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Installation of the sprockets

IM

A NO

HYP

ER

4 0 0 kg /c

Tightening torque:
30 - 50 Nm {261 - 434 in. lbs.}

AN

CK
LO

J AP

25

CS-M750 (aQ)

For installation of the sprockets, use


the special tool (TL-HG16) to tighten
the lock ring.

Lock ring

- C

Rear Drive System

Lock ring spacer

DE
L I

For each sprocket, the


surface that has the group
mark should face outward
and be positioned so that
the wider part of each
sprocket and the A part
(where the groove width is
wide) of the freewheel
body are aligned.

Replacement of the freewheel body

CS-M750 (as)

T 4268

SI-R650F

. PA

Technical Service Instructions

.S

03.8.29 6:06 PM

R650-En

Lock ring spacer

Lock ring

A
H

IM

HYP

A NO

ER

4 0 0 kg /c

CK
LO

Wide part

CS-M750 (ap)

Lock ring spacer

Disassembly

SM-SP17

HYP

ER

4 0 0 kg /c

CK
LO

SM-SP17

25

Bottom bracket guide

T 4268

CN-HG73

A NO

. PA

CN-HG93

IM

.S

Chain

Indicator

Gear shifting operation

Both lever (A) and lever (B) always return to the initial position when
they are released after shifting. When operating one of the levers,
always be sure to turn the crank arm at the same time.

Sprocket spacers (2.56 mm)

CS-HG70-9

Lock ring spacer

To shift from a small sprocket to a larger sprocket


To shift one step only, press lever
(A) to the (1) position. To shift two
steps at one time, press to the (2)
position.
A maximum three-step shift can be
made in this manner.

Lock ring

IM

A NO

HYP

ER

- C

4 0 0 kg /c

DE
L I

AN

CK
LO

J AP

.S

. PA

T 4268

25

Specifications

4. After checking that the indicator needle

Lever (A) initial position

is at the left edge, install the indicator


as shown in the illustration.

5. Check the operation of the indicator. If it does not operate

Rear Derailleur
Model number

RD-M750

Type

RD-M570

SGS

GS

Gears
Total capacity

43T

Press lever (B) once to shift one


step from a larger to a smaller
sprocket.

Chain length on bicycles with rear suspension

9
33T

43T

Largest sprocket

34T

34T

34T

Smallest sprocket

11T

11T

11T

Front chainwheel tooth difference

22T

22T

22T

Cassette sprocket tooth combination


Group name

Gears

Tooth combination

CS-M750

as

11, 13, 15, 17, 20, 23, 26, 30, 34T

CS-M750

aQ

11, 12, 14, 16, 18, 21, 24, 28, 32T

CS-M750

ap

12, 14, 16, 18, 20, 23, 26, 30, 34T

CS-HG70-9

ar

11, 12, 14, 16, 18, 21, 24, 28, 32T

correctly, re-install the indicator while taking particular note of


steps 3. to 4.

To shift from a large sprocket to a smaller sprocket

SGS

Model number

shown in the illustration.

Lever (B)

AN

9
CS-HG70-9

Indicator set screws

2. Remove the indicator unit as

Lock ring

J AP

9
CS-M750

Tightening torque : 0.3 - 0.5 Nm {3 - 4 in. lbs.}

ac -14T

FH-M570

Cassette sprocket

indicator.

times to set the lever to the


highest position.

- C

Gears

1. Remove the two indicator set screws which are securing the

3. Operate lever (B) at least eight

DE
L I

FH-M750

Assembly
10 mm Allen key
(TL-WR37)

Note: Do not attempt to


disassemble the
freewheel body, because it
may result in a malfunction.

TL-HG16

Sprocket spacers (2.56 mm)

Freehub

Disassembly and reassembly should only be carried out when


replacing the indicator.

Tightening torque :
35 - 50 Nm {305 - 434 in. lbs.}

SGS

RD-M570

SGS / GS

25

RD-M750

Type

T 4268

Rear derailleur

. PA

SP40 sealed

.S

SP40 sealed

ST-M570 / SL-M570

AN

ST-M750 / SL-M750

The groove is
wide at one
place only.

Replacement of the shifting lever unit


and indicator
Removal of the indicator

Disassembly

Tool
(TL-SR20)

J AP

Outer casing

DEORE LX

Freewheel body fixing bolt

- C

Rapidfire M9 (Shifting lever)

DEORE XT

Freewheel body

Lock ring
S

DE
L I

In order to realize the best performance, we recommend that the following combination be
used.
Series

To replace the sprockets, use the


special tool (TL-HG16) and TL-SR20
to remove the lock ring.

After removing the hub


axle, remove the freewheel
body fixing bolt (inside
the freewheel body),
and then replace the
freewheel body.

The length of A will vary depending on the movement of the


rear suspension. Because of this, an excessive load may
be placed on the drive system if the chain length is too
short. Set the length of the chain by adding two links to the
chain when the rear suspension is at a position where
dimension "A" is longest and the chain is on the largest
sprocket and the largest chainring. If the amount of
movement of the rear suspension is large, the slack in the
chain
may not be taken up properly when the chain is on the
smallest chainring and smallest sprocket.

Chain

Largest
sprocket

Replacement of the shifting lever unit


Disassembly and reassembly should only be carried out when
replacing the shifting lever unit.

Largest
chainring
Lever (B)

1. Loosen the cable fixing bolt (nut) of the rear derailleur, and then
pull the inner cable out of the shifting lever unit in the same way
as when installing the inner cable.

A'

2. Carry out steps 1 - 2 for replacement


of the indicator.

Add 2 links (with the chain on


both the largest sprocket and
the largest chainring)

3. Remove the three shifting lever


mounting screws, and then remove
the shifting lever unit as shown in the
illustration.
Tightening torque :
0.5 - 0.8 Nm {4 - 7 in. lbs.}

SIS Adjustment
Shifting lever
Model number

ST-M750 / SL-M750

Gears

ST-M570 / SL-M570

Freehub
Model number
Gears
No. of spoke holes

FH-M750

FH-M570

36 / 32

36 / 32

1. Top adjustment
Turn the top adjustment
screw to adjust so that the
guide pulley is in line with
the outer line of the
smallest sprocket when
looking from the rear.

Outer line of
smallest sprocket

Guide pulley

Top adjustment
screw

Note regarding the sealed cap with


tongue, rubber shield and outer
casing adjustment barrel cover
1. The sealed cap with tongue and
the rubber shield should be
installed to the outer casing
stopper of the frame.

Be careful not to bend

Rubber shield

Sealed cap with tongue

2. Pass the outer casing through the


outer casing adjustment barrel
cover. At this time, check that the
outer casing fits securely into the
outer casing holder on the rear
derailleur side.

Shifting lever mounting screws


Outer casing adjustment
barrel cover

4. To assemble, align the shifting lever unit and the brake lever
bracket and then secure the shifting lever mounting screws.

5. Carry out steps 3 - 4 for replacement of the indicator.


Outer casing

Outer casing
adjustment barrel cover

Rubber
shield

Rubber shield

Outer casing
holder

2. Connecting and securing the inner cable

Installation of the rear derailleur


When installing, be careful that deformation is not caused by the B-tension adjustment screw coming into
contact with the dropout tab.
Bracket spindle Tightening torque :
8 - 10 Nm {70 - 86 in. lbs.}

Lever (B)

Operate lever (B) eight times or


more, and check on the indicator
that the lever is at the highest
position. Then remove the inner
hole cover and connect the inner cable.

Connect the cable to the rear derailleur and, after taking up the
initial slack in the cable, re-secure to the front derailleur as shown
in the illustration.
Note: Be sure that the cable is
securely in the groove.

Inner cable
B-tension
adjustment screw

Pull

Groove

Tightening torque :
0.3 - 0.5 Nm {3 - 4 in. lbs.}

Outer casing
adjustment barrel

3. Low adjustment

Dropout tab

Inner hole cover

Turn the low adjustment screw


so that the guide pulley moves
to a position directly in line with
the largest sprocket.

Outer casing
adjustment
barrel

Largest
sprocket

Inserting the inner cable

Install the brake lever in a position where it will not obstruct


brake operation. Do not use in a combination which causes
brake operation to be obstructed.

SL-M750 /
SL-M570

ST-M750 /
ST-M570
5 mm Allen key

Use a handlebar grip with a maximum


outer diameter of 32 mm.

Cutting the outer casing


When cutting the outer casing, cut the
opposite end to the end with the marking.
After cutting the outer casing, make the
end round so that the inside of the hole
has a uniform diameter.
Attach the same outer
end cap to the cut end of
the outer casing.

5 mm Allen key

Low adjustment
screw

Tighten the outer casing adjustment


barrel until the chain returns to the
2nd sprocket. (clockwise)

Loosen the outer casing adjustment barrel


until the chain touches the 3rd sprocket
and makes noise. (counter clockwise)

* Turn the outer casing adjustment


barrel together with the outer casing
adjustment barrel cover.

* Turn the outer casing adjustment


barrel together with the outer casing
adjustment barrel cover.

4. How to use the B-tension adjustment screw

Outer end cap

Tightening torque :
5 Nm
{44 in. lbs.}

Guide pulley

Insert the inner cable into the outer casing from the end with the
marking on it. Apply grease from the end with the marking in
order to maintain cable operating efficiency.

Marking

Tightening torque :
6 - 8 Nm
{53 - 69 in. lbs.}

When no
sound at all
is heard

Inner hole cover

Install the inner hole cover by turning it


as shown in the illustration until it stops.
Do not turn it any further than this,
otherwise it may damage the screw
thread.

SL-M750 / SL-M570

Do not disassemble the


indicator and shifting lever unit,
as this may damage them or
cause mis-operation.

Operate the shifting lever several times to move the chain to the
2nd sprocket. Then, while pressing the lever just enough to take
up the play in the lever, turn the crank arm.
When shifting
to 3rd

Tightening torque :
5 - 7 Nm {44 - 60 in. lbs.}

5 mm Allen key

Installation of the lever

5. SIS Adjustment

Mount the chain on the smallest chainring and the largest


sprocket, and turn the crank arm backward. Then turn the
B-tension adjustment
Largest sprocket
Smallest sprocket
screw to adjust the guide
2
2
pulley as close to the
sprocket as possible but not
so close that it touches.
Next, set the chain to the
smallest sprocket and
1 2
repeat the above to make
1
sure that the pulley does
B-tension
not touch the sprocket.
adjustment screw
1

Best setting
The best setting is when the shifting lever is
operated just enough to take up the play and the
chain touches the 3rd sprocket and makes noise.

This service instruction explains how to use and maintain the


Shimano bicycle parts which have been used on your new bicycle.
For any questions regarding your bicycle or other matters which
are not related to Shimano parts, please contact the place of
purchase or the bicycle manufacturer.

* Return the lever to its original position (the position where


the lever is at the 2nd sprocket setting and it has been released) and
then turn the crank arm clockwise. If the chain is touching the 3rd
sprocket and making noise, turn the outer casing adjustment barrel
clockwise slightly to tighten it until the noise stops and the chain runs
smoothly.

For the best SIS performance, periodically lubricate all


power-transmission parts.

These service instructions are


printed on recycled paper.

One Holland, Irvine, California 92618, U.S.A. Phone: +1-949-951-5003


Industrieweg 24, 8071 CT Nunspeet, The Netherlands Phone: +31-341-272222
3-77 Oimatsu-cho, Sakai, Osaka 590-8577, Japan
Please note: specifications are subject to change for improvement without notice. (English)
Apr. 2003 by Shimano Inc. XBC SZK Printed in Japan

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