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Shelf-life estimation
from accelerated
storage data
Maria G. Corradini and
Micha Peleg*
Department of Food Science, Chenoweth Laboratory,
University of Massachusetts, Amherst, MA 01003, USA
(Tel.: D1 413 545 5852; fax: D1 413 545 1262;
e-mail: micha.peleg@foodsci.umass.edu)
* Corresponding author.
0924-2244/$ - see front matter 2006 Elsevier Ltd. All rights reserved.
doi:10.1016/j.tifs.2006.07.011
Introduction
Accelerated storage has been a widely used method to
assess the shelf-life of foods, pharmaceuticals, cosmetics
and many other industrial products of limited durability.
Since such products are especially designed to undergo
minimal changes during their normal distribution and storage, accelerated storage is perhaps the only practical way
to predict when such products will have to be withdrawn
from the market, if not already consumed. Accelerated
storage can also be helpful in predicting the shelf-life of
perishable commodities, such as refrigerated dairy or
meat products.
The fundamentals of accelerated storage have been discussed in numerous publications. An excellent summary of
state of the art in the field can be found in the work of
Mizrahi (2004). In this book chapter, Mizrahi lucidly
explains the principles underlying the method, presents
several mathematical models to estimate the deterioration
rate of stored foods and alerts the reader to potential sources of error in the use of accelerated storage data. He also
stresses that although accelerated storage is almost always
associated with elevated temperature, in principle at least,
other accelerating factors can be used too, alone or in
combination with high temperature. Mizrahis comprehensive summary is based on a large number of works on
deterioration kinetics, published by several research groups
over at least two decades. Almost invariably, the starting
point of the deterioration kinetics models has been that
the reactions order is known or can be determined from
experimental data, and that the corresponding rate constants temperature dependence obeys the Arrhenius equation. These two assumptions are supported by a large body
38
M.G. Corradini, M. Peleg / Trends in Food Science & Technology 18 (2007) 37e47
Theoretical background
Accelerated spoilage, be it the result of chemical reactions or microbial growth, can be accomplished in more
than one way. Storage at an elevated temperature is the
most common, of course, followed by exposure to high
relative humidity. But in principle at least, the spoilage
rate can also be increased by the removal of an inhibitory
factor. For example, suppose that the microbial shelf-life
of a given meat product at ambient temperature is determined by the amount of salt that it contains. Then the
products spoilage would be accelerated if the salt concentration is intentionally lowered. Obviously, the two
methods, i.e., reducing the salt and elevating the temperature can be combined (see Mizrahi, 2004). The mathematical treatment of the results, however, might be much
more difficult e see below. But let us first concentrate on
the first two options. The main problem is how to devise
a reliable method, or methods, that will allow the extrapolation of the accelerated storage data in a manner that
will guarantee a correct prediction of what will happen
under normal storage and handling conditions. Had the
deterioration kinetics been completely known, e.g., the
reaction order could be established unambiguously and
so the temperature or salt concentration dependence of
the pertinent rate of the process, one could use the corresponding traditional mathematical model to calculate the
rate at any temperature or salt concentration of interest.
This holds good provided that there is evidence or good
reason to believe that the deterioration follows the same
kinetics under both the normal and accelerated storage
conditions.
There are situations, however, where the deterioration
kinetics is not known a priori and there is insufficient evidence to conclude that it follows any of the traditional
models. Or, worse still, there might be systems where there
is reason to suspect that any model based on a fixed reaction kinetic order, and consequently the Arrhenius equation,
must be inapplicable. Indeed, certain processes follow
models that have two or more temperature dependent
parameters, in which case the rate cannot be expressed
by a single constant, as the Arrhenius equation demands.
Microbial growth, as already mentioned, is a perfect example.
Many isothermal growth curves have a sigmoid shape
whose mathematical description requires no less than two
constants and in many cases at least three. Thus, a maximum specific rate vs. temperature relationship alone will
be insufficient to account for the phenomenon known as
lag, which can vary independently with temperature too.
The same can be said about the asymptotic growth level,
although it usually shows only weak temperature
dependence.
Degradation reactions or microbial inactivation that follows the Weibullian model (see Corradini & Peleg, 2004
and Eq. (1) below), would be another example if the shape
factor or power, n, happens to be temperature dependent.
But even when the power n could be fixed as a constant,
M.G. Corradini, M. Peleg / Trends in Food Science & Technology 18 (2007) 37e47
39
Vitamin C in Spinach
Isothermal Degradation
0.8
0.8
C(t)/C0
-20C
0.6
0.6
-12C
0.4
0.4
-8C
0.2
0
0.2
-3C
25
50
75
100
50
Time (days)
150
200
1.5
0.1
b(T) = 0.077*exp[0.081 T]
n(T) = 1.44*exp[0.04 T]
0.08
1.25
0.06
n(T)
b(T) (days-n)
100
Time (days)
1
Extrapolated
0.04
Extrapolated
0.75
0.02
0
-24
-20
-16
-12
-8
-4
0.5
-24
100
-20
-16
-8
-4
-4
1.5
k1(T) = 8.5*exp[-0.11 T]
k2(T) = 0.15-0.05T
1.25
Extrapolated
Extrapolated
75
k2(T)
k1(T) (days)
-12
50
0.75
0.5
25
0.25
0
-24
-20
-16
-12
-8
Temperature (C)
-4
0
-24
-20
-16
-12
-8
Temperature (C)
Fig. 1. Prediction of vitamin C loss in frozen spinach using Eqs. (1) and (2) as models (solid and gray curves, respectively). The original data are from
Giannakourou and Taoukis (2003).
M.G. Corradini, M. Peleg / Trends in Food Science & Technology 18 (2007) 37e47
40
Ct
t
Yt
1
C0
k1 k2 t
Nt
a
a
Yt log
N0
1 expktc t 1 expktc
Yt
Ct
exp btn
C0
N(t) and N0 are the momentary and initial numbers, respectively, and a, k and tc or a0, m and b temperature dependent
coefficients.
According to these two models, at t 0, when
N(t) N0, Y(0) 0. As t / N, N(t) approaches a{11/
[1 exp(ktc)} in the first model and a0 m in the second.
[Three is the minimal number of adjustable parameters
that is required to describe the sigmoid growth curve of
many bacteria in a closed habitat. This is the main reason for choosing Eqs. (3) and (4) as models and not the
better known four-parameter Gompertz and Baranyi and
Roberts models.]
If in the accelerated storage experiment the growth
curve is determined at various temperatures, then and as
before, the temperature dependence of the coefficients of
Eq. (3) or (4) can be plotted and expressed algebraically
by ad hoc empirical models. Here again, if the same
model holds over the entire pertinent temperature range,
the terms a(T ), k(T ) and tc(T ) or a0 (T ), m(T ) and b(T ),
could be used to generate the complete growth curve at
any desired constant temperature within this range. Like
in chemical degradation, the models coefficients can be
converted into functions of time, i.e., a(t) a[T(t)],
k(t) k[T(t)], which in turn could be used to generate
non-isothermal growth curves (Corradini & Peleg, 2005;
Peleg, 2000).
Growth after removal of an inhibitory factor
The principles outlined above are also applicable to
accelerated storage achieved by lowering the level of an
inhibitory factor (Fig. 4). Consider microbial growth in
cured meats or cheeses as an example, be it of the products
natural microflora or of a pathogen. The presence of
salts usually suppresses microbial growth. In cured meats,
the salts are sodium chloride and sodium nitrite e part of
it added directly and part produced by reduction of the
also added sodium nitrate. In cheeses, the salt is primarily
sodium chloride sometimes supplemented by a chemical
preservative. In both products, lowered water activity also
contributes significantly to their relative stability. In principle, if one could maintain a constant water activity and temperature, then reducing the salt content would accelerate
the growth by removal of the inhibitory agent. As far as
M.G. Corradini, M. Peleg / Trends in Food Science & Technology 18 (2007) 37e47
41
10
10
20C
Y(t) = Log[N(t)/N0]
5C
15C
6
10C
0
0
50
100
150
200
250
100
200
300
400
Time (h)
Time (h)
a(T) = 10 (fixed)
125
0.125
tc(T) = 118.*exp(-0.09 T)
0.1
100
0.075
75
tc(T) (h)
k(T) (h-1)
k(T) = 0.017*exp(0.08 T)
Extrapolated
0.05
50
25
0.025
Extrapolated
10
15
20
25
10
15
20
25
20
25
150
m(T) = 2.3+0.004 T
b(T) = 139.4*exp(-0.09 T)
Extrapolated
100
m(T)
b(T) (h)
Extrapolated
2.5
2
50
1.5
10
15
20
Temperature (C)
25
10
15
Temperature (C)
Fig. 2. Prediction of Pseudomonas fluorescens growth in a ready-to-eat meal (REM) using Eqs. (3) and (4) as models with a fixed a and a0 , respectively.
The original data are from Tyrer, Ainsworth, Ibanoglu, and Bozkurt (2004).
M.G. Corradini, M. Peleg / Trends in Food Science & Technology 18 (2007) 37e47
42
Y(t) = Log[N(t)/N0]
20C
15C
5C
10C
0
0
50
100
150
200
250
100
200
300
400
Time (h)
Time (h)
a(T) = 7 (fixed)
0.1
150
k(T) = 0.02*exp(0.06 T)
tc(T) = 146.9*exp(-0.07 T)
125
0.075
Extrapolated
0.05
tc(T) (h)
k(T) (h-1)
100
Extrapolated
75
50
0.025
25
0
10
15
20
25
10
15
20
25
20
25
150
b(T) = 159.*exp(-0.07 T)
m(T) = 2.3+0.003 T
125
Extrapolated
Extrapolated
2.5
m(T)
b(T) (h)
100
75
50
25
0
10
15
20
Temperature (C)
25
1.5
10
15
Temperature (C)
Fig. 3. Prediction of the growth of Candida sake in a ready-to-eat meal (REM) using Eqs. (3) and (4) as models with a fixed a and a0 , respectively. The
original data are from Tyrer et al. (2004).
M.G. Corradini, M. Peleg / Trends in Food Science & Technology 18 (2007) 37e47
43
7
1%
Y(t) = Log[N(t)/N0]
2%
5
3%
5%
4%
6%
0
0
200
400
600
800
200
400
600
800
1000
Time (h)
Time (h)
a(T) = 6.5 (fixed)
0.08
700
k(T) = 0.07/{1+exp[0.8(T-2.6)]}
tc(T) = 26.7*exp(0.5 T)
600
500
tc(T) (h)
k(T) (h-1)
0.06
0.04
400
300
200
Extrapolated
0.02
Extrapolated
100
0
% NaCl
% NaCl
Fig. 4. Prediction of the salt suppressed growth of Yersinia enterocolitica using Eq. (3) as a model with a fixed a. The original data are from the Food
Standards Agency (undated).
where k and Tc are coefficients. These degradation coefficients, however, are functions of pH, salt concentration,
aw, and other factors, i.e., k k(pH, Csalt, aw, .) and
44
M.G. Corradini, M. Peleg / Trends in Food Science & Technology 18 (2007) 37e47
Tc Tc(pH, Csalt, aw, .). The exact nature of these functions is usually unknown and hence they too ought to be
determined from actual data. The same applies to the
coefficients of all the other models (Eqs. (3)e(5)), where,
k1 k1(T, pH, aw, .), k2 k2(T, pH, aw, .), tc tc(T,
pH, aw, .), etc. These functions, as already mentioned,
must be determined experimentally and there is no reason to assume that any of them follow a universal rule.
This means that determining these functions and their
own coefficients will require a considerable experimental
effort, and expense, making the whole attempt unattractive for most food systems. Perhaps there are reactions
or growth patterns, where the effects of factors like
pH, aw, the presence of salts and the like can be expressed by simple algebraic terms, but they are yet to
be identified.
Demonstration of the concept with published
experimental chemical degradation and microbial
growth data
Vitamin C loss in frozen spinach
Published degradation curves of vitamin C in frozen
spinach stored at three temperatures, 3, 8 and 12 C,
are shown in Fig. 1 (top left). Superimposed on the reported data is the fit of two different empirical models
(Eqs. (1) and (2)). The temperature dependence of these,
fitted with yet another set of ad hoc models, is also
shown in the figures. If these secondary models could
be extrapolated to lower temperatures, as shown in the
middle and bottom plots, then one could predict the degradation curve at 20 C. The predicted curves are
shown at the top right corner of the figure together
with the corresponding experimental data. Although the
first models prediction was an underestimate and that
of the second an overestimate, see Fig. 1 (top right),
both predictions were fairly close to actual observations,
despite that the extrapolation was based on three temperatures only. Alone, this demonstration would be insufficient to support the proposed approach. Yet, the fact
that two very different empirical models yielded a similar
prediction suggests, at least, that the method might have
merit.
Pseudomonas growth in a ready-to-eat meal
Sigmoid growth curves of Pseudomonas fluorescens in
a ready-to-eat meal stored at 20, 15 and 10 C are shown
in Fig. 2 (top left). Also shown in the figure is the fit of
the slightly modified logistic function (Eq. (3)) and the
power model (Eq. (4)). Eq. (3) has three adjustable parameters, the minimum necessary to describe sigmoid curves
of the kind investigated. The parameter a, is a marker
of the asymptotic growth level, specified by a{1
1/[1 exp(ktc)]}, where k is a marker of the curves steepness around its inflection point and tc a marker of the latters
location. For economy, and in order to avoid a large scatter
M.G. Corradini, M. Peleg / Trends in Food Science & Technology 18 (2007) 37e47
45
7
2
dt
1 expkTtftc Tt t g
where, again, t* is the inverse of Eq. (3), i.e., the time that
corresponds to the momentary growth ratio, Y(t).
Eq. (7) was used to generate the non-isothermal growth
curves that are shown in Fig. 5 e right, together with the
corresponding temperature histories. These plots demonstrate that the temperature history and the rate equations
complexities are not a hindrance to the rate equations solution. Despite the cumbersome appearance of the resulting mathematical expression, the model is solved almost
instantaneously by Mathematica and probably by other
mathematical programs. In fact, the simulations can be
repeated with random histories, thus allowing estimation
of the probabilities of spoilage as a function of time under
uncertain temperature conditions. This, however, is a totally separate topic that is discussed in detail elsewhere
(Corradini, Normand, & Peleg, in press). Whats important here is the demonstrated possibility to develop
M.G. Corradini, M. Peleg / Trends in Food Science & Technology 18 (2007) 37e47
Temperature (C)
46
Vitamin C in Spinach
TEMPERATURE PROFILE
TEMPERATURE PROFILE
20
-5
15
-10
10
-15
-20
10
15
20
25
30
25
DEGRADATION CURVES
50
75
100
125
150
125
150
GROWTH CURVES
7
Y(t) = Log[N(t)/N0]
C(t)/C0
0.75
0.5
0.25
5
4
3
2
1
10
15
20
25
Time (days)
30
25
50
75
100
Time (h)
Fig. 5. Simulated non-isothermal vitamin C degradation and Candida sake growth curves generated with Eqs. (6) and (7) (left and right, respectively).
Notice that the complexity of the temperature history has no noticeable effect on the solution of the models rate equations. Also, once the models
coefficients have been determined from the isothermal data e the actual values are shown in Figs. 1 and 3 e they can be used to generate spoilage
curves under almost any conceivable temperature regime within the range of the models applicability.
Concluding remarks
Shelf-life estimation from accelerated storage results,
in the form of chemical degradation or microbial growth
data, does not require that the process kinetics be assumed a priori. On the contrary, there is good reason
to believe that many, or perhaps even most of the deterioration processes in foods might not follow any of the
standard kinetic models. The assumption that the process
or reaction must follow a particular kinetic is therefore
unnecessary. The same can be said about the use of
the Arrhenius equation to describe the deterioration
rates temperature dependence. It too need not apply,
M.G. Corradini, M. Peleg / Trends in Food Science & Technology 18 (2007) 37e47
47
Acknowledgment
Contribution of the Massachusetts Agricultural Experiment Station.
References
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