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Preface
Vinidex plastics pipe has proven itself to be a tough, reliable product
produced to a very high standard of quality. As a result of this high product
quality augmented by up to date technical service Vinidex has become the
industry leader in plastic pipelines. Being a leading manufacturer Vinidex
continues to use advanced polymers, technology and innovation.
This manual has been written to allow full use to be made of the superior
characteristics of the polymers and the format has been selected to allow
frequent updates from time to time. If there is any information you feel
should be included in this manual or comments on the existing format
we look forward to hearing from you. We trust this manual will assist your
profitable use of plastic pipes.
As is always the case with Vinidex technical literature we supply it as a guide
in the interest of better understanding of the technicalities of our products
and more satisfactory performance for users. It represents the most advanced
technology drawn from world wide research and field experience available to
us at the time of printing.
However, the application of such technology may involve engineering judgements
which cannot be correctly made without intimate knowledge of all the conditions
pertaining to a specific installation. Vinidex does not act as a consultant in this
regard, and responsibility for the use of any information or advice contained
herein rests solely with the user.
No warranty, expressed or implied, (other than Statutory Warranty) is given
as to the content of the information or results obtained by the use thereof,
and Vinidex will not be held liable for any costs, direct or indirect, that may
arise therefrom.
TABLE OF CONTENTS
Section 1 pipe specifications
Pipe Dimensions
PE100 20mm to 200mm PN6.3 PN10
Pipe Weights
PE100 20mm to 200mm
11
Pressure Capacity
Above Ground Unprotected STD Black
12
13
14
15
16
17
18
19
21
23
Table E AS2129
24
ANSI 150
25
TABLE OF CONTENTS
Section 4 technical data
27
29
30
Support Distances
PE100 20mm to 200mm
31
32
33
Specification Recommendations
34
34
35
36
37
38
39
41
42
43
44
45
46
47
48
49
51
Definition
53
Jointing
54
Application
54
Availability
54
Continued
TABLE OF CONTENTS
Section 7 stormpro & sewerpro polypropylene pipes
55
Dimensions
57
Jointing
58
Fitting
58
Length
58
Benefits
59
61
Application
63
Technical Data
63
65
Benefits
67
Specifications
67
Weights
68
Properties
69
Temperature Considerations
69
Fatigue Design
70
70
Installation
71
Jointing
71
Fittings
71
Service Connections
72
73
75
76
78
81
85
87
88
TABLE OF CONTENTS
Vinyl Iron PVC Pressure Pipe Series 1 PN6, PN9, PN12
89
90
91
92
93
94
95
96
97
101
105
109
113
Previous
PN6.3
PN8
PN10
Min
O.D.
Mean
Bore
Ave.
Wall
Mean
Bore
Ave.
Wall
Mean
Bore
Ave.
Wall
20
17
1.8
17
1.8
17
1.8
25
22
1.8
22
1.8
22
1.8
32
29
1.8
29
1.8
28
2.1
40
37
1.8
36
2.1
35
2.6
50
46
2.2
45
2.6
44
3.2
63
58
2.2
57
3.2
55
4.1
75
69
3.1
68
3.9
66
4.8
90
83
3.8
81
4.6
79
5.8
110
101
4.6
99
5.7
96
7.0
125
115
5.1
112
6.4
110
7.9
140
129
5.8
126
7.1
123
8.8
160
148
6.6
144
8.2
141
10.1
180
166
7.3
162
9.1
158
11.3
200
185
8.2
180
10.2
176
12.6
Section 1
Pipe Specifications
Contents Page
PN12.5
PN16
PN20
Min
O.D.
Mean
Bore
Ave.
Wall
Mean
Bore
Ave.
Wall
Mean
Bore
Ave.
Wall
20
17
1.8
16
2.1
15
2.5
25
21
2.1
20
2.5
19
3.0
32
27
2.6
26
3.1
24
3.9
40
34
3.2
32
4.0
31
4.8
50
42
4.0
40
4.9
38
6.0
63
53
5.0
51
6.2
48
7.6
75
64
5.9
61
7.2
57
8.9
90
76
7.0
73
8.7
69
10.7
110
93
8.6
89
10.6
84
13.0
125
106
9.8
102
12.1
96
14.8
140
119
10.9
114
13.4
108
16.6
160
136
12.5
130
15.4
123
18.9
180
153
14.1
146
17.3
138
21.2
200
170
15.5
163
19.2
154
23.6
PN6.3
PN8
PN10
Min
O.D.
Mean
Bore
Ave.
Wall
Mean
Bore
Ave.
Wall
Mean
Bore
Ave.
Wall
225
208
9.1
202
11.4
198
14.2
250
231
10.2
225
12.6
220
15.6
280
259
11.3
252
14.2
246
17.5
315
291
12.8
283
15.8
277
19.7
355
328
14.4
319
17.8
312
22.3
400
370
16.2
360
20.2
352
25.0
450
416
18.2
405
22.7
396
28.1
500
462
20.2
450
25.2
440
31.2
560
517
22.6
504
28.1
493
35.0
630
582
25.4
567
31.6
554
39.3
710
656
28.7
639
35.7
625
44.3
800
739
32.2
720
40.1
704
49.9
1000
924.1
40.2
904.2
50.2
879.8
62.4
1200
1103.4
48.3
1079.8
60.1
PN12.5
PN16
PN20
Min
O.D.
Mean
Bore
Ave.
Wall
Mean
Bore
Ave.
Wall
Mean
Bore
Ave.
Wall
225
191
17.5
183
21.6
173
26.5
250
212.1
9.4
203
23.9
192
29.4
280
238
21.7
228
26.8
215
33.0
315
268
24.5
256
30.1
242
37.1
355
302
27.5
289
33.9
273
41.7
400
340
31.0
325
38.2
308
47.0
450
382
34.9
366
43.0
346
52.9
500
425
38.7
407
47.8
385
58.7
560
476
43.4
456
53.4
630
535
48.9
513
60.2
710
603
54.9
800
680
61.8
1000
1200
PN6.3
PN8
PN10
PN12.5
PN16
PN20
20
0.1
0.1
0.1
0.1
0.1
0.1
25
0.1
0.1
0.1
0.1
0.2
0.2
32
0.2
0.2
0.2
0.2
0.3
0.3
40
0.2
0.2
0.3
0.4
0.4
0.5
50
0.3
0.4
0.4
0.5
0.7
0.8
63
0.5
0.6
0.7
0.9
1.1
1.3
75
0.7
0.8
1.0
1.2
1.5
1.8
90
1.0
1.2
1.5
1.7
2.1
2.6
110
1.4
1.8
2.2
2.6
3.2
3.8
125
1.9
2.3
2.8
3.4
4.1
4.9
140
2.3
2.8
3.5
4.2
5.1
6.2
160
3.0
3.7
4.5
5.5
6.7
8.0
180
3.8
4.7
5.7
7.0
8.5
10.1
200
4.7
5.8
7.1
8.6
10.4
12.5
NOTE: These weights are described in kilogram per metre. These weights
are approximate values only and must not be used for design purposes.
PN6.3
PN8
PN10
PN12.5
PN16
PN20
225
6.0
7.3
9.0
10.9
13.2
15.8
250
7.3
9.0
11.0
13.5
16.3
19.5
280
9.2
11.3
13.8
16.9
20.4
24.5
315
11.6
14.2
17.5
21.4
25.8
31.0
355
14.7
18.1
22.3
27.1
32.8
39.3
400
18.7
23.0
28.2
34.4
41.6
49.9
450
23.7
29.1
35.7
43.5
52.7
63.2
500
29.1
35.9
43.9
53.7
65.0
77.9
560
36.6
45.0
55.2
67.4
81.4
630
46.2
56.8
69.8
85.5
103.2
710
58.6
72.3
88.7
108.2
800
74.6
91.7
112.5
137.3
1000
116.2
136.8
169.5
1200
167.67
205.46
NOTE: These weights are described in kilogram per metre. These weights
are approximate values only and must not be used for design purposes.
Section 2
Pressure Capacities
and Properties
Contents Page
KILOPASCALS
3.2
320
400
6.3
630
800
10
1000
12.5
1250
16
1600
20
2000
25
2500
NOTE: These are working pressures at 20oC. The PN ratings conform with
AS4130. For operation at higher temperatures the pressure capacity must
be reduced.
11
KILOPASCALS
PE100
3.2
170
210
6.3
330
420
10
520
12.5
650
16
830
20
1040
25
1300
12
KILOPASCALS
PE100
3.2
260
320
6.3
500
640
10
800
12.5
1000
16
1280
20
1600
25
2000
The maximum measured mean wall temperature recorded is 35C on the top
of the pipe during summer. Site specific conditions may influence and alter this
reduction over black pipe which therefore Vinidex can not offer design guidelines.
Further reference should be sought from the design guidelines in the draft
revision of AS 2033.
13
25
30
35
40
45
50
55
60
0
0.1
0.2
Depth (m)
0.3
0.4
0.5
0.6
0.7
Median
0.8
70th percentile
90th percentile
0.9
Maximum
14
PN3.2
PN4
PN6.3
PN8
PN10
PN12.5
PN16
PN20
20
32
40
63
80
100
125
160
200
25
32
40
63
80
100
125
160
200
30
30
38
59
75
94
118
150
188
35
29
36
56
71
89
116
143
179
40
27
34
53
68
84
106
135
169
45
25
32
50
64
80
100
127
159
50 (36y)
24
30
48
60
76
95
121
151
55 (24y)
23
29
45
57
72
89
115
143
60 (12y)
22
27
43
54
68
85
109
136
80 (1y)
17
21
34
43
53
67
86
107
15
PN10
17
630
590
560
540
510
PN12.5
13.6
800
750
710
680
640
PN16
11
1000
950
900
860
640
PN20
1250
1190
1130
1080
1010
PN25
7.4
1600
1560
1480
1410
1330
16
PE100
3.2
4
6.3
18
73
NOTE: Polyethylene pipe over PN6.3 can cope with full vacuum. Vacuum is
described as zero pressure (minus one atmosphere).
The negative pressure has been calculated based upon immersion in water at
30C wall temperature. The pipe is assumed to have a 3% ovality.
As polyethylene is less dense than water, the pipe will float on the water surface.
The end of the pipe should therefore be inverted to ensure the suction pipe is
continuously full of water.
17
PE100
56
6.3
219
448
10
876
12.5
1710
16
3587
20
7006
KILOPASCALS AT 20C
20C
30C
40C
50C
60C
1.0
0.88
0.76
0.52
0.28
Derating Factors
NOTE: No factor of safety has been applied and a 3% ovality has been assumed.
These pressures apply for above ground pipes. The listed pressure must be
reduced by the appropriate derating factor for higher temperatures.
18
Pipe PN
External Buckling
Capacity**
80kPa
5m
6.3
130kPa
8m
<2m
160kPa
10m
4m
10
210kPa
13m
7m
12.5
260kPa
17m
10m
16
330kPa
21m
15m
19
Section 3
Backing Rings
Contents Page
Flange
Size
I.D.
O.D.
Thickness
P.C.D.
No. of
Holes
Dia of
Holes
50
40
62
135
98
14
63
50
78
150
10
114
18
75
65
92
165
10
127
18
90
80
108
185
11
146
18
110
100
128
215
10
178
18
125
125
140
255
13
210
18
140
125
158
255
13
210
18
160
150
178
280
13
235
18
200
200
235
335
13
292
18
225
200
238
335
13
292
18
250
250
288
405
16
356
22
280
250
294
405
16
356
22
315
300
338
455
19
406
12
22
355
350
376
525
22
470
12
26
400
400
430
580
22
521
12
26
450
450
470
640
25
584
12
26
500
500
533
705
29
641
16
26
560
550
618
760
29
699
16
30
630
600
645
825
32
756
16
30
710
700
740
910
35
845
20
30
800
800
843
1060
41
984
20
36
1000
1000
1050
1255
51
1175
24
36
1200
1200
1240
1490
60
1410
32
36
23
Flange
Size
I.D.
O.D.
Thickness
P.C.D.
No. of
Holes
Dia of
Holes
50
40
62
135
98
14
63
50
78
150
10
114
18
75
65
92
165
10
127
18
90
80
108
185
11
146
18
110
100
128
215
13
178
18
125
125
140
255
14
210
18
140
125
158
255
14
210
18
160
150
178
280
17
235
22
200
200
235
335
19
292
22
225
200
238
335
19
292
22
250
250
288
405
22
356
12
22
280
250
294
405
22
356
12
22
315
300
338
455
25
406
12
26
355
350
376
525
29
470
12
26
400
400
430
580
32
521
12
26
450
450
470
640
35
584
16
26
500
500
533
705
38
641
16
26
560
550
618
760
44
699
16
30
630
600
645
825
48
756
16
33
710
700
740
910
51
845
20
33
800
800
843
1060
54
984
20
36
1000
1000
1050
1255
67
1175
24
39
1200
1200
1490
79
1410
32
39
24
Flange
Size
I.D.
O.D.
Thickness
P.C.D.
No. of
Holes
Dia of
Holes
50
1.5
62
127
17.5
98.5
16
63
78
152
19
120.5
20
75
2.5
92
178
22.3
139.5
20
90
108
191
23.9
152
20
110
128
229
23.9
190.5
20
125
135
254
23.9
216
22
140
158
254
23.9
216
22
160
178
279
25.4
241
22
200
235
343
28.4
298.5
22
225
238
343
28.4
298.5
22
250
10
288
406
30.2
362
12
26
280
10
294
406
30.2
362
12
26
315
12
338
482
31.8
432
12
26
355
14
376
533
35
476
12
30
400
16
430
600
36.6
540
16
30
450
18
470
635
39.6
578
16
33
500
20
533
700
43
635
20
33
630
24
645
815
47.8
750
20
36
25
Section 4
Technical Data
Contents Page
29
7
9
12
4
7
4
11
10
30
O.D. mm
50
63
75
90
110
125
140
160
200
225
Torque Nm
25
30
35
40
45
45
50
60
80
90
SDR26
SDR21
SDR17
SDR13.6
SDR11
SDR9
20
0.5
0.5
0.6
0.6
0.6
0.7
25
0.5
0.6
0.7
0.7
0.7
0.8
32
0.6
0.7
0.8
0.8
0.9
0.9
40
0.7
0.9
0.9
1.0
1.0
1.1
50
0.9
1.0
1.0
1.1
1.2
1.2
63
1.0
1.2
1.2
1.3
1.4
1.4
75
1.1
1.3
1.4
1.5
1.5
1.6
90
1.3
1.5
1.6
1.7
1.7
1.8
110
1.5
1.7
1.8
1.9
2.0
2.1
125
1.6
1.8
2.0
2.1
2.2
2.3
140
1.7
2.0
2.1
2.2
2.4
2.5
160
1.9
2.2
2.3
2.5
2.6
2.7
200
2.2
2.5
2.7
2.9
3.0
3.2
NOTE:
1. All distances are quoted in metres.
2. The support lengths assume a long term deflection of L / 360 over more
than two spans. The pipe is assumed to be full of S.G.=1 liquid and shielded
from solar heating with a white CO-EX jacket.
3. These distances should not be used for gravity pipelines due to the
deflection.
31
SDR26
SDR21
SDR17
SDR13.6
SDR11
SDR9
225
2.4
2.7
2.9
3.1
3.3
3.4
250
2.6
3.0
3.1
3.3
3.5
3.7
280
2.8
3.2
3.4
3.6
3.8
4.0
315
3.0
3.4
3.7
3.9
4.1
4.3
355
3.3
3.7
4.0
4.2
4.4
4.7
400
3.5
4.0
4.3
4.5
4.8
5.0
450
3.8
4.4
4.7
4.9
5.2
5.5
500
4.1
4.7
5.0
5.3
5.6
5.9
560
4.4
5.1
5.4
5.7
6.0
6.0
630
4.8
5.5
5.8
6.2
6.5
6.8
710
5.2
6.0
6.3
6.7
7.0
7.4
800
5.7
6.4
6.9
7.2
7.6
8.0
1000
6.6
7.5
8.0
8.4
8.9
9.3
NOTE:
1. All distances are quoted in metres.
2. The support lengths assume a long term deflection of L / 360 over more
than two spans. The pipe is assumed to be full of S.G.=1 liquid and shielded
from solar heating with a white CO-EX jacket.
3. These distances do not conform with the Australian Standards.
4. These distances should not be used for gravity pipelines due to the
deflection.
32
No. of Pipes
Pipe O.D. mm
No. of Pipes
63(100m)
40
280
80
75(100m)
40
315
62
90(100m)
24
355
48
110(100m)
20
400
37
110
420
450
27
125m
300
500
24
140
200
560
18
160
192
630
15
200
157
710
11
225
114
800
250
99
1000
1200
Guide only.
Weight restrictions may apply. Maximum weight for all trailers is 22.5T.
Special trailers may carry more. Contact your region for clarification.
33
Pipe Stiffness
Trench Geometry
34
35
100mm
min
100mm
min
100mm
min
100mm
min
Bedding
75mm min
Bedding
75mm min
For condition 1
The minimum radius to prevent kinking (Rk) may be
calculated by:
D (SDR-1)
Rk =
m
1.12
Figure 4.6
Wide Trench Condition
For condition 2
The minimum radius to prevent excess strain (Re)
may be calculated by:
100mm
100mm
min
min
D
100mm
100mm
min
min
D
Bedding
75mm min
Bedding
75mm min
where
= outer fibre strain
(maximum allowable = 0.04)
Figure 4.7
Narrow Trench Condition
36
PE100
20
0.6
25
0.8
32
40
1.3
50
1.6
63
2.1
75
2.4
90
2.9
110
3.6
125
4.1
140
4.6
160
5.2
200
6.6
225
7.4
250
8.2
280
9.2
315
10.4
355
11.7
400
13.2
450
14.8
500
16.5
560
18.5
630
20.8
710
23.4
800
26.4
900
29.7
1000
33
1200
39.6
37
38
Section 5
Contents Page
41
43
45
47
49
Section 6
Contents Page
cross-linked polyethylene
in pipeline applications
Abstract:
Cross-linked polyethylene (PE-X) is a material that has been in use for more than
forty years in hot and cold plumbing and cable jacket applications, its resistance
to high temperatures being utilized. More recently, other attributes, including
resistance to slow crack growth (SCG) and rapid crack propagation (RCP) have
facilitated development of PE-X for water, gas, mining and industrial applications.
53
cross-linked polyethylene
in pipeline applications
Jointing Mechanical, Electrofusion, Butt Fusion
As for polyethylene, mechanical and electrofusion fittings may be used for
jointing. Butt fusion, however can only be used under certain criteria prior to
the polyethylene becoming cross linked or fusing standard polyethylene and
fittings to cross linked pipe. Electrofusion is a suitable Jointing technique
PE100 couplings have shown to be successfully connect PE-X pipes, but
where elevated temperature (>45oC) and long life (>50 years), other means of
connection, such as mechanical fittings or Plasson PE-X electrofusion fittings,
are required.
Further Jointing arrangements are currently under development.
Availability
Cross linked polyethylene pipe is manufactured especially for each project
therefore consultation with your local Vinidex representative or office is required.
54
Section 7
Contents Page
Pipe Dimensions
In terms of AS/NZS 5065, StormPROTM and SewerPROTM pipes are considered as
a Type B pipe (ribbed or corrugated construction) with dimensions based on the
internal diameter (ID) series.
Normal
Diameter
Mean
Pipe
Internal
Diameter
(mm)
Profile
Pitch
(mm)
Mean
Pipe
Outside
Diameter
(mm)
(mm)
(mm)
(mm)
(kg/m)
150
169
148
17.5
1.1
1.2
1.4
225
259
226
26.2
1.5
1.6
3.1
300
343
300
34.9
1.85
2.0
5.1
375
428
374
44.9
2.3
2.4
7.9
450
514
448
52.8
2.8
3.1
11.7
525
600
523
66.0
3.2
3.5
15.2
600
682
596
75.4
3.7
3.9
19.6
750
835
731
88.0
4.6
5.0
30.5
900
999
873
105.6
5.2
5.7
41.8
Minimum Waterway
Profile
Thickness
Thickness
(es)
Approx.
Pipe
Mass
57
Fittings
A full range of moulded fittings are available in the reticulation diamters
of 150mm and 225mm. These include couplings, junctions, bends, and
polypropylene to PVC adaptors.
A limited range of fabricated fittings are available in sizes 300mm and larger.
These include bends, tees, junctions, 750 & 900mm couplings, saddles and
repair clamps.
Lengths
StormProTM pipe is available in standard 6m nominal lengths (Sp,So), while
SewerProTM is available in 3m nominal lengths (Sp,So).
6m Length
(Sp/So)
58
3m Length
(Sp/So)
Nominal
Diameter
Overall
length
(mm)
Effective
length
(mm)
Overall
length
(mm)
Effective
length
(mm)
150
6132
6049
3059
2976
225
6127
6028
3054
2955
300
6123
5988
3050
2915
375
6118
5987
3045
2914
450
6160
6010
3063
2913
525
6152
5959
3055
2862
600
6148
5927
3051
2830
750
6147
2950
3050
2823
900
6140
5911
3043
2814
Chemical resistance
High stiffness
Durability
Corrosion resistance
Abrasion resistance
Light weight
Long lengths
59
Section 8
Bore Casing
Contents Page
P/Code
43
Nom.
Size Description
(mm)
Jointing PN/
Type Class
min
OD
max
OD
min
ID
max
ID
13760
50
Pressure Pipe
SCJ
18
60.2
60.5
51
51.3
4.6
5.3
7.4
14590
80
Pressure Pipe
SCJ
18
88.7
89.1
75.3
75.7
6.7
7.6
16.2
14620
SCJ
4.5
5.2
14.4
14630
SCJ
12
5.9
6.7
18.6
14650
SCJ
18
114.1 114.5
97.3
8.6
9.7
26.6
15363
125
Bore Casing
SCJ
140
140.4 132.6
133
3.7
4.3
14.8
15365
125
Bore Casing
SCJ
140
140.4
129.4
5.5
6.3
23.4
15367
125
Bore Casing
SCJ
12
140
140.4 125.6
126
7.2
8.1
28
15382
150
Bore Casing
SCJ
160
6.3
7.1
28.9
14780
155
Bore Casing
SCJ
168
6.6
7.5
31.8
14790
155
Bore Casing
SCJ
12
168
8.7
9.7
41.3
15063
175
Bore Casing
SCJ
200
7.1
44
14798
195
Bore Casing
SCJ
12
14850
SCJ
12
96.9
129
199
10.2 11.4
63.1
67.7
63
Section 9
Supermain PVC-O
Contents Page
supermain pvc-o
Product Benefits
Vinidex Supermain Oriented PVC pressure pipe is the most technically
advanced PVC pipe available. Supermain PVC-O is ideally suited for general
water supply, rising mains and other pressure applications. The benefits
of PVC pressure pipes have been well established over their long service
history. Molecular orientation further enhances the mechanical properties
of PVC, allowing energy efficient production whilst conferring considerable
peformance advantages. These environmental and engineering advantages
mean Supermain is the high-performance, cost-effective pipe material
choice for pressure applications.
Pipe Specification
Material Class
PVC-O 400
PVC-O 500
PVC-O 500
12.5
16
20
Mean Outside
Diameter
DN
Min
Max
ID
ID
ID
100
121.7
122.1
3.0
115.4
3.0
115.4
3.8
113.7
150
177.1
177.7
4.4
167.9
4.4
167.9
5.5
165.5
200
231.9
232.6
5.7
220.0
5.7
220.0
225
258.9
259.7
6.4
245.5
6.4
245.5
250
285.8
286.7
7.0
271.2
7.0
271.2
300
344.9
346.0
8.5
327.2
8.5
327.2
375
425.7
427.0
10.5
403.8
67
supermain pvc-o
Pipe Weights
68
Product Code
Size
Description
PN
Length
Weight
(kg)
17220
100
Supermain RRJ
12.5
11
17221
100
Supermain RRJ
16
11
TBA
100
Supermain RRJ
20
14
17225
150
Supermain RRJ
12.5
23
17226
150
Supermain RRJ
16
23
TBA
150
Supermain RRJ
20
29
17230
200
Supermain RRJ
12.5
39
17231
200
Supermain RRJ
16
39
17240
225
Supermain RRJ
12.5
49
17241
225
Supermain RRJ
16
49
17450
250
Supermain RRJ
12.5
59
17455
250
Supermain RRJ
16
59
17460
300
Supermain RRJ
12.5
86
17464
300
Supermain RRJ
16
86
17479
375
Supermain RRJ
12.5
131
supermain pvc-o
Pipe Properties
Description
PN 12.5
PN 16
PN 20
12.5
16
20
MPa
12.5
16
20
m head
1.25
1.60
2.0
Temperature Considerations
Supermain pipes are de-rated for temperature according to the International
practice for PVC based pipe materials as shown in the below table. Supermain
pipes can be used for continuous service at temperatures up to 45C. Higher
temperatures should be avoided as Supermain will experience reversion of
the oriented structure at elevated temperatures, and may undergo significant
dimensional distortion above 50C.
The operating temperature above refers to the average across the wall. Short
term exposure on one surface to temperatures in excess of the maximum
operating temperature, such as may occur during storage can be tolerated.
If extreme conditions are encountered for extended periods during pipe storage,
some ovality may develop in the pipe or socket. This is of no consequence in the
performance of the product and for jointing, Supermain pipes are readily
re-rounded in making the joint.
If prolonged storage is expected, consideration should be given to shading the
pipe with a material such as shade cloth or hessian, which does not concentrate
the heat, placed so as to not restrict the circulation of air in the pipes, which has
a cooling effect.
Pipe Material
Temperature
Re-Rating Factor
PN 12.5
PN 16
PN 20
20
1.00
1.25
1.60
2.00
25
0.94
1.18
1.50
1.88
30
0.87
1.09
1.39
1.74
35
0.79
0.99
1.26
1.58
40
0.70
0.88
1.12
1.40
45
0.64
0.80
1.02
1.28
69
supermain pvc-o
Fatigue Design
Where a pipeline is to be subjected to a large number of cyclic or repetitive
loads, fatigue design must be considered. For Supermain pipes, de-rating may
be required if the total number of cycles in the pipe lifetime exceeds 30 000.
4000 MPa
1800 MPa
70
supermain pvc-o
Installation
Installation techniques for Supermain pipes are similar to that used for
standard PVC-U pipes. The lower wall thickness and stiffness of PVC-O pipes
compared to PVC-U pipes makes it essential that recommended practices for
installation are adhered to and the pipe is fully supported.
Quality non cohesive material should be used for pipe bedding, side support and
overlay. The pipe side support material should be placed evenly on both sides
of the pipeline to two thirds the height of the pipe diameter and compacted by
hand tamping. Side fill material should be worked under the sides of the pipe
to eliminate all voids and provide maximum pipe haunching. The pipe overlay
material should be levelled and compacted in layers to a minimum height of
150mm above the crown of the pipe or as specified.
The field testing procedures specified in AS2032 and the Vinidex Water Supply
Manual should also be followed for Supermain pipelines except that the field
test pressure should not exceed 1.25 times the pressure rating of the pipe.
Jointing
Supermain pipes are supplied with integral sockets for rubber ring jointing.
The integral joints are capable of 1 deflection. Further deflection can be
achieved using deflection couplings. Solvent cements should not be used with
Supermain pipes.
Fittings
A complete range of pipeline fittings is available for Supermain pipes to form a
total pipeline system.
71
supermain pvc-o
Service Connections
Service connections to Supermain pipes are made using a suitable tapping band
complying with AS/NZS 4793 (Int) Mechanical tapping bands for waterworks
purposes and the following considerations:
n
n
Vinidex does not recommend direct tapping of any PVC pipes, including
Supermain.
72
Section 10
Contents Page
One Stock
Deep Sockets
Nylon Coated
Corrosion Resistant
WSAA Appraisal
Product Range
Vinidex stock their Superlink fittings in sizes from 100mm 200mm. These
include Bends, Tees, Tapers, End Caps, Irrigation Bases and Accessories. Vinidex
also stock and distribute Hawle-A Valves. This is the worlds first mono-design
gate value.
75
76
Always use the correct solvent cement for the application. Solvent cement
jointing is a chemical welding, not a gluing process. The priming fluid cleans,
decreases and removes the glazed surface thus preparing and softening the
surface of the pipe so that the solvent cement bonds the PVC.
The solvent cement softens, swells and dissolves the spigot and socket surfaces.
These surfaces form a bond into one solid material as they cure.
50
80
100
125
150
175
200
Solvent
42
30
25
20
15
12
10
Primer
150
10
70
60
45
35
25
77
78
50
76
65
82
80
10
86
100
11
97
125
13
109
150
14
116
200
17
140
225
18
150
250
20
176
300
23
187
375
28
212
Witness
mark Lw
(mm)
100
12
105
150
14
127
200
18
171
225
21
180
250
23
191
300
28
211
375
36
226
Size DN
Size DN
Approx
length of
chamfer Lc
(mm)
Witness
mark Lw
(mm)
100
11
155, 171
150
15
155, 171
200
Contact Vinidex
225
Contact Vinidex
79
Section 11
Contents Page
55
PN6
PN9
PN12
PN18
Service
Temp
Metre
MPa
PSI
Metre
MPa
PSI
Metre
MPa
PSI
Metre
MPa
PSI
20c
60
0.6
87
90
0.9
130
120
1.2
173
180
1.8
260
30c
48
0.48
69
72
0.72 104
96
0.96 139
144
1.44 208
40c
36
0.36
52
54
0.54
78
72
0.72 104
108
1.08 156
50c
24
0.24
35
36
36
52
48
0.48
69
72
0.72 104
60c
12
0.12
17
18
18
24
24
0.24
35
36
0.36
52
83
Section 12
Contents Page
flow chart for supermain PVC-o pressure pipe series 2 pn12, pn16
87
flow chart for HYDRO PVC-M pressure pipe series 2 PN6, PN9, pn12, pn16
flow chart for vinyl iron PVC pressure pipe series 1 pn6, PN9, pn12
89
flow chart for HYDRO PVC-M pressure pipe series 1 PN6, PN9, pn12
91
93
95
Section 13
Contents Page
kPa
bar
psi
400
40
57.9
6.3
630
63
6.3
91.3
800
80
116
10
1000
100
10
144.9
12.5
1250
125
12.5
181.2
16
1600
160
16
228.5
20
2000
200
20
289.9
99
Section 14
Conversion of Units
Contents Page
conversion of units
Length
1 Inch = 25.4 millimetres, 1mm = 0.039 inch
1 Foot = 30.5 centimetres, 1 cm = 0.033 feet
1 Yard = 0.914 metres, 1 metres = 1.094 yard
1 mile = 1.61 kilometres, 1 km = 0.62 mile
Area
1 Sq Inch = 645 millimetres, 1 Sq mm = 0.002 Sq In
1 Sq Inch = 6.45 Sq Centimetres, 1 Sq cm = 0.155 Sq Cm
1 Sq foot = 929 Sq Centimetres, 1 Sq cm = 10.76 Sq Ft
1 Sq Yard = 0.836 Sq Metres, 1 Sq m = 1.2 Sq Yd
1 Acre = 0.405 Hectare, 1 Hectare = 2.47 Acres
1 Sq mile = 2.59 Sq Kilometres, 1 Sq km = 0.387 Sq Mile
Volume
1 cubic metre water = 1 kilolitre water
1 kilolitre = 1000 litres
1 tonne water = 1 cubic metre water (approx)
Pressure
1 Psi = 6.9 kPa, 1kPa = 0.145 Psi
1 Kgf / Sq cm = 98 kPa, 1kPa = 0.01 kgf / sq cm
1 inch water = 249 Pa, 1 Pa = 0.004 In Water
1 bar = 100 kPa, 1 kPa = 0.01 bar
1 bar = 10m head
Pipe PN is expressed in bar at 20C
1 MPa = 1 N / Sq mm
1 Pa = 1 N / sq m
1 Atmosphere = 101.3 kPa
103
Section 15
Quality Policy
Contents Page
Section 16
Contents Page
Vinidex is the holder of Standards Mark Licence AS4130-2003 for selected pipes as
per licence schedule.
PE pipe fully tested to AS 4130 with archived results for auditing and traceability.
Brand name recognition and long term reliability of Vinidex Pty Limited.
111
Section 17
Contents Page
Customer Service
Sales Hotline: 13 11 69
Sales Fax:
13 24 43
Email: info@vinidex.com.au
Web: www.vinidex.com.au
Australian Operations
New South Wales
Victoria
Tasmania
Northern Territory
254 Woodpark Rd
Smithfield NSW 2164
Unit 1, 10 Duerdin St
Notting Hill VIC 3168
15 Thistle St
Sth Launceston TAS 7249
3846 Marjorie St
Pinelands NT 0829
101 Byrnes Rd
Nth Wagga Wagga
NSW 2650
Queensland
Western Australia
224 Musgrave Rd
Coopers Plains QLD 4108
Sainsbury Rd
OConnor WA 6163
South Australia
49 Enterprise Ave
Bohle QLD 4816
VIN 242
Start of Manual