared for all packaged units, and include in addition to above:
10
weight centre of gravity and main dimensions of disassembled units/components over 50 kg. Lifting lugs
for disassembling and their location shall be shown;
identification and location of all external pipe connections as well as requirements for flexible connections.
Locations shall be dimensioned and tolerances shown. If necessary, in separate drawings;
identifications and location of all external electrical and control and monitoring connections (may be given
in separate drawings describing the electrical arrangement and instrumentation).
the outer dimensions and footprint of the support frame or foundation supports;
the size, grade and location of the foundation bolts and torque where this is necessary;
forces and moments transferred to load bearing structures, both under normal operation and extreme
conditions;
dimension (DN);
11
component type;
reference to data sheets, process and instrumentation diagram (P&ID), installation drawings, loop
drawings, etc., to the extent such documentation is within suppliers scope of supply.
The instrument index shall be made according to the customers specified format, content and numbering, if
such are provided.
instrument with identification number and the terminal number of the connection;
12
all connections in junction boxes, control panels, marshalling/control cabinet stating connection elements
and references to terminals.
Each diagram should only show loops having functional interface and a part list for components having
identification numbers,
If the delivery includes control and monitoring loops and connections to these the supplier shall prepare a
complete loop diagram including connections to and from control and monitoring systems.
8.1 General
The supplier shall supply the documentation needed to enable the customer to evaluate the dispatch and
make plans for receipt, storage and installation of the equipment.
13
packing lists;
completed forms for mechanical completion. This applies only if the order includes a clause stating that
the supplier shall complete forms forming a part of the customers system for mechanical completion;
certificate of conformity;
9.1 General
IOM documents shall, in an organized manner, provide sufficient information to install, operate and maintain
the equipment in a safe, economical and functionally correct manner according to the agreed maintenance
philosophy.
NOTE
Examples of structure, content and layout of IOM documents can be used to clarify and agree documentation
scope of supply prior to contract award. The use of standard or specially prepared documentation shall be agreed upon.
The IOM documents shall cover all equipment in the delivery, including sub suppliers delivery.
References to drawings shall be given where this is necessary.
IOM documents shall have a detailed table of content.
NOTE
The IOM documents should be used as basis for training material to the project.
14
Annex A gives an example of detailed structure and requirement for a typical IOM document.
list of certificates,
balancing certificates,
calibration certificates,
certificates of conformance,
final inspection,
lifting certificates,
manufacturing reports,
material certificates,
15
nonconformance reports,
painting reports,
photos of equipment/inspections ;
weight certificates,
welding reports,
10.4 Certificates
A certificate of conformity covering the complete scope of supply is required. Rules and regulations may
require one or more of the following certificates:
Ex- certificates;
material certificates;
calibration certificates;
lifting certificates;
16
11.4 Units
Units shall be in accordance with the SI-system. Dimensions shall be given in millimeters.
Any exceptions shall be specified, e.g. pipe sizes.
11.5 Language
If nothing else is agreed, the language shall be English.
11.6 Identification
It shall be possible to identify all documents by a unique document number. All documents shall be revision
controlled.
17
When a collection of documents is grouped to a common package, this package shall have its own document
number.
18
Annex A
(informative)
Structure of IOM information
restrictions in guarantee,
performance data,
restrictions in use,
A.4 Preparation
All preparations to be made from the moment the installation is completed and until the equipment is ready for
normal operation, should be described. The description should include tests, adjustments, calibrations and
necessary inspections. The sequence of the activities should be stated as well as all tools, auxiliary
equipment, consumables and spare parts that may be needed. If necessary, references to detailed technical
information (e.g. performance and operational data) in other parts of the user manual should be made.
19
the starting sequence should include all modes of operation (manual, automatic, remote control, etc.);
normal stop;
emergency stop;
A.6 Maintenance
A.6.1 General
Maintenance includes all inspections, measurements, adjustments and operations carried out directly on the
equipment in order to ensure safe, reliable and economical operation.
Maintenance documentation should cover the maintenance which can normally be done by the user. The
maintenance which is not expected to be done by the user can be included as well.
20
If the maintenance documentation should be the basis of a maintenance system for the complete plant where
the equipment is a part, then the customer should state all necessary information and specify all special
requests in the inquiry and order documentation.
control and measurement points with limits during maintenance and after completion prior to restart;
requirements for special skills and minimum crew for the maintenance.
General
Routine inspection
This part of the maintenance consists of the regular inspections carried out by the operation and/or
maintenance personnel.
The inspections consist of what can be measured, seen, heard or felt without interfering the equipment during
operation and non-operation.
The supplier should give instructions concerning inspection points based on his own experience and
equipment criticality based on input from the selected monitoring system.
A.6.3.3
Periodic maintenance
It should cover all planned and expected maintenance based on equipment criticality, operation time, calendar
time or certain operational observations. This type of maintenance may e.g. include
cleaning,
lubrication schedule,
adjustments,
calibrations,
replenishments.
21
dismantling parts of or the whole equipment for shipment to a special repair or overhaul shop.
A.6.3.5
It is not normally required that this should be covered by the instructions at the users disposal. However, the
supplier should keep and upon request provide instructions concerning overhaul and repairs at special shops.
If agreed, the supplier should also keep all documentation for modification or rebuilding of the equipment.
A.6.3.6
For heavy machinery, complicated equipment or if the equipment is considered critical for the total operation
of the plant, the supplier should include a fault finding diagram in his documentation.
The diagram should list possible faults and irregularities, and refer to possible causes. The diagram should
cover faults which may be discovered during operation and maintenance. Furthermore it should be described
how the fault is to be corrected, by referring to other maintenance instructions if necessary.
The supplier should prepare a registration form where the results of measurements and observations can be
noted systematically in order to give the supplier a better basis for diagnosis when the user requests suppliers
assistance.
A.6.3.7
The description of the preparations for storage should include preservation and other protection against
external influences.
The description of maintenance during storage should include preventive and corrective measures to ensure
equipment's operational capability, and describe how the equipment is prepared for operation after storage.
The supplier should also state how spare parts are to be stored and preserved.
for standardized parts: the real manufacturers name and catalogue/parts number.
22
23
Annex B
(informative)
Document requirement list
5.4
4.5
6.2
6.3
6.4
6.5
6.6
6.7
6.8
7.2
7.3
24
Document
type
Document
list
Documentati
on of
standard
equipment
Design and
operation
Data
concerning
installation,
operation
and
maintenance
Exceptions
from
specifications
and other
requirements
in the inquiry
Reference
list
Production
plan
Quality plan
HSE-plan
Note
Agreed upon
at order
E.g. product
description,
brochures and
catalogues
E.g.
consumption
data
environment
data and
spare parts
Master
equipment list
Data sheets
To be
specified for
the separate
subject areas,
e.g.
mechanical,
electrical and
instrument
With
bid
After order
acceptance
Final documentation
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
X
X
X
X
NA
NA
NA
NA
Clause
7.4
7.5
7.6
7.7
7.8
7.9
7.10
7.11
7.12
7.13
7.14
7.15
7.16
7.17
7.18
7.19
7.20
7.21
Document
type
Calculations,
curves and
tables
Flow
diagrams
Pipe- and
instrument
diagrams
Consumption
data
Data for
health,
environment
and safety
General
arrangement
Foundation
drawings
Pipe
connections
Block
diagram for
measuring
and control
system
Termination
diagram for
external
connections
Single line
diagram
Instrument
index
Installation
drawings for
instruments
Logic
diagram
Loop
diagram
Cable list
Functional
description
Circuit
diagrams
Note
E.g. for
performance,
characteristics
and functional
parameters
E.g. for
electrical power
and other
energy,
cooling/heating
medium
E.g.
dangerous
fluids, noise
and radiation
This category
may also be
used for other
types of
drawings
With
bid
After order
acceptance
Final documentation
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
25
Clause
8.2
8.3
8.4
9.1
9.2
9.3
10.2
10.3
10.4
10.5
26
Document
type
Documentati
on available
for the
customer
prior to
dispatch
Documentati
on available
for recipient
prior to
delivery
Documentati
on available
for recipient
at delivery
Table of
contents for
IOM
information
Standard
IOM
Specially
prepared
IOM
information
Manufacturin
g record
book (MRB)
Design,
fabrication
and
installation
resume (DFI)
Certificates
Test
procedures
and reports
Note
E.g. about
packing and
dispatch
E.g. for
receiving
inspection,
handling,
storing and
installation
E.g. for
package lists,
instructions
for unpacking,
mechanical
completion
preservation
log and
certificates
Applies only
to table of
contents
To be
approved for
use without
modifications
If the
customer
wants
manufacturing
records, this
has to be
agreed upon.
E.g.
certificates for
recertification
E.g. third
party
verification
With
bid
After order
acceptance
Final documentation
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
X
(procedure)
X (reports)
Bibliography
[1]
[2]
ISO 15926, Industrial automation systems and integration -- Integration of life-cycle data for process
plants including oil and gas production facilities
27