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Table of Contents
1
Laboratory Tests................................................................................................. 6
2.1 Short time tensile test ................................................................................. 6
2.2 Long time tensile test.................................................................................. 8
2.3 Fatigue test ............................................................................................... 9
Sika-StressHead System
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1.1
System Components
Force introduction
StressHead
Anchorage
Prestressing jack
CarboDur plate
2. Anchorage, which transmits the prestress-force from the CarboDur plate into the
Structure
Force introduction
CarboDur plate
StressHead
Anchorage
Prestressing jack
Sika-StressHead System
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Force introduction
CarboDur plate
StressHead
Anchorage
Prestressing jack
1.2
Sika-StressHead Structure
1.3
Anchorage
Transversal Beam
The anchorage transmits the force from the CFRP Head into the concrete structure. The
CFRP Head is supported by a slat transversal beam. This beam is shifted over the CarboDur
CFRP plate. The force is transmitted from the beam over two threaded bolts to the
Sika-StressHead System
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anchorage shoe.
StressHead = CFRP Head
Transversal Beam
Anchorage shoe
Sika-StressHead System
1.4
Page 4
The CarboDur CFRP plate is very light and flexible and consists out of two parts:
1. CarboDur CFRP plate
2. CFRP Head = StressHead
CarboDur CFRP plate
The Sika CarboDur CFRP plate is a S624 type.
CFRP plate properties:
2
Section
60 mm * 2,4 mm = 144 mm
Tensile strength
ftk = 2800 N/mm2
Ultimate strain
E-Modulus
eu = 1,7 %
2
E = 165 kN/mm
Sika-StressHead System
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P0 = 220 kN
2
sP0 = 1540 N/mm (0,55 ftk)
Corresponding strain
Minimal tensile strength in the CFRP Head
eP0 = 0,95 %
Pd = 350 kN
Corresponding
minimal
stress
tensile
Sika-StressHead System
Laboratory Tests
2.1
Page 6
CarboDur 60x2.4mm
Strain gauge 1
Strain gauge 2
u2
u1
StressHead
u3
2000 mm
Test procedure
The test tendon consists of a CarboDur CFRP plate of 2m length with a CFRP Head (Stress
Head) at one side. The CFRP Head is supported by a transversal beam similar to the one of
the anchor system. This beam is connected to the test machine.
On the other side the laminate is directly connected to the test machine.
Sika-StressHead System
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The test tendon is loaded with a centric tensile force. The load application is controlled over
the displacement.
1. sequence of the test:
tensile load is applied up to 0,65 ftk ( = 1820 kN/mm2) and held
stagnant for 2 hours.
2. sequence of the test:
2500
2 hours
2000
Failure
-1
Stress / MPa
mi
-1
1500
0.6
mi
00
0/
00
0
/0
0
0/
0.6
1000
mi-1
500
280 MPa = 0.1 f tk
0
20
40
60
80
100
120
140
Time in minutes
Parameters to be measured
160
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2.2
Test procedure
The test tendon consists of a CarboDur CFRP plate with one CFRP Head on each side. The
plate has a length of 1,8 m.
Two transversal beams support the CFRP Heads. This beams are connected over threaded
bolts to a steel profile HEB 300. The tendons is stretched and then fixed over the bolts to the
steel profile. The test tendon stays under the constant displacement 3 to 6 months.
1800 mm
StressHead
HEB 300
Parameters to be measured
Displacement between the CarboDur plate and the CFRP Head (slip)
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Test Conclusion
Pre-tests and measurements on already applied systems show no relaxation of the system.
2.3
Fatigue test
Test procedure
A break down of the tendon due to fatigue must not be expected for real vibration
frequencies and amplitudes on concrete structures. The test will show possible displacement
(slip) between StressHead and CarboDur plate due to cyclic loads.
The test tendon is the same as it is described for the short time tensile load test.
The load applied for the test:
Low tension
2
su = 1540 N/mm (0,55 ftk = Prestress-force)
High tension
so = 1740 N/mm2
Tension Amplitude
Number of cycles
Frequency
Ds = 200 N/mm2
157000
appr. 1 Hz
Test Conclusion
First tests show no additional slip in the tendon due to cyclic loads.
3.1
Sika-StressHead System
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With this relieve loads can be carried with enough security and a better performance due to
serviceability.
The relieve of the supporting structure will reduce deformations and crack-widths in concrete
structures.
Since the system works totally different compared to the commonly used not prestressed
bonded CarboDur CFRP plates to reinforce concrete structures a detailed analysis must be
made.
Advantages in terms of static security and serviceability:
3.2
High efficiency in exploiting the tensile resistance of the CarboDur / High level
of prestress-force
Range of Application
The system can be applied basically in all structures in combination with different materials.
So far it was used mainly with concrete structures for bridges and building.
Advantages in terms of the implementation and the construction:
Flexible system to meet any specific conditions for construction (bending with
little radius are possible)
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Implementation process
The implementation of the system can be divided in 3 part-processes. Over these processes
a quality control system will guarantee the correct application.
1. Process: Design
2. Process: Fabrication of the System
3. Process: Application of the system
4.1
Design
Impact of burning
Sika-StressHead System
4.2
Page 12
4.3
Sika-StressHead System
Po + 10 %
Page 13
Sika-StressHead System
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