Company Name

Madina Trading & Contracting Est. Mechanical Division

KEY INFORMATION

QUESTIONS

ANSWERS

File Reference

File Details

KH/Excel/Welding/WPS008

Test Conducted On

Date of Test

18 - JUN - 98

Reviews & Approvals

Prepared By
Department
Date Prepared
Reviewed By
Department
Date Reviewed
Approved By
Department
Date Approved

KEITH HARMER
ENGINEERING
18 - JUN - 98
R. VAIRAMANI
QA / QC
18 - JUN - 98
S.E. LANGLEY
BUREAU VERITAS
18 - JUN - 98

Welder Details

Welder ID
Employee No.
Name
Location of Test

MW 00078
00078
V. K. MOHAN
MADINA WORKSHOP, SALWA, QATAR.

Original PQR Details

WPS No.
Revision No.
Supporting PQR
Welding Process
Electrode Polarity
PQR Position
Positions Qualified

008
000
008
SMAW
+Ve
3G
ALL

Welding Details

Weld Direction
Maximum Bead Width
Multi / Single Pass
Manual / Automatic

UPHILL
3 x Core Dia
MULTIPASS
MANUAL

Technique

Technique
Single/Both Sides
Multiple/Single Electrode
Oscillation
Other

STRING / WEAVE
SINGLE
SINGLE
MANUAL
NOT APPLICABLE

Joint on Qualification Test

Joint Type
Method of Preparation
Included Angle
Material Thickness
Root Gap
Root Face
Backing

BUTT WELD
FLAME CUT &/OR GRIND
37.5 Deg +/- 2 Deg
10.0 mm
2.5 - 3.0 mm
1.0 - 2.0 mm
NONE

Base Metal Details

Material Specification
Type or Grade
Heat Number
From - P No.
To - P No.
Diameter of Test Coupon
Other

ASTM A299
GRADE LREH 36
0183
1
1
N/A ( PLATE )
NONE

Welding Consumables

Electrode Brand
Size of Filler Metal
SFA / AWS No

LINCOLN
2.5 & 3.25 mm
5.1& 5.5

Classification
Type of Flux
Other

E7018
NOT APPLICABLE
NONE

Inert Gas Details

Gas Type
Gas Flow Rate
Gas Mixture
Oriface / Cup Size
Backing Gas
Backing Flow Rate
Backing Gas Mixture

N/A
N/A
N/A
N/A
N/A
N/A
N/A

Preheat Details

Pipe to Pipe
Pipe to Fittings
Fitting to Fitting
Spare Line 1
Spare Line 2

AMBIENT
AMBIENT
AMBIENT

Interpass Temperature

Interpass Temperature

NOT TO EXCEED 150 C

PWHT Details

Temperature
Time
Equipment Type
Other
Line 5

NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE

PQR Material Details

(QW 403) Qualified

Code/Testing Standard
Other Codes/Standards
P No. / Group No.

ANY METAL ASSIGNED TO

ASME IX
NOT APPLICABLE
P1 - GROUP No. 2

Plate & Pipe Ranges

ASME IX
OTHERS
Diameter
PQR Filler Metal F Nos.
PQR Filler Metal A Nos.
Interpass Cleaning Method
Method of Back-Gouging
Tungsten Type
Tungsten Size

4.75 - 20.00 mm (ASME IX)

NOT APPLICABLE
ALL
F4
A2
GRINDING & BRUSHING
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE

PASS
NUMBER
Pass No. 1
Pass No. 2
Pass No. 3
Pass No. 4
Pass No. 5

WELDING
ELECTRODE
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018

ELECTRODE
DIA (mm)
2.5 mm
3.25 mm
3.25 mm
3.25 mm
3.25 mm

CURENT TYPE ACTUAL

WPS
& POLARITY
AMPS
AMPS
Direct +Ve
88
79 - 96
Direct +Ve
100
90 - 110
Direct +Ve
100
90 - 110
Direct +Ve
88
79 - 96
Direct +Ve
88
79 - 96

ACTUAL
VOLTS
24
25
25
22
22

WPS
VOLTS
22 - 26
23 - 27
23 - 27
20 - 24
20 - 24

TRAVEL
SPEED
60
42
42
95
95

UTS
N/mm2
563
541

Fracture
Position

Comments
Location
Nil
Nil

TENSILE TEST
Mark No.
506
507

Type
Cross-weld
Cross-weld

Dimensions
mm
9.6 x 19.1
10.0 x 19.0

Area mm2
183.4
190.0

UTL kN
103.3
102.8

Type
Face Bend
Face Bend
Root Bend
Root Bend

Bend Angle
180
180
180
180

Former Dia
mm
4t
4t
4t
4t

Result
Acceptable
Acceptable
Acceptable
Acceptable

Location

Dimensions
mm
10 x 7.5
10 x 7.5

Temperature
C
-29
-29

Parent Mat'l
Parent Mat'l

BEND TEST
Mark No.
508
509
510
513

Comments
Location
Nil
Nil
Nil
Nil

CHARPY IMPACT
Mark No.
514
515

WCL
HAZ

TEST RESULTS
Visual Examination
Surface NDT
Radiography
Tensile Test

SATISFACTORY
NOT APPLICABLE
SATISFACTORY
SATISFACTORY

Absorbed Energy
Joules, J
22
49
50
138
152
134

Average

40
134

Comments
Nil
Nil

WPS
TRAVEL
SPEED
54 - 66
38 - 46
38 - 46
80 - 100
80 - 100

ACTUAL INTER
KJ/mm
TempC
2.11
Ambient
3.57
90
3.57
114
1.22
130
1.22
145

Bend Test
Macro Examination
Fillet Weld Fracture Test
Charpy Vee Notch Code
Charpy Vee Notch Test
Other Tests
OVERALL TEST RESULT

SATISFACTORY
SATISFACTORY
NOT APPLICABLE
ASTM E23
SATISFACTORY
HARDNESS - OK
ACCEPTABLE

mm2

4
4
4
4

t
t
t
t

TEST SPECIFICATION kN
N/mm2

Interpass Temperature
Position

Location

Parent Mat'l

TEST SPECIFICATION -

Interpass Temperature
Location

Acceptable
Acceptable
Acceptable
Acceptable

1 - 2 o'clock
7 - 8 o'clock
4 - 5 o'clock
10-12 o'clock

Madina Trading & Contracting Est. Mechanical Division

##

WELDING PROCEDURE SPECIFICATION - No. 008

WPS Details
WPS No.
Revision No
Supporting PQR
Welding Process
Electrode Polarity
PQR Position
Positions Qualified

:
:
:
:
:
:
:

Welding Consumables

008
000
008

Electrode Brand
SFA / AWS No
Classification
Type of Flux
Gas Type
Gas Flow Rate
Backing Gas

SMAW

+Ve
3G
ALL

PQR Details

Pass
Number

Interpass Temperature

Pass No. 1
Pass No. 2
Pass No. 3
Pass No. 4
Pass No. 5
1.
2.
3.
4.
5.

Temperature
Time
Equipment
Other

:
:
:
:

NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE

: NOT TO EXCEED 150 C

Qualified Weld Preparations - Qualified Joint Configuration

37.5 Deg +/- 2 Deg

10.0 mm
(t)
2.5 - 3.0 mm (rg)
1.0 - 2.0 mm (rf)
NONE
N/A ( PLATE )
Welding Electrode
Welding Class

Material (QW 403) Qualified

ANY METAL ASSIGNED TO
P1 - GROUP No. 2
Plate & Pipe Details
Thickness : 4.75 - 20.00 mm (ASME IX)
Thickness : NOT APPLICABLE
Diameter : ALL
PWHT Details

Pipe to Pipe
: AMBIENT
Pipe to Fittings : AMBIENT
Fitting to Fitting : AMBIENT

Joint On Qualification Test

:
:
:
:
:
:

LINCOLN
5.1& 5.5
E7018
NOT APPLICABLE
N/A
N/A
N/A

Preheat Details Deg C

Weld Direction
: UPHILL
Max Bead Width
: 3 x Core Dia
Multi / Single Pass
: MULTIPASS
Manual Automatic
: MANUAL
Technique
: STRING / WEAVE
Oscillation
: MANUAL

### Angle
Thickness
Root Gap
Root Face
Backing
Pipe Dia

:
:
:
:
:
:
:

PQR Material Details

TEST POSITION 3G
Root Gap :
Electrode
Diameter

SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
ASME Notes
PQR Base Matl. P Nos & Group Nos
PQR Filler Metal F Nos.
PQR Filler Metal A Nos.
Interpass Cleaning Method
Tungsten Type
PREPARED BY

2.5 mm
3.25 mm
3.25 mm
3.25 mm
3.25 mm

2.5 - 3.0 mm
Current Type
& Polarity
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve

Root Face : 1.0 - 2.0 mm

Amps
(a)

Volts
(v)

79 - 96
90 - 110
90 - 110
79 - 96
79 - 96

22 - 26
23 - 27
23 - 27
20 - 24
20 - 24
Additional Notes

P1 - GROUP No. 2
F4
A2
GRINDING & BRUSHING
NOT APPLICABLE
REVIEWED BY

Travel Speed
mm / min
54 - 66
38 - 46
38 - 46
80 - 100
80 - 100

APPROVED BY

Name

: KEITH HARMER

Name : R. VAIRAMANI

Name

: S.E. LANGLEY

Sign

Sign

Sign

Dept

: ENGINEERING

Dept

: QA / QC

Dept

: BUREAU VERITAS

Date

: 18 - JUN - 98

Date

: 18 - JUN - 98

Date

: 18 - JUN - 98

KH/Excel/Welding/WPS008

Madina Trading & Contracting Est. Mechanical Division

PROCEDURE QUALIFICATION RECORD
PQR : 008
Company Name

REV : 000

Sheet : 1 of 2

: Madina Trading & Contracting Est. Mechanical Division

Original Procedure Qualification Record No

: 008

Date

: 18 - JUN - 98

Original WPS No. : 008

Welder ID

: MW 00078

Welding Process

Name

: V. K. MOHAN

Location

: MADINA WORKSHOP, SALWA, QATAR.

: SMAW

Type (Manual / Automatic / Semi-Automatic)

: MANUAL

JOINTS (QW - 402)

###
###
###
###
###
###
### Angle
Thickness
Root Gap
Root Face
Backing

:
:
:
:
:

37.5 Deg +/- 2 Deg

10.0 mm
(t)
2.5 - 3.0 mm (rg)
1.0 - 2.0 mm (rf)
NONE

Root Gap :

TEST POSITION
2.5 - 3.0 mm

BASE METAL (QW - 403)

Material Specification
Type or Grade
Heat Number
From P No.
: 1 To P No.
Thickness of Test Coupon
Diameter of Test Coupon

:
:
:
:
:
:

ASTM A299
GRADE LREH 36
0183
1
10.0 mm
N/A ( PLATE )

:
:
:
:
:
:
:

5.1& 5.5
E7018
F4
A2
2.5 & 3.25 mm
10.0 mm
NOT APPLICABLE

POSITION (QW - 405)

Position of Groove
Welding Progression
Other

: 3G
: UPHILL
: NOT APPLICABLE

PRE - HEAT (QW - 405)

Pre-Heat Temperature
Interpass Temperature
Equipment Type
Other
KH/Excel/Welding/WPS008

:
:
:
:

AMBIENT
NOT TO EXCEED 150 C
NOT APPLICABLE
NOT APPLICABLE

Root Face : 1.0 - 2.0 mm

POSTWELD HEAT TREATMENT (QW - 407)

Temperature
Time
Equipment Type
Other

FILLER METAL (QW - 404)

SFA Specification
AWS Specification
Filler Metal F No.
Weld Metal Analysis A No.
Size of Filler Metal
Weld Metal Thickness
Other

3G

:
:
:
:

NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE

GAS (QW - 408)

Type
Shielding
Trailing
Backing
Other

Percent Composition
Gas(es)
Mixtures
N/A
N/A
ADDITIONAL NOTES

Flow Rate
N/A
-

Madina Trading & Contracting Est. Mechanical Division

PROCEDURE QUALIFICATION RECORD
PQR : 008

REV :

000

Sheet : 2 of 2

TECHNIQUE (QW - 410)

String or Weave Bead
Orifice / Cup Size
Interpass Cleaning Method
Method of Back Gouging
Oscillation
Multiple/Single Pass
Pass
Number
Pass No. 1
Pass No. 2
Pass No. 3
Pass No. 4
Pass No. 5

:
:
:
:
:
:

STRING / WEAVE
N/A
GRINDING & BRUSHING
NOT APPLICABLE
NOT APPLICABLE
MULTIPASS

Welding Electrode
Welding Class
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018

TENSILE TEST
Mark No.
506
507

Type
Cross-weld
Cross-weld

BEND TEST
Mark No.

Volts
(v)

2.5 mm
3.25 mm
3.25 mm
3.25 mm
3.25 mm

Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve

88
100
100
88
88

24
25
25
22
22

Dimensions
mm

Area
mm2

10 x 7.5
10 x 7.5

22
138

103.3
102.8

Former Diameter
4t
4t
4t
4t

Absorbed Energy
Joules, J
49
152

:
:
:
:
:
:

SINGLE
3 x Core Dia
BUTT WELD
FLAME CUT &/OR GRIND
ASME IX
NOT APPLICABLE

Heat Input Travel

Interpass
Kj / mm mm / min TempC
2.11
3.57
3.57
1.22
1.22

60
42
42
95
95

Ambient
90
114
130
145

TEST SPECIFICATION - ASME IX

UTL
UTS
Fracture Comments/Location
kN
N/mm2
Position

183.4
190.0

180
180
180
180

CHARPY IMPACT
Mark No.
Location Dimensions
mm
WCL
HAZ

Amps
(a)

Bend Angle

Face Bend
Face Bend
Root Bend
Root Bend

514
515

Current Type
& Polarity

9.6 x 19.1
10.0 x 19.0

Type

508
509
510
513

Electrode
Diameter

Single/Both Side
Maximum Weave
Joint Type
Method of Preparation
Code/Testing Standard
Other Applicable Codes

563
541

Nil
Nil

Parent Mat'l
Parent Mat'l

TEST SPECIFICATION - ASME IX

Result
Comments/Location
Acceptable
Acceptable
Acceptable
Acceptable

Nil
Nil
Nil
Nil

TEST SPECIFICATION - ASTM E23

Average
Temperature C
Comments
J

50
134

40
134

-29
-29

Nil
Nil

TEST HOUSE LABORITORY : MTS INTERNATIONAL HOLDING

Test No.
AD-82300
Rev'n 0
WITNESSED BY
: BUREAU VERITAS, INTERNATIONAL REGISTER, ABU DHABI, U.A.E.
Visual Examination
Surface NDT
Radiography
Tensile Test
Bend Test
Macro Examination

:
:
:
:
:
:

SATISFACTORY
NOT APPLICABLE
SATISFACTORY
SATISFACTORY
SATISFACTORY
SATISFACTORY

Fillet Weld Fracture Test

NOT APPLICABLE
Charpy Vee Notch Test
SATISFACTORY
Other Tests
HARDNESS - OK
OVERALL TEST RESULT
ACCEPTABLE
We certify that the statements in the record above are
correct in accordance with the standard indicated above.

PREPARED BY

REVIEWED BY

APPROVED BY

Name

: KEITH HARMER

Name

: R. VAIRAMANI

Name :

Sign

Sign

Sign

Dept

: ENGINEERING

Dept

: QA / QC

Dept

Date

: 18 - JUN - 98

Date

: 18 - JUN - 98

Date :

KH/Excel/Welding/WPS008

S.E. LANGLEY

BUREAU VERITAS
18 - JUN - 98