JAW CRUSHERS

high operating reliability

low costs for operation and maintenance
simple attendance and maintenance

Jaw crushers DCJ and DCD

low costs, high capacity
CRUSHING

PSP Engineering supplies jaw crushers that

are used for primary crushing of all kinds of
aggregate and ore, and building materials such
as reinforced concrete, building debris, bricks,

and asphalt blocks. Jaw crushers are produced

according to type and capacity size ranging
from several tons to more than 1000 t/h.

Jaw crushers are advantageous for their excellent operating properties:

High operating reliability
Low operating and maintenance cost
Low specific energy demand
Ideal geometry of the crushing space

Easily replaceable wear parts

Exceptional degree of comminution
High capacity
Rugged design

PSP Engineering manufactures the following versions of jaw crushers:

Single toggle jaw crushers DCJ
Higher degree of comminution, better
shape value of grains, lower weight, smaller
dimensions.
Double toggle jaw crushers DCD
Able to crush extremely hard and abrasive
materials.

Hydraulic single toggle jaw crushers DCJ-H

The hydraulic single toggle jaw crusher
DCJ-H is remote-controlled with an
automatically adjusted outlet setting,
hydro-pneumatic overload protection, and
automatic lubrication. This system is virtually
an attendance -free system.

The frame is rugged and all-welded together as

one unit, or in case of bigger crushers, it consists of
several parts bolted together.

Jaw crusher DCD 1600 x 1250 arranged in the

treatment line for granite crushing

Toggle plates
The toggle plates of a rolling design with a long
service life do not need lubricating, and are
non-polluting. The setting is adjusted through
shims eliminating wear of the jaw crusher. The
adjustment is facilitated with the hydraulic cylinders
with a hand pump.

Computer analysis of a jaw crusher. Displacements

in the solid model.

Protection devices
Protection
device
protects
the
shaft,
bearings, pendulum, or bed against damage
if uncrushable piece occurs in the crushing
chamber. It is ensured by:
Breaking plate
Safety coupling in flywheels protects. When
it gets into the crushing chamber, the safety
coupling arms are released therefore stopping
the pendulum while flywheels rotate freely on the
shaft. No parts must be replaced and re-assembly
takes just several minutes.

Integrated drive
There are several types of drive integrated in the
frame of the crusher saving space and extending
the service life of V-belts available.

Liners, or jaws with bigger crushers, consist of

several parts. Worn parts can be exchanged
without the assistance of a heavy lift.

Jaw crushers DCJ and DCD

low costs, high capacity
Large-diameter shafts are made of treated
chrome-vanadium forged pieces. Automatic
lubrication is available.
High-percentage manganese jaws are
reversible, which extends their service life.

A flexible seating of the crushers on rubber

springs decreases the forces on foundations
significantly.

Flywheel

CRUSHING

Protection device

Eccentric shaft

Pendulum
Lateral wall

Liners
Back face
Adjusting device
Fixed jaw
Toggle plate
Front face
Pan
Movable jaw

Pendulum is a rigid
casting.

Computer analysis of the

pendulum of jaw crusher.
Displacements in the
solid model.

Jaw crusher DCJ 900x600 on the track

mounted crushing unit

Grain size composition of the product

undersizes [%]

slot [mm]

square mesh size [mm]

Jaw crushers DCJ and DCD

low costs, high capacity
CRUSHING

Principle dimensions of a jaw crusher DCJ

Type

Inlet opening
mm

mm

mm

mm

1032

500x300

1430

1170

1270

1033

630x450 (630x250)

1852

1388

1595

700x500

1767

1420

1540

900x515

2069

2145

1825

900x600

2069

1775

1775

1031
Crushing line with jaw crushers DCJ 1200x1000
and DCJ 1100x630 dolomite crushing

1039

1100x630

2525

2350

2280

1021

1100 x 800

2650

2430

2660

1028

1200 x 1000

3400

2842

3104

1029

1400 x 1120

3790

3050

3613

1038

1600 x 1250

4070

3860

4950

Setting

Capacity

Power input

Principle technical parameters of jaw crushers DCJ

Type

Inlet opening
mm

mm

t/h

kW

1032

500 x 300

20-70

16-60

30

1033

630 x 450

30-110

35-130

40

630 x 250

15-50

18-60

40

700 x 500

30-110

37-140

40

900 x 515

40-140

60-240

75

900 x 600

40-170

65-285

75

Jaw crusher DCJ 1100x800 basalt crushing

1031

1039

1100 x 630

50-180

105-395

90

1021

1100 x 800

63-200

140-460

110

1028

1200 x 1000

85-230

200-580

132

1029

1400 x 1120

100-250

275-730

160

1038

1600 x 1250

160-300

500-990

160

The minimum permitted slot size depends on the hardness and toughness of the crushed material.
Stated capacities apply to very well crushable material.
Jaw crusher DCJ 1600x1250 with the integrated
drive limestone crushing


PSP Engineering supplies jaw crushers DCJ

or DCD, built-in mobile or semi-mobile units
positioned on a steel structure, or as single
machines.
Container crushing unit with the crusher DCJ
500x300

Container crushing unit with the crusher

DCJ 700x500

Jaw crushers DCJ and DCD

low costs, high capacity
CRUSHING

Principle dimensions of the jaw crusher DCD

Type

Inlet opening

mm

mm

mm

mm

4701

500x400 (540x400R)

1680

1100

1325

4702

630x500 (700x500R)

2070

1420

1610

4703

800x630

3095

1920

2235

4709

1000x700R

3195

2155

2715

4704

1000x800

3900

2650

2680

4775

1100x800R

3165

2095

2510

4705

1250x1000

4680

2890

3615

4706

1600x1250

5440

3555

4082

4707

2000x1600

6750

4365

4730

Setting

Capacity

Power input

Jaw crusher DCJ 1600 x 1250 granodiorite

crushing

Principle parameters of the jaw crusher DCD

Type

Inlet opening
mm

mm

t/h

kW

4701

500x400

30-80

25-65

30

4702

540x400R

10-60

9-55

30

630x500

30-80

30-85

40

700x500R

10-60

12-70

40

4703

800x630

60-150

95-245

75

4709

1000x700R

50-130

105-290

55

4704

1000x800

100-180

200-375

90

4775

1100x800R

50-200

100-415

75

4705

1250x1000

130-250

300-600

132

4706

1600x1250

150-300

405-860

160

4707

2000x1600

200-400

630-1350

250

Jaw crusher DCJ 1100x800 with the integrated

drive argentiferous ore crushing

The minimum permitted slot size depends on the hardness and toughness of the crushed material.
Stated capacities apply to very well crushable material.

Jaw crusher DCJ 700x500 dolomite crushing


Track mounted crushing unit with the crusher
DCJ 900x600


Semi-mobile crushing unit with the crusher
DCJ 900x600

e m a c o group

e m a c o group

e m a c o group

Dust Reduction Plant

Water Pump 8-10L/1 a 4.5 Bar

A i r Compressor 2500Lll a 6.5 Bar

Proforma Invoice N02013

FRANTOI A MASCELLE
serie DCJ

e m a c o group

Gruppo primario con DCJ 1200x1000 e DCJ 1100x630

I frantoi a mascelle a semplice ginocchiera DCJ sono disponibili in una vasta gamma di
modelli che soddisfano le esigenze pi diverse e che coprono un campo di capacit
produttiva che arriva ad oltre 1000 t/h.
Sono caratterizzati da:
- Grande robustezza e affidabilit di funzionamento
- Bassi costi operativi
- Semplice gestione e manutenzione con facile sostituzione dei pezzi di ricambio
- Grande capacit produttiva e alto rapporto di riduzione grazie alla geometria
ottimale della camera di frantumazione

e m a c o group

GINOCCHIERA : del tipo a rotolamento non

richiede lubrificazione. La regolazione della
fenditura di scarico si effettua con facilit grazie
ad un Martinetto idraulico e ad una serie di inserti
di spessoramento.

SISTEMA DI PROTEZIONE : nei modelli pi

piccoli la protezione contro la accidentale
introduzione di corpi infrantumabili affidata ad
una ginocchiera a rottura prestabilita, mentre nei
modelli pi grandi (o in opzione) consiste in uno
speciale accoppiamento di sicurezza tra i volani e
lalbero eccentrico. Quando un corpo in
frantumabile entra nella camera di frantumazione
e tende a loccare il movimento della macchina, gli
sforzi superano quelli di normale funzionamento
pevisti e, in queste condizioni, una apposita
frizione pretarata vincola i volani lasciandoli liberi
di ruotare folli sullalbero del frantoio che invece si
bloccato. Il vantaggio evidente che nessun
pezzo deve essere ostituito e in pochi minuti il
frantoio pu essere ripristinato e riavviato.

e m a c o group
MOTORIZZAZIONE INTEGRATA :
questa
soluzione (opzionale) consente di avere il motore
di omando e tutti i carter di protezione a bordo
macchina con evidenti vantaggi sulla durata delle
cinghie di trasmissione; linstallazione negli
impianti diventa pi semplice e pi compatta.
Inoltre consente di montare il frantoio (in quanto
senza vincoli se non lappoggio sul basamento) su
gruppi antivibranti in gomma che lo isolano dalle
strutture limitando la trasmissione di vibrazioni e
sollecitazioni.

REGOLAZIONE IDRAULICA : in particolare per

applicazioni in cui richiesta una frequente
modifica della pezzatura del prodotto o in cui sono
presenti molti corpi infrantumabili disponibile un
sistema di regolazione e sicurezza automatico con
comando a distanza. Gli sforzi di frantumazione
sono supportati direttamente da un robustissimo
martinetto idraulico che consente la regolazione in
continuo e che fa capo ad un gruppo
idropneumatico di protezione dai sovraccarichi.

COSTRUZIONE HEAVY DUTY: i frantoi DCJ

sono progettati con il metodo dellanalisi degli
sforzi ad elementi finiti. Tutti gli elementi
maggiormente sollecitati (es. il pendolo) sono
realizzati in un pezzo unico di fusione in acciaio
legato per garantire la massima robustezza e
durata.

e m a c o group

DISTRIBUZIONE GRANULOMETRICA DEL PRODOTTO FRANTUMATO A

DIVERSE REGOLAZIONI DELLA FENDITURA DI SCARICO

CARATTERISTICHE TECNICHE PRINCIPALI

Cod.

Frantoio

Campo regolazione

Produzione Giri albero eccentrico Potenza installata

Peso

[mm]

[t/h]

[giri/1']

[kW]

[kg]

1032

DCJ 500 x 300

20 - 70

16 - 60

370

30

3100

1033

DCJ 700 x 500

30 - 110

37 - 120

340

40

5500

1031

DCJ 900 x 600

40 - 140

45 - 260

270

75

11000

1039

DCJ 1100 x 630

50 - 180

105 - 340

260

90

17000

1021

DCJ 1100 x 800

63 - 200

130 - 420

250

110

25000

1028

DCJ 1200 x 1000

85 - 230

200 - 580

230

132

41000

1029

DCJ 1400 x 1120

100 - 250

275 - 730

210

160

53800

1038

DCJ 1600 x 1250

160 - 300

500 - 1000

200

160

92250

e m a c o group

Cod.
1032
1033
1031
1039
1021
1028
1029
1038

Frantoio
DCJ 500x300
DCJ 700x500
DCJ 900x600
DCJ 1100x630
DCJ 1100x800
DCJ 1200x1000
DCJ 1400x1120
DCJ 1600x1250

1170
1420
1775
2296
2430
2842
3144
3860

1430
1767
2069
2525
2650
3400
3790
4070

1270
1540
1775
2280
2660
3104
3618
4950

760
930
1160
1540
1520
1670
1950
2600

750
1242
1242
1460
1490
1640
2010
2300

1090
1342
1342
1770
1850
1800
2050
2100

780
1050
1230
1520
1872
2140
2643
2670

Dimensioni principali in mm.

RHT - Rodres Handling Tecnologies S.r.l.

Strada Comunale per Baldissero n.2 - 10080 Vidracco TORINO ITALY
C.F./P.I.: 0 89 4 2 45 0 01 9
Amministrazione: Tel. + 39-0125-78.90.78 Fax. + 39-0125-78.95.11
Divisione tecnica: Tel. +39-019-85.17.97 - Fax +39-019-84.84.879 E-mail: rht@rht.i

Crushing Plant CRIFI

VIBRATING SCREENS

The vibrating screens of VS series are particularly fit for heavy and precise screening; the
vibration system called "restrained oscillation" is obtained, in fact, by means of an eccentric
shaft constrained to the base frame through supports; this enables to have always the
same casing oscillation amplitude, apart from the weight of the material to select, and
therefore more perfect selection and greater output.
DESCIPTION OF THE MACHINE
Oscillating casing in very thick plate, selection frames fixed by self-locking bolts in order to
eliminate at the most all those parts connected to the casing through electrowelding which
causes very dangerous inner tensions leading very often to casing breakings. Oscillating
unit composed of an eccentric shaft made of treated and ground steel, fixed on four special
bearings for large band vibrating machine. Bearings are supplied with dust and water
protective devices. Grease lubrification by means of lubricators placed in the upper side of
the supports, easy to reach, and which can be connected with flexible pipes to automatic
lubrication systems. Selecting frames equipped with either nets or punctured plates
conveyor are completely detachable and covered with anti-wear plate and, on request, with
rubber sheets. All vibrating screens of the VS series can be supplied on request with
washing device with special nozzles.
DECLARATION OF CONFORMITY EC GUIDELINE ON MACHINES 89/392/CEE AND SUBSEQUENT EMENDATIONS.

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Crushing Plant CRIFI

DEVICE to wash material by means of jets of water.

Besides special nets to avoid clogging are assembled for screening very fine or dry material
as well as other types of nets and plates made of hard-wearing materials which ensure a
longer working life of the same.

TECHNICAL DATA

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OVERALL DIMENSIONS

Crushing Plant CRIFI

GRIZZLY VIBRATING SCREENS

The vibrating screens of VSG series have designed for primary screening of both alluvial
and tout-venant quarry materials.
They are fixed to the fore part of a primary crushing machine.
Given their special use they are designed for, all parts of the GRIZZLY vibrating screens of
VSG series are made of thicker steel plates.
The upper screening part can be equipped with stepped steel bars or with perforated plates.
The lower part is employer to get either natual stabilizers or to eliminate thin parts when
very dry tout-venant materials are used.
DECLARATION OF CONFORMITY EC GUIDELINE ON MACHINES 89/392/CEE AND SUBSEQUENT EMENDATIONS.

TECHNICAL DATA

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OVERALL DIMENSIONS

Crushing Plant CRIFI

PRIMARY IMPACT MILLS CMP

BULDING NOTES
Primary mills type CMP are particularly fit for crushing semihard materials and, by
employing special antiabrasive chromium-molybdenum alloys, thy can be used for hard
materials too. Machines are manufactured on the basis of simplicity and hardness, result of
years of experience gained on site. All wearing parts have been designed in order to make
them very easy to change and, furthermore, have been unified just to obtain the possible
lowest number of spare parts. As a matter of fact, armour-plate of side walls is formed by a
single interchangeable part.
Hammer have been designed in order to permit their use to 70% of their initial weight. The
way of reducing energy absorption as much as possible treated, adn also thanks to form
and arrangement of adjustable upper bars together with the special crushing chamber.
Maintenance and adjustment are easy to perform thanks to the installation of hydraulic
pistons and relevant control panel that enabe either to open the machines for the
replacement of worn-out parts or to adjust end product size according to hammer wear and
grain size curve required. Primary mills type CMP produce higly cubic maerails just because
of impacts and thanks to the arrangement of upper bars they have low filler production, low
energy consuption ad are insensitive to inlet of foreign bodies and to feeding of wet
materials.
DECLARATION OF CONFORMITY EC GUIDELINE ON MACHINES 89/392/CEE AND SUBSEQUENT EMENDATIONS.

OVERALL DIMENSIONS

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TECHNICAL DATA

Crushing Plant CRIFI

RECIPROCATING FEEDERS Mod. RF

They are suited to any type of material and in particular thanks to their solid construction,
to large dimension rocky materials. This solid machine is built up in a way that it is possible
to fit up hoppers of any dimension and capacity. The chassis on which the wheels lean is
larger than the axis in order to avoid remnants of material during the working cycle. The
feeding trolley slides by turns allowing the material to feed. The driving part consists of a
rod-reduction gear and of an adjustable speed motor with electric or manual setting.

View of the adjustable speed motor with manual or,

by request, also electric setting

Details of the driving part.

THE CAPACITY SETTING OCCURS BY MEANS OF A VARIABLE SPEED DRIVE AND THE MOTION IS GIVEN TO
THE TROLLEY BY A ROD-CRANK MOVEMENT.

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Crushing Plant CRIFI

CONSTRAINED VIBRATION FEEDERS

BUILDING NOTES
Particularly fitted for use with very humid alluvial material containing a lot of impurities
(clay, soil, etc.). Construction in very simple and robust with interchangeable wearing parts.
Installation of a speed variator with a continuous automatic regulation allows adjustment of
feed capacity instantly and during works.
DECLARATION OF CONFORMITY EC GUIDELINE ON MACHINES 89/392/CEE AND SUBSEQUENT EMENDATIONS.

OVERALL DIMENSIONS

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TECHNICAL DATA

Crushing Plant CRIFI

ROTATING WASHING SCREENS

BUILDING NOTES
Rotary screens Mod. VTS are used to wash and sort not very dirty alluvial materials.
These machines are manufactured with suitably thick structures.
The sheet shovels inside the machine make possible the advancement of materials, the
armour plates at the feeding mounth and the perforated plates are fixed with bolts that
enable a very easy replacement when worn out.
The driving occurs by means of a chain, the pinion is mounted on the reduction gear that,
in its turn, is started up by electric motor and belts.
DECLARATION OF CONFORMITY EC GUIDELINE ON MACHINES 89/392/CEE AND SUBSEQUENT EMENDATIONS.

OVERALL DIMENSIONS

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TECHNICAL DATA