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Page 2
Step:

1 12:56pm

Oct 2,2015

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest)

Design Internal Temperature
Type of Hydrotest
Hydrotest Position

100.00 psig
200 F
not Specified
Horizontal

Projection of Nozzle from Vessel Top

0.0000 in.

Projection of Nozzle from Vessel Bottom

0.0000 in.

Minimum Design Metal Temperature

Type of Construction

-20 F
Welded

Special Service

None

Degree of Radiography

RT 1

Use Higher Longitudinal Stresses (Flag)

Select t for Internal Pressure (Flag)

Select t for External Pressure (Flag)

Select t for Axial Stress (Flag)

Select Location for Stiff. Rings (Flag)

Consider Vortex Shedding

Perform a Corroded Hydrotest

Is this a Heat Exchanger

No

User Defined Hydro. Press. (Used if > 0)

0.0000 psig

User defined MAWP

0.0000 psig

User defined MAPnc

0.0000 psig

Load Case 1

NP+EW+WI+FW+BW

Load Case 2

NP+EW+EE+FS+BS

Load Case 3

NP+OW+WI+FW+BW

Load Case 4

NP+OW+EQ+FS+BS

Load Case 5

NP+HW+HI

Load Case 6

NP+HW+HE

Load Case 7

IP+OW+WI+FW+BW

Load Case 8

IP+OW+EQ+FS+BS

Load Case 9

EP+OW+WI+FW+BW

Load Case 10

EP+OW+EQ+FS+BS

Load Case 11

HP+HW+HI

Load Case 12

HP+HW+HE

Load Case 13

IP+WE+EW

Load Case 14

IP+WF+CW

Load Case 15

IP+VO+OW

Load Case 16

IP+VE+EW

Load Case 17

NP+VO+OW

Load Case 18

FS+BS+IP+OW

Load Case 19

FS+BS+EP+OW

Wind Design Code

Basic Wind Speed
Surface Roughness Category
Importance Factor
Type of Surface
Base Elevation
Percent Wind for Hydrotest

ASCE-7 93
[V]

70.000 mile/hr
C: Open Terrain
1.0
Moderately Smooth
0.0000 ft.
33.0

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Input Echo :

Step:

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Oct 2,2015

Using User defined Wind Press. Vs Elev.

Damping Factor (Beta) for Wind (Ope)

0.0100

Damping Factor (Beta) for Wind (Empty)

0.0000

Damping Factor (Beta) for Wind (Filled)

0.0000

Seismic Design Code

UBC 94

UBC Seismic Zone (1=1,2=2a,3=2b,4=3,5=4)

0.000

UBC Importance Factor

1.000

UBC Soil Type

S1

UBC Horizontal Force Factor

3.000

UBC Percent Seismic for Hydrotest

0.000

Design Nozzle for Des. Press. + St. Head

Consider MAP New and Cold in Noz. Design

Consider External Loads for Nozzle Des.

Use ASME VIII-1 Appendix 1-9

Material Database Year

Current w/Addenda or Code Year

Configuration Directives:

Do not use Nozzle MDMT Interpretation VIII-1 01-37

No

Use Table G instead of exact equation for "A"

Yes

Shell Head Joints are Tapered

Yes

Compute "K" in corroded condition

Yes

Use Code Case 2286

No

Use the MAWP to compute the MDMT

Using Metric Material Databases, ASME II D

Yes
No

Complete Listing of Vessel Elements and Details:

Element From Node

10

Element To Node

20

Element Type

Elliptical

Description
Distance "FROM" to "TO"

0.1667 ft.

Inside Diameter

60.000 in.

Element Thickness

0.5000 in.

Internal Corrosion Allowance

Nominal Thickness
External Corrosion Allowance
Design Internal Pressure
Design Temperature Internal Pressure
Design External Pressure

0.06250 in.
0.0000 in.
0.06250 in.
120.00 psig
200 F
15.000 psig

Design Temperature External Pressure

200 F

Effective Diameter Multiplier

1.2

Material Name

SA-240 316L

Allowable Stress, Ambient

16700. psi

Allowable Stress, Operating

14200. psi

Allowable Stress, Hydrotest

23750. psi

Material Density

0.2900 lb./cu.in.

P Number Thickness

0.0000 in.

Yield Stress, Operating

21300. psi

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Input Echo :

Page 4
Step:

External Pressure Chart Name

UNS Number
Product Form

1 12:56pm

Oct 2,2015

HA-4
S31603
Plate

Efficiency, Longitudinal Seam

1.0

Efficiency, Circumferential Seam

1.0

Elliptical Head Factor

2.0

--------------------------------------------------------------------

Element From Node

20

Element To Node

30

Element Type

Cylinder

Description
Distance "FROM" to "TO"

4.0000 ft.

Inside Diameter

60.000 in.

Element Thickness

0.5000 in.

Internal Corrosion Allowance

Nominal Thickness
External Corrosion Allowance
Design Internal Pressure
Design Temperature Internal Pressure
Design External Pressure

0.06250 in.
0.0000 in.
0.06250 in.
120.00 psig
200 F
15.000 psig

Design Temperature External Pressure

200 F

Effective Diameter Multiplier

1.2

Material Name
Efficiency, Longitudinal Seam

SA-240 316L
1.0

Efficiency, Circumferential Seam

1.0

--------------------------------------------------------------------

Element From Node

30

Element To Node

40

Element Type

Elliptical

Description
Distance "FROM" to "TO"

0.1667 ft.

Inside Diameter

60.000 in.

Element Thickness

0.5000 in.

Internal Corrosion Allowance

Nominal Thickness
External Corrosion Allowance
Design Internal Pressure
Design Temperature Internal Pressure
Design External Pressure

0.06250 in.
0.0000 in.
0.06250 in.
120.00 psig
200 F
15.000 psig

Design Temperature External Pressure

200 F

Effective Diameter Multiplier

1.2

Material Name

SA-240 316L

Efficiency, Longitudinal Seam

1.0

Efficiency, Circumferential Seam

1.0

Elliptical Head Factor

2.0

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PV Elite 2015 Licensee: SPLM Licensed User

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Page 5

Internal Pressure Calculations :

Step:

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Oct 2,2015

Element Thickness, Pressure, Diameter and Allowable Stress :

Nominal | Total Corr|

Element | Allowable |

From| To | + Liq. Hd | Thickness | Allowance |

Diameter | Stress(SE)|

| Int. Press |

psig

in.

in.

in.

psi

--------------------------------------------------------------------------10| 20|

120.000 |

... |

0.12500 |

60.0000 |

14200.0 |

20| 30|

120.000 |

... |

0.12500 |

60.0000 |

14200.0 |

30| 40|

120.000 |

... |

0.12500 |

60.0000 |

14200.0 |

Element Required Thickness and MAWP :

From| To |
|

Design |

M.A.W.P. |

M.A.P. |

Minimum |

Required |

Pressure | Corroded | New & Cold | Thickness | Thickness |

psig

psig

psig

in.

in.

---------------------------------------------------------------------------10| 20|

120.000 |

175.815 |

277.870 |

0.50000 |

0.37856 |

20| 30|

120.000 |

175.815 |

275.578 |

0.50000 |

0.38034 |

30| 40|

120.000 |

175.815 |

277.870 |

0.50000 |

0.37856 |

175.815

275.577

Minimum

MAWP: 175.815 psig, limited by: Elliptical Head.

Internal Pressure Calculation Results :

ASME Code, Section VIII, Division 1, 2013

Elliptical Head From 10 To 20 SA-240 316L at 200 F

Material UNS Number:

S31603

Required Thickness due to Internal Pressure [tr]:

= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (120.000*60.1250*0.997)/(2*14200.00*1.00-0.2*120.000)
= 0.2536 + 0.1250 = 0.3786 in.

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*14200.00*1.00*0.3750)/(0.997*60.1250+0.2*0.3750)
= 177.400 psig

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*16700.00*1.00*0.5000)/(1.000*60.0000+0.2*0.5000)
= 277.870 psig

Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(Kcor*D+0.2*t))/(2*E*t)
= (120.000*(0.997*60.1250+0.2*0.3750))/(2*1.00*0.3750)
= 9605.415 psi

Straight Flange Required Thickness:

PV Elite 2015 Licensee: SPLM Licensed User

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Internal Pressure Calculations :

= (P*R)/(S*E-0.6*P) + c

Step:

3 12:56pm

Oct 2,2015

per UG-27 (c)(1)

= (120.000*30.0625)/(14200.00*1.00-0.6*120.000)+0.125
= 0.380 in.

Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (14200.00 * 1.00 * 0.3750 )/(30.0625 + 0.6 * 0.3750 )
= 175.815 psig

Factor K, corroded condition [Kcor]:

= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))^(2))/6
= ( 2 + ( 60.125/( 2 * 15.062 ))^(2))/6
= 0.997237

Percent Elongation per UHA-44 (75*tnom/Rf)*(1-Rf/Ro) 3.589 %

Note: Please Check Requirements of Table UHA-44 for Elongation limits.

SA-240 316L, Min Metal Temp without impact per UHA-51: -320 F

Cylindrical Shell From 20 To 30 SA-240 316L at 200 F

Material UNS Number:

S31603

Required Thickness due to Internal Pressure [tr]:

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (120.000*30.0625)/(14200.00*1.00-0.6*120.000)

= 0.2553 + 0.1250 = 0.3803 in.

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (14200.00*1.00*0.3750)/(30.0625+0.6*0.3750)
= 175.815 psig

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (16700.00*1.00*0.5000)/(30.0000+0.6*0.5000)
= 275.578 psig

Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(R+0.6*t))/(E*t)
= (120.000*(30.0625+0.6*0.3750))/(1.00*0.3750)
= 9692.000 psi

Percent Elongation per UHA-44 (50*tnom/Rf)*(1-Rf/Ro) 0.826 %

Note: Please Check Requirements of Table UHA-44 for Elongation limits.

SA-240 316L, Min Metal Temp without impact per UHA-51: -320 F

Elliptical Head From 30 To 40 SA-240 316L at 200 F

Material UNS Number:

S31603

Required Thickness due to Internal Pressure [tr]:

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Internal Pressure Calculations :

Step:

3 12:56pm

Oct 2,2015

= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)

= (120.000*60.1250*0.997)/(2*14200.00*1.00-0.2*120.000)
= 0.2536 + 0.1250 = 0.3786 in.

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*14200.00*1.00*0.3750)/(0.997*60.1250+0.2*0.3750)
= 177.400 psig

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*16700.00*1.00*0.5000)/(1.000*60.0000+0.2*0.5000)
= 277.870 psig

Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(Kcor*D+0.2*t))/(2*E*t)
= (120.000*(0.997*60.1250+0.2*0.3750))/(2*1.00*0.3750)
= 9605.415 psi

Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c

per UG-27 (c)(1)

= (120.000*30.0625)/(14200.00*1.00-0.6*120.000)+0.125
= 0.380 in.

Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)

= (14200.00 * 1.00 * 0.3750 )/(30.0625 + 0.6 * 0.3750 )

= 175.815 psig

Factor K, corroded condition [Kcor]:

= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))^(2))/6
= ( 2 + ( 60.125/( 2 * 15.062 ))^(2))/6
= 0.997237

Percent Elongation per UHA-44 (75*tnom/Rf)*(1-Rf/Ro) 3.589 %

Note: Please Check Requirements of Table UHA-44 for Elongation limits.

SA-240 316L, Min Metal Temp without impact per UHA-51: -320 F

Elements Suitable for Internal Pressure.

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Page 8

External Pressure Calculations :

Step:

4 12:56pm

Oct 2,2015

External Pressure Calculation Results :

ASME Code, Section VIII, Division 1, 2013

Elliptical Head From 10 to 20 Ext. Chart: HA-4 at 200 F

Elastic Modulus from Chart: HA-4 at 200 F

0.272E+08 psi

Results for Maximum Allowable External Pressure (MAEP):

Tca

OD

D/t

Factor A

0.375

60.88

162.33

0.0008556

8084.65

EMAP = B/(K0*D/t) = 8084.6475/(0.9000 *162.3333 ) = 55.3364 psig

Results for Required Thickness (Tca):

Tca

OD

D/t

Factor A

0.163

60.88

374.04

0.0003713

5049.90

EMAP = B/(K0*D/t) = 5049.8994/(0.9000 *374.0449 ) = 15.0009 psig

Check the requirements of UG-33(a)(1) using P = 1.67 * External Design

pressure for this head.

Material UNS Number:

S31603

Required Thickness due to Internal Pressure [tr]:

= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)

= (25.050*60.1250*0.997)/(2*14200.00*1.00-0.2*25.050)
= 0.0529 + 0.1250 = 0.1779 in.

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= ((2*S*E*t)/(Kcor*D+0.2*t))/1.67 per Appendix 1-4 (c)
= ((2*14200.00*1.00*0.3750)/(0.997*60.1250+0.2*0.3750))/1.67
= 106.228 psig

Maximum Allowable External Pressure [MAEP]:

= min( MAEP, MAWP )
= min( 55.34 , 106.2275 )
= 55.336 psig

Thickness requirements per UG-33(a)(1) do not govern the required

thickness of this head.

Cylindrical Shell From 20 to 30 Ext. Chart: HA-4 at 200 F

Elastic Modulus from Chart: HA-4 at 200 F

0.272E+08 psi

Results for Maximum Allowable External Pressure (MAEP):

Tca

OD

SLEN

D/t

0.375

60.88

62.00

162.33

L/D

Factor A

1.0185 0.0006408 7522.00

EMAP = (4*B)/(3*(D/t)) = (4*7522.0029 )/(3*162.3333 ) = 61.7824 psig

Results for Required Thickness (Tca):

Tca

OD

SLEN

D/t

L/D

Factor A

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Page 9

External Pressure Calculations :

0.203

60.88

62.00

Step:

300.56

4 12:56pm

Oct 2,2015

1.0185 0.0002486 3381.48

EMAP = (4*B)/(3*(D/t)) = (4*3381.4751 )/(3*300.5633 ) = 15.0006 psig

Results for Maximum Stiffened Length (Slen):

Tca

OD

SLEN

D/t

0.375

60.88

272.10

162.33

L/D

Factor A

4.4698 0.0001344 1827.67

EMAP = (4*B)/(3*(D/t)) = (4*1827.6696 )/(3*162.3333 ) = 15.0117 psig

Elliptical Head From 30 to 40 Ext. Chart: HA-4 at 200 F

Elastic Modulus from Chart: HA-4 at 200 F

0.272E+08 psi

Results for Maximum Allowable External Pressure (MAEP):

Tca

OD

D/t

Factor A

0.375

60.88

162.33

0.0008556

8084.65

EMAP = B/(K0*D/t) = 8084.6475/(0.9000 *162.3333 ) = 55.3364 psig

Results for Required Thickness (Tca):

Tca

OD

D/t

Factor A

0.163

60.88

374.04

0.0003713

5049.90

EMAP = B/(K0*D/t) = 5049.8994/(0.9000 *374.0449 ) = 15.0009 psig

Check the requirements of UG-33(a)(1) using P = 1.67 * External Design

pressure for this head.

Material UNS Number:

S31603

Required Thickness due to Internal Pressure [tr]:

= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (25.050*60.1250*0.997)/(2*14200.00*1.00-0.2*25.050)
= 0.0529 + 0.1250 = 0.1779 in.

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= ((2*S*E*t)/(Kcor*D+0.2*t))/1.67 per Appendix 1-4 (c)
= ((2*14200.00*1.00*0.3750)/(0.997*60.1250+0.2*0.3750))/1.67
= 106.228 psig

Maximum Allowable External Pressure [MAEP]:

= min( MAEP, MAWP )
= min( 55.34 , 106.2275 )
= 55.336 psig

Thickness requirements per UG-33(a)(1) do not govern the required

thickness of this head.

External Pressure Calculations

Section |

Outside | Corroded |

From| To |

Length |

Diameter | Thickness |

ft.

in.

in.

Factor |
A

Factor |

|
|

B
psi

|
|

--------------------------------------------------------------------------10| 20|

No Calc |

60.8750 |

0.37500 | 0.00085558 |

8084.65 |

20| 30|

5.16667 |

60.8750 |

0.37500 | 0.00064076 |

7522.00 |

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FileName : PRUEBA

Page 10

External Pressure Calculations :

30| 40|

No Calc |

Step:

60.8750 |

4 12:56pm

Oct 2,2015

0.37500 | 0.00085558 |

8084.65 |

External Pressure Calculations

External | External |

External |

From| To | Actual T. | Required T.|Des. Press. |

M.A.W.P. |

External |

in.

in.

psig

psig

---------------------------------------------------------------10| 20|

0.50000 |

0.28775 |

15.0000 |

55.3364 |

20| 30|

0.50000 |

0.32754 |

15.0000 |

61.7824 |

30| 40|

0.50000 |

0.28775 |

15.0000 |

55.3364 |

Minimum

55.336

External Pressure Calculations

| Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |

From| To | Bet. Stiff.| Bet. Stiff.|

|

ft.

ft.

Required |
in**4

Available |
in**4

------------------------------------------------------------------10| 20|

No Calc |

No Calc |

No Calc |

No Calc |

20| 30|

5.16667 |

22.6748 |

No Calc |

No Calc |

30| 40|

No Calc |

No Calc |

No Calc |

No Calc |

Elements Suitable for External Pressure.

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Vessel Design Summary :

Page 11
Step:

8 12:56pm

Oct 2,2015

ASME Code, Section VIII, Division 1, 2013

Diameter Spec : 60.000 in. ID

Vessel Design Length, Tangent to Tangent

4.33 ft.

Distance of Bottom Tangent above Grade

0.00 ft.

Distance of Base above Grade

0.00 ft.

Specified Datum Line Distance

0.17 ft.

Shell Material

Internal Design Temperature

Internal Design Pressure

External Design Temperature

External Design Pressure

Maximum Allowable Working Pressure

External Max. Allowable Working Pressure
Hydrostatic Test Pressure

Required Minimum Design Metal Temperature

Warmest Computed Minimum Design Metal Temperature

Wind Design Code

Earthquake Design Code

SA-240 316L

200 F
100.000 psig

200 F
15.000 psig

175.815 psig
55.336 psig
0.000 psig

-20 F
-320 F

ASCE-93
UBC-94

Element Pressures and MAWP: psig

Element Desc

| Design Pres. | External | M.A.W.P | Corrosion

| + Stat. head | Pressure |

| Allowance

--------------------------------------------------------------------Ellipse

120.000

15.000

175.815

0.0625

Cylinder

120.000

15.000

175.815

0.0625

Ellipse

120.000

15.000

175.815

0.0625

Element
Type

"To" Elev Length

ft.

ft.

Element Thk
in.

R e q d T h k
Int.

Joint Eff

Ext. Long Circ

----------------------------------------------------------------------Ellipse

0.00

0.167

0.500

0.379

0.288

1.00 1.00

Cylinder

4.00

4.000

0.500

0.380

0.328

1.00 1.00

Ellipse

4.17

0.167

0.500

0.379

0.288

1.00 1.00

Element thicknesses are shown as Nominal if specified, otherwise are Minimum

Note: Wind and Earthquake moments include the effects of user defined
forces and moments if any exist in the job and were specified
to act (compute loads and stresses) during these cases. Also
included are moment effects due to eccentric weights if any are
present in the input.

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FileName : PRUEBA
Vessel Design Summary :

Page 12
Step:

8 12:56pm

Oct 2,2015

Weights:
Fabricated - Bare W/O Removable Internals
Shop Test - Fabricated + Water ( Full )

2703.5 lbm
10054.9 lbm

Shipping

- Fab. + Rem. Intls.+ Shipping App.

2703.5 lbm

Erected

- Fab. + Rem. Intls.+ Insul. (etc)

2703.5 lbm

Empty

- Fab. + Intls. + Details + Wghts.

2703.5 lbm

Operating - Empty + Operating Liquid (No CA)

2703.5 lbm

Field Test - Empty Weight + Water (Full)

10054.9 lbm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2015