Selection of Coil Spring for Vibrating Screen

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Iamevaluatingaoldsetofdrawingsforavibratoryscreenwiththefollowing
specifications:
VibratingFrameWeight(LF):2265pounds
Inclined2bearing"unbalanced"style
Counterweight(CW):85poundstotal
EccentricityofCounterweightfromShaft(R):2.5"
ShaftSpeed:900rpm
UsingtheVSMAandgeneralengineeringformulasIcalculated:
StaticMoment=212.5inchpounds
DynamicMoment=425inchpounds
Stroke=0.188inches
gFactor=2.2g
Thedrawingindicatesusingcoilspringswiththefollowingspecs:
WireDiameter:0.5inchOilTemperedSteelWireASTMA229MBGrade
CoilMeanDiameter:3.415inches
CoilOD:3.915inches
FreeLength:12inches
SpringRate:195poundsperinch
TotalCoils:13.5
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ActiveCoils:11.5
Thereare8springsused,2ineach"corner".FromthisIcalculatedthestaticdeflection
tobeabout1.45inches.Typicallyitseemslikespringsarechosenthatdeflectabout
30%oftheirmaximumtohandlethestaticloadbutthatleavesunansweredhowto
properlysizethespringtohandletheoscillatingload.
Ithoughtaboutusingthe0.188strokebutduringstart/stopthescreensofthistype
exhibitMUCHmoretravelthantheoperatingstrokeatfullspeed.Ialsothoughtabout
usingthe2.2gaccelerationandensuringthespringcoulddeflectenoughtohandlethe
622poundtransientforcethatsuchanaccelerationproducesonthismuchmassper
the(Force=mass*acceleration)formulabuttheaccelerationisforsuchashort
amountoftimethespringdoesn't"seem"tohaveenoughtimeto"react"anddeflect
the2.9inchesthespringratewouldcalculatefortheresultantforce.Likelybecause
thespringrateformulaassumesitisa"static"loadforeaseofcalculation.
Whatistheruleofthumborproceduretochoosetheproperspringtohandlethe
dynamicloadinginthissituationorwithvibratoryscreensingeneral?Spring
manufacturersaskwhattheL1andL2loadsarebutIhesitatetogivethemanL2load
byusingF=maorjustgivingthemthedeflection@L2fromtheestimatedstroke.
Thanksforwadingthroughallthisexplanation.
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thanksforthetechicalquestion.Manyofourpengtypecontributorscangiveyoua
moremathematicaltechnicalanswerbut,generally.
Mostscreenersuseverticalcoilspringswhichwillelimateplusminus90%ofthe
inertiaormotionofthemovingbodydownthrutheverticallineofthecoilspringinto
thestructure.
Whenthescreenisoperatingthatisonething,butwhenitshutsdownitmusthandle
theERRATICFORCESofthe2bearingheavyflywheelwgtswhicharetryinginthelast
30secondsoframpdownonshutdowntoHOPJUMPANDSOMEHOWcometoastop
eventually.Thisisthenatureofthebeastona2brgcirclethrowdesignunit.Sothe
COILSPRINGSmustbeabletohandlethatshutdowndynamicwithoutbreakingandwe
typicallywouldhavea4"keeperconeonthespringTOPMOUNTINGPLATEtohelp
keepthespringswiththemachinevshavingthescreenboxjumpofftheCOIL
SPRINGS.
DonotbeafraidtoconsidertheuseofFIRESTONEMOUNTS,verticalrubbermounts
whichworkverynicelyandmuchquieter.

Also,planC.......considerROSTATYPESCISSORMOUNTS.....EXCELLENT....which
dissipatethevibrationonshutdowninahorizontalplanevsdownthruthestructure
andissuperbifyouareworriedaboutstructuralvibration.
BestRegards,
GeorgeBaker
RegionalSalesMgrCanada
TELSMITHInc
Mequon,Wisconsin
15192426664Cell
E:(work)gbaker@telsmith.com
E:(home)gggman353@gmail.com
website:www.telsmith.com
Manufacturerofportable,modularandstationarymineralprocessingequipmentforthe
aggregateandminingindustries.
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DearChrome,
Firstlyletmecommentthatthe0.188inchscreenstrokeat900rpm(giving2.2g
acceleration)seemsverylow,andwouldnotinnormalapplicationsprovideefficient
screening.ReferVSMAforsuggestedstrokevspeedcombinations.
Howeverignoringthisforthemoment:
AsguruGeorgepointsout,whenselectingsupportspringsforvibratingequipmenta
primaryobjectiveistoachievegoodisolationefficiencyi.e.:=>90%,andpreferably
=>95%,withabout98%consideredcommerciallyperfect.
Insimpletermsthegreaterthespringcompressionunderload(thesofterthespring),
themoreefficientwillbeitsisolationefficiency,andthelowertheoperatingfrequency
ofthescreen,thegreaterwillbethecompressionrequiredtoachieveanominated
efficiency.
Inyourcaseafrequencyof900rpmwouldrequireaspringcompressionunderloadof
0.49inchestogivea90%isolationefficiency,0.93inchestogive95%,and2.26
incheswouldgive98%.Thespringdimensionsyoudescribe(with1.47inchesstatic
deflection)wouldachieve97%isolation,whichwouldbesatisfactory.
Furthermoreasyoupointoutwemustensurethatthespringwillnotbottomoutduring
operation,andparticularlyduringtheincreasedmotionatshutdownasthescreen

coaststhroughthenaturalfrequencyofthespring.Normallyaminimumallowanceof
1.25to1.5inchesfromthesolid(fullycompressed)springheighttothecompressed
heightunderloadwilladequatelycaterforthis.Onceagainthespringdimensionsyou
nominateseemsatisfactorywithapprox3.8inchesfromsolidtocompressedheight.
Italsoshouldbenotedthehighertheisolationefficiencyofthespringthelowerwill
beitsnaturalfrequencyandthelesswillbethebounceatrundown.
JohnMcKenzie
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Thanksforlookingatthesituationguys.
John,Iamcuriousastowhatmethodyouareusingtospecifythedeflection
dampeningrelationship.Ihavefoundseveralformulasthatrelatetotransmissibility
butnottoanactualdeflectionofaspringsystem.
Ilookedintosomevibrationcontrolcatalogsandusedtheformulaspresentedtoarrive
atthefollowing:
Thespringalonehasanaturalfreqofaround52Hz.ForthespringmasssystemIused
theformulafornaturalfrequencyof3.13*[(K/W)^.5]whereKisthespringrateandW
isthesystemweight.
SoFn=3.13*(195/(2265/8)^.5=2.59Hzforanaturalfrequencyofthesystem.
IusedtheequationforTransmissibilityof1/[((Fd/Fn)^2)1]whereFdisthedisturbing
frequencyof900rpm~15HzandFnisthethe2.59Hzsolvedforabove.The
TransmissibilityIgotwasaround0.03whichisfarintotheregionofisolation.
AccordingtothecommentaryinthecatalogswhentheFd/Fnratioisaround1iswhen
yougettheamplificationofoutputtoinputweseeinspringswherethescreensbounce
45timeswhattheydonormallyastheypassthroughthenaturalfrequencyofthe
system.
Couldyouprovideabitofexplanationofhowyouarriveatthefiguresyouquote?I
foundoneofyourearlierpostswhereyoulistrpmsfrom750to1800andgivea
deflectioninmmrequiredtoachieve95%isolationbuttherewasnomethodshown.
LasteditedbyChrome27thApril2009at16:01.
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GdayChrome
Myroughworkingsfollow
THENATURALFREQUENCYOFASPRING
Thenaturalfrequencyofaspring(fn)determinesitsefficiencyasanisolator.
Effectiveisolatorshavealownaturalfrequency.
NaturalFrequency(fn)=188/SQRTeffectivedeflection(ins)
oronourcase
=188/SQRT(1.45)=156.13rpm
INSULATIONRATIO
Theinsulationratio(z)istheratiooftheimposedfrequency(fd)tonaturalfrequency
(fn)
InsulationRatio(z)=fd/fn
orinourcase
=900/156.13=5.76
TRANSMISSIBILITY
Transmissibility(T)istheamountofvibrationenergythatistransmittedtothesupport
structure.
Transmission(T)=1/(z^21)
orinourcase
=1/(5.76^21)=0.03
ISOLATIONEFFICIENCY
Isolationefficiencyistheamountofvibrationenergypreventedfrombeingtransmitted
throughthespring.
IsolationEfficiency=100(Tx100)
orinourcase
=100(0.03x100)=97%isolationefficiency
p.s.todeterminetherequiredloadedspringdeflectiontoachieveanominated

efficiency,simplytransposetheformula:
forexample,whatloadedspringdeflectionisrequiredtoachieve97%isolation
efficiencyata900rpmimposedfrequency
Requiredtransmission(T)=(100isolation%)/100=(10097)/100=0.03
RequiredNaturalFrequencyofSpring(fn)=Fd/SQRT((1/T)+1)
=900/SQRT((1/0.03)+1)156rpm
RequiredSpringDeflection=(188/fn)^2=(188/156)^2=1.45
JohnMcKenzie
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Ok,Iseeitnow.Ididn'trealizethe0.03IgotforavalueofTransmissibilitywas
wherethe97%Isolationcamefrom,duh
Wewereusingthesameformulasjustslightlyrearrangedsinceyouleftfrequencyin
termsofRPMwhileIwasusingHzandyouhadtheSQRTofstaticdeflectioninthe
denominatorwhileIhasitsreciprocalcomponentsinthenumeratoroftheFnformula.
Foranyoneelsefollowingalonginthisthreadinmyformula:
3.13*[(K/W)^.5]
noticehowIhadtogettheterm"W"bydividingthetotalsprungmassbythenumber
ofspringssupporting(i.e.2265/8).TheinverseoftheK/Wtermisbydefinitionthe
staticdeflection.
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DearMr.John
FirstImustthankyouforaveryinformativepost.
Pleasebekindenoughtoclarifythefollowing:
a.Iwouldliketoknowhowyouarrivedat2.2gaccelerationfromRPMandStroke.
b.HowcantheVibrationAccelerationdatabeusedtodetermineStrokeSpeed
Combinations
c.Howdoesthesizeandnatureofthematerialtobescreenedaffectthedesign
requirementofVibrationacceleration
ThanksaLot,
Regards,
Keshav

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HiKeshav,
Totryandansweryourquestions:
(Qa).Iwouldliketoknowhowyouarrivedat2.2gaccelerationfromRPMandStroke.
(A).
g=(stroke(mm)xrpm^2)/1,800,000
(thisformulahasbeensimplifiedandisnotexactbutiscloseenoughforallpractical
purposeshere)
Thereforeinourexampleof0.188inch(4.8mm)screenstrokeat900rpm
g=(4.8x900^2)/1,800,000=2.2
(Qb).HowcantheVibrationAccelerationdatabeusedtodetermineStrokeSpeed
Combinations
&
(Qc).Howdoesthesizeandnatureofthematerialtobescreenedaffectthedesign
requirementofVibrationacceleration
(A)Thesetwoquestionsarebestansweredtogether.
Asastartingpoint:
Thecombinedeffectofcorrectstrokeandscreeningfrequencyare
amoungstthemostimportantconsiderationsinachievinggoodscreening
efficiency
Itisthesetwofactors(strokeandfrequency)thatdeterminescreen
acceleration('g'factor),andthisfactorshouldbeheldwithincertainlimits.
Howeveritisquitepossibletoalsoachievethesame'g'factorwithpoor
strokeand/orfrequencyselections,andthushaveinefficientscreening.
Inotherwordsthe'g'factorneedstobewithincertainlimitsbutbeingwithinthose
limitsdoesnotinitselfimplygoodscreeningconditions.Itisthetheactualstrokeand
frequencyselectionthatisimportant.
Stroke
Ifthescreenstrokeistoosmallcapacitywillbereducedandmaterialmayclogor
wedgeintheopenings.Thestrokehowevershouldnotbesogreatthatitwillinterfere
withstratificationandtendtothrownearsizeparticlesoutoftheaperturesbeforethey
havehadachancetoadjustthemselvesandpassthrough.Toomuchstrokewillalso
decreasethelifeofthescreeningmedium,bearings,andscreenframecomponents.
Apracticalruleofthumbisthatifmaterialisjumpingviolentlyinsteadofflowing,
chancesarethestrokeistoogreat.

Themagnitudeofstrokeisusuallyselectedinrelationtothelargestsplitsizerequired.
i.e.:thetopdeckaperturesize.Thethinkinghereisthatthetopdeckwiththelargest
particlesandaperturesizeswillrequireagreaterstrokethanthelowerdecksandif
thetopdeckdoesnotscreenefficientlythenthelowerdeckswillnothavethe
opertunitytodoso.
Frequency
Thefrequencyofvibrationwilleffectscreeningbyincreasingordecreasingthenumber
ofimpactsbetweenthescreeningmediumandthematerial.Thespeedselectedmust
befastenoughtomaintainthenecessarytravelrateandlivelinessintheoversizebed.
Theselectedspeedhoweverisnotalwayscorrectformaximumcapacityorhighest
efficiency,butisdirectlyrelatedtotherequiredstroke.Thisisdonetoobtain
acceptablebearinglife,andtokeepstressesinsuchcomponentsasdeckframesand
sideplatesetc.towithinestablishedlimitsforgoodlife.
Thesensitivityofbearinglifeexpectancytospeedcannotbeoveremphasised.This
effectcanbeappreciatedbyconsideringthatforagivenstroke,a10%increasein
speedwillshortenbearinglifeexpectancyby50%,andanincreaseof20%willreduce
lifeexpectancyto25%oftheinitialvalue.
Inbriefthestrokeandfrequencyofvibrationarecloselyrelated,andforeverysize
andkindofmaterialtherewillbeanidealcombination.Ifdecreasedstrokeisselected
thefrequencyshouldbeincreased,andwhereincreasedstrokeisusedthefrequency
mustbereducedforthereasonsoutlinedabove.
Everymanufacturerwillhavehisownthoughtsandstandardsforstrokeandspeed
combinations,butagoodstartingpointisthetablelistingintheVSMAmanualwhich
willprovesatisfactoryformostapplications.Howeverthesemaysometimesneedto
bemodifiedsincetheproductshandleddifferphysicallywithregardtoshape,
irregularityofsurface,moisturecontent,andthepercentageofclaysandmicronsize
finespresent.
Thegfactor
Alimitmustbeplacedonthegfactorduetomechanicaldesignofthescreenbut
circularmotionscreensgenerallyrunataround3.54.0gwhilelinearmotionscreens
fromsay4.5toaround5.5g.Theidealistoaimforthelowest'g'thatwill
satisfactorilydotherequiredjob.
InsummarythestepsIwouldusetodeterminestrokespeedcombinationsare:
1. Selectthescreenstrokeinrelationtotopdeckaperturesizi(referVSMA
manual)
2. Selecttheaccompanyingscreenfrequency(rpm).Thiscanbedonefrom
theVSMAtable,butifdifferingcheckthatitdoesnotexceedallowable'g'
factor
Hopethisanswerssomeofyourquestions,butalwayshappytodiscussfurtherif
required
KindRegards

JohnMcKenzie
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Selection of Coil Spring for Vibrating Screen

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Selection of Coil Spring for Vibrating Screen

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6FUHHQLQJ )HHGLQJ 7RS

&RQWDFW8V EXONRQOLQH+RPHSDJH $UFKLYH 7RS

Vous aimerez peut-être aussi

Selection of Coil Spring for Vibrating Screen

Transféré par

Informations du document

Titre original

Copyright

Formats disponibles

Partager ce document

Partager ou intégrer le document

Options de partage

Avez-vous trouvé ce document utile ?

Ce contenu est-il inapproprié ?

Droits d'auteur :

Formats disponibles

Selection of Coil Spring for Vibrating Screen

Transféré par

Droits d'auteur :

Formats disponibles



6FUHHQLQJ )HHGLQJ 7RS

&RQWDFW8V EXONRQOLQH+RPHSDJH $UFKLYH 7RS

Vous aimerez peut-être aussi

&RQWDFW8V EXONRQOLQH+RPHSDJH $UFKLYH 7RS