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R

otary Film Evaporator


Large-20 Liter -50 Liter
P i l o t P l a n t s - P r o c e s s E n g i n e e r i n g S y s t e m s -Te c h n i c a l Te a c h i n g E q u i p m e n t

Rotary Film Evaporator


Salient Features
Efficient glass condneser provides
Maximum Solvent recovery

System can be customised using different


Glass Arrangements as per solvent boiling
points and available height

Best Vacuum sealing by Dry Mechanical Seal

Excelant handlingby large and easily readable


displaywith process LED Indication

Overheat temperture control saves

material by cut off Power to heater in case of


in Main control action failure

Microprocesor Based Panel with large display


With Vacuum Control and Shut down scheme
makes system PC Compatible .All the data can
be validated with the help of SCADA(Optional)

Unique flask Handling arrrangement by which


Single peron to remove large hot Flask like 50 liter

Flameproof Control panel Ensures


maximum Safety

SAMIR SHAH(CEO)
Email: sr shah@udtechnologie s.com
Web si te: w w w.udtechnologie s. com
C all on: +91 704 33 313 4 4

TECHNOLOGIES

otary Film Evaporator


Large-20 Liter -50 Liter
P i l o t P l a n t s - P r o c e s s E n g i n e e r i n g S y s t e m s -Te c h n i c a l Te a c h i n g E q u i p m e n t

Overview
The rotary evaporator principle is the most universal method,as it is an efficient, last and gentle way to separate liquids. The rotating
flask continuously covers a large surface area with a thin film, which is ideal for rapid heat transfer. Fortuitously, the film also ensures
uniform heat distribution without local heating.
The facility to work the unit under full vacuum further facilitats evaporation at as low temperature as possible. These features renders
rotary film evaporator to be ideally suited for evaporation of heat sensitive material. It is equally successful for evaporation of
suspension in crystallization processes drying of powder/ granule etc.
SALIENT FEATURES:

Movable Model, sleek, compact with minimum
footprint and available with 20 lit. ;50 lit. and 100 lit.

Glass Distillation set up and Equipment can be
customised as per applications and process Requirement

Best vacuum sealing with Dry Mechnical Seal .All
Contact parts are of Glass or/and PTFE ,which extends its life
and reduces down time

Special arrangement is provided such that single
person can dismantle hot flask safely

Operator Friendly control panel-Higher rated
microprocessor based with large digital display

Overheat temperture controller saves material by cut
off Power to heater in case of Main controller failure

Models available with parameter of Safety and
validation

Glass Distillation set up can be customised as per
Clients Requirement

Combo models are available for Solid Liquid
Extraction and Concentration

echnical data -Microprocessor


based Systems -20 liter
P i l o t P l a n t s - P r o c e s s E n g i n e e r i n g S y s t e m s -Te c h n i c a l Te a c h i n g E q u i p m e n t

Technical data -Microprocessor based Systems -20 liter


The UD large scale evaporators 20-50-100 are perfectly designed for a great deal of different distilling processes, from
standard evaporation without vacuum control up to complex distillation processes with vacuum control.
Aspects such as safety, convenience and cost savings have been considerably taken into account during the development of
the large scale evaporators. This is reflected in various unique product advantages.
Rota Evaporator 20 litre allows Chemist to distill 3.5 Litre/hr Water equivalent or 16 litre Acetone with 40 deg c Temperature
Difference
Our Rota evaporators are PC Compatible means its electronic control is capable to communicate with SCADA.

Validation
GMP Model is available
FAT Documentation shall be provided
Display
Bath temperature Yes (1 C steps)
Vapor temperature Yes (1 C steps)
Set rotation speed Yes (1 RPM steps)
Set bath temperature
Yes (1 C steps)
Actual vacuum
Yes (1 mm Hg steps)-Other units available on request
Set vacuum
Yes (1 mm Hg steps)-Other units available on request

Performance
3.5 Liter Wate condensation with 40 deg c temperature difference between Bath and boiing Point and under
Vacuum 750mm Hg with RPM 90
Leakage Rate: Less than 1 mbar/minute

Material of Construction
Gear head
CI Powder coated and SS 304 parts
Heating bath
Stainless steel 1.4301 (AISI 304)
Heating element Stainless steel 1.4301 (AISI 304)
Glass
Borosilicate 3.3
In contact with product
FDA compliant materials

Cooling
Consumption
Depends on solvent to get condnesed ;250 liter/hr to 450 liter hour at 5 deg C Temp. Difference
Restriction
max. 2.7 bar abs. without pulsation

Our models has four variants as shown in model selection chart

SAMIR SHAH(CEO)
Email: sr shah@udtechnologie s.com
Web si te: w w w.udtechnologie s. com
C all on: +91 704 33 313 4 4

TECHNOLOGIES

otary Film Evaporator


Large-20 liter
P i l o t P l a n t s - P r o c e s s E n g i n e e r i n g S y s t e m s -Te c h n i c a l Te a c h i n g E q u i p m e n t
Model Selection
RE20

Validation
B Standard
G GMP

Safety
W Weatherproof
F Flameproof

Receiving Flasks
1
Single Flask-10 liter
2
Twin Flask-2 x 10 liter

Automation
1 Regular
2
Microprocessor Based control;

PC Compatible
3
PC linked

Voltage
1
Single Phase 230V,50 hz
2
Three Phase 440V,50 Hz
3
Single Phase 200 V,50 Hz
4
Others ,Specify-on request

otary Film Evaporator


Large-50 liter
P i l o t P l a n t s - P r o c e s s E n g i n e e r i n g S y s t e m s -Te c h n i c a l Te a c h i n g E q u i p m e n t

Technical data -Microprocessor based Systems -50 liter


The UD large scale evaporators 20-50-100 are perfectly designed for a great deal of different distilling processes, from standard
evaporation without vacuum control up to complex distillation processes with vacuum control.
Aspects such as safety, convenience and cost savings have been considerably taken into account during the development of the
large scale evaporators. This is reflected in various unique product advantages.
Rota Evaporator 50 litre allows Chemist to distill 6 Litre/hr Water equivalent or 16 litre Acetone with 40 deg c Temperature Difference
Our Rota evaporators are PC Compatible means its electronic control is capable to communicate with SCADA.
Validation
GMP Model is available
FAT Documentation shall be provided

Display
Bath temperature Yes (1 C steps)
Vapor temperature Yes (1 C steps)
Set rotation speed Yes (1 RPM steps)
Set bath temperature
Yes (1 C steps)
Actual vacuum
Yes (1 mm Hg steps)-Other units available on request
Set vacuum
Yes (1 mm Hg steps)-Other units available on request

Performance
5.5 Liter Water condensation with 40 deg c temperature difference between Bath and boiing Point and under
Vacuum 750mm Hg and RPM 60
Leakage Rate: Less than 1 mbar/minute

Material of Construction
Gear head
CI Powder coated and SS 304 parts
Heating bath
Stainless steel 1.4301 (AISI 304)
Heating element Stainless steel 1.4301 (AISI 304)
Glass
Borosilicate 3.3
In contact with product
FDA compliant materials

Cooling
Consumption
Depends on solvent to get condnesed ;250 liter/hr to 450 liter hour at 5 deg C Temp. Difference
Restriction
max. 2.7 bar abs. without pulsation

Our models has four variants as shown in model selection chart

SAMIR SHAH(CEO)
Email: sr shah@udtechnologie s.com
Web si te: w w w.udtechnologie s. com
C all on: +91 704 33 313 4 4

TECHNOLOGIES

otary Film Evaporator


Large-50 liter
P i l o t P l a n t s - P r o c e s s E n g i n e e r i n g S y s t e m s -Te c h n i c a l Te a c h i n g E q u i p m e n t
Model Selection
RE20

Validation


B
Standard

G GMP






Safety



W
Weatherproof

F Flameproof





Receiving Flasks


1
Single Flask-20 liter

2
Twin Flask-2 x 20 liter
3
If others,Please specify




Automation


1
Regular

2
Microprocessor Based

control; PC Compatible
3
PC linked


Voltage


1
Three Phase 440V,50 Hz
2
Others ,Please Specify-on
request

otary Film Evaporator


Large-100 liter
P i l o t P l a n t s - P r o c e s s E n g i n e e r i n g S y s t e m s -Te c h n i c a l Te a c h i n g E q u i p m e n t

Technical specifications
Model

GMP Flameproof

Electrical connection req.

440V, 50 Hz, (3 Phase + neutral)

Total Power consumption

9 HP

Rotation drive

1.0 HP , Three Phase, Flameproof TEFC Motor

Bath lift

1.0 HP, , Three Phase , Flame Proof, TEFC motor

Speed Control

20 90 RPM with Electronic control and digital display-Frequency Converter

Heater

8 KW, Flameproof

Bath heating control

Electronic, On Off with PT-100 & Digital display

Bath Movement

Motorized

Vapor temperature

PT-100 with Digital display

Bath temperature

Up to 180oC

Process Timing Indication

Digital

Vacuum Indication

Digital

Electric Control Panel

With push buttons ,switches and electrical safety protection, Flameproof

Bath

Double walled Stainless steel (SS 304) with insulation

Glass Assembly

100 lit Evaporating Flask, 3.2 m2 upward condenser, product cooler, 20


lt receiver X 2with drain valve

Housing and trolley

SS 304 Mirror Finished , Castor Wheels Movable and Lockable

Supporting Structure

SS 304

Flanges and Gasket

SS 304 Flanges and Gasket- 100% PTFE

Evaporation Performance

5.4 Liter Water evaporation with Vacuum 740 MM Hg and 40 deg C temperature Difference
between Bath and Vapor Temperature, Coolant Chilled Water (For Different Solvents quantities
may vary. Generally Organic Solvents have lower Latent Heat of vaporization ,so More Output
can be achieved

Safety Features

All the electric parts are flameproof suitable for Gas Groups I, IIA,IIB.
Electrical Safety-Overall Protection of Flameproof control panel with MCB
Mechanical Safety :Limit switches are provided to restrict Up and Down Movement

Overall dimensions

Length: 1100 mm, Breadth: 800 mm, Height: 2500 mm

SAMIR SHAH(CEO)
Email: sr shah@udtechnologie s.com
Web si te: w w w.udtechnologie s. com
C all on: +91 704 33 313 4 4

TECHNOLOGIES

otary Film Evaporator


5 liter

P i l o t P l a n t s - P r o c e s s E n g i n e e r i n g S y s t e m s -Te c h n i c a l Te a c h i n g E q u i p m e n t

Salient Feature
Especially designed for Reserch and Development Laboratory
It is designed such a way that 1 litre-2 litre-3 litre flask can be fixed easily
for smaller volume of Feed.
This rotary film evaporator is considered for Scale up where all
parameters like geometry of Evaporating Flask ,Instrumentation and Glass
Assembly is similat to their large peers say 20 litre-50 litre-100 litre.
To make it it truly multipurpose ,Digital vacuum controller (optional 0
can be coupled with Rota Evaporator to boil andy solvents with Existing
Utilities.
Glass Distillation set up with vertical condenser shall supply as standard
set up.Ascending and decending evaporation set up or any other
customised glass set up can be supplied on request .
WE developed Combo Models such as Rota Extractor which includes
Evaporator and Soxhelete Extractor.

Model

RE 05-SW -02

Electrical connection req.

230V, 50 Hz, (1 Phase neutral)

Total Power consumption

2 KW

Rotation drive

0.18 HP , Three Phase, Weatherproof TEFC Motor

Bath lift

0.12 HP, , Three Phase , Weatherproof, TEFC motor

Speed Control

20 200 RPM with Electronic control and digital display-Frequency Converter

Heater

2 KW, Weatherproof

Bath heating control

Electronic, On Off with PT-100 & Digital display

Bath Movement

Motorized

Vapor temperature

PT-100 with Digital display

Sealing of Vapor Shaft

Borosilicate -Glass and PTFE with Mechanical Seal

Bath temperature

Up to 180oC

Process Timing Indication

Digital

Electric Control Panel

With push buttons ,switches and electrical safety protection, Weatherproof

Bath

Double walled Stainless steel with insulation

Glass Evaporation Set up

5liter-3liter-2liter-1liter Evaporating Flask, 0.2 m2 upward condenser, 2 lt receiver with drain


valve,Soxhelte Extractor

Housing and trolley

MS Powder coated , Castor Wheels Movable and Lockable-German Make

Supporting Structure

MS powder coated

Flanges and Gasket

MS powder coated Flanges and Gasket- 100% PTFE