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FlexiHybrid

IDU HW Install

Issue: 2

Issue date: January 2010

A25000-A0300-F031-02-76P1

IDU HW Install

The information in this document is subject to change without notice and describes only the
product defined in the introduction of this documentation. This documentation is intended for the
use of Nokia Siemens Networks customers only for the purposes of the agreement under which
the document is submitted, and no part of it may be used, reproduced, modified or transmitted
in any form or means without the prior written permission of Nokia Siemens Networks. The
documentation has been prepared to be used by professional and properly trained personnel,
and the customer assumes full responsibility when using it. Nokia Siemens Networks welcomes
customer comments as part of the process of continuous development and improvement of the
documentation.
The information or statements given in this documentation concerning the suitability, capacity,
or performance of the mentioned hardware or software products are given "as is" and all liability
arising in connection with such hardware or software products shall be defined conclusively and
finally in a separate agreement between Nokia Siemens Networks and the customer. However,
Nokia Siemens Networks has made all reasonable efforts to ensure that the instructions
contained in the document are adequate and free of material errors and omissions. Nokia
Siemens Networks will, if deemed necessary by Nokia Siemens Networks, explain issues which
may not be covered by the document.
Nokia Siemens Networks will correct errors in this documentation as soon as possible. IN NO
EVENT WILL NOKIA SIEMENS NETWORKS BE LIABLE FOR ERRORS IN THIS DOCUMENTATION OR FOR ANY DAMAGES, INCLUDING BUT NOT LIMITED TO SPECIAL, DIRECT,
INDIRECT, INCIDENTAL OR CONSEQUENTIAL OR ANY LOSSES, SUCH AS BUT NOT
LIMITED TO LOSS OF PROFIT, REVENUE, BUSINESS INTERRUPTION, BUSINESS
OPPORTUNITY OR DATA,THAT MAY ARISE FROM THE USE OF THIS DOCUMENT OR
THE INFORMATION IN IT.
This documentation and the product it describes are considered protected by copyrights and
other intellectual property rights according to the applicable laws.
The wave logo is a trademark of Nokia Siemens Networks Oy. Nokia is a registered trademark
of Nokia Corporation. Siemens is a registered trademark of Siemens AG.
Other product names mentioned in this document may be trademarks of their respective
owners, and they are mentioned for identification purposes only.
Copyright Nokia Siemens Networks 2010. All rights reserved.

Important Notice on Product Safety


Elevated voltages are inevitably present at specific points in this electrical equipment.
Some of the parts may also have elevated operating temperatures.
Non-observance of these conditions and the safety instructions can result in personal
injury or in property damage.
Therefore, only trained and qualified personnel may install and maintain the system.
The system complies with the standard EN 60950 / IEC 60950. All equipment connected
has to comply with the applicable safety standards.

The same text in German:


Wichtiger Hinweis zur Produktsicherheit
In elektrischen Anlagen stehen zwangslufig bestimmte Teile der Gerte unter Spannung. Einige Teile knnen auch eine hohe Betriebstemperatur aufweisen.
Eine Nichtbeachtung dieser Situation und der Warnungshinweise kann zu Krperverletzungen und Sachschden fhren.
Deshalb wird vorausgesetzt, dass nur geschultes und qualifiziertes Personal die
Anlagen installiert und wartet.
Das System entspricht den Anforderungen der EN 60950 / IEC 60950. Angeschlossene
Gerte mssen die zutreffenden Sicherheitsbestimmungen erfllen.

A25000-A0300-F031-02-76P1
Issue: 2 Issue date: January 2010

IDU HW Install

Table of Contents
This document has 90 pages.
1
1.1
1.2
1.3
1.4
1.5
1.6

Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Intended audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Structure of this document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Symbols and conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
History of changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Waste electrical and electronic equipment (WEEE) . . . . . . . . . . . . . . . 11
RoHS compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2
2.1
2.2
2.2.1
2.2.2
2.2.3
2.2.4

ETSI rack installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13


View of the ETSI rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Drilling planes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
In-line installation of the Rack ETSI without combining frame . . . . . . . . 14
Back-to-back installation of the Rack ETSI without combining frame . . 16
Wall mounting the Rack ETSI without combining frame . . . . . . . . . . . . 18
In-line installation of the Rack ETSI without combining frame on floating
floor or on wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Back-to-back installation of the Rack ETSI without combining frame on
floating floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Characteristics and installation procedure of the self-locking bolts for floors
21
Characteristics and installation procedure of the expansion bolts for walls
22
Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Ground connections for the rack ETSI. . . . . . . . . . . . . . . . . . . . . . . . . . 23

2.2.5
2.2.6
2.2.7
2.3
2.3.1
3
3.1
3.2
3.2.1
3.2.2
3.2.2.1
3.2.2.2
3.2.2.3
3.2.3
3.2.3.1
3.2.3.2
3.2.3.3
3.2.3.4
3.2.3.5
3.2.4
3.2.4.1
3.2.4.2
3.2.5
3.2.5.1
3.2.5.2

A25000-A0300-F031-02-76P1
Issue: 2 Issue date: January 2010

IDU installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
IDU installation in the ETSI rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
External connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Primary supply voltage connection (Power supply unit P/N 611-526/70) 25
Controller (P/N 634-001/81) and Controller2 (P/N 634-001/91) Unit . . . 26
Network Management System Ethernet connections. . . . . . . . . . . . . . . 26
Alarms/Serial connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
USB Connection (future use) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Standard (P/N 612-315/01), Standard2 (P/N 612-315/37), Enhanced (P/N
612-315/15) and Enhanced2 (P/N 612-315/39) Master I/O unit . . . . . . 28
Ethernet Connection (User Data Payload). . . . . . . . . . . . . . . . . . . . . . . 28
E1 channel 1 and 2 connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3 to 16 channel E1 connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Voice Orderwire connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
DATA Orderwire connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
16 E1 Expansion I/O Unit (P/N 612-315/05) . . . . . . . . . . . . . . . . . . . . . 37
E1 channel 1 and 2 connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3 to 16 channel E1 connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
42xE1 Master I/O unit (P/N 612-315/03) . . . . . . . . . . . . . . . . . . . . . . . . 44
Ethernet Connection (User Data Payload). . . . . . . . . . . . . . . . . . . . . . . 44
1 to 14 / 15 to 28 / 29 to 42 channel E1 connections. . . . . . . . . . . . . . . 46

IDU HW Install

3.2.5.3
3.2.5.4
3.2.6
3.2.6.1
3.2.7

3.2.11.1

Voice Orderwire connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51


DATA Orderwire connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
21xE1 Expansion I/O Unit (P/N 612-315/06) . . . . . . . . . . . . . . . . . . . . . 53
1 to 14 / 15 to 21 channel E1 connections . . . . . . . . . . . . . . . . . . . . . . . 54
Gigabit Ethernet (P/N 612-315/10) and Gigabit Enhanced Ethernet (P/N
612-315/16) Master I/O Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Ethernet Connection (User Data Payload) . . . . . . . . . . . . . . . . . . . . . . . 60
E1 channel 1 and 2 connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Voice Orderwire connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
DATA Orderwire connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
SPF Optical/Electrical Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Handset (P/N 634-901/24) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
STM-1 Optical/Electrical Mini I/O Unit (P/N 612-315/25 and P/N 612315/20) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
STM-1 Optical/Electrical signal connections. . . . . . . . . . . . . . . . . . . . . . 65
Wideband Modem (P/N 612-315/02 for SVR 1.1 and P/N 612-315/30 for
SVR 1.2/1.3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
ODU Connection (IF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

4
4.1
4.2
4.3

Patch Panel installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67


BNC patch panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
1.0/2.3 and RJ45 patch panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Patch Panel installation in ETSI N3 rack . . . . . . . . . . . . . . . . . . . . . . . . 71

5
5.1
5.2
5.3

Connections between the patch panel and the IDU . . . . . . . . . . . . . . . . 74


16-channel patch panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
21-channel patch panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
E1 connectors on the front panels of the IDU units . . . . . . . . . . . . . . . . 76

6
6.1
6.2
6.3

Patch panel external connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79


1.0/2.3 and BNC patch panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
RJ45 patch panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
IDC patch panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

7
7.1
7.2
7.3
7.4
7.5

Braided coaxial cable installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80


Typical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Grounding connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Typical fixing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Recommended clamp spacing for braided coaxial cable . . . . . . . . . . . . 83
Pole fixing of the grounding plate kit - 332-309/91
(on request). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Fixing on the rack (standard) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

3.2.7.1
3.2.7.2
3.2.7.3
3.2.7.4
3.2.8
3.2.9
3.2.10
3.2.10.1
3.2.11

7.6
8
8.1

8.2

Assembling Indoor accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85


RJ45 Shielded Connector (422-053/63) with Cable
(106-041/12 or 106-041/76 or 106-041/13). . . . . . . . . . . . . . . . . . . . . . . 85
BNC Coaxial Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

A25000-A0300-F031-02-76P1
Issue: 2 Issue date: January 2010

IDU HW Install

List of Figures
Figure 1
Figure 2
Figure 3
Figure 4
Figure 5
Figure 6
Figure 7
Figure 8
Figure 9
Figure 10
Figure 11
Figure 12
Figure 13
Figure 14
Figure 15
Figure 16
Figure 17
Figure 18
Figure 19
Figure 20
Figure 21
Figure 22
Figure 23
Figure 24
Figure 25
Figure 26
Figure 27
Figure 28
Figure 29
Figure 30
Figure 31
Figure 32
Figure 33
Figure 34
Figure 35
Figure 36
Figure 37
Figure 38
Figure 39
Figure 40
Figure 41

A25000-A0300-F031-02-76P1
Issue: 2 Issue date: January 2010

WEEE label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
View of the rack ETSI with overall dimensions . . . . . . . . . . . . . . . . . . . 13
Fixing of the lower part: floor drilling plane . . . . . . . . . . . . . . . . . . . . . . 14
Fixing of the upper part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Fixing of the lower part: floor drilling plane . . . . . . . . . . . . . . . . . . . . . . 16
Fixing of the upper part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Fixing of the lower part: floor drilling plane . . . . . . . . . . . . . . . . . . . . . . 18
Drilling plane for in-line fixing the Rack ETSI on floating floor and on wall
19
Drilling plane for back-to-back fixing the Rack ETSI on floating floor . . 20
Characteristics and installation procedure of the self-locking bolt for floor
21
Characteristics and installation procedure of the self-locking bolt for walls
22
Ground connections of the Rack ETSI. . . . . . . . . . . . . . . . . . . . . . . . . . 23
Units layout of the FlexiHybrid assembly. . . . . . . . . . . . . . . . . . . . . . . 24
Units layout of the FlexiHybrid assembly. . . . . . . . . . . . . . . . . . . . . . . 25
Primary Power Supply Connections in IDU assembly . . . . . . . . . . . . . . 25
Controller / Controller2 unit layout connectors. . . . . . . . . . . . . . . . . . . . 26
Standard, Standard2, Enhanced and Enhanced2 Master I/O unit layout
connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
HD-60 14xE1 shielded cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Pin layout (Molex connector side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
16 E1 Expansion I/O unit layout connectors . . . . . . . . . . . . . . . . . . . . . 37
HD-60 14xE1 shielded cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Pin layout (Molex connector side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
42xE1 Master I/O unit layout connectors . . . . . . . . . . . . . . . . . . . . . . . . 44
HD-60 14xE1 shielded cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Pin layout (Molex connector side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
21x E1 Expansion I/O unit layout connectors . . . . . . . . . . . . . . . . . . . . 53
HD-60 14xE1 shielded cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Pin layout (Molex connector side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Gigabit Ethernet and Gigabit Enhanced Ethernet Master I/O unit layout
connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
SPF Optical/Electrical Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Handset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
STM-1 Optical/Electrical Mini I/O Unit layout connectors . . . . . . . . . . . 64
Wideband Modem Unit connectors layout . . . . . . . . . . . . . . . . . . . . . . . 66
Patch panel microcoax (1.0/2.3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Patch panel (BNC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Patch panel (IDC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Patch panel (RJ45) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Patch panel 16 channels (BNC). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Patch panel 21 channels (BNC). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Patch panel 16 and 21 channels (1.0/2.3) . . . . . . . . . . . . . . . . . . . . . . . 69
Frame for 1.0/2.3 and RJ45 connector Patch panel . . . . . . . . . . . . . . . 70

IDU HW Install

Figure 42
Figure 43
Figure 44
Figure 45
Figure 46
Figure 47
Figure 48
Figure 49
Figure 50
Figure 51
Figure 52
Figure 53
Figure 54
Figure 55
Figure 56
Figure 57
Figure 58
Figure 59
Figure 60
Figure 61
Figure 62
Figure 63
Figure 64
Figure 65
Figure 66
Figure 67

Patch panel 1.0/2.3 front unloosable screws . . . . . . . . . . . . . . . . . . . . . 71


19" - N3 adapter kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Adapter detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Adapter installation (front side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Adapter installation (rear side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Detail of an adapting bracket mounted on rack N3 . . . . . . . . . . . . . . . . 73
Cabling with FlexiHybrid and Patch panel (1.0/2.3 coax, RJ45 and IDC connectors) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Cabling with FlexiHybrid and Patch panel (BNC connectors). . . . . . . . . 75
Patch panel 16 channels: channel cable termination (from right: cable ch1
- cable ch2 - cable ch3...ch16). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Patch panel 21 channels: channel cable termination (from right: cable ch
1...14 - cable ch 15...21) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
I/O Master (Standard, Standard2, Enhanced and Enhanced2) unit layout
E1 connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Gigabit Ethernet / Gigabit Enhanced Ethernet Master I/O unit layout E1
connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
42xE1 Master I/O unit layout E1 connectors. . . . . . . . . . . . . . . . . . . . . . 77
16 E1 Expansion I/O unit layout E1 connectors . . . . . . . . . . . . . . . . . . . 77
21x E1 Expansion I/O unit layout E1 connectors . . . . . . . . . . . . . . . . . . 78
Front panel of the RJ45 patch panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Front panel of the IDC patch panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Typical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Grounding connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Typical fixing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Pole fixing of the grounding plate kit - 332-309/91 (on request) . . . . . . . 83
Fixing on the rack (standard) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Crimping tool for coaxial plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Crimping tool (236-100/17) for RJ45 connector . . . . . . . . . . . . . . . . . . . 89
Cable stripping tool (236-100/39) for grounding kit. . . . . . . . . . . . . . . . . 89
Strap plier (236-100/50) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

A25000-A0300-F031-02-76P1
Issue: 2 Issue date: January 2010

IDU HW Install

List of Tables
Table 1
Table 2
Table 3
Table 4
Table 5
Table 6
Table 7
Table 8
Table 9
Table 10
Table 11
Table 12
Table 13
Table 14
Table 15
Table 16
Table 17
Table 18
Table 19
Table 20
Table 21
Table 22
Table 23
Table 24
Table 25
Table 26
Table 27
Table 28
Table 29
Table 30
Table 31
Table 32
Table 33
Table 34
Table 35
Table 36
Table 37
Table 38
Table 39
Table 40
Table 41
Table 42
Table 43
Table 44
Table 45

Structure of this document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9


List of conventions used in this document . . . . . . . . . . . . . . . . . . . . . . . 9
History of changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Power supply connetions (- 48 Vcc) . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Connector ports (1) and (2) 10/100 BaseTX NMS . . . . . . . . . . . . . . . . 26
Alarms/Serial connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Connector ports (1) and (2) 10/100 BaseTX (User Data Payload) . . . . 29
Connector ports (1) and (2) E1 channel 1 and 2 . . . . . . . . . . . . . . . . . . 29
3 to 16 channel E1 connector (from pin 1 to 30) . . . . . . . . . . . . . . . . . . 30
3 to 16 channel E1 connector (from pin 31 to 60) . . . . . . . . . . . . . . . . . 31
Pin function (Molex connector) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Pin function RJ48 (Standard PIN OUT) . . . . . . . . . . . . . . . . . . . . . . . . 35
Pin function RJ48 (Cross Over PIN OUT) . . . . . . . . . . . . . . . . . . . . . . . 35
Voice Orderwire connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
DATA Orderwire (RS422) connection . . . . . . . . . . . . . . . . . . . . . . . . . . 36
DATA Orderwire (RS232) connection . . . . . . . . . . . . . . . . . . . . . . . . . 36
Connector ports (1) and (2) E1 channel 1 and 2 . . . . . . . . . . . . . . . . . . 37
3 to 16 channel /E1 connector (from pin 1 to 30) . . . . . . . . . . . . . . . . . 38
3 to 16 channel E1 connector (from pin 31 to 60) . . . . . . . . . . . . . . . . . 39
Pin function (Molex connector) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Pin function RJ48 (Standard PIN OUT) . . . . . . . . . . . . . . . . . . . . . . . . 43
Pin function RJ48 (Cross Over PIN OUT) . . . . . . . . . . . . . . . . . . . . . . . 43
Connector ports (1) and (2) 10/100 BaseTX (User Data Payload) . . . . 45
1 to 14 / 15 to 28 / 29 to 42 channel E1 connector (from pin 1 to 30) . . 46
1 to 14 / 15 to 28 / 29 to 42 channel E1 connector (from pin 31 to 60) . 47
Pin function (Molex connector) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Pin function RJ48 (Standard PIN OUT) . . . . . . . . . . . . . . . . . . . . . . . . 51
Pin function RJ48 (Cross Over PIN OUT) . . . . . . . . . . . . . . . . . . . . . . . 51
Voice Orderwire connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
DATA Orderwire (RS422) connection . . . . . . . . . . . . . . . . . . . . . . . . . . 52
DATA Orderwire (RS232) connection . . . . . . . . . . . . . . . . . . . . . . . . . 52
1 to 14 / 15 to 28 / 29 to 42 channel E1 connector (from pin 1 to 30) . . 54
1 to 14 / 15 to 28 / 29 to 42 channel E1 connector (from pin 31 to 60) . 55
Pin function (Molex connector) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Pin function RJ48 (Standard PIN OUT) . . . . . . . . . . . . . . . . . . . . . . . . 59
Pin function RJ48 (Cross Over PIN OUT) . . . . . . . . . . . . . . . . . . . . . . . 59
Connector ports (1, 2, 3 and 4) 10/100 BaseTX (User Data Payload) . 60
Connector ports (1) and (2) E1 channel 1 and 2 . . . . . . . . . . . . . . . . . . 61
Voice Orderwire connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
DATA Orderwire (RS422) connection . . . . . . . . . . . . . . . . . . . . . . . . . . 62
DATA Orderwire (RS232) connection . . . . . . . . . . . . . . . . . . . . . . . . . 62
STM-1 Optical connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
STM-1 Electrical connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
IF/ODU connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

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Preface

1 Preface
This document provides a guide to install the FlexiHybrid IDU.

1.1

Intended audience
This document is intended to the installers in charge to install the FlexiHybrid IDU.

1.2

Structure of this document


The document is divided into the following main chapters:
Chapter

Subject

Chapter 1

Preface

Provides an introduction to the


document

Chapter 2

ETSI rack installation

Provides the information to install the


ETSI rack

Chapter 3

IDU installation

Provides the information to install the


IDU

Chapter 4

Patch Panel installation

Provides the information to install the E1


patch panels

Chapter 5

Connections between the


patch panel and the IDU

Provides the information to connect the


E1 patch panels and the IDU

Chapter 6

Patch panel external connections

Provides the information to connect the


E1 patch panel to the station equipment

Chapter 7

Braided coaxial cable installa- Provides the information to install the


tion
IDU-ODU coax. cable

Chapter 8

Assembling Indoor accessories

Provides the information on the indoor


accessories

Chapter 9

Special tools

Provides the information on the special


tools to be used for the installation

Table 1

1.3

Title

Structure of this document

Symbols and conventions


The following symbols and conventions are used in this document:
Representation
Bold

Meaning
Text in the graphical user interface (window and wizard titles, field
names, buttons, etc.) is represented in bold face.
Example: Click Shutdown and then click OK to turn off the computer.

Table 2

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List of conventions used in this document

Preface

IDU HW Install

Representation
Italic

Meaning
Field values, file names, file extensions, folder and directory
names are denoted by italic text.
Examples: Enter 192.168.0.1 in the IP address field. Click OK to
produce a .pdf file.
Command and screen output are denoted by courier font.

Courier

Example: ping -t 192.168.0.1


<Angle brackets> Place holders for distinct names or values are represented by
enclosing them in <angle brackets>. If a file name is involved, italic
text will also be used.
Example: The naming convention for the log files is
<NEname>.txt, where <NEname> is the name of the NE sending
the messages.
Keyboard button

Keyboard keys are represented with a surrounding box.


Example: Press Enter .

[Square brackets] Keyboard shortcuts are represented using square brackets.


Example: Press [CTRL+ALT+DEL] to open the Task Manager.
>

The > symbol is used as short form to define a path through individual elements of the graphical user interface, e.g., menus and
menu commands.
Example: On the Windows taskbar, select Start > Programs >
TNMS > Client menu command to start the TNMS Core/CDM
Client.

A tip provides additional information related to the topic described.

A note provides important information on a situation that can


cause property damage or data loss.
A note introduced in the text by the keyword NOTICE: describes a
hazard that may result in property damage but not in personal
injury.

A safety message provides information on a dangerous situation


that could cause bodily injury.
The different hazard levels are introduced in the text by the following keywords:
DANGER! - Indicates a hazardous situation which, if not avoided,
will result in death or serious (irreversible) personal injury.
WARNING! - Indicates a hazardous situation which, if not
avoided, could result in death or serious (irreversible) personal
injury.
CAUTION! - Indicates a hazardous situation which, if not avoided,
may result in minor or moderate (reversible) personal injury.

Table 2

10

List of conventions used in this document (Cont.)

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IDU HW Install

Preface

Screenshots of the graphical user interface are examples only to illustrate principles.
This especially applies to a software version number visible in a screenshot.

1.4

History of changes
Issue

Remarks

October 2009

1st version

January 2010

Par. 7.3 has been removed

Table 3

1.5

Issue date

History of changes

Waste electrical and electronic equipment (WEEE)


All waste electrical and electronic products must be disposed of separately from the
municipal waste stream via designated collection facilities appointed by the government
or the local authorities. The WEEE label (see Figure 1) is applied to all such devices.

Figure 1

WEEE label

The correct disposal and separate collection of waste equipment will help prevent potential negative consequences for the environment and human health. It is a precondition
for reuse and recycling of used electrical and electronic equipment.
For more detailed information about disposal of such equipment, please contact Nokia
Siemens Networks.
The above statements are fully valid only for equipment installed in the countries of the
European Union and is covered by the directive 2002/96/EC. Countries outside the
European Union may have other regulations regarding the disposal of electrical and
electronic equipment.

1.6

RoHS compliance
FlexiPacket Radio complies with the European Union RoHS Directive 2002/95/EC on
the restriction of use of certain hazardous substances in electrical and electronic equipment.
The directive applies to the use of lead, mercury, cadmium, hexavalent chromium, polybrominated biphenyls (PBB), and polybrominated diphenylethers (PBDE) in electrical
and electronic equipment put on the market after 1 July 2006.
Materials usage information on Nokia Siemens Networks Electronic Information
Products imported or sold in the Peoples Republic of China

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11

Preface

IDU HW Install

FlexiPacket Radio complies with the Chinese standard SJ/T 11364-2006 on the restriction of the use of certain hazardous substances in electrical and electronic equipment.
The standard applies to the use of lead, mercury, cadmium, hexavalent chromium, polybrominated biphenyls (PBB), and polybrominated diphenyl ethers (PBDE) in electrical
and electronic equipment put on the market after 1 March 2007.

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ETSI rack installation

2 ETSI rack installation


2.1

View of the ETSI rack


Figure 2 shows the rack ETSI with the relevant overall dimensions.
The weight of the empty rack is approximately 57 Kg.
The dimensions are stated in millimeters.

Figure 2

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View of the rack ETSI with overall dimensions

13

ETSI rack installation

2.2
2.2.1

IDU HW Install

Drilling planes
In-line installation of the Rack ETSI without combining frame
Figure 3 and Figure 4 show the fixing of the rack upper and lower parts.

Figure 3

Fixing of the lower part: floor drilling plane

Key:
1. Rack ETSI
2. Floor hole 14mm
3. N 2 self-locking blocks M8 (code 203-360/04) provided in the fixing kit (333043/81), for the installation procedure refer to Figure 10
4. The 13mm pipe wrench has to be provided by the installation operator

14

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ETSI rack installation

* = Act on the levelling groups with a 6 mm hexagonal bar wrench to get the angular
adjustment of the rack.

Figure 4

Fixing of the upper part

Key:
1.
2.
3.
4.

Rack ETSI
Eyebolt (Standard) to be removed
N 2 fixing plates (code 224-015/64) provided in the fixing kit (333-043/81)
N 4 hexagonal head screws M10x30 (code 203-346/18D) provided in the fixing kit
(333-043/81)
5. N 4 flat washers 10,5 (P/N 207-510/13D) provided in the fixing kit (333-043/81)
6. The 1719 mm pipe wrench has to be provided by the installation operator.

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15

ETSI rack installation

2.2.2

IDU HW Install

Back-to-back installation of the Rack ETSI without combining frame


Figure 5 and Figure 6 show the fixing of the rack upper and lower parts.

Figure 5

Fixing of the lower part: floor drilling plane

Key:
1. Rack ETSI
2. 14mm floor hole
3. N 2 self-locking blocks M8 (code 203-360/04) provided in the fixing kit (333043/81), for the installation procedure refer to Figure 8
4. 13mm the pipe wrench has to be provided by the installation operator
* = Act on the levelling groups with a 6 mm hexagonal bar wrench to get the angular
adjustment of the rack.

16

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ETSI rack installation

Figure 6

Fixing of the upper part

Key:
1.
2.
3.
4.

Rack ETSI
Eyebolt (Standard) to be removed
N 2 fixing plates (code 224-015/64) provided in the fixing kit (333-043/81)
N 4 hexagonal head screws M10x30 (code 203-346/18D) provided in the fixing kit
(333-043/81)
5. N 4 flat washers 10,5 (P/N 207-510/13D) provided in the fixing kit (333-043/81)
6. The 1719 mm pipe wrench has to be provided by the installation operator.

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17

ETSI rack installation

2.2.3

IDU HW Install

Wall mounting the Rack ETSI without combining frame


Figure 7 show the fixing of the rack upper part.

Figure 7

Fixing of the lower part: floor drilling plane

Do not fix the rack one to each other at the top with the plates (code 224-015/64).
Key:
1.
2.
3.
4.
5.
6.
7.
8.

2.2.4

Rack ETSI
N 2 wall fixing plates (code 232-334/77) provided in the fixing kit (333-043/81)
N 2 flat washers 10,5 (P/N 207-510/13D) provided in the fixing kit (333-043/81)
N 2 hexagonal head screws M10x30 (code 203-346/18D) provided in the fixing kit
(333-043/81)
The 1719 mm pipe wrench has to be provided by the installation operator
9 mm floor hole
N 2 expandable blocks M5 (P/N 165-010/08) provided in the fixing kit (333-043/81)
The medium screwdriver has to be provided by the installation operator.

In-line installation of the Rack ETSI without combining frame on


floating floor or on wall
Figure 8 shows the drilling plane for fixing the Racks.

18

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IDU HW Install

ETSI rack installation

The drilling point corresponding to the elliptic hole present on the fixing bracket depends
on the position where the rack is installed.
The fixing material is an optional andt has to be supplied separately.

Figure 8

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Drilling plane for in-line fixing the Rack ETSI on floating floor and on wall

19

ETSI rack installation

2.2.5

IDU HW Install

Back-to-back installation of the Rack ETSI without combining frame


on floating floor
Figure 9 shows the drilling plane for fixing the Racks.
The fixing material is an optional and has to be supplied separately.

Figure 9

20

Drilling plane for back-to-back fixing the Rack ETSI on floating floor

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IDU HW Install

ETSI rack installation

2.2.6

Characteristics and installation procedure of the self-locking bolts


for floors
Figure 10 shows the characteristics of the bolt and the corresponding installation procedure.
N 2 of these bolts are provided with the fixing kit for rack ETSI (333-043/81).

Figure 10

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Characteristics and installation procedure of the self-locking bolt for floor

21

ETSI rack installation

2.2.7

IDU HW Install

Characteristics and installation procedure of the expansion bolts


for walls
Figure 11 shows the characteristics of the bolt and the corresponding installation procedure.
N 2 of these bolts are provided with the rack ETSI fixing kit (333-043/81).

Figure 11

22

Characteristics and installation procedure of the self-locking bolt for walls

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ETSI rack installation

2.3
2.3.1

Connections
Ground connections for the rack ETSI
Figure 11 shows the rack ETSI ground connections to realize.

Figure 12

Ground connections of the Rack ETSI

* = This ground cable is comprised in the ETSI rack (301-021/02)

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23

IDU installation

IDU HW Install

3 IDU installation
3.1

IDU installation in the ETSI rack


Insert the cage nuts into the square slots of the rack, on the required positions.
Fix the sub-rack by means of four M6x16 screws.
Connect the coaxial cables as stated in section 3.2 External connections.
The ODU connection cables are placed along the side wall of the rack.

The IDU can also be installed in the FOC (Flexi Outdoor Case).
Refer to the FOC relevant documentation.

3.2

External connections
All the connectors used for the external connections of the IDU units are easily accessible from the front panel of the indoor assembly.
All the cables from/to the outside source are brought down from the cabinet top inside
the side wall slots or, should the wiring be running under the raised floor, they are made
to run up in the like manner.

The E1 tributary connections can be carried out to the FlexiHybrid patch panels or
directly to the station equipment.
Figure 13 and Figure 14 show the layout of the indoor assembly units.

Power Supply Unit 2 (optional)

Power Supply Unit 1

Controller Unit

Master I/O Unit

Unit GigE Master I/O (altern.)

Figure 13

24

West Modem and


IF/Telemetry Unit
(optional)

E1 Expansion I/O Unit


(optional)

STM-1 optical
Mini I/O Unit

East Modem and


IF/Telemetry Unit

STM-1 optical
Mini I/O Unit
(altern.)

Units layout of the FlexiHybrid assembly

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IDU installation

Controller Unit

Power Supply Unit 2 (optional)

East Modem and


IF/Telemetry Unit

42xE1 Master I/O Unit

Power Supply Unit 1

Figure 14

3.2.1

21xE1 Expansion I/O Unit


(Optional)

West Modem and


IF/Telemetry Unit
(optional)

Units layout of the FlexiHybrid assembly

Primary supply voltage connection (Power supply unit P/N 611526/70)


The outdoor assembly (Transceiver) is remotely power supplied by the indoor assembly
(by means of an IF coaxial connection cable (2 in the 1+1 configuration).
The indoor assembly units are fed by DC/DC converters, which convert the delivered 48 V voltage.
The primary supply voltage, delivered by -48 V battery, has to be applied to the 2-poles
male connector MAIN POWER INPUT. See Figure 13.
2

Power
Connector
Power/Fault LED

Figure 15

Power Cable Connector


Phoenix Contact

Primary Power Supply Connections in IDU assembly

Connector Pin

Description

+ VBAT

- VBAT

Table 4

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Power supply connetions (- 48 Vcc)

25

IDU installation

IDU HW Install

3.2.2

Controller (P/N 634-001/81) and Controller2 (P/N 634-001/91) Unit

Ground Lug
USB Connector
(Future use)
Status LED
DB-15HD Connector
Alarms/Serial interface
RJ45 Connector
Port (2) Ethernet (NMS)
RJ45 Connector
Port (1) Ethernet (NMS)

Figure 16

3.2.2.1

Controller / Controller2 unit layout connectors

Network Management System Ethernet connections.


Connector (Port 1) : 10/100Base-TX RJ-45 modular local port connector to access
the Network Management System (SNMP) and GUI..
Connector (Port 2) : 10/100BaseTX RJ-45 modular remote port connector to access
the Network Management System (SNMP). This port to be used for consecutive
point networks.
Connector
RJ 45 Female

Table 5

3.2.2.2

Pin Connector

Signal type

Description

Output

Tx+

Output

Tx-

Input

Rx+

N/A

N/A

N/A

N/A

Input

Rx-

N/A

N/A

N/A

N/A

Connector ports (1) and (2) 10/100 BaseTX NMS

Alarms/Serial connection
DB-15HD female connector for:

two Form-C relay alarm outputs (rated load: 1A @ 24 VDC);


two TTL alarm outputs;
four TTL alarm inputs;
Serial Console

The two Form-C relay alarm outputs can be configured to emulate TTL alarm outputs.

26

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IDU installation

Connector
DB-15HD Female

Table 6

Pin Connector

Signal type

Description

Output

TTL Alarm Output 3

Input/Output

RS232 Rx/Tx

Output/Input

RS232 Tx/Rx

Output

TTL Alarm Output 4

N/A

GROUND

N/A

Alarm 1 Form C Contact


Normally Open

N/A

Alarm 1 Form C Contact


Normally Closed

N/A

Alarm 2 Form C Contact


Common

Input

TTL Alarm Input 1

10

Input

TTL Alarm Input 3

11

N/A

Alarm 1 Form C Contact


Common

12

N/A

Alarm 2 Form C Contact


Normally Open

13

N/A

Alarm 2 Form C Contact


Normally Closed

14

Input

TTL Alarm Input 2

15

Input

TTL Alarm Input 4

Alarms/Serial connector

Note 1: Pins 2 and 3 are hardware jumper configurable for DCE or DTE operation.
Note 2: C Contacts are hardware jumper configurable to emulate TTL outputs.
Note 3: Outputs Alarm 3 and 4 are TTL type:
When output Alarm 4 is disabled, between pin 4 and pin 5 the voltage is 0.7 Volt;
when enabled, the voltage is 5 Volt.
When output Alarm 3 is disabled, between pin 1 and pin 5 the voltage is 0.7 Volt;
when enabled, the voltage is 5 Volt.
Note 4: Outputs Alarm 1 and 2 are Relay type:
When output Alarm 2 is disabled, pin 8 is connected to pin 12; when enabled, pin 8
is connected to pin 13.
When output Alarm 1 is disabled, pin 11 is connected to pin 6; when enabled, pin 11
is connected to pin 7.

3.2.2.3

USB Connection (future use)


Not supported in the current SVR.

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27

IDU installation

IDU HW Install

3.2.3

Standard (P/N 612-315/01), Standard2 (P/N 612-315/37), Enhanced


(P/N 612-315/15) and Enhanced2 (P/N 612-315/39) Master I/O unit
The Enhanced Master I/O Unit has the same features as Standard Master I/O Module
but with the support for STM-1.

Status
LED

Ground Lug
Molex LHF Matrix 50
connector E1
(Channel from 3 to 16)

Call button

RJ48C connector
E1 (Channel 2)
RJ48C connector
E1 (Channel 1)
RJ45 Connector
Data Orderwire
RJ45 Connector
Voice Orderwire
RJ45 Connector
Port (2) Ethernet (User Data Payload)
RJ45 Connector
Port (1) Ethernet (User Data Payload)

Figure 17

3.2.3.1

Standard, Standard2, Enhanced and Enhanced2 Master I/O unit layout


connectors

Ethernet Connection (User Data Payload)


Connector (Port 1) : 100Base-TX RJ-45 modular port connector for the local Fast
Ethernet interface.
Connector (Port 2) : 100Base-TX RJ-45 modular port connector. This port to be
used for consecutive point networks.

28

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IDU installation

Connector
RJ 45 Female

Table 7

3.2.3.2

Pin Connector

Signal type

Description

Input

Rx+

Input

Rx-

Output

Tx+

N/A

N/A

N/A

N/A

Output

Tx-

N/A

N/A

N/A

N/A

Connector ports (1) and (2) 10/100 BaseTX (User Data Payload)

E1 channel 1 and 2 connections


Connector
RJ 48-C Female

Table 8

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Pin Connector

Signal type

Description

Input

TX wire a

Input

TX wire b

N/A

N/A

Output

RX wire a

Output

RX wire b

N/A

N/A

N/A

N/A

N/A

N/A

Connector ports (1) and (2) E1 channel 1 and 2

29

IDU installation

3.2.3.3

IDU HW Install

3 to 16 channel E1 connections
Connector
Molex LFH Matrix
50-pin connector
15

46

Table 9

30

60

Pin Connector

Signal type

Description

Output

E1 Channel 13 RX wire a

Output

E1 Channel 14 RX wire a

Output

E1 Channel 15 RX wire a

Output

E1 Channel 16 RX wire a

Output

E1 Channel 9 RX wire a

Output

E1 Channel 10 RX wire a

Output

E1 Channel 11 RX wire a

Output

E1 Channel 12 RX wire a

Output

E1 Channel 5 RX wire a

10

Output

E1 Channel 6 RX wire a

11

Output

E1 Channel 7 RX wire a

12

Output

E1 Channel 8 RX wire a

13

Output

E1 Channel 3 RX wire a

14

Output

E1 Channel 4 RX wire a

15

NC

NC

16

NC

NC

17

Output

E1 Channel 4 RX wire b

18

Output

E1 Channel 3 RX wire b

19

Output

E1 Channel 8 RX wire b

20

Output

E1 Channel 7 RX wire b

21

Output

E1 Channel 6 RX wire b

22

Output

E1 Channel 5 RX wire b

23

Output

E1 Channel 12 RX wire b

24

Output

E1 Channel 11 RX wire b

25

Output

E1 Channel 10 RX wire b

26

Output

E1 Channel 9 RX wire b

27

Output

E1 Channel 16 RX wire b

28

Output

E1 Channel 15 RX wire b

29

Output

E1 Channel 14 RX wire b

30

Output

E1 Channel 13 RX wire b

3 to 16 channel E1 connector (from pin 1 to 30)

A25000-A0300-F031-02-76P1
Issue: 2 Issue date: January 2010

IDU HW Install

IDU installation

Connector
Molex LFH Matrix
50-pin connector
15

46

Table 10

A25000-A0300-F031-02-76P1
Issue: 2 Issue date: January 2010

60

Pin Connector

Signal type

Description

31

Input

E1 Channel 16 TX wire a

32

Input

E1 Channel 15 TX wire a

33

Input

E1 Channel 9 TX wire a

34

Input

E1 Channel 14 TX wire a

35

Input

E1 Channel 10 TX wire a

36

Input

E1 Channel 13 TX wire a

37

Input

E1 Channel 11 TX wire a

38

Input

E1 Channel 4 TX wire a

39

Input

E1 Channel 12 TX wire a

40

Input

E1 Channel 3 TX wire a

41

Input

E1 Channel 5 TX wire a

42

Input

E1 Channel 8 TX wire a

43

Input

E1 Channel 6 TX wire a

44

Input

E1 Channel 7 TX wire a

45

NC

NC

46

NC

NC

47

Input

E1 Channel 7 TX wire b

48

Input

E1 Channel 6 TX wire b

49

Input

E1 Channel 8 TX wire b

50

Input

E1 Channel 5 TX wire b

51

Input

E1 Channel 3 TX wire b

52

Input

E1 Channel 12 TX wire b

53

Input

E1 Channel 4 TX wire b

54

Input

E1 Channel 11 TX wire b

55

Input

E1 Channel 13 TX wire b

56

Input

E1 Channel 10 TX wire b

57

Input

E1 Channel 14 TX wire b

58

Input

E1 Channel 9 TX wire b

59

Input

E1 Channel 15 TX wire b

60

Input

E1 Channel 16 TX wire b

3 to 16 channel E1 connector (from pin 31 to 60)

31

IDU installation

IDU HW Install

Figure 18

32

HD-60 14xE1 shielded cable

A25000-A0300-F031-02-76P1
Issue: 2 Issue date: January 2010

IDU HW Install

IDU installation

Figure 19

Pin layout (Molex connector side)

Port (Type 1)
3

Table 11

A25000-A0300-F031-02-76P1
Issue: 2 Issue date: January 2010

Color

Signal type

Signal

White

Output

TX-T

Green

Output

TX-R

White

Input

RX-T

Brown

Input

RX-R

White

Output

TX-T

Blue

Output

TX-R

White

Input

RX-T

Orange

Input

RX-R

Black

Output

TX-T

Blue

Output

TX-R

Black

Input

RX-T

Orange

Input

RX-R

Red

Output

TX-T

Brown

Output

TX-R

Red

Input

RX-T

Gray

Input

RX-R

Red

Output

TX-T

Orange

Output

TX-R

Red

Input

RX-T

Green

Input

RX-R

White

Output

TX-T

Gray

Output

TX-R

Red

Input

RX-T

Blue

Input

RX-R

Pin function (Molex connector)

33

IDU installation

IDU HW Install

Port (Type 1)
9

10

11

12

13

14

15

16

Table 11

34

Color

Signal type

Signal

Yellow

Output

TX-T

Brown

Output

TX-R

Yellow

Input

RX-T

Gray

Input

RX-R

Yellow

Output

TX-T

Orange

Output

TX-R

Yellow

Input

RX-T

Green

Input

RX-R

Black

Output

TX-T

Gray

Output

TX-R

Yellow

Input

RX-T

Blue

Input

RX-R

Black

Output

TX-T

Green

Output

TX-R

Black

Input

RX-T

Brown

Input

RX-R

White

Output

TX-T

Pink

Output

TX-R

Light Blue

Input

RX-T

Pink

Input

RX-R

Violet

Output

TX-T

Gray

Output

TX-R

White

Input

RX-T

Light Blue

Input

RX-R

Violet

Output

TX-T

Green

Output

TX-R

Violet

Input

RX-T

Brown

Input

RX-R

Violet

Output

TX-T

Blue

Output

TX-R

Violet

Input

RX-T

Orange

Input

RX-R

Pin function (Molex connector) (Cont.)

A25000-A0300-F031-02-76P1
Issue: 2 Issue date: January 2010

IDU HW Install

IDU installation

Connector
RJ 48-C Female

Table 12

RJ 48-C Female

3.2.3.4

Signal type

Signal

Input

TX wire a

Input

TX wire b

N/A

N/A

Output

RX wire a

Output

RX wire b

N/A

N/A

N/A

N/A

N/A

N/A

Pin function RJ48 (Standard PIN OUT)

Connector

Table 13

Pin Connector

Pin Connector

Signal type

Signal

Output

RX wire a

Output

RX wire b

N/A

N/A

Input

TX wire a

Input

TX wire b

N/A

N/A

N/A

N/A

N/A

N/A

Pin function RJ48 (Cross Over PIN OUT)

Voice Orderwire connection


Connector
RJ 45 Female

Table 14

A25000-A0300-F031-02-76P1
Issue: 2 Issue date: January 2010

Pin Connector

Signal type

Description

N/A

NC

Input

PTT

N/A

GROUND

Output

PO-

Output

PO+

Input

TI-

N/A

GROUND

N/A

NC

Voice Orderwire connector

35

IDU installation

3.2.3.5

IDU HW Install

DATA Orderwire connection


The data orderwire channel can have two different interfaces: RS232 or RS422 (software selectable).
Connector
RJ 45 Female

Table 15

RJ 45 Female

36

Signal type

Description

Output

TX Clock -

Output

TX Clock +

Output

TX Data -

Input

RX Data -

Input

RX Data +

Output

TX Data +

Input

RX Clock -

Input

RX Clock +

DATA Orderwire (RS422) connection

Connector

Table 16

Pin Connector

Pin Connector

Signal type

Description

N/A

NC

N/A

NC

N/A

GROUND

N/A

NC

Input

RX Data +

Output

TX Data +

N/A

NC

N/A

NC

DATA Orderwire (RS232) connection

A25000-A0300-F031-02-76P1
Issue: 2 Issue date: January 2010

IDU HW Install

IDU installation

3.2.4

16 E1 Expansion I/O Unit (P/N 612-315/05)

Status LED

Molex LHF Matrix 50


connector E1
(Channel from 3 to 16)

RJ48C connector
E1 (Channel 2)
RJ48C connector
E1 (Channel 1)

Figure 20

3.2.4.1

16 E1 Expansion I/O unit layout connectors

E1 channel 1 and 2 connections


Connector
RJ 48-C Female

Table 17

A25000-A0300-F031-02-76P1
Issue: 2 Issue date: January 2010

Pin Connector

Signal type

Description

Input

TX wire a

Input

TX wire b

N/A

N/A

Output

RX wire a

Output

RX wire b

N/A

N/A

N/A

N/A

N/A

N/A

Connector ports (1) and (2) E1 channel 1 and 2

37

IDU installation

3.2.4.2

IDU HW Install

3 to 16 channel E1 connections
Connector
Molex LFH Matrix
50-pin connector
15

46

Table 18

38

60

Pin Connector

Signal type

Description

Output

E1 Channel 13 RX wire a

Output

E1 Channel 14 RX wire a

Output

E1 Channel 15 RX wire a

Output

E1 Channel 16 RX wire a

Output

E1 Channel 9 RX wire a

Output

E1 Channel 10 RX wire a

Output

E1 Channel 11 RX wire a

Output

E1 Channel 12 RX wire a

Output

E1 Channel 5 RX wire a

10

Output

E1 Channel 6 RX wire a

11

Output

E1 Channel 7 RX wire a

12

Output

E1 Channel 8 RX wire a

13

Output

E1 Channel 3 RX wire a

14

Output

E1 Channel 4 RX wire a

15

NC

NC

16

NC

NC

17

Output

E1 Channel 4 RX wire b

18

Output

E1 Channel 3 RX wire b

19

Output

E1 Channel 8 RX wire b

20

Output

E1 Channel 7 RX wire b

21

Output

E1 Channel 6 RX wire b

22

Output

E1 Channel 5 RX wire b

23

Output

E1 Channel 12 RX wire b

24

Output

E1 Channel 11 RX wire b

25

Output

E1 Channel 10 RX wire b

26

Output

E1 Channel 9 RX wire b

27

Output

E1 Channel 16 RX wire b

28

Output

E1 Channel 15 RX wire b

29

Output

E1 Channel 14 RX wire b

30

Output

E1 Channel 13 RX wire b

3 to 16 channel /E1 connector (from pin 1 to 30)

A25000-A0300-F031-02-76P1
Issue: 2 Issue date: January 2010

IDU HW Install

IDU installation

Connector
Molex LFH Matrix
50-pin connector
15

46

Table 19

A25000-A0300-F031-02-76P1
Issue: 2 Issue date: January 2010

60

Pin Connector

Signal type

Description

31

Input

E1 Channel 16 TX wire a

32

Input

E1 Channel 15 TX wire a

33

Input

E1 Channel 9 TX wire a

34

Input

E1 Channel 14 TX wire a

35

Input

E1 Channel 10 TX wire a

36

Input

E1 Channel 13 TX wire a

37

Input

E1 Channel 11 TX wire a

38

Input

E1 Channel 4 TX wire a

39

Input

E1 Channel 12 TX wire a

40

Input

E1 Channel 3 TX wire a

41

Input

E1 Channel 5 TX wire a

42

Input

E1 Channel 8 TX wire a

43

Input

E1 Channel 6 TX wire a

44

Input

E1 Channel 7 TX wire a

45

NC

NC

46

NC

NC

47

Input

E1 Channel 7 TX wire b

48

Input

E1 Channel 6 TX wire b

49

Input

E1 Channel 8 TX wire b

50

Input

E1 Channel 5 TX wire b

51

Input

E1 Channel 3 TX wire b

52

Input

E1 Channel 12 TX wire b

53

Input

E1 Channel 4 TX wire b

54

Input

E1 Channel 11 TX wire b

55

Input

E1 Channel 13 TX wire b

56

Input

E1 Channel 10 TX wire b

57

Input

E1 Channel 14 TX wire b

58

Input

E1 Channel 9 TX wire b

59

Input

E1 Channel 15 TX wire b

60

Input

E1 Channel 16 TX wire b

3 to 16 channel E1 connector (from pin 31 to 60)

39

IDU installation

IDU HW Install

Figure 21

40

HD-60 14xE1 shielded cable

A25000-A0300-F031-02-76P1
Issue: 2 Issue date: January 2010

IDU HW Install

IDU installation

Figure 22

Pin layout (Molex connector side)

Port (Type 1)
3

Table 20

A25000-A0300-F031-02-76P1
Issue: 2 Issue date: January 2010

Color

Signal type

Signal

White

Output

TX-T

Green

Output

TX-R

White

Input

RX-T

Brown

Input

RX-R

White

Output

TX-T

Blue

Output

TX-R

White

Input

RX-T

Orange

Input

RX-R

Black

Output

TX-T

Blue

Output

TX-R

Black

Input

RX-T

Orange

Input

RX-R

Red

Output

TX-T

Brown

Output

TX-R

Red

Input

RX-T

Gray

Input

RX-R

Red

Output

TX-T

Orange

Output

TX-R

Red

Input

RX-T

Green

Input

RX-R

White

Output

TX-T

Gray

Output

TX-R

Red

Input

RX-T

Blue

Input

RX-R

Pin function (Molex connector)

41

IDU installation

IDU HW Install

Port (Type 1)
9

10

11

12

13

14

15

16

Table 20

42

Color

Signal type

Signal

Yellow

Output

TX-T

Brown

Output

TX-R

Yellow

Input

RX-T

Gray

Input

RX-R

Yellow

Output

TX-T

Orange

Output

TX-R

Yellow

Input

RX-T

Green

Input

RX-R

Black

Output

TX-T

Gray

Output

TX-R

Yellow

Input

RX-T

Blue

Input

RX-R

Black

Output

TX-T

Green

Output

TX-R

Black

Input

RX-T

Brown

Input

RX-R

White

Output

TX-T

Pink

Output

TX-R

Light Blue

Input

RX-T

Pink

Input

RX-R

Violet

Output

TX-T

Gray

Output

TX-R

White

Input

RX-T

Light Blue

Input

RX-R

Violet

Output

TX-T

Green

Output

TX-R

Violet

Input

RX-T

Brown

Input

RX-R

Violet

Output

TX-T

Blue

Output

TX-R

Violet

Input

RX-T

Orange

Input

RX-R

Pin function (Molex connector) (Cont.)

A25000-A0300-F031-02-76P1
Issue: 2 Issue date: January 2010

IDU HW Install

IDU installation

Connector
RJ 48-C Female

Table 21

RJ 48-C Female

A25000-A0300-F031-02-76P1
Issue: 2 Issue date: January 2010

Signal type

Signal

Input

TX wire a

Input

TX wire b

N/A

N/A

Output

RX wire a

Output

RX wire b

N/A

N/A

N/A

N/A

N/A

N/A

Pin function RJ48 (Standard PIN OUT)

Connector

Table 22

Pin Connector

Pin Connector

Signal type

Signal

Output

RX wire a

Output

RX wire b

N/A

N/A

Input

TX wire a

Input

TX wire b

N/A

N/A

N/A

N/A

N/A

N/A

Pin function RJ48 (Cross Over PIN OUT)

43

IDU installation

IDU HW Install

3.2.5

42xE1 Master I/O unit (P/N 612-315/03)


The 42xE1 Master I/O Unit has the same features as Standard Master I/O Module but
with the support for STM-1.

Ground Lug

Status
LED
Call button

Molex LHF Matrix 50


connector E1
(Channel from 29 to 42)

Molex LHF Matrix 50


connector E1
(Channel from 15 to 28)
Molex LHF Matrix 50
connector E1
(Channel from 1 to 14)
RJ45 Connector
Data Orderwire
RJ45 Connector
Voice Orderwire
RJ45 Connector
Port (2) Ethernet (User Data Payload)
RJ45 Connector
Port (1) Ethernet (User Data Payload)

Figure 23

3.2.5.1

42xE1 Master I/O unit layout connectors

Ethernet Connection (User Data Payload)


Connector (Port 1) : 100Base-TX RJ-45 modular port connector for the local Fast
Ethernet interface.
Connector (Port 2) : 100Base-TX RJ-45 modular port connector. This port to be
used for consecutive point networks.

44

A25000-A0300-F031-02-76P1
Issue: 2 Issue date: January 2010

IDU HW Install

IDU installation

Connector
RJ 45 Female

Table 23

A25000-A0300-F031-02-76P1
Issue: 2 Issue date: January 2010

Pin Connector

Signal type

Description

Input

Rx+

Input

Rx-

Output

Tx+

N/A

N/A

N/A

N/A

Output

Tx-

N/A

N/A

N/A

N/A

Connector ports (1) and (2) 10/100 BaseTX (User Data Payload)

45

IDU installation

3.2.5.2

IDU HW Install

1 to 14 / 15 to 28 / 29 to 42 channel E1 connections
Connector

Pin

Signal

Connector

type

Molex LFH Matrix 50- 1


pin connector
2
15

46

Table 24

46

60

Description

Output

E1 Channel (11)(25)(39) RX wire a

Output

E1 Channel (12)(26)(40) RX wire a

Output

E1 Channel (13)(27)(41) RX wire a

Output

E1 Channel (14)(28)(42) RX wire a

Output

E1 Channel (7)(21)(35) RX wire a

Output

E1 Channel (8)(22)(36) RX wire a

Output

E1 Channel (9)(23)(37) RX wire a

Output

E1 Channel (10)(24)(38) RX wire a

Output

E1 Channel (3)(17)(31) RX wire a

10

Output

E1 Channel (4)(18)(32) RX wire a

11

Output

E1 Channel (5)(19)(33) RX wire a

12

Output

E1 Channel (6)(20)(34) RX wire a

13

Output

E1 Channel (1)(15)(29) RX wire a

14

Output

E1 Channel (2)(16)(30) RX wire a

15

NC

NC

16

NC

NC

17

Output

E1 Channel (2)(16)(30) RX wire b

18

Output

E1 Channel (1)(15)(29) RX wire b

19

Output

E1 Channel (6)(20)(34) RX wire b

20

Output

E1 Channel (5)(19)(33) RX wire b

21

Output

E1 Channel (4)(18)(32) RX wire b

22

Output

E1 Channel (3)(17)(31) RX wire b

23

Output

E1 Channel (10)(24)(38) RX wire b

24

Output

E1 Channel (9)(23)(37) RX wire b

25

Output

E1 Channel (8)(22)(36) RX wire b

26

Output

E1 Channel (7)(21)(35) RX wire b

27

Output

E1 Channel (14)(28)(42) RX wire b

28

Output

E1 Channel (13)(27)(41) RX wire b

29

Output

E1 Channel (12)(26)(40) RX wire b

30

Output

E1 Channel (11)(25)(39) RX wire b

1 to 14 / 15 to 28 / 29 to 42 channel E1 connector (from pin 1 to 30)

A25000-A0300-F031-02-76P1
Issue: 2 Issue date: January 2010

IDU HW Install

IDU installation

Connector
Molex LFH Matrix
50-pin connector
15

46

Table 25

A25000-A0300-F031-02-76P1
Issue: 2 Issue date: January 2010

60

Pin

Signal

Connector

type

Description

31

Input

E1 Channel (14)(28)(42) TX wire a

32

Input

E1 Channel (13)(27)(41) TX wire a

33

Input

E1 Channel (7)(21)(35) TX wire a

34

Input

E1 Channel (12)(26)(40) TX wire a

35

Input

E1 Channel (8)(22)(36) TX wire a

36

Input

E1 Channel (11)(25)(39) TX wire a

37

Input

E1 Channel (9)(23)(37) TX wire a

38

Input

E1 Channel (2)(16)(30) TX wire a

39

Input

E1 Channel (10)(24)(38) TX wire a

40

Input

E1 Channel (1)(15)(29) TX wire a

41

Input

E1 Channel (3)(17)(31) TX wire a

42

Input

E1 Channel (6)(20)(34) TX wire a

43

Input

E1 Channel (4)(18)(32) TX wire a

44

Input

E1 Channel (5)(19)(33) TX wire a

45

NC

NC

46

NC

NC

47

Input

E1 Channel (5)(19)(33) TX wire b

48

Input

E1 Channel (4)(18)(32) TX wire b

49

Input

E1 Channel (6)(20)(34) TX wire b

50

Input

E1 Channel (3)(17)(31) TX wire b

51

Input

E1 Channel (1)(15)(29) TX wire b

52

Input

E1 Channel (10)(24)(38) TX wire b

53

Input

E1 Channel (2)(16)(30) TX wire b

54

Input

E1 Channel (9)(23)(37) TX wire b

55

Input

E1 Channel (11)(25)(39) TX wire b

56

Input

E1 Channel (8)(22)(36) TX wire b

57

Input

E1 Channel (12)(26)(40) TX wire b

58

Input

E1 Channel (7)(21)(35) TX wire b

59

Input

E1 Channel (13)(27)(41) TX wire b

60

Input

E1 Channel (14)(28)(42) TX wire b

1 to 14 / 15 to 28 / 29 to 42 channel E1 connector (from pin 31 to 60)

47

IDU installation

IDU HW Install

Figure 24

48

HD-60 14xE1 shielded cable

A25000-A0300-F031-02-76P1
Issue: 2 Issue date: January 2010

IDU HW Install

IDU installation

Figure 25

Pin layout (Molex connector side)

Port (Type 2)
1

Table 26

A25000-A0300-F031-02-76P1
Issue: 2 Issue date: January 2010

Color

Signal type

Signal

White

Output

TX-T

Green

Output

TX-R

White

Input

RX-T

Brown

Input

RX-R

White

Output

TX-T

Blue

Output

TX-R

White

Input

RX-T

Orange

Input

RX-R

Black

Output

TX-T

Blue

Output

TX-R

Black

Input

RX-T

Orange

Input

RX-R

Red

Output

TX-T

Brown

Output

TX-R

Red

Input

RX-T

Gray

Input

RX-R

Red

Output

TX-T

Orange

Output

TX-R

Red

Input

RX-T

Green

Input

RX-R

White

Output

TX-T

Gray

Output

TX-R

Red

Input

RX-T

Blue

Input

RX-R

Pin function (Molex connector)

49

IDU installation

IDU HW Install

Port (Type 2)
7

10

11

12

13

14

Table 26

50

Color

Signal type

Signal

Yellow

Output

TX-T

Brown

Output

TX-R

Yellow

Input

RX-T

Gray

Input

RX-R

Yellow

Output

TX-T

Orange

Output

TX-R

Yellow

Input

RX-T

Green

Input

RX-R

Black

Output

TX-T

Gray

Output

TX-R

Yellow

Input

RX-T

Blue

Input

RX-R

Black

Output

TX-T

Green

Output

TX-R

Black

Input

RX-T

Brown

Input

RX-R

White

Output

TX-T

Pink

Output

TX-R

Light Blue

Input

RX-T

Pink

Input

RX-R

Violet

Output

TX-T

Gray

Output

TX-R

White

Input

RX-T

Light Blue

Input

RX-R

Violet

Output

TX-T

Green

Output

TX-R

Violet

Input

RX-T

Brown

Input

RX-R

Violet

Output

TX-T

Blue

Output

TX-R

Violet

Input

RX-T

Orange

Input

RX-R

Pin function (Molex connector) (Cont.)

A25000-A0300-F031-02-76P1
Issue: 2 Issue date: January 2010

IDU HW Install

IDU installation

Connector
RJ 48-C Female

Table 27

RJ 48-C Female

3.2.5.3

Signal type

Signal

Input

TX wire a

Input

TX wire b

N/A

N/A

Output

RX wire a

Output

RX wire b

N/A

N/A

N/A

N/A

N/A

N/A

Pin function RJ48 (Standard PIN OUT)

Connector

Table 28

Pin Connector

Pin Connector

Signal type

Signal

Output

RX wire a

Output

RX wire b

N/A

N/A

Input

TX wire a

Input

TX wire b

N/A

N/A

N/A

N/A

N/A

N/A

Pin function RJ48 (Cross Over PIN OUT)

Voice Orderwire connection


Connector
RJ 45 Female

Table 29

A25000-A0300-F031-02-76P1
Issue: 2 Issue date: January 2010

Pin Connector

Signal type

Description

N/A

NC

Input

PTT

N/A

GROUND

Output

PO-

Output

PO+

Input

TI-

N/A

GROUND

N/A

NC

Voice Orderwire connector

51

IDU installation

3.2.5.4

IDU HW Install

DATA Orderwire connection


The data orderwire channel can have two different interfaces: RS232 or RS422 (software selectable).
Connector
RJ 45 Female

Table 30

RJ 45 Female

52

Signal type

Description

Output

TX Clock -

Output

TX Clock +

Output

TX Data -

Input

RX Data -

Input

RX Data +

Output

TX Data +

Input

RX Clock -

Input

RX Clock +

DATA Orderwire (RS422) connection

Connector

Table 31

Pin Connector

Pin Connector

Signal type

Description

N/A

NC

N/A

NC

N/A

GROUND

N/A

NC

Input

RX Data +

Output

TX Data +

N/A

NC

N/A

NC

DATA Orderwire (RS232) connection

A25000-A0300-F031-02-76P1
Issue: 2 Issue date: January 2010

IDU HW Install

IDU installation

3.2.6

21xE1 Expansion I/O Unit (P/N 612-315/06)

Molex LHF Matrix 50


connector E1
(Channel from 1 to 14)

Figure 26

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Molex LHF Matrix 50


connector E1
(Channel from 15 to 21)

21x E1 Expansion I/O unit layout connectors

53

IDU installation

3.2.6.1

IDU HW Install

1 to 14 / 15 to 21 channel E1 connections
Connector
Molex LFH Matrix
50-pin connector
15

46

Table 32

54

60

Pin

Signal

Connector

type

Description

Output

E1 Channel (11) RX wire a

Output

E1 Channel (12) RX wire a

Output

E1 Channel (13) RX wire a

Output

E1 Channel (14) RX wire a

Output

E1 Channel (7)(21) RX wire a

Output

E1 Channel (8) RX wire a

Output

E1 Channel (9) RX wire a

Output

E1 Channel (10) RX wire a

Output

E1 Channel (3)(17) RX wire a

10

Output

E1 Channel (4)(18) RX wire a

11

Output

E1 Channel (5)(19) RX wire a

12

Output

E1 Channel (6)(20) RX wire a

13

Output

E1 Channel (1)(15) RX wire a

14

Output

E1 Channel (2)(16) RX wire a

15

NC

NC

16

NC

NC

17

Output

E1 Channel (2)(16) RX wire b

18

Output

E1 Channel (1)(15) RX wire b

19

Output

E1 Channel (6)(20) RX wire b

20

Output

E1 Channel (5)(19) RX wire b

21

Output

E1 Channel (4)(18) RX wire b

22

Output

E1 Channel (3)(17) RX wire b

23

Output

E1 Channel (10) RX wire b

24

Output

E1 Channel (9) RX wire b

25

Output

E1 Channel (8) RX wire b

26

Output

E1 Channel (7)(21) RX wire b

27

Output

E1 Channel (14) RX wire b

28

Output

E1 Channel (13) RX wire b

29

Output

E1 Channel (12) RX wire b

30

Output

E1 Channel (11) RX wire b

1 to 14 / 15 to 28 / 29 to 42 channel E1 connector (from pin 1 to 30)

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IDU installation

Connector
Molex LFH Matrix
50-pin connector
15

46

Table 33

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60

Pin

Signal

Connector

type

Description

31

Input

E1 Channel (14) TX wire a

32

Input

E1 Channel (13) TX wire a

33

Input

E1 Channel (7)(21) TX wire a

34

Input

E1 Channel (12) TX wire a

35

Input

E1 Channel (8) TX wire a

36

Input

E1 Channel (11) TX wire a

37

Input

E1 Channel (9) TX wire a

38

Input

E1 Channel (2)(16) TX wire a

39

Input

E1 Channel (10) TX wire a

40

Input

E1 Channel (1)(15) TX wire a

41

Input

E1 Channel (3)(17) TX wire a

42

Input

E1 Channel (6)(20) TX wire a

43

Input

E1 Channel (4)(18) TX wire a

44

Input

E1 Channel (5)(19) TX wire a

45

NC

NC

46

NC

NC

47

Input

E1 Channel (5)(19) TX wire b

48

Input

E1 Channel (4)(18) TX wire b

49

Input

E1 Channel (6)(20) TX wire b

50

Input

E1 Channel (3)(17) TX wire b

51

Input

E1 Channel (1)(15) TX wire b

52

Input

E1 Channel (10) TX wire b

53

Input

E1 Channel (2)(16) TX wire b

54

Input

E1 Channel (9) TX wire b

55

Input

E1 Channel (11) TX wire b

56

Input

E1 Channel (8) TX wire b

57

Input

E1 Channel (12) TX wire b

58

Input

E1 Channel (7)(21) TX wire b

59

Input

E1 Channel (13) TX wire b

60

Input

E1 Channel (14) TX wire b

1 to 14 / 15 to 28 / 29 to 42 channel E1 connector (from pin 31 to 60)

55

IDU installation

IDU HW Install

Figure 27

56

HD-60 14xE1 shielded cable

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IDU HW Install

IDU installation

Figure 28

Pin layout (Molex connector side)

Port (Type 2)
1

Table 34

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Issue: 2 Issue date: January 2010

Color

Signal type

Signal

White

Output

TX-T

Green

Output

TX-R

White

Input

RX-T

Brown

Input

RX-R

White

Output

TX-T

Blue

Output

TX-R

White

Input

RX-T

Orange

Input

RX-R

Black

Output

TX-T

Blue

Output

TX-R

Black

Input

RX-T

Orange

Input

RX-R

Red

Output

TX-T

Brown

Output

TX-R

Red

Input

RX-T

Gray

Input

RX-R

Red

Output

TX-T

Orange

Output

TX-R

Red

Input

RX-T

Green

Input

RX-R

White

Output

TX-T

Gray

Output

TX-R

Red

Input

RX-T

Blue

Input

RX-R

Pin function (Molex connector)

57

IDU installation

IDU HW Install

Port (Type 2)
7

10

11

12

13

14

Table 34

58

Color

Signal type

Signal

Yellow

Output

TX-T

Brown

Output

TX-R

Yellow

Input

RX-T

Gray

Input

RX-R

Yellow

Output

TX-T

Orange

Output

TX-R

Yellow

Input

RX-T

Green

Input

RX-R

Black

Output

TX-T

Gray

Output

TX-R

Yellow

Input

RX-T

Blue

Input

RX-R

Black

Output

TX-T

Green

Output

TX-R

Black

Input

RX-T

Brown

Input

RX-R

White

Output

TX-T

Pink

Output

TX-R

Light Blue

Input

RX-T

Pink

Input

RX-R

Violet

Output

TX-T

Gray

Output

TX-R

White

Input

RX-T

Light Blue

Input

RX-R

Violet

Output

TX-T

Green

Output

TX-R

Violet

Input

RX-T

Brown

Input

RX-R

Violet

Output

TX-T

Blue

Output

TX-R

Violet

Input

RX-T

Orange

Input

RX-R

Pin function (Molex connector) (Cont.)

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IDU HW Install

IDU installation

Connector
RJ 48-C Female

Table 35

RJ 48-C Female

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Signal type

Signal

Input

TX wire a

Input

TX wire b

N/A

N/A

Output

RX wire a

Output

RX wire b

N/A

N/A

N/A

N/A

N/A

N/A

Pin function RJ48 (Standard PIN OUT)

Connector

Table 36

Pin Connector

Pin Connector

Signal type

Signal

Output

RX wire a

Output

RX wire b

N/A

N/A

Input

TX wire a

Input

TX wire b

N/A

N/A

N/A

N/A

N/A

N/A

Pin function RJ48 (Cross Over PIN OUT)

59

IDU installation

IDU HW Install

3.2.7

Gigabit Ethernet (P/N 612-315/10) and Gigabit Enhanced Ethernet


(P/N 612-315/16) Master I/O Unit

Status
LED

Ground Lug
RJ48C connector
E1 (Channel 2)

Call button

RJ48C connector
E1 (Channel 1)
RJ45 Connector
Data Orderwire
RJ45 Connector
Voice Orderwire
SPF SLOT
(1000BaseTX,
1000BaseSX,
1000BaseLX)

RJ45 Connector
Port (4) Ethernet (User Data Payload)
RJ45 Connector
Port (3) Ethernet (User Data Payload)
RJ45 Connector
Port (2) Ethernet (User Data Payload)
RJ45 Connector
Port (1) Ethernet (User Data Payload)

Figure 29

3.2.7.1

Gigabit Ethernet and Gigabit Enhanced Ethernet Master I/O unit layout
connectors

Ethernet Connection (User Data Payload)


Connector (Port 1,2,3,4) : 100Base-TX RJ-45 modular port connector for the local
Fast Ethernet interface.
Connector
RJ 45 Female

Table 37

60

Pin Connector

Signal type

Description

Input

Rx+

Input

Rx-

Output

Tx+

N/A

N/A

N/A

N/A

Output

Tx-

N/A

N/A

N/A

N/A

Connector ports (1, 2, 3 and 4) 10/100 BaseTX (User Data Payload)

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IDU HW Install

3.2.7.2

IDU installation

E1 channel 1 and 2 connections


Connector
RJ 48-C Female

Table 38

3.2.7.3

Signal type

Description

Input

TX wire a

Input

TX wire b

N/A

N/A

Output

RX wire a

Output

RX wire b

N/A

N/A

N/A

N/A

N/A

N/A

Connector ports (1) and (2) E1 channel 1 and 2

Voice Orderwire connection


Connector
RJ 45 Female

Table 39

3.2.7.4

Pin Connector

Pin Connector

Signal type

Description

N/A

NC

Input

PTT

N/A

GROUND

Output

PO-

Output

PO+

Input

TI-

N/A

GROUND

N/A

NC

Voice Orderwire connector

DATA Orderwire connection


The data orderwire channel can have two different interfaces: RS232 or RS422 (software selectable).

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IDU installation

IDU HW Install

Connector
RJ 45 Female

Table 40

RJ 45 Female

62

Signal type

Description

Output

TX Clock -

Output

TX Clock +

Output

TX Data -

Input

RX Data -

Input

RX Data +

Output

TX Data +

Input

RX Clock -

Input

RX Clock +

DATA Orderwire (RS422) connection

Connector

Table 41

Pin Connector

Pin Connector

Signal type

Description

N/A

NC

N/A

NC

N/A

GROUND

N/A

NC

Input

RX Data +

Output

TX Data +

N/A

NC

N/A

NC

DATA Orderwire (RS232) connection

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IDU installation

3.2.8

SPF Optical/Electrical Module


Status

Link

Gigabit
Enhanced
GigabitEthernet/Gigabit
Ethernet I/O Module
Ethernet I/O Module

Call

1
SFP

OR

SFP OPTICAL MODULE

STM-1 SFP ELECTRICAL MODULE

4x2xAWG26
Cat 5e Cable

(b)

(106-041/76)
LC

LC

RJ45 Connector

NSN P/N

SFP Optical Module

443-015/10

SFP 1000 Base-SX

Multi Mode Fiber LC-LC

850nm

L = 5 mt (code: 314-180/15)

Avago AFBR - 5715LZ


Optical LC Connector

L = 30 mt (code: 314-180/16)

SFP 1000 Base-LX


1300/1310nm
Avago AFCT - 5715LZ
Optical LC Connector

Single Mode Fiber LC-LC


L = 5 mt (code: 314-180/17)
L = 30 mt (code: 314-180/18)

(a)

Fiber Optic

NSN P/N

597-526/98

SFP Electrical Module

SFP 1000 Base-T


Avago ABCU - 5710RZ

443-015/11

RJ45 Connector

(a) = THIS CONNECTOR IS SUPPLIED WITH THE KIT 597-526/94 to 97


(b) = THIS CABLE IS PROVIDED WITH THE INSTALLATION MATERIAL

Figure 30

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SPF Optical/Electrical Module

63

IDU installation

IDU HW Install

3.2.9

Handset (P/N 634-901/24)

RJ45 CONNECTOR

HANDSET
(634-901/24)

Figure 31

3.2.10

Handset

STM-1 Optical/Electrical Mini I/O Unit (P/N 612-315/25 and P/N 612315/20)

SC connector
STM-1
Optical
OUTPUT

INPUT

BNC connector
STM-1 Electrical

OUTPUT

Figure 32

64

INPUT

STM-1 Optical/Electrical Mini I/O Unit layout connectors

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IDU HW Install

3.2.10.1

IDU installation

STM-1 Optical/Electrical signal connections


Connector

Pin Connector

SC Duplex Female OUT


Fiber
IN

Signal type
Output

Description
STM-1 output
(optical)

Input

STM-1 input
(optical)

Table 42

STM-1 Optical connectors

Connector
BNC Female

Pin Connector
TX

Signal type
Output

Description
STM-1 output
(electrical)

RX

Input

STM-1 input
(electrical)

Table 43

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STM-1 Electrical connectors

65

IDU installation

3.2.11

IDU HW Install

Wideband Modem (P/N 612-315/02 for SVR 1.1 and P/N 612-315/30
for SVR 1.2/1.3)

Status LED
ODU
connection

Figure 33

3.2.11.1

Wideband Modem Unit connectors layout

ODU Connection (IF)


Connector
TNC coaxial

Pin Connector

Signal type

Center

I/O

350 MHz TX IF / 140 MHz


RX IF / -48 VDC

Shield

N/A

Shield / Chassis GND

Female

Table 44

66

Description

IF/ODU connector

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IDU HW Install

Patch Panel installation

4 Patch Panel installation


The Patch panels have been developed to interface the 16 or 21 E1 tributaries.
The type of output connectors at the request user side distinguishes the types of Patch
panel developed. The following versions are available:

Patch panel microcoax (1.0/2.3)

Figure 34

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Patch panel microcoax (1.0/2.3)

67

Patch Panel installation

IDU HW Install

Patch panel BNC

Figure 35

Patch panel IDC

Figure 36

Patch panel (BNC)

Patch panel (IDC)

Patch panel RJ45

Figure 37

Patch panel (RJ45)

The various Patch panel versions can be mounted on standard 19" racks.

68

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Patch Panel installation

Figure 38

Patch panel 16 channels (BNC)

Figure 39

Patch panel 21 channels (BNC)

Figure 40

Patch panel 16 and 21 channels (1.0/2.3)

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69

Patch Panel installation

IDU HW Install

g All types of Patch panels are provided at the back with a faston-female terminated
ground cord which must be connected to the fastons on the ground bars of the
racks.

4.1

BNC patch panels


These Patch panels, both in the 16 and 21 channel version, can be installed in the 19"
rack with 4 caged nuts and M6 standard screws.

4.2

1.0/2.3 and RJ45 patch panels


These patch panels need a mechanical support for fastening to the rack (frame).

Figure 41

Frame for 1.0/2.3 and RJ45 connector Patch panel

The bottom plate of the frame is provided with slits housing the fastening tabs present
on the Patch panels.
The 1.0/2.3 connector Patch panel are provided on the front panel with two unloosable.

g Screw the cited screws in an alternate manner a bit at a time in order that the Patch
panel seats straight onto the frame.

70

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IDU HW Install

Patch Panel installation

Figure 42

4.3

Patch panel 1.0/2.3 front unloosable screws

Patch Panel installation in ETSI N3 rack


The supplied Adapter kit is used to fasten the Patch panels on the ETSI N3 rack. The kit
consists of two steel brackets which, when applied to the Patch panels adapt the fastening configuration from standard 19" to standard N3.

Figure 43

19" - N3 adapter kit

To mount the 19" - N3 adapter kit operate as follows:


1. Mount the caged nuts onto the square holes on the bracket side containing the
folded steel sheet.

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Patch Panel installation

IDU HW Install

Figure 44

Adapter detail

2. Use screws M6 to screw-fasten the adapting bracket behind the flanges of the Patch
panel.

Figure 45

Adapter installation (front side)

3. The brackets so screw-fastened shall realise the shape and the right configuration
for fastening the Patch panels onto the ETSI racks.

Figure 46

Adapter installation (rear side)

4. Mount the Patch panel in the ETSI rack by using the standard caged nuts and M6
screws.

72

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Patch Panel installation

Figure 47

A25000-A0300-F031-02-76P1
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Detail of an adapting bracket mounted on rack N3

73

Connections between the patch panel and the IDU

IDU HW Install

5 Connections between the patch panel and


the IDU
The Patch panels are connected to the FlexiHybrid equipment with the specific supplied
cables.
According to the different configurations (16xE1, 32xE1, 42xE1 and 63xE1) with the
1.0/2.3 microcoax, RJ45, IDC Patch Panel (as shown in Figure 48) or with the BNC
Patch Panel (as shown in Figure 49) connect:

one end of the supplied cables to the connectors placed in the back panel of the
patch panel (as shown in paragraph 5.1 or 5.2 according to the patch panel version);
the other end of the supplied cables to the E1 connectors placed on the front panel
of the IDU units (as shown in paragraph 5.3).

Figure 48

74

Cabling with FlexiHybrid and Patch panel (1.0/2.3 coax, RJ45 and IDC connectors)

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IDU HW Install

Connections between the patch panel and the IDU

Figure 49

5.1

Cabling with FlexiHybrid and Patch panel (BNC connectors)

16-channel patch panel


It implements two RJ45 cables for channels 1 and 2, and one high-density 60-pin cable
for channels 3...16.

Figure 50

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Patch panel 16 channels: channel cable termination (from right: cable ch1
- cable ch2 - cable ch3...ch16)

75

Connections between the patch panel and the IDU

5.2

IDU HW Install

21-channel patch panel


It implements two high-density 60-pin cables, the first for channels 1...14 and the second
for channels 15...21.

Figure 51

5.3

Patch panel 21 channels: channel cable termination (from right: cable ch


1...14 - cable ch 15...21)

E1 connectors on the front panels of the IDU units

RJ48C connector
E1 (Channel 1)

Molex LHF Matrix 50


connector E1
(Channel from 3 to 16)

RJ48C connector
E1 (Channel 2)

Figure 52

76

I/O Master (Standard, Standard2, Enhanced and Enhanced2) unit layout


E1 connectors

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IDU HW Install

Connections between the patch panel and the IDU

RJ48C connector
E1 (Channel 1)
RJ48C connector
E1 (Channel 2)

Figure 53

Gigabit Ethernet / Gigabit Enhanced Ethernet Master I/O unit layout E1


connectors

Molex LHF Matrix 50


connector E1
(Channel from 1 to 14)
Molex LHF Matrix 50
connector E1
(Channel from 15 to 28)
Molex LHF Matrix 50
connector E1
(Channel from 29 to 42)

Figure 54

42xE1 Master I/O unit layout E1 connectors

Molex LHF Matrix 50


connector E1
(Channel from 3 to 16)
RJ48C connector
E1 (Channel 2)
RJ48C connector
E1 (Channel 1)

Figure 55

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16 E1 Expansion I/O unit layout E1 connectors

77

Connections between the patch panel and the IDU

Molex LHF Matrix 50


connector E1
(Channel from 1 to 14)

Figure 56

78

IDU HW Install

Molex LHF Matrix 50


connector E1
(Channel from 15 to 21)

21x E1 Expansion I/O unit layout E1 connectors

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IDU HW Install

Patch panel external connections

6 Patch panel external connections


The external connections of the patch panels (the connections to the station equipment)
are carried out on the front panel.

6.1

1.0/2.3 and BNC patch panels


The E1 connectors are numbered from # 1 to # 16 (or to # 21 according to the type of
patch panel) starting from the left side.
The upper connector is named Tx (input).
The lower connector is named Rx (output).

6.2

RJ45 patch panels


The RJ45 E1 connectors are numbered from CH1 to CH16 (or to CH21 according to
the type of patch panel) (refer to Figure 57).

Figure 57

6.3

Front panel of the RJ45 patch panel

IDC patch panels


The E1 connections are numbered from # 1 to # 16 (or to # 21 according to the type of
patch panel) starting from the left side (refer to Figure 58).

Figure 58

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Front panel of the IDC patch panel

79

Braided coaxial cable installation

IDU HW Install

7 Braided coaxial cable installation


7.1

Typical connection

Figure 59

80

Typical connection

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IDU HW Install

Braided coaxial cable installation

7.2

Grounding connections

Figure 60

Grounding connection

a) For the fixing of the braided coaxial cable refer to par. 7.3.
b) The standard provision foresees a single grounding kit to be installed before the
cable input into the equipment room/shelter. Further possible grounding kits are
provided on request.
c) This cable is provided with the installation material.
d) For the fixing of the ground plate refer to par. 7.4.
e) Optional item, if required must be provided with installation material.

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81

Braided coaxial cable installation

7.3

IDU HW Install

Typical fixing

Figure 61

Typical fixing

a) N 10 external black tie, for the fixing of the cable running on the pole, are included
in the installation kit (314-205/76).
b) Material to be adopted according to the installation requirements, is not included in
the installation material, if required must be separately provided, refer to par. 7.4 for
the recommended spacing.

82

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IDU HW Install

Braided coaxial cable installation

7.4

Recommended clamp spacing for braided coaxial cable


Clamp spacing recommendation is based on the guidelines stated in EIA Standard RS222 (Structural Standards for Steel Antenna Towers and Antenna Supporting Structures) and BSI CP3 (Code of Basic Data for the Design of Buildings, Wind Loading).
Geographical location, as well as height of tower/must, to which the clamps are
attached, may have a significant impact on installation conditions.
Therefore, unless otherwise specified, the assumptions made to define the maximum
clamp spacing are the following:

Tower height 45m


1/2 radial ice
Clamps properly installed and tightened

Based on the above conditions, the recommended MAXIMUM CLAMP SPACING for
Braided Coaxial Cable type CNT 300FR (Andrew) and INC48 (INTERCOND) is 0.5m.

7.5

Pole fixing of the grounding plate kit - 332-309/91


(on request)

Figure 62

Pole fixing of the grounding plate kit - 332-309/91 (on request)

a) These materials are included in 332-309/91.


b) These materials are provided with installation kit 314-205/76.
c) This cable is provided with the installation material.

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83

Braided coaxial cable installation

7.6

IDU HW Install

Fixing on the rack (standard)

Figure 63

Fixing on the rack (standard)

a) This material is included in the kit 597-526/94 to 97.

84

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IDU HW Install

Assembling Indoor accessories

8 Assembling Indoor accessories


8.1

RJ45 Shielded Connector (422-053/63) with Cable


(106-041/12 or 106-041/76 or 106-041/13)

Put the protection plastic shell of the connector over the cable.

Unsheath the cable as shown in the figure.

Bend back the braided shield over the cable sheath and remove the tinfoil shield.

Separate the pairs and make the wires as parallel as possible.

Cut the wires with accuracy as shown in figure by means of the provided tool 236100/17.

Insert the cable into the connector taking care each single wire is properly placed.

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85

Assembling Indoor accessories

IDU HW Install

Push the wires in position.


The connector transparency allows to verify the correctness of the operation.

86

Insert the connector in the crimping matrix of the tool and crimp the connector executing the proper pressure until the limit.

Remove the exceeding shield.

Put the plastic shell over the connector.

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IDU HW Install

Assembling Indoor accessories

8.2

BNC Coaxial Plug

Insert the Ferrule over the cable and cut the cable Sheath, Braid, Dielectric and
Central Conductor according to the measurements indicated here below.

Introduce the dielectric Central Conductor until resting, crimp by Crimp Tool.

Introduce the Central Conductor in the BNC Coaxial Plug until the central Conductor
blocks, arrange the Braid on Plug Body and push the Ferrule until it rests against the
plug and crimp by Crimp Tool.

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Special tools

IDU HW Install

9 Special tools
Item

Code

Description

Coaxial
Plug

RJ45
Connector

Braided coaxial
cable
(104-009/50-51)

See
Figure

236-100/40

Crimping tool

Figure 64

236-100/17

Crimping tool

Figure 65

236-100/39

Cable stripping tool

Figure 66

236-100/50

Strap Plier

Figure 67

Table 45

Special tools

Figure 64

88

Crimping tool for coaxial plug

A25000-A0300-F031-02-76P1
Issue: 2 Issue date: January 2010

IDU HW Install

Special tools

Figure 65

Crimping tool (236-100/17) for RJ45 connector

Figure 66

Cable stripping tool (236-100/39) for grounding kit

A25000-A0300-F031-02-76P1
Issue: 2 Issue date: January 2010

89

Special tools

IDU HW Install

Figure 67

90

Strap plier (236-100/50)

A25000-A0300-F031-02-76P1
Issue: 2 Issue date: January 2010